A photovoltaic module on a color steel tile roof

By using support frames and adaptive installation mechanisms on the color steel tile roof, the stable installation of photovoltaic panels is solved, and the problem of unstable installation of photovoltaic components on the color steel tile roof is solved.

CN119382585BActive Publication Date: 2025-03-21CHUANGMAI GROUP CO LTD
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Patent Information

Application Number
CN202411943555.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-03-21
Estimated Expiration
2044-12-26

AI Technical Summary

Technical Problem

When installing photovoltaic components on the color steel tile roof, drilling and mounting guide rails need to be drilled, resulting in damage to the waterproofing effect of color steel tile. Different models and specifications require different assembly components, and the installation is unstable.

Method used

The supporting frame and color steel tiles are adopted, combined with the first and second installation mechanisms, and the fixed installation of the photovoltaic panel is achieved through the design of guide rails, edge pressing parts and photovoltaic panels, and the color steel tiles of different models and specifications are adapted to adaptive components.

Benefits of technology

There is no need to drill holes in colored steel tiles to avoid affecting the waterproofing effect. It is suitable for colored steel tiles of different models and specifications to improve the installation stability of photovoltaic modules.

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Abstract

The present invention relates to the field of photovoltaic module assembly technology, specifically a photovoltaic module on a color steel tile roof, comprising a support frame, a color steel tile is arranged on the support frame, a first mounting mechanism and a second mounting mechanism are arranged on the color steel tile, a guide rail is arranged on the first mounting mechanism and the second mounting mechanism, a pressure edge member and a photovoltaic panel are arranged on the guide rail, the photovoltaic panel is fixedly mounted on the guide rail through the pressure edge member, and the second mounting mechanism comprises a fixing component, a connecting component and a trigger component are arranged on the fixing component, and a first adaptive component and a second adaptive component are arranged on the trigger component. The beneficial effects of the present invention are: it can adapt to color steel tiles of different models and specifications, and conveniently install the photovoltaic module. After the photovoltaic module is installed, the gravity of the photovoltaic module itself is used to improve the stability of the photovoltaic module installation. At the same time, it is not necessary to punch holes in the color steel tile during the installation process to avoid affecting the waterproof effect of the color steel tile roof.
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Description

Technical Field

[0001] The invention relates to the technical field of photovoltaic assembly assembly, and in particular to a photovoltaic assembly on a color steel tile roof. Background Art

[0002] Color steel tiles, also known as colored corrugated tiles, are made of color-coated steel plates that are roller-rolled and cold-bent into various corrugated profiles. They are widely used in the roofs of industrial and civil buildings, warehouses, special buildings, and large-span steel structure houses.

[0003] Color steel tile roof is a more common industrial roof. In order to make full use of space and solar energy, photovoltaic modules are usually installed on the color steel tile roof to generate electricity. When installing photovoltaic modules on the color steel tile roof, it is generally installed by drilling holes on the color steel tile roof, installing guide rails, and then using clamps, bolts, flat spring washers, etc. to install the photovoltaic modules.

[0004] A color steel tile roof photovoltaic assembly disclosed in Chinese patent CN117803146A includes color steel tiles, and also includes an assembly component, which is snap-fitted and fixed to the color steel tiles, a guide rail, which is installed on the assembly component and is used to install photovoltaic panels thereon, and the assembly component includes a fixing frame and two pressers that snap-fit ​​and clamp the color steel tiles on both sides of the color steel tiles, a threaded column connected to the top of the presser foot and passing upward through the fixing frame, and a nut that is threadedly connected to the threaded column and is used to lock the presser foot and the fixing frame.

[0005] However, compared with the existing technology and the comparative solution, it can be seen that the color steel tile roof photovoltaic module still has the following problems in actual use:

[0006] Usually, when installing photovoltaic modules on a color steel tile roof structure, it is necessary to drill holes in the color steel tiles, install guide rails, and then fix the photovoltaic modules on the guide rails. Due to the different models and specifications of color steel tiles, different assembly components are required when assembling photovoltaic modules on different color steel tiles. At the same time, water seepage may occur at the holes of the color steel tiles when it rains. After the color steel tiles are punched, the positions of the holes on the color steel tiles will destroy the waterproof paint on the color steel tiles, making the holes in the color steel tiles more prone to rust. Once rust occurs at the holes in the color steel tiles, it will affect the stability of the installation of the photovoltaic modules. Summary of the invention

[0007] The present invention provides a color steel tile roof photovoltaic assembly to solve the above technical problems.

[0008] A color steel tile roof photovoltaic assembly of the present invention adopts the following technical solution: comprising a support frame, a color steel tile is arranged on the support frame, a first mounting mechanism and a second mounting mechanism are arranged on the color steel tile, a guide rail is arranged on the first mounting mechanism and the second mounting mechanism, a pressure edge member and a photovoltaic panel are arranged on the guide rail, and the photovoltaic panel is fixedly mounted on the guide rail through the pressure edge member;

[0009] The second mounting mechanism comprises a fixing component, on which a connecting component and a triggering component are arranged, and on which a first adaptive component and a second adaptive component are arranged;

[0010] The connecting assembly comprises a second connecting frame, a first sliding rod is arranged on the second connecting frame, and a first wedge block is arranged at one end of the first sliding rod away from the second connecting frame;

[0011] The trigger assembly includes a second connecting plate, a third sliding groove and a fourth connecting hole are formed on the second connecting plate, a second sliding rod is provided on the second connecting plate, and a third connecting frame is provided on one end of the second sliding rod away from the second connecting plate;

[0012] The first adaptive component includes a third sliding rod, a third slider is arranged on the third sliding rod, the third slider is slidably connected to the second connecting plate through a third sliding groove, a second elastic member is arranged between the third slider and the third sliding rod, and a first contact member is arranged at one end of the third sliding rod away from the second elastic member;

[0013] The first contact member includes a first connecting seat, the first connecting seat is arranged at an end of the third sliding rod away from the second elastic member, the second connecting seat is rotatably connected to the first connecting seat, the second connecting seat is provided with a ring rod and a third elastic member, the ring rod is slidably connected to the second connecting seat, and the third elastic member is arranged between the second connecting seat and the first connecting seat.

[0014] Furthermore, the first mounting mechanism includes a hanger, which is arranged on the color steel tile, and a first connecting frame is arranged on the hanger. Guide rails are arranged on the first connecting frame and the second connecting frame, and a first fixing bolt is arranged on the first connecting frame.

[0015] Furthermore, the fixing component includes a connecting frame, a first sliding groove and a second sliding groove are provided on the connecting frame, a first sliding block is arranged in the second sliding groove, a clamping bolt is arranged on the first sliding block, a contact block is arranged at one end of the clamping bolt, a first connecting hole and a second connecting hole are arranged on the connecting frame, an adjusting screw is arranged on the connecting frame, a first connecting plate is arranged at one end of the adjusting screw, and a third connecting hole is arranged on the first connecting plate.

[0016] Furthermore, a second connecting frame is provided with a second slider, a second fixing bolt and a first elastic member, the second slider is slidably connected to the connecting frame through the first sliding groove, the first sliding rod is slidably connected to the connecting frame through the first connecting hole, and the first elastic member is arranged between the second connecting frame and the connecting frame.

[0017] Furthermore, the second sliding rod is slidably connected to the connecting frame through the second connecting hole.

[0018] Furthermore, the first wedge block is slidably connected in the third connection frame, and the third connection frame is provided with an inclined surface, which is matched with the first wedge block.

[0019] Furthermore, the second adaptive component includes a fourth sliding rod, a fourth elastic member is disposed at one end of the fourth sliding rod, and a second contact member is disposed at one end of the fourth sliding rod away from the fourth elastic member.

[0020] Furthermore, the fourth sliding rod is slidably connected to the first connecting plate through the third connecting hole, and the fourth sliding rod is slidably connected to the second connecting plate through the fourth connecting hole.

[0021] Furthermore, the fourth elastic member is arranged between the fourth sliding rod and the second connecting plate.

[0022] Furthermore, the structure of the second contact piece is the same as that of the first contact piece.

[0023] The beneficial effects of the present invention are: when in use, it can adapt to colored steel tiles of different models and specifications, and conveniently install photovoltaic modules. After the photovoltaic modules are installed, the gravity of the photovoltaic modules themselves is used to improve the stability of the installation of the photovoltaic modules. At the same time, there is no need to punch holes in the colored steel tiles during the installation process, so as to avoid affecting the waterproof effect of the colored steel tile roof. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0025] Figure 1 It is a structural schematic diagram of an embodiment of the present invention;

[0026] Figure 2 It is a front view structural schematic diagram of an embodiment of the present invention;

[0027] Figure 3 It is a side structural schematic diagram of an embodiment of the present invention;

[0028] Figure 4 This is a structural schematic diagram of a first-angle view of a color steel tile roof according to an embodiment of the present invention;

[0029] Figure 5 It is a structural schematic diagram of a second viewing angle of a color steel tile roof according to an embodiment of the present invention;

[0030] Figure 6 for Figure 5 A schematic diagram of the structure enlargement at the center A;

[0031] Figure 7 It is a structural schematic diagram of a first mounting mechanism according to an embodiment of the present invention;

[0032] Figure 8 is a structural schematic diagram of a second mounting mechanism according to an embodiment of the present invention;

[0033] Fig. 9 It is a schematic diagram of the structure of the fixing assembly of an embodiment of the present invention;

[0034] Fig.10 It is a schematic diagram of the structure of the connection assembly of an embodiment of the present invention;

[0035] Fig.11 A schematic diagram of the structure of a trigger component according to an embodiment of the present invention;

[0036] Fig.12 It is a schematic diagram of the structure of the first adaptive component of an embodiment of the present invention;

[0037] Fig.13 for Fig.12 A schematic diagram of the structure enlarged at B in the middle;

[0038] Fig.14 It is a schematic diagram of the structure of the second adaptive component of an embodiment of the present invention.

[0039] In the figure: 1, support frame; 2, color steel tile; 3, first installation mechanism; 31, hanging piece; 32, first connecting frame; 33, first fixing bolt; 4, second installation mechanism; 41, fixing assembly; 411, connecting frame; 412, first slide slot; 413, second slide slot; 414, first slider; 415, clamping bolt; 416, contact block; 417, first connecting hole; 418, second connecting hole; 419, adjusting screw; 410, first connecting plate; 401, third connecting hole; 42, connecting assembly; 421, second connecting frame; 422, second slider; 423, second fixing bolt; 424, first slider; 425, first An elastic member; 426, a first wedge block; 43, a trigger assembly; 431, a second connecting plate; 432, a third slide groove; 433, a fourth connecting hole; 434, a second slide rod; 435, a third connecting frame; 436, an inclined plane; 44, a first adaptive assembly; 441, a third slide rod; 442, a third slider; 443, a second elastic member; 444, a first contact member; 461, a first connecting seat; 462, a second connecting seat; 463, a ring rod; 464, a third elastic member; 45, a second adaptive assembly; 451, a fourth slide rod; 452, a fourth elastic member; 453, a second contact member; 5, a guide rail; 6, a pressure edge member; 7, a photovoltaic panel. DETAILED DESCRIPTION

[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0041] An embodiment of a color steel tile roof photovoltaic assembly of the present invention is as follows Figures 1 to 5 As shown, it comprises a support frame 1, a color steel tile 2 is arranged on the support frame 1, a first mounting mechanism 3 and a second mounting mechanism 4 are arranged on the color steel tile 2, a guide rail 5 is arranged on the first mounting mechanism 3 and the second mounting mechanism 4, a pressure edge member 6 and a photovoltaic panel 7 are arranged on the guide rail 5, and the photovoltaic panel 7 is fixedly mounted on the guide rail 5 through the pressure edge member 6;

[0042] like Figure 4 and Figure 7 As shown, the first mounting mechanism 3 includes a hanger 31, a first connecting frame 32 and a first fixing bolt 33. The hanger 31 is arranged on the color steel tile 2, the first connecting frame 32 is arranged on the hanger 31, and the first fixing bolt 33 is arranged on the first connecting frame 32;

[0043] like Figure 6 and Figure 8As shown, the second mounting mechanism 4 includes a fixing component 41, a connecting component 42, a triggering component 43, a first adaptive component 44 and a second adaptive component 45. The fixing component 41 is provided with the connecting component 42 and the triggering component 43, and the triggering component 43 is provided with the first adaptive component 44 and the second adaptive component 45;

[0044] like Fig. 9 As shown, the fixing assembly 41 includes a connecting frame 411, a first sliding groove 412, a second sliding groove 413, a first slider 414, a clamping bolt 415, a contact block 416, a first connecting hole 417, a second connecting hole 418, an adjusting screw 419, a first connecting plate 410 and a third connecting hole 401. The connecting frame 411 is provided with a first sliding groove 412 and a second sliding groove 413, the second sliding groove 413 is provided with a first slider 414, the first slider 414 is provided with a clamping bolt 415, one end of the clamping bolt 415 is provided with a contact block 416, the connecting frame 411 is provided with a first connecting hole 417 and a second connecting hole 418, the connecting frame 411 is provided with an adjusting screw 419, one end of the adjusting screw 419 is provided with a first connecting plate 410, and the first connecting plate 410 is provided with a third connecting hole 401;

[0045] like Figures 8 to 10 As shown, the connecting assembly 42 includes a second connecting frame 421, a second slider 422, a second fixing bolt 423, a first slide bar 424, a first elastic member 425 and a first wedge block 426. The first connecting frame 32 and the second connecting frame 421 are both provided with a guide rail 5. The second connecting frame 421 is provided with a second slider 422, a second fixing bolt 423, a first slide bar 424 and a first elastic member 425. The second slider 422 is slidably connected to the connecting frame 411 through the first slide groove 412. The first slide bar 424 is slidably connected to the connecting frame 411 through the first connecting hole 417. The first elastic member 425 is provided between the second connecting frame 421 and the connecting frame 411. The first slide bar 424 is provided with a first wedge block 426 at one end away from the second connecting frame 421.

[0046] like Figures 8 to 11 As shown, the trigger assembly 43 includes a second connecting plate 431, a third sliding groove 432, a fourth connecting hole 433, a second sliding rod 434, a third connecting frame 435 and an inclined surface 436. The second connecting plate 431 is provided with a third sliding groove 432 and a fourth connecting hole 433. The second connecting plate 431 is provided with a second sliding rod 434. The second sliding rod 434 is slidably connected to the connecting frame 411 through the second connecting hole 418. The end of the second sliding rod 434 away from the second connecting plate 431 is provided with a third connecting frame 435. The first wedge block 426 is slidably connected in the third connecting frame 435. The third connecting frame 435 is provided with an inclined surface 436, and the inclined surface 436 is adapted to the first wedge block 426.

[0047] like Figure 8 , Fig. 9 , Figure 11 to Figure 12 As shown, the first adaptive component 44 includes a third slide bar 441, a third slider 442, a second elastic member 443 and a first contact member 444. The third slide bar 441 is provided with a third slide bar 442, and the third slide bar 442 is slidably connected to the second connecting plate 431 through a third slide groove 432. A second elastic member 443 is provided between the third slide bar 442 and the third slide bar 441, and a first contact member 444 is provided at one end of the third slide bar 441 away from the second elastic member 443.

[0048] like Fig.12 , Fig.13 As shown, the first contact member 444 includes a first connection seat 461, a second connection seat 462, a ring rod 463 and a third elastic member 464, the first connection seat 461 is arranged at one end of the third sliding rod 441 away from the second elastic member 443, the second connection seat 462 is rotatably connected to the first connection seat 461, the ring rod 463 and the third elastic member 464 are arranged on the second connection seat 462, the ring rod 463 is slidably connected to the second connection seat 462, and the third elastic member 464 is arranged between the second connection seat 462 and the first connection seat 461;

[0049] like Figure 6 , Figure 8 , Fig. 9 , Fig.11 , Fig.14 As shown, the second adaptive component 45 includes a fourth slide bar 451, a fourth elastic member 452 and a second contact member 453. The fourth slide bar 451 is slidably connected to the first connecting plate 410 through the third connecting hole 401, and the fourth slide bar 451 is slidably connected to the second connecting plate 431 through the fourth connecting hole 433. A fourth elastic member 452 is provided at one end of the fourth slide bar 451, and the fourth elastic member 452 is provided between the fourth slide bar 451 and the second connecting plate 431. A second contact member 453 is provided at one end of the fourth slide bar 451 away from the fourth elastic member 452, and the structure of the second contact member 453 is the same as that of the first contact member 444.

[0050] The working process is as follows:

[0051] S1. When installing the photovoltaic panel 7, first hang the hanger 31 on the side of the color steel tile 2 close to the top of the support frame 1, and set the second installation mechanism 4 on the side of the color steel tile 2 close to the bottom of the support frame 1;

[0052] S2. When installing the second installation mechanism 4, insert the color steel tile 2 between the connecting frame 411 and the second contact member 453, and then rotate the adjusting screw 419 so that the connecting frame 411 and the second contact member 453 clamp the color steel tile 2;

[0053] S3, then slide the first slider 414 so that the contact block 416 is aligned with the concave portion at the top of the color steel tile 2, and rotate the clamping bolt 415 so that the contact block 416 is pressed against the concave portion at the top of the color steel tile 2;

[0054] S4, as the contact block 416 is pressed down, the second adaptive component 45 contacts the bottom of the color steel tile 2, and as the shape of the bottom of the color steel tile 2 adaptively changes, the third slider 442 is slid so that the first contact member 444 is aligned with the concave portion of the bottom of the color steel tile 2;

[0055] S5, installing the two guide rails 5 on the first connection frame 32 and the second connection frame 421 respectively, fixing the two guide rails 5 by the first fixing bolts 33 and the second fixing bolts 423, and fixing the photovoltaic panel 7 on the guide rails 5 by the edge clamp 6;

[0056] S6. Under the weight of the photovoltaic panel 7, the first slide bar 424 is driven to move, the first slide bar 424 drives the first wedge block 426 to move, the first wedge block 426 drives the third connection frame 435 to move upward, the third connection frame 435 drives the second connection plate 431 to move upward through the second slide bar 434, the second connection plate 431 drives the third slider 442 to move upward, the second elastic member 443 is stretched, and the fourth elastic member 452 is stretched during the rising process of the second connection plate 431, thereby increasing the strength of the first contact member 444 and the second contact member 453 against the bottom of the color steel tile 2, ensuring the stability of fixing the photovoltaic panel 7;

[0057] S7. The second connection seat 462 adaptively changes the rotation angle on the first connection seat 461 according to the shape of the color steel tile 2, so that the second connection seat 462 can always be close to the color steel tile 2, thereby ensuring that when the photovoltaic module is installed, it can adapt to different specifications and models of color steel tiles 2.

[0058] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A color steel tile roof photovoltaic module, characterized in that: It comprises a support frame, on which a color steel tile is arranged, on which a first mounting mechanism and a second mounting mechanism are arranged, on which the first mounting mechanism and the second mounting mechanism are arranged a guide rail, on which a pressure edge member and a photovoltaic panel are arranged, and the photovoltaic panel is fixedly mounted on the guide rail through the pressure edge member; The second mounting mechanism comprises a fixing component, the fixing component is provided with a connecting component and a triggering component, and the triggering component is provided with a first adaptive component and a second adaptive component; The connecting assembly comprises a second connecting frame, a first sliding rod is arranged on the second connecting frame, and a first wedge block is arranged at one end of the first sliding rod away from the second connecting frame; The trigger assembly comprises a second connecting plate, a third sliding groove and a fourth connecting hole are formed on the second connecting plate, a second sliding rod is provided on the second connecting plate, and a third connecting frame is provided on one end of the second sliding rod away from the second connecting plate; The first adaptive component includes a third sliding rod, a third slider is arranged on the third sliding rod, the third slider is slidably connected to the second connecting plate through a third sliding groove, a second elastic member is arranged between the third slider and the third sliding rod, and a first contact member is arranged at one end of the third sliding rod away from the second elastic member; The first contact member comprises a first connection seat, the first connection seat is arranged at one end of the third sliding rod away from the second elastic member, the first connection seat is rotatably connected to the second connection seat, the second connection seat is provided with a ring rod and a third elastic member, the ring rod is slidably connected to the second connection seat, and the third elastic member is arranged between the second connection seat and the first connection seat; The first mounting mechanism comprises a hanging member, the hanging member is arranged on the color steel tile, a first connecting frame is arranged on the hanging member, guide rails are arranged on the first connecting frame and the second connecting frame, and a first fixing bolt is arranged on the first connecting frame; The second adaptive component includes a fourth sliding rod, a fourth elastic member is disposed at one end of the fourth sliding rod, and a second contact member is disposed at one end of the fourth sliding rod away from the fourth elastic member.

2. A color steel tile roof photovoltaic assembly according to claim 1, characterized in that: The fixing assembly includes a connecting frame, a first slide groove and a second slide groove are provided on the connecting frame, a first slider is arranged in the second slide groove, a clamping bolt is provided on the first slider, a contact block is provided at one end of the clamping bolt, a first connecting hole and a second connecting hole are provided on the connecting frame, an adjusting screw is provided on the connecting frame, a first connecting plate is provided at one end of the adjusting screw, and a third connecting hole is provided on the first connecting plate.

3. A color steel tile roof photovoltaic module according to claim 2, characterized in that: The second connecting frame is provided with a second sliding block, a second fixing bolt and a first elastic member. The second sliding block is slidably connected to the connecting frame through the first sliding groove. The first sliding rod is slidably connected to the connecting frame through the first connecting hole. The first elastic member is arranged between the second connecting frame and the connecting frame.

4. A color steel tile roof photovoltaic assembly according to claim 2, characterized in that: The second sliding rod is slidably connected to the connecting frame through the second connecting hole.

5. The photovoltaic module on a color steel tile roof according to claim 1, characterized in that: The first wedge block is slidably connected in the third connection frame. The third connection frame is provided with an inclined surface, and the inclined surface is adapted to the first wedge block.

6. A color steel tile roof photovoltaic assembly according to claim 2, characterized in that: The fourth sliding rod is slidably connected to the first connecting plate through the third connecting hole, and the fourth sliding rod is slidably connected to the second connecting plate through the fourth connecting hole.

7. A color steel tile roof photovoltaic assembly according to claim 2, characterized in that: The fourth elastic member is disposed between the fourth sliding rod and the second connecting plate.

8. A color steel tile roof photovoltaic assembly according to claim 2, characterized in that: The structure of the second contact is the same as that of the first contact.

Citation Information

Patent Citations

  • Color steel tile roof photovoltaic module

    CN117803146A

  • Color steel tile roof photovoltaic power station mounting structure

    CN209748462U

  • Photovoltaic module mounting structure for color steel tile roof

    CN215484176U