Water drop angle testing method and system

By formulating multiple test solutions and establishing an angle test simulation model, predicting the influence of the tension of the test solution under different conditions solves the problem of test errors caused by changes in the surface tension of the test solution in the existing technology, and achieves higher test accuracy Degree and efficiency.

CN119375102AActive Publication Date: 2025-01-28GUANGDONG SHITONG INSTR TESTING SERVICE CO LTD
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
CN202411950661.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-01-28
Estimated Expiration
2044-12-27

AI Technical Summary

Technical Problem

The existing water drop angle testing method fails to effectively consider changes in surface tension caused by the test solution being adhered by particles in the external environment before contacting the object, resulting in large errors in the test results and reducing working efficiency.

Method used

By formulating multiple test solutions, statistical test solution and environmental feature information, establish an angle test simulation model, predict the tension of the tension of test solution under different conditions, and finally adjust the differentiality ratio of the average difference. Spend.

Benefits of technology

Effectively reduce the error of the test results of the water drop angle, improve the accuracy of the test results, and enhance the organicity and resource utilization efficiency of the test work.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119375102A_ABST
    Figure CN119375102A_ABST
Patent Text Reader

Abstract

The invention discloses a water drop angle test method and system, and relates to the technical field of test measurement and image processing, and the method comprises the steps: formulating a first test scheme, detecting a first test feature information set, and building an included angle test simulation model according to the first test feature information set, a first test included angle and the flatness of a test object obtained through statistics, formulating a second test scheme, detecting a second test feature information set, formulating a third test scheme, detecting a third test feature information set, testing through an included angle test simulation model to obtain a predicted included angle I and a predicted included angle II, and detecting an actual test included angle I and an actual test included angle II; and integrating the difference between the predicted included angle I and the actual test included angle I and the difference between the predicted included angle II and the actual test included angle II to obtain an average difference proportion number set, and performing differential adjustment on the first test included angle to obtain an actual comprehensive test angle. According to the water drop angle testing method and system provided by the invention, the accuracy of an angle testing result is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical fields of testing, measurement and image processing, and in particular to a water drop angle testing method and system. Background Art

[0002] The droplet angle, also known as the water contact angle, describes the contact angle formed by a liquid on a solid surface. Specifically, it is the angle between the gas-liquid interface and the solid-liquid interface at the solid-liquid-gas three-phase interface when a liquid droplet (usually double-distilled water) reaches equilibrium on the solid surface.

[0003] At present, the optimization of the accuracy of water drop angle testing only takes into account the errors in subsequent water drop angle testing caused by the unstable changes of the test liquid due to the influence of external forces during the dripping process. It does not further consider the changes in the surface tension of the test liquid caused by the adhesion of a certain concentration of particles in the external environment before the test liquid contacts the object, which ultimately leads to large errors in the test results and reduces work efficiency. Summary of the Invention

[0004] In order to overcome the above-mentioned deficiencies of the prior art, the present application provides a water drop angle testing method and system.

[0005] In a first aspect, the present application provides a method for measuring a water drop angle, the method comprising: Formulate a first test plan, and perform a pre-processing of cleaning on a test object to be tested according to the first test plan to obtain a first pre-processed test object; Statistically analyzing characteristic information of the test liquid height, test liquid volume, dripping speed, surface area below the test liquid, and ambient particle concentration in the first test scheme to obtain a first test characteristic information set; statistically analyzing a first test angle and a test object flatness obtained by the first test scheme; and establishing an angle test simulation model based on the first test characteristic information set, the first test angle, and the test object flatness. Formulate a second test plan, and obtain a predicted angle 1 through an angle test simulation model test based on the flatness of the test object and the second test feature information set statistically calculated in the second test plan; Formulate a third test plan, and obtain a predicted angle 2 by testing the angle test simulation model based on the flatness of the test object and the third test feature information set statistically obtained in the third test plan; Detecting the actual test angle 1 and the actual test angle 2, integrating the difference between the predicted angle 1 and the actual test angle 1, and the difference between the predicted angle 2 and the actual test angle 2 to obtain an average difference ratio number set; According to the average difference ratio number set, the influence of the test liquid tension inclination angle on the test liquid affected by the environmental particle concentration value in the first test scheme is comprehensively predicted to obtain the comprehensive influence inclination angle difference. According to the comprehensive influence inclination angle difference, the first test angle is slightly adjusted to obtain the actual comprehensive test angle.

[0006] Preferably, a first test plan is formulated, according to which a test liquid height threshold value 1 is preset, and a first test liquid amount and a first dripping speed for dripping the test liquid are set according to the test liquid height threshold value 1, wherein the first test liquid amount and the first dripping speed are conditions capable of maintaining a stable shape of the test liquid during the dripping process; Counting the lower surface area of ​​the first test liquid during the dripping process according to the first test liquid amount to obtain a first test liquid area; Detecting the particle concentration in the environment to obtain an environmental particle concentration value; An object to be tested is obtained, and the object to be tested is pre-processed by cleaning to obtain a first pre-processed test object.

[0007] Preferably, according to the first test liquid amount and the first dripping speed, screenshots are taken at different times and positions after the test liquid drips and contacts the first pretreated test object to obtain a first image set; Counting the angle formed by the contact between the test liquid and the first pre-treated test object for each image in the first image set to obtain a first test angle; determining the surface flatness of the first pretreated test object according to the first test angle to obtain the test object flatness; The test liquid height threshold 1, the first test liquid volume, the first dripping speed, the first test liquid area and the ambient particle concentration value are combined into a first test feature information set; An angle test simulation model is established based on the first test feature information set, the first test angle, and the flatness of the test object.

[0008] Preferably, a second test scheme is formulated. According to the second test scheme, a second test liquid height threshold is preset. According to the second test liquid height threshold, a second test liquid amount and a second dripping speed of the test liquid are set. The second test liquid amount and the second dripping speed are conditions that can maintain a stable shape of the test liquid during the dripping process. According to the second test liquid amount, calculating the lower surface area of ​​the second test liquid during the dripping process to obtain the second test liquid area; performing a cleaning pretreatment on the first pretreated test object after the first test liquid amount contact test to obtain a second pretreated test object; The second test liquid height threshold, the second test liquid volume, the second dripping speed, the second test liquid area and the ambient particle concentration value are combined into a second test feature information set; The second test feature information set and the flatness of the test object are input into the angle test simulation model for testing to obtain the predicted angle 1.

[0009] Preferably, a third test scheme is formulated, according to which a third test liquid height threshold is preset, and a third test liquid volume and a third dripping speed for dripping the test liquid are set according to the third test liquid height threshold. The third test liquid volume and the third dripping speed are conditions that can maintain a stable shape of the test liquid during the dripping process; According to the third test liquid amount, calculating the lower surface area of ​​the third test liquid during the dripping process to obtain the third test liquid area; performing a cleaning pretreatment on the second pretreated test object after the second test liquid amount contact test to obtain a third pretreated test object; The third test liquid height threshold, the third test liquid volume, the third dripping speed, the third test liquid area and the ambient particle concentration value are combined into a third test feature information set; The third test feature information set and the flatness of the test object are input into the angle test simulation model for testing to obtain the predicted angle 2.

[0010] Preferably, according to the second test liquid volume and the second dripping speed, the angle formed by the contact between the test liquid and the second pre-treated test object is detected to obtain an actual test angle of one; Difference between the actual test angle 1 and the predicted angle 1 is calculated to obtain an angle difference 1; According to the third test liquid volume and the third dripping speed, the angle formed by the test liquid contacting the third pre-treated test object is detected to obtain an actual test angle 2; Calculating the difference between the actual test angle 2 and the predicted angle 2 to obtain an angle difference 2; Calculate the ratio of the test liquid height threshold 1, the first test liquid area and the ambient particle concentration value to the angle difference 1 to obtain a first difference ratio number set; Calculate the ratio of the second test liquid height threshold, the second test liquid area and the ambient particle concentration value to the second angle difference to obtain a second difference ratio number set; The first difference ratio number set and the second difference ratio number set are averaged to obtain an average difference ratio number set.

[0011] Preferably, based on the average difference ratio number set and the test liquid height threshold 1, the test liquid tension inclination angle influence degree of the test liquid affected by the ambient particle concentration value in the first test scheme is predicted to obtain the influence inclination angle difference 1; According to the average difference ratio number set and the area of ​​the first test liquid, the test liquid tension inclination angle influence degree of the test liquid affected by the ambient particle concentration value in the first test scheme is predicted to obtain the influence inclination angle difference second; According to the average difference ratio number set and the ambient particle concentration value, the influence degree of the test liquid tension inclination angle of the test liquid affected by the ambient particle concentration value in the first test scheme is predicted to obtain the influence inclination angle difference three; Calculating the average value of the first influencing tilt angle difference, the second influencing tilt angle difference and the third influencing tilt angle difference to obtain a comprehensive influencing tilt angle difference; According to the comprehensive influencing tilt angle difference, a slight difference adjustment is performed on the first test angle to obtain an actual comprehensive test angle.

[0012] In a second aspect, a water drop angle measurement system is provided, comprising: A test plan processing unit 1 is used to formulate a first test plan, and to perform a pre-processing of cleaning on a test object to be tested according to the first test plan to obtain a first pre-processed test object; a simulation model establishment unit, configured to obtain a first test characteristic information set by statistically analyzing characteristic information of the test liquid height, test liquid volume, dripping speed, lower surface area of ​​the test liquid, and ambient particle concentration in the first test scheme, obtain a first test angle and a test object flatness obtained by the first test scheme, and establish an angle test simulation model based on the first test characteristic information set, the first test angle, and the test object flatness; A test plan two processing unit is used to formulate a second test plan, and obtain a predicted angle 1 through an angle test simulation model test based on the flatness of the test object and the second test feature information set statistically obtained in the second test plan; A test plan three processing unit is used to formulate a third test plan, and obtain a predicted angle 2 through an angle test simulation model test based on the flatness of the test object and the third test feature information set statistically calculated in the third test plan; An inclination angle difference analysis unit is used to detect the actual test angle 1 and the actual test angle 2, and integrate the difference between the predicted angle 1 and the actual test angle 1 and the difference between the predicted angle 2 and the actual test angle 2 to obtain an average difference ratio number set; The actual angle analysis unit is used to comprehensively predict the influence of the test liquid tension inclination angle of the test liquid affected by the environmental particle concentration value in the first test scheme based on the average difference ratio number set to obtain a comprehensive influence inclination angle difference, and according to the comprehensive influence inclination angle difference, make a slight difference adjustment to the first test angle to obtain the actual comprehensive test angle.

[0013] Compared with the prior art, the present invention has the following characteristics and beneficial effects: By formulating the first, second and third test plans, and the height position and dripping speed of the test liquid in the three test plans are different, but all are within the condition limit of maintaining the test liquid in a stable shape during the dripping process, the first test plan is used as the main test analysis object, the second test plan and the third test plan are compared and analyzed with each other, and before the second test plan is implemented, the first pre-treated test object tested in the first test plan is cleaned, and so on, when performing the third test plan, the second pre-treated test object in the second test plan is also cleaned, thereby reducing the information interference left by the previous test step, enhancing the orderliness of the entire test work and the effective use of resources, so as to analyze the influence of the surface tension of the test liquid caused by the particle concentration in the environment. , which will affect the error of the angle formed by the test liquid dripping on the surface of the object to be tested, reducing the efficiency of the entire test work, that is, it is mainly to analyze the influence of the environmental particle concentration value in the test process of the second test scheme and the third test scheme, and comprehensively process the results of the two analyses to obtain the final average difference ratio number set. According to the average difference ratio number set, the characteristic conditions in the first test scheme, namely the first test liquid area, the environmental particle concentration value and the test liquid height threshold, are sequentially predicted in turn on the test liquid tension inclination angle affected by the environmental particle concentration value. Finally, the respective prediction results are comprehensively processed to achieve a slight adjustment of the first test angle detected by the first test scheme, so as to reduce the error of the final angle test result and improve the accuracy of the test result. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a flowchart of a water drop angle testing method mainly embodied in this embodiment.

[0015] Figure 2 This is a structural block diagram of a water drop angle measurement system mainly embodied in this embodiment. DETAILED DESCRIPTION

[0016] The present invention is further described in detail below with reference to the following examples.

[0017] Reference Figure 1 A method and system for measuring a water drop angle, the method comprising the following steps: S1. Formulate a first test plan. According to the first test plan, perform pre-processing of cleaning on the test object to be tested to obtain a first pre-processed test object.

[0018] S2. Statistically analyze the characteristic information of the test liquid height, test liquid volume, dripping speed, surface area under the test liquid, and ambient particle concentration in the first test scheme to obtain a first test characteristic information set, and statistically analyze the first test angle and the flatness of the test object tested by the first test scheme. Based on the first test characteristic information set, the first test angle, and the flatness of the test object, establish an angle test simulation model.

[0019] S3. Formulate a second test plan, and obtain a predicted angle 1 through an angle test simulation model test based on the flatness of the test object and the second test feature information set statistically calculated in the second test plan.

[0020] S4. Formulate a third test plan, and obtain the predicted angle 2 through angle test simulation model testing based on the flatness of the test object and the third test feature information set statistically calculated in the third test plan.

[0021] S5. Detect the actual test angle 1 and the actual test angle 2, and integrate the difference between the predicted angle 1 and the actual test angle 1, as well as the difference between the predicted angle 2 and the actual test angle 2 to obtain an average difference ratio number set.

[0022] S6. Based on the average difference ratio number set, a comprehensive prediction is made of the test liquid tension tilt angle influence of the test liquid affected by the ambient particle concentration value in the first test scheme to obtain a comprehensive influence tilt angle difference. Based on the comprehensive influence tilt angle difference, a slight difference adjustment is made to the first test angle to obtain the actual comprehensive test angle.

[0023] Specifically, by formulating the first, second and third test plans, and the height position and dripping speed of the test liquid in the three test plans are different, but all are within the condition limit of being able to maintain the stable shape of the test liquid during the dripping process, the first test plan is used as the main test and analysis object, the second test plan and the third test plan are compared and analyzed with each other, and before the second test plan is implemented, the first pre-treated test object tested in the first test plan is cleaned, and so on, when conducting the third test plan, the second pre-treated test object in the second test plan is also cleaned, thereby reducing the information interference left by the previous test step, enhancing the orderliness of the entire test work and the effective use of resources, so as to analyze the influence of the surface tension of the test liquid caused by the particle concentration in the environment. The effect of the change will affect the error of the angle formed by the test liquid dripping on the surface of the object to be tested, reducing the efficiency of the entire test work, that is, it is mainly to analyze the influence of the environmental particle concentration value during the test process in the second test scheme and the third test scheme, and comprehensively process the results of the two analyses to obtain the final average difference ratio set. According to the average difference ratio set, the characteristic conditions in the first test scheme, namely the first test liquid area, the environmental particle concentration value and the test liquid height threshold, are sequentially predicted in turn on the test liquid tension inclination angle affected by the environmental particle concentration value. Finally, the respective prediction results are comprehensively processed to achieve a slight adjustment of the first test angle detected by the first test scheme, so as to reduce the error of the final angle test result and improve the accuracy of the test result.

[0024] The specific step S1 includes the following sub-steps: A first test plan is formulated. According to the first test plan, a test liquid height threshold value 1 is preset. According to the test liquid height threshold value 1, a first test liquid amount and a first dripping speed for dripping the test liquid are set. The first test liquid amount and the first dripping speed are conditions that can maintain a stable shape of the test liquid during the dripping process.

[0025] According to the first test liquid volume, the lower surface area of ​​the first test liquid volume during the dripping process is calculated to obtain the first test liquid area.

[0026] The particle concentration in the environment is detected to obtain an environmental particle concentration value.

[0027] An object to be tested is obtained, and the object to be tested is pre-processed to obtain a first pre-processed test object.

[0028] Specifically, for example, the test liquid height threshold 1 (if it is 1 cm), the first test liquid volume (if the test liquid volume is 6µl) and the first dripping speed (V1), for example, the test liquid volume range is within 1µl-8µl, and the test liquid dripping speed range is within V0-V5, then the test liquid can maintain a stable shape during the dripping process. It should be noted that the dripping speed of the test liquid depends on many factors, including the density, viscosity, surface tension and gravitational acceleration of the liquid, so it is necessary to detect and calculate the above data and use the existing formula Calculations can be performed to determine the dripping velocity of the test liquid, where v is the dripping velocity, ρl is the density of the liquid, ρg is the density of the gas, g is the acceleration due to gravity, r is the radius of the droplet, and η is the dynamic viscosity of the liquid. The first test liquid area (if the radius is 1.5 mm, the lower surface area is 2.25π square millimeters), the ambient particle concentration (if M is the number of particles per cubic meter, where M is the specific value), the object to be tested (if named A), and the first pre-treated test object (if it is treated, it will be renamed A1. Cleaning treatment means ensuring that the object surface is clean, flat, and free of stains or impurities. Objects requiring special treatment, such as coatings and films, must be pre-treated as required).

[0029] The specific step S2 includes the following sub-steps: According to the first test liquid volume and the first dripping speed, screenshots are taken at different times and positions after the test liquid drips and contacts the first pretreated test object to obtain a first image set.

[0030] The angle formed by the contact between the test liquid and the first pre-treated test object is statistically analyzed for each image in the first image set to obtain a first test angle.

[0031] The surface flatness of the first pretreated test object is determined according to the first test angle to obtain the test object flatness.

[0032] The test liquid height threshold 1, the first test liquid volume, the first dripping speed, the first test liquid area and the ambient particle concentration value are combined into a first test feature information set.

[0033] An angle test simulation model is established according to the first test feature information set, the first test angle and the flatness of the test object.

[0034] Specifically, for the first image set (for example, screenshots taken at different positions such as when the screenshot angle is parallel to the contact surface, when the screenshot angle is 30° to the contact surface, when the screenshot angle is 45° to the contact surface, and when the screenshot angle is 60° to the contact surface, and screenshots taken at different time points including the moment when the test liquid contacts the object, 2 seconds and 3 seconds after the test liquid contacts the object, if 5 images at different viewing angles and time points are captured, a1, a2, a3, a4, and a5), the first test angle (if they are a1°, a2°, a3°, a4°, and a5° respectively), the flatness of the object is tested (combining the five angle values ​​tested of a1°, a2°, a3°, a4°, and a5°, to determine the surface flatness of A1). flatness), angle test simulation model (that is, according to the above-mentioned characteristic data values, a comparison table can be trained or listed as a formula: for example, Y=c1X1+c2X2+c3X3+c4X4+c5X5+c6X6, the formula here is established under the limited condition of the flatness of the test object, where Y is the first test angle, X1-X6 refer to the test liquid height threshold 1, the first test liquid volume, the first dripping speed, the first test liquid area and the environmental particle concentration value, respectively, c1-c6 refer to the test liquid height threshold 1, the first test liquid volume, the first dripping speed, the first test liquid area and the environmental particle concentration value, respectively, for the subsequent test result comparison and matching and angle prediction).

[0035] The specific step S3 includes the following sub-steps: A second test plan is formulated. According to the second test plan, a second test liquid height threshold value is preset. According to the second test liquid height threshold value, a second test liquid amount and a second dripping speed for dripping the test liquid are set. The second test liquid amount and the second dripping speed are conditions that can maintain the test liquid in a stable shape during the dripping process.

[0036] According to the second test liquid volume, the lower surface area of ​​the second test liquid during the dripping process is calculated to obtain the second test liquid area.

[0037] The first pre-treated test object after the first test liquid amount contact test is pre-treated to clean to obtain a second pre-treated test object.

[0038] The second test liquid height threshold, the second test liquid volume, the second dripping speed, the second test liquid area and the ambient particle concentration value are combined into a second test feature information set.

[0039] The second test feature information set and the flatness of the test object are input into the angle test simulation model for testing to obtain the predicted angle 1.

[0040] Specifically, such as the second test liquid height threshold (if it is 1.5 cm), the second test liquid volume (if the test liquid volume is 4µl) and the second dripping speed (V2), the second test liquid area (if the radius is 1.2 mm, the lower surface area is 1.44π square millimeters), the second pre-treated test object (that is, the first pre-treated test object is cleaned again after being in contact with the test liquid in the first test scheme, that is, the cleaning steps are the same as the first pre-treated test object, and no further explanation is given here), and the predicted angle one (that is, the obtained test liquid height threshold two, the second test liquid volume, the second dripping speed, the second test liquid area, the ambient particle concentration value, the second test feature information set and the test object flatness. According to the test object flatness constraint condition, a matching test of the above-mentioned angle test simulation model can be performed or a formula can be applied to predict the contact angle value between the second test pre-treated object and the test liquid in the second test scheme to obtain the predicted angle one, if they are b1°, b2°, b3°, b4°, and b5° respectively).

[0041] The specific step S4 includes the following sub-steps: A third test plan is formulated. According to the third test plan, a third test liquid height threshold is preset. According to the third test liquid height threshold, a third test liquid amount and a third dripping speed for dripping the test liquid are set. The third test liquid amount and the third dripping speed are conditions that can maintain a stable shape of the test liquid during the dripping process.

[0042] According to the third test liquid volume, the lower surface area of ​​the third test liquid volume during the dripping process is calculated to obtain the third test liquid area.

[0043] The second pre-treated test object after the second test liquid amount contact test is pre-treated to clean to obtain a third pre-treated test object.

[0044] The third test liquid height threshold, the third test liquid volume, the third dripping speed, the third test liquid area and the ambient particle concentration value are combined into a third test feature information set.

[0045] The third test feature information set and the flatness of the test object are input into the angle test simulation model for testing to obtain the predicted angle 2.

[0046] Specifically, such as the test liquid height threshold three (if it is 2 cm), the third test liquid volume (if the test liquid volume is 2µl) and the third dripping speed (V3), the third test liquid area (if the radius is 1 mm, the lower surface area is 1π square millimeters), the third pre-treated test object (that is, the second pre-treated test object is cleaned again after being in contact with the test liquid in the second test scheme, that is, the cleaning process is the same as the cleaning process of the first pre-treated test object, which is not explained in detail here), and the predicted angle two (that is, the obtained test liquid height threshold three, the third test liquid volume, the third dripping speed, the third test liquid area, the ambient particle concentration value, the third test feature information set and the test object flatness. According to the test object flatness constraint condition, a matching test of the above-mentioned angle test simulation model can be performed or a formula can be applied to predict the contact angle value between the third test pre-treated object and the test liquid in the third test scheme to obtain the predicted angle two, if they are c1°, c2°, c3°, c4°, and c5° respectively).

[0047] The specific step S5 includes the following sub-steps: According to the second test liquid volume and the second dripping speed, the angle formed by the contact between the test liquid and the second pre-treated test object is detected to obtain an actual test angle of one.

[0048] The difference between the actual test angle 1 and the predicted angle 1 is calculated to obtain the angle difference 1.

[0049] According to the third test liquid volume and the third dripping speed, the angle formed by the test liquid contacting the third pre-treated test object is detected to obtain the actual test angle 2.

[0050] The difference between the actual test angle 2 and the predicted angle 2 is calculated to obtain the angle difference 2.

[0051] The test liquid height threshold 1, the first test liquid area and the ambient particle concentration value are respectively proportionally calculated with the angle difference 1 to obtain a first difference ratio number set.

[0052] The second test liquid height threshold, the second test liquid area and the ambient particle concentration value are respectively proportionally calculated with the angle difference second to obtain a second difference ratio number set.

[0053] The first difference ratio number set and the second difference ratio number set are averaged to obtain an average difference ratio number set.

[0054] Specifically, for example, the actual test angle 1 (if it is Q1°, Q2°, Q3°, Q4°, Q5°), the angle difference 1 (the absolute value of Q1°-b1°, the absolute value of Q2°-b2°, the absolute value of Q3°-b3°, the absolute value of Q4°-b4°, the absolute value of Q5°-b5°, if they are θ1, θ2, θ3, θ4, θ5 respectively), the actual test angle 2 (if it is G1°, G2°, G3°, G4°, G5°), the angle difference 2 (the absolute value of G1°-c1°, the absolute value of G2°-c2°, the absolute value of G3°-c3°, the absolute value of G4°-c4°, the absolute value of G5°-c5°, if they are respectively θ6, θ7, θ8, θ9, θ10 respectively), the first difference ratio number set (i.e., the three values ​​of the test liquid height threshold value 1, the first test liquid area and the ambient particle concentration value are respectively proportionally processed with θ1 to obtain three proportional values, if they are z1, r1, t1, and so on, the same steps are performed on the remaining θ2, θ3, θ4, θ5), the second difference ratio number set (the explanation is the same as the first difference ratio number set, and no further explanation is given here, for example, θ6, z6, r6, t6), the average difference ratio number set (i.e., the average value of z1 and z6 is calculated, if it is K1, the average value of r1 and r6 is calculated J1, and the average value of t1 and t6 is calculated L1).

[0055] The specific step S6 includes the following sub-steps: According to the average difference ratio number set and the test liquid height threshold one, the test liquid tension inclination angle influence degree of the test liquid affected by the ambient particle concentration value in the first test scheme is predicted to obtain the influence inclination angle difference one.

[0056] According to the average difference ratio number set and the first test liquid area, the test liquid tension inclination angle influence degree of the test liquid affected by the environmental particle concentration value in the first test scheme is predicted to obtain the second influence inclination angle difference degree.

[0057] According to the average difference ratio number set and the environmental particle concentration value, the influence degree of the test liquid tension inclination angle when the test liquid is affected by the environmental particle concentration value in the first test scheme is predicted to obtain the influence inclination angle difference three.

[0058] The comprehensive influencing inclination angle difference is obtained by averaging the influencing inclination angle difference one, the influencing inclination angle difference two, and the influencing inclination angle difference three.

[0059] According to the comprehensive influencing inclination angle difference, the first test angle is slightly adjusted to obtain the actual comprehensive test angle.

[0060] Specifically, for example, the inclination angle difference one is affected (taking K1, J1, and L1 in the average difference ratio set as an example, the test liquid height threshold one is 1 cm, and the ratio of the test liquid height threshold one to K1 is (1 / K1)°, the inclination angle difference two is affected (the test liquid height threshold two is 1.5 cm, and the ratio of the test liquid height threshold two to J1 is (3 / 2J1)°), the inclination angle difference three is affected (the test liquid height threshold three is 2 cm, and the ratio of the test liquid height threshold three to L1 is (2 / L1)°), and the average value is used to obtain the comprehensive inclination angle difference ((1 / K1)°*1 / 3+(3 / 2J1)°*1 / 3+(2 / L1)°*1 / 3=W°), and the actual comprehensive test angle (that is, a1°+W°, a2°+W°, a3°+W°, a4°+W°, a5°+W°).

[0061] A water drop angle test system, by applying a water drop angle test method as described above, includes a test scheme one processing unit, a simulation model establishment unit, a test scheme two processing unit, a test scheme three processing unit, an inclination difference analysis unit and an actual angle analysis unit, with reference to Figure 2 , a first test scheme is formulated by a test scheme processing unit 1, and according to the first test scheme, a pre-processing of cleaning is performed on the test object to be tested to obtain a first pre-processed test object; a first test feature information set is obtained by statistics of the test liquid height, test liquid volume, dripping speed, test liquid lower surface area and environmental particle concentration characteristic information in the first test scheme through a simulation model establishment unit, and a first test angle and a test object flatness tested by the first test scheme are statistically obtained, and an angle test simulation model is established based on the first test feature information set, the first test angle and the test object flatness; a second test scheme is formulated by a test scheme processing unit 2, and according to the flatness of the test object and the second test feature information set statistically in the second test scheme, a pre-processed test object is obtained through angle test simulation model testing. Measure Angle One; formulate a third test scheme through the test scheme three processing unit, and obtain the predicted Angle Two through the angle test simulation model test based on the flatness of the test object and the third test feature information set statistically obtained in the third test scheme; detect the actual test Angle One and the actual test Angle Two through the inclination angle difference analysis unit, and integrate the difference between the predicted Angle One and the actual test Angle One, as well as the difference between the predicted Angle Two and the actual test Angle Two to obtain an average difference ratio number set; comprehensively predict the influence of the test liquid tension inclination angle of the test liquid affected by the environmental particle concentration value in the first test scheme based on the average difference ratio number set through the actual angle analysis unit to obtain a comprehensive influence inclination angle difference; according to the comprehensive influence inclination angle difference, make a slight adjustment to the first test angle to obtain the actual comprehensive test angle.

[0062] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A method for testing a water drop angle, characterized in that: The following steps are involved: Formulate a first test plan, and according to the first test plan, perform a cleaning pretreatment on the test object to be tested to obtain a first pretreated test object; The first test characteristic information set is obtained by statistically analyzing the characteristic information of the test liquid height, the test liquid volume, the dripping speed, the surface area under the test liquid, and the environmental particle concentration in the first test scheme, and the first test angle and the flatness of the test object tested by the first test scheme are statistically analyzed, and an angle test simulation model is established according to the first test characteristic information set, the first test angle, and the flatness of the test object; Formulate a second test plan, and obtain a predicted angle 1 through an angle test simulation model test according to the flatness of the test object and the second test feature information set statistically obtained in the second test plan; Formulate a third test plan, and obtain a predicted angle 2 through an angle test simulation model test according to the flatness of the test object and a third test feature information set statistically obtained in the third test plan; Detecting the actual test angle 1 and the actual test angle 2, integrating the difference between the predicted angle 1 and the actual test angle 1 and the difference between the predicted angle 2 and the actual test angle 2 to obtain an average difference ratio number set; According to the average difference ratio number set, the influence of the test liquid tension inclination angle on the test liquid affected by the environmental particle concentration value in the first test scheme is comprehensively predicted to obtain the comprehensive influence inclination angle difference, and according to the comprehensive influence inclination angle difference, the first test angle is slightly adjusted to obtain the actual comprehensive test angle.

2. A water drop angle testing method according to claim 1, characterized in that: Formulate a first test plan, and according to the first test plan, perform a pre-processing of cleaning on the test object to be tested to obtain a first pre-processed test object, specifically: Formulate a first test plan, according to which a test liquid height threshold 1 is preset, and according to the test liquid height threshold 1, a first test liquid amount and a first dripping speed of the test liquid are set, wherein the first test liquid amount and the first dripping speed are conditions capable of maintaining a stable shape of the test liquid during the dripping process; According to the first test liquid volume, calculating the lower surface area of ​​the first test liquid volume during the dripping process to obtain the first test liquid area; Detecting the particle concentration in the environment to obtain the environmental particle concentration value; An object to be tested is obtained, and the object to be tested is pre-processed by cleaning to obtain a first pre-processed test object.

3. A water drop angle testing method according to claim 2, characterized in that: The first test characteristic information set is obtained by statistically analyzing the characteristic information of the test liquid height, the test liquid volume, the dripping speed, the surface area under the test liquid, and the environmental particle concentration in the first test scheme, and the first test angle and the flatness of the test object tested by the first test scheme are statistically analyzed. The steps of establishing the angle test simulation model according to the first test characteristic information set, the first test angle, and the flatness of the test object are specifically as follows: According to the first test liquid volume and the first dripping speed, taking screenshots at different times and positions after the test liquid drips and contacts the first pre-treated test object to obtain a first image set; Counting the angles formed by the contact between the test solution and the first pre-treated test object for each image in the first image set to obtain a first test angle; According to the first test angle, determining the surface flatness of the first pre-treated test object to obtain the test object flatness; The test liquid height threshold 1, the first test liquid volume, the first dripping speed, the first test liquid area and the ambient particle concentration value are combined into a first test feature information set; An angle test simulation model is established according to the first test feature information set, the first test angle and the flatness of the test object.

4. A water drop angle testing method according to claim 3, characterized in that: Formulate a second test plan, and obtain the predicted angle 1 through the angle test simulation model test according to the flatness of the test object and the second test feature information set statistically obtained in the second test plan, specifically: Formulate a second test plan, according to which a second test liquid height threshold is preset, and according to the second test liquid height threshold, a second test liquid amount and a second dripping speed of the test liquid are set, wherein the second test liquid amount and the second dripping speed are conditions capable of maintaining a stable shape of the test liquid during the dripping process; According to the second test liquid volume, calculating the lower surface area of ​​the second test liquid volume during the dripping process to obtain the second test liquid area; performing a cleaning pretreatment on the first pretreated test object after the first test liquid amount contact test to obtain a second pretreated test object; The second test liquid height threshold, the second test liquid volume, the second dripping speed, the second test liquid area and the ambient particle concentration value are combined into a second test feature information set; The second test feature information set and the flatness of the test object are input into the angle test simulation model for testing to obtain the predicted angle one.

5. A water drop angle testing method according to claim 4, characterized in that: Formulate a third test plan, and obtain the steps of predicting angle 2 through angle test simulation model testing according to the flatness of the test object and the third test feature information set statistically obtained in the third test plan, specifically: Formulate a third test plan, according to which a third test solution height threshold is preset, and according to which a third test solution height threshold is set, a third test solution amount and a third dripping speed for dripping the test solution are set, wherein the third test solution amount and the third dripping speed are conditions capable of maintaining a stable shape of the test solution during the dripping process; According to the third test liquid volume, calculating the lower surface area of ​​the third test liquid volume during the dripping process to obtain the third test liquid area; performing a cleaning pretreatment on the second pretreated test object after the second test liquid amount contact test to obtain a third pretreated test object; The test liquid height threshold three, the third test liquid volume, the third dripping speed, the third test liquid area and the ambient particle concentration value are combined into a third test feature information set; The third test feature information set and the flatness of the test object are input into the angle test simulation model for testing to obtain the predicted angle 2.

6. A water drop angle testing method according to claim 5, characterized in that: The steps of detecting the actual test angle 1 and the actual test angle 2, integrating the difference between the predicted angle 1 and the actual test angle 1 and the difference between the predicted angle 2 and the actual test angle 2 to obtain an average difference ratio number set are specifically as follows: According to the second test liquid volume and the second dripping speed, the angle formed by the contact between the test liquid and the second pre-treated test object is detected to obtain an actual test angle of one; The actual test angle 1 and the predicted angle 1 are subtracted to obtain an angle difference 1; According to the third test liquid volume and the third dripping speed, the angle formed by the contact between the test liquid and the third pre-treated test object is detected to obtain an actual test angle 2; The actual test angle 2 and the predicted angle 2 are subtracted to obtain an angle difference 2; The test liquid height threshold 1, the first test liquid area and the ambient particle concentration value are respectively proportional to the angle difference 1 to obtain a first difference ratio number set; The second test liquid height threshold, the second test liquid area and the ambient particle concentration value are respectively proportional to the second angle difference to obtain a second difference ratio number set; The first difference ratio number set and the second difference ratio number set are averaged to obtain an average difference ratio number set.

7. A water drop angle testing method according to claim 6, characterized in that: The steps of comprehensively predicting the influence of the test liquid tension inclination angle on the test liquid affected by the environmental particle concentration value in the first test scheme according to the average difference ratio number set to obtain a comprehensive influence inclination angle difference, and making a slight difference adjustment on the first test angle according to the comprehensive influence inclination angle difference to obtain an actual comprehensive test angle are specifically as follows: According to the average difference ratio number set and the test liquid height threshold 1, the test liquid tension inclination angle influence degree of the test liquid affected by the environmental particle concentration value in the first test scheme is predicted to obtain the influence inclination angle difference 1; According to the average difference ratio number set and the first test liquid area, the test liquid tension inclination angle influence degree of the test liquid affected by the environmental particle concentration value in the first test scheme is predicted to obtain the influence inclination angle difference second; According to the average difference ratio number set and the environmental particle concentration value, the influence degree of the test liquid tension inclination angle affected by the environmental particle concentration value in the first test scheme is predicted to obtain the influence inclination angle difference three; The influencing inclination angle difference 1, the influencing inclination angle difference 2 and the influencing inclination angle difference 3 are averaged to obtain a comprehensive influencing inclination angle difference; According to the comprehensive influencing inclination angle difference, the first test angle is slightly adjusted to obtain the actual comprehensive test angle.

8. A water drop angle test system, characterized in that: The system is used to implement a water drop angle testing method according to any one of claims 1 to 7, comprising: A test scheme processing unit 1, used for formulating a first test scheme, and performing a pre-processing of cleaning on the test object to be tested to obtain a first pre-processed test object according to the first test scheme; A simulation model building unit is used to obtain a first test characteristic information set by statistically analyzing characteristic information of test liquid height, test liquid volume, dripping speed, lower surface area of ​​the test liquid, and ambient particle concentration in the first test scheme, and to obtain a first test angle and a test object flatness obtained by the first test scheme, and to establish an angle test simulation model according to the first test characteristic information set, the first test angle, and the test object flatness; A test scheme two processing unit is used to formulate a second test scheme, and obtain a predicted angle 1 through an angle test simulation model test according to the flatness of the test object and the second test feature information set statistically obtained in the second test scheme; A test scheme three processing unit is used to formulate a third test scheme, and obtain a predicted angle 2 through an angle test simulation model test according to the flatness of the test object and a third test feature information set statistically obtained in the third test scheme; The inclination angle difference analysis unit is used to detect the actual test angle 1 and the actual test angle 2, and integrate the difference between the predicted angle 1 and the actual test angle 1 and the difference between the predicted angle 2 and the actual test angle 2 to obtain an average difference ratio number set; The actual angle analysis unit is used to comprehensively predict the influence of the test liquid tension inclination angle on the test liquid affected by the environmental particle concentration value in the first test scheme according to the average difference ratio number set, and obtain the comprehensive influence inclination angle difference; according to the comprehensive influence inclination angle difference, the first test angle is slightly adjusted to obtain the actual comprehensive test angle.

Citation Information

Patent Citations

  • Water drop angle test instrument and test method

    CN108872021A

  • Post insulator umbrella skirt micro-parameter design method based on rain flashover characteristics

    CN112560304A

  • Water drop angle measuring method, device and system

    CN116577243A

  • Interaction performance test method of breakwater three-dimensional simulation model

    CN118568947A

  • Improved YOLOV8 pod pepper multi-attitude target identification and positioning method

    CN118823588A