Material distribution cavity arrangement of centrifugal machine rotor
By designing a rotor fabric cavity with a first blade with a curved diameter and a second blade smaller than it, a material separating cone is formed to reduce spoiler, which solves the spoiler problem caused by material impact in the prior art, and improves the separation efficiency of the material and The energy efficiency of the system and increase wear resistance.
Patent Information
- Application Number
- CN202411702589.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-02-07
AI Technical Summary
The design of the existing centrifuge rotor fabric chamber causes direct impact on the material when it enters the fabric chamber, resulting in spoiler, affecting the material classification effect and increasing the system energy consumption.
A disk body including a chassis, a rotor and a blade is designed, the rotor includes a cylinder, a first blade and a second blade, the end face of the first blade has a curve, the second blade is smaller than the first blade, and the blade is formed by the design of the blade. Cone to reduce spoiler.
By pre-accelerating the material, it enters the separation chamber at a higher initial speed, the separation efficiency is improved, energy consumption is reduced, and the overall wear resistance and service life is increased through the tungsten carbide coating.
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Figure CN119387050A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of centrifuge distribution chambers, and in particular relates to a centrifuge rotor distribution chamber arrangement. Background Art
[0002] The rotor material distribution cavity design currently used has a flat end surface. In actual operation, the material is fed into the material distribution cavity by the power of the pump. When the material first contacts the flat end surface of the material distribution cavity, a direct impact occurs, and then the material spreads around along the end surface and gradually fills the entire cavity space. However, as subsequent materials continue to be injected, these newly entered materials will have a significant impact on the materials already in the material distribution cavity.
[0003] This mutual impact between materials not only leads to a decrease in the original speed of the materials, but also makes the flow of materials in the distribution cavity complicated and irregular. Specifically, the impact will break the original stable flow state of the materials and cause turbulence. The turbulence not only makes the distribution of materials in the distribution cavity uneven, but also may cause mixing and doping between materials, which seriously affects the classification effect of the materials.
[0004] In addition, the turbulence phenomenon will increase the energy consumption of the system, because in order to overcome the resistance caused by the turbulence, the pump needs to provide more power to push the material flow. This not only reduces the efficiency of the entire system, but also increases the operating cost.
[0005] In order to solve the existing problems, we propose a centrifuge rotor distribution cavity arrangement. Summary of the invention
[0006] The object of the present invention is to provide a centrifuge rotor material distribution cavity arrangement to solve the problems raised in the above background technology.
[0007] To achieve the above object, the present invention provides the following technical solutions:
[0008] A centrifuge rotor material distribution cavity arrangement includes a feed pipe, a material distribution cavity, a material discharge hole and a disc body, wherein the disc body is arranged at the end of the material distribution cavity; the disc body includes
[0009] Chassis;
[0010] A rotor fixedly connected to the chassis, the rotor is located on one side of the chassis, and the rotor includes a column, a plurality of first blades and a second blade each fixedly connected to the column;
[0011] The column is fixedly connected to the chassis; the end surface of the first blade has an arc, and the arc is in the same direction as the rotation direction of the rotor; the second blade is smaller than the first blade, and is arranged between adjacent first blades.
[0012] Preferably, the first blades are symmetrically arranged around the cylinder.
[0013] Preferably, one side of the first blade is provided with n slopes, and the curved side of the first blade is opposite to the corresponding second blade.
[0014] Preferably, an inner angle between a surface of the first blade away from the slope and the chassis is an obtuse angle.
[0015] Preferably, n≥2.
[0016] Preferably, the column is a cone, the cone surface is opposite to the material distribution cavity, the second blade is lower than the first blade, and there is a gap between the second blade and the first blade to form a material distribution cone.
[0017] Preferably, the material distribution cavity comprises a first cavity, a second cavity and a third cavity which are interconnected in sequence, and the disc is arranged at the bottom of the third cavity.
[0018] Preferably, the feed pipe is slidably connected to the first cavity, the second cavity is trumpet-shaped, and the discharge hole is arranged on the outer wall of the third cavity.
[0019] Preferably, the length ratio of the first blade to the second blade is 1 / 3-1 / 2.
[0020] Preferably, the disc body is coated with a tungsten carbide coating.
[0021] The disc body designed in the present invention includes a chassis, a first blade, and a second blade. The chassis cooperates with the blades to form a centrifugal pump to divert the material entering the distribution chamber through the feed pipe through the dividing cone and then enter the first blade and the second blade, thereby reducing turbulence. The material is accelerated in the first blade and the second blade and thrown into the separation chamber.
[0022] In the present invention, there is an obtuse angle between the first blade and the bottom plate away from the sloped side. During the rotation process, the angle generates suction to attract and accelerate the material, thereby speeding up the entry and exit of the material and improving the material processing capacity and efficiency.
[0023] The surface of the disc is sprayed with tungsten carbide wear-resistant coating to increase the wear resistance of the blades and extend their service life.
[0024] Compared with the prior art, the beneficial effects of the present invention are: the rotor distribution cavity drives the material to form a vortex and accelerates the material output, so that the material is mixed with the existing material in the chamber at a higher initial velocity, reducing the energy consumption required for secondary acceleration of the material, and has the function of saving energy and improving the separation effect; in addition, the blade surface is sprayed with tungsten carbide coating to increase the overall wear resistance and extend the service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a structural schematic diagram of the present invention;
[0026] Figure 2It is a schematic diagram of the three-dimensional structure of the disk body of the present invention;
[0027] In the figure: 1-feeding pipe; 20-distribution cavity; 201-first cavity; 202-second cavity; 203-third cavity; 21-material hole; 3-disc; 31-bottom plate; 320-column; 3201-distributing cone; 321-first blade; 3211-slope; 322-second blade; 4-separation cavity. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] See also Figure 1 to Figure 2 , the present invention provides a technical solution:
[0030] Embodiment 1:
[0031] A centrifuge rotor material distribution cavity arrangement, comprising a feed pipe 1, a material distribution cavity, a material discharge hole 21 and a disc body 3 coated with a carbide coating, wherein the material distribution cavity comprises a first cavity 201, a second cavity 202 and a third cavity 203 which are mutually interpenetrating in sequence, the disc body 3 is arranged at the bottom of the third cavity 203, the feed pipe 1 is slidably connected with the first cavity 201, the second cavity 202 is horn-shaped, the material discharge hole 21 is arranged on the outer wall of the third cavity 203, and the disc body 3 is arranged at the end of the material distribution cavity; the disc body 3 comprises a bottom plate 31, and a bottom plate 32 connected to the bottom plate 33; 31 is fixedly connected, and the rotor is located on one side of the chassis 31. The rotor includes a column 320 fixedly connected to the chassis 31, and three first blades 321 and second blades 322 that are all fixedly connected to the column 320; the first blades 321 are symmetrically arranged around the column 320, and the end faces of the first blades 321 have curvatures, and the curvatures are the same as the rotation direction of the rotor. Two slopes 3211 are arranged on one side of the first blade 321, and the curvature of the first blade 321 is opposite to the corresponding second blade 322.
[0032] The second blade 322 is disposed between adjacent first blades 321, and is smaller in length and height than the first blade 321. The length ratio of the first blade 321 to the second blade 322 is 1 / 3. The column 320 is a cone, with the cone facing the material distribution cavity. There is a gap between the second blade 322 and the first blade 321 to form a material distribution cone 3201.
[0033] Embodiment 2:
[0034] A centrifuge rotor material distribution cavity arrangement, comprising a feed pipe 1, a material distribution cavity, a material discharge hole 21 and a disc body 3 coated with a carbide coating, the material distribution cavity comprising a first cavity 201, a second cavity 202 and a third cavity 203 which are sequentially interpenetrating, the disc body 3 is arranged at the bottom of the third cavity 203, the feed pipe 1 is slidably connected to the first cavity 201, the second cavity 202 is trumpet-shaped, the material discharge hole 21 is arranged on the outer wall of the third cavity 203, and the disc body 3 is arranged at the end of the material distribution cavity; the disc body 3 comprises a chassis 31, a rotor fixedly connected to the chassis 31, and the rotor is located on the chassis On one side of the chassis 31, the rotor includes a column 320 fixedly connected to the chassis 31, four first blades 321 and second blades 322 all fixedly connected to the column 320; the first blades 321 are symmetrically arranged around the column 320, and the end face of the first blade 321 has an arc, and the arc is the same as the rotation direction of the rotor, and one side of the first blade 321 is provided with three slopes 3211, and the inner angle between the first blade 321 away from the side with the slope 3211 and the chassis 31 is an obtuse angle, and the side of the first blade 321 with the arc is opposite to the corresponding second blade 322.
[0035] The second blade 322 is disposed between adjacent first blades 321, and is smaller in length and height than the first blade 321, and the length ratio of the first blade 321 to the second blade 322 is 1 / 2. The column 320 is a cone, and the cone surface is opposite to the material distribution cavity. There is a gap between the second blade 322 and the first blade 321 to form a material distribution cone 3201.
[0036] Embodiment 3:
[0037] A centrifuge rotor material distribution cavity arrangement, comprising a feed pipe 1, a material distribution cavity, a material discharge hole 21 and a disc body 3 coated with a carbide coating, wherein the material distribution cavity comprises a first cavity 201, a second cavity 202 and a third cavity 203 which are mutually interpenetrating in sequence, the disc body 3 is arranged at the bottom of the third cavity 203, the feed pipe 1 is slidably connected with the first cavity 201, the second cavity 202 is horn-shaped, the material discharge hole 21 is arranged on the outer wall of the third cavity 203, and the disc body 3 is arranged at the end of the material distribution cavity; the disc body 3 comprises a bottom plate 31, and a bottom plate 32 connected to the bottom plate 33; 31 is fixedly connected, and the rotor is located on one side of the chassis 31. The rotor includes a column 320 fixedly connected to the chassis 31, and five first blades 321 and second blades 322 that are all fixedly connected to the column 320; the first blades 321 are symmetrically arranged around the column 320, and the end faces of the first blades 321 have curvatures, and the curvatures are the same as the rotation direction of the rotor. Four slopes 3211 are arranged on one side of the first blade 321, and the curvature of the first blade 321 is opposite to the corresponding second blade 322.
[0038] The second blade 322 is disposed between adjacent first blades 321, and is smaller in length and height than the first blade 321. The length ratio of the first blade 321 to the second blade 322 is 2 / 5. The column 320 is a cone, with the cone facing the material distribution cavity. There is a gap between the second blade 322 and the first blade 321 to form a material distribution cone 3201.
[0039] The working principle and use process of the present invention:
[0040] Under the pressure of the pump, the material passes through the first cavity 201 and the second cavity 202 into the third cavity 203 through the feed pipe 1, impacts the bottom plate 31 and disperses to the surroundings, and enters the first blade 321 and the second blade 322 of the disc body 3 after being diverted by the dividing cone 3201. After being accelerated by the first blade 321 and the second blade 322, the material is thrown into the separation chamber 4 for solid-liquid separation.
[0041] Because the material is pre-accelerated in the material distribution chamber, the material enters the separation chamber 4 at a higher speed, thereby improving the separation efficiency and effectively reducing energy consumption.
[0042] Although embodiments of the present invention have been shown and described (see the above detailed description for details), it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
[0043] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0044] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
Claims
1. A centrifuge rotor material distribution cavity arrangement, characterized in that: The invention comprises a feeding pipe (1), a material distributing cavity (20), a material discharging hole (21) and a disc body (3), wherein the disc body (3) is arranged at the end of the material distributing cavity; the disc body (3) comprises chassis (31); a rotor fixedly connected to the chassis (31), the rotor being located on one side of the chassis (31), the rotor comprising a column (320), a plurality of first blades (321) and second blades (322) each fixedly connected to the column (320); The column (320) is fixedly connected to the chassis (31); the end surface of the first blade (321) has an arc, and the arc is in the same direction as the rotation direction of the rotor; the second blade (322) is smaller than the first blade (321) and is arranged between adjacent first blades (321).
2. A centrifuge rotor material distribution cavity arrangement according to claim 1, characterized in that: The first blades (321) are symmetrically arranged around the column (320).
3. The centrifuge rotor material distribution cavity arrangement according to claim 1, characterized in that: One side of the first blade (321) is provided with n slopes (3211), and one side of the first blade (321) provided with an arc is opposite to the corresponding second blade (322).
4. A centrifuge rotor material distribution cavity arrangement according to claim 3, characterized in that: Said n≥2.
5. The centrifuge rotor material distribution cavity arrangement according to claim 1, characterized in that: The column (320) is a cone-shaped body, the cone surface is opposite to the material distribution cavity, the second blade (322) is lower than the first blade (321), and there is a gap between the second blade (322) and the first blade (321) to form a material distribution cone (3201).
6. The centrifuge rotor material distribution cavity arrangement according to claim 1, characterized in that: The material distribution cavity comprises a first cavity (201), a second cavity (202) and a third cavity (203) which are interconnected in sequence, and the plate (3) is arranged at the bottom of the third cavity (203).
7. A centrifuge rotor material distribution cavity arrangement according to claim 6, characterized in that: The feed pipe (1) is slidably connected to the first cavity (201); the second cavity (202) is trumpet-shaped; and the discharge hole (21) is provided on the outer wall of the third cavity (203).
8. The centrifuge rotor material distribution cavity arrangement according to claim 1, characterized in that: The length ratio of the first blade (321) to the second blade (322) is 1 / 3-1 / 2.
9. The centrifuge rotor material distribution cavity arrangement according to claim 1, characterized in that: The disc body (3) is coated with a tungsten carbide coating.
10. The centrifuge rotor material distribution cavity arrangement according to claim 3, characterized in that: The inner angle between the first blade (321) and the bottom plate (31) and the surface away from the slope (3211) is an obtuse angle.