Oil scraper device for coating polyester base cloth

By adding a heater and an adjustable cylinder to the oil scraper device, the problem of the oil scraper deteriorating the oil scraper effect at long-term high temperatures is solved, and more efficient impurity removal and quality assurance of coating is achieved.

CN119387098APending Publication Date: 2025-02-07CRRC CHANGZHOU CO LTD
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Patent Information

Application Number
CN202411912818.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-02-07

AI Technical Summary

Technical Problem

In the prior art, the oil scraper is deformed under long-term high temperature operation, and the oil scraper needs to be stopped frequently to adjust or replace the spring.

Method used

A polyester tire-based cover oil scraper device is designed, and the oil scraper is heated to 200 degrees Celsius with a heater, and the position and oil scraping force of the oil scraper are controlled through an adjustable cylinder.

Benefits of technology

The oil scraper is effectively removed by heating the oil scraper, preventing the impurities from sticking into blocks, and ensuring the quality of the coating; the cylinder can be adjusted to sensitively control the position and force of the oil scraper to keep the oil scraper from being affected.

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Abstract

The invention relates to the technical field of polyester base cloth processing equipment, in particular to a polyester base cloth coating oil scraper device. Two coating machine double rollers which are arranged up and down are mounted on the coating machine memorial floor frame, each coating machine double roller is connected with a double roller traction speed reducer, the upper end of the coating machine double roller above the coating machine memorial floor frame is connected with an extrusion speed reducer, two sets of coating machine oil scraping knife groups are arranged on the roll outlet side of the coating machine memorial floor frame, and the roll outlet side of the coating machine memorial floor frame is connected with the extrusion speed reducer. The coating machine oil scraper group comprises a coating machine oil scraper, a bearing seat, an adjustable air cylinder, a supporting plate and a heater. According to the oil scraper device for coating the polyester tire base cloth, the heating device is arranged on the oil scraper, so that the oil scraper can be heated to 200 DEG C; and the adjustable cylinder controls the position and the oil scraping force of the oil scraper. After the oil scraper is heated, the oil scraper can more effectively scrape impurities on the pair of rollers, and the situation that the impurities are bonded into blocks to affect the coating quality is prevented; the adjustable air cylinder can sensitively control the position of the oil scraper and the oil scraping force under the condition that production is not affected, and the oil scraping effect is guaranteed.
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Description

Technical Field

[0001] The invention relates to an oil scraper device, in particular to an oil scraper device for coating polyester tire base cloth. Background Art

[0002] The coating machine is a key equipment in the existing process of modified asphalt waterproofing membrane with tires. The function of the coating machine is to dip the modified material on the tire base fabric such as non-woven fabric to form a coiled material, so that it reaches the set thickness and ensures the uniform thickness of the coiled material. The modified material is a mixture of rubber, resin, high molecular polymer, rubber powder, oxidized asphalt or other fillers. After heating to 180 degrees Celsius, it is dipped onto the tire base fabric through roller extrusion in the coating machine. Some substances in the modified material are easy to agglomerate and adhere to the rollers, resulting in an uneven surface of the coiled material, affecting the appearance and quality of the finished product.

[0003] The existing technical solution is to set a scraper on the roller, and the scraper is tightened by multiple sets of springs to continuously scrape impurities on the surface of the roller. Under long-term high-temperature operation, the spring deformation causes uneven force on the scraper, and the scraping effect is reduced. It is necessary to stop work frequently to adjust or replace the spring of the scraper. Summary of the invention

[0004] The present invention aims to solve the above-mentioned defects and provides a polyester tire base cloth coating and scraping knife device.

[0005] In order to overcome the defects existing in the background technology, the technical solution adopted by the present invention to solve its technical problems is: this polyester tire base cloth coating scraper device includes a coating machine archway frame, and the coating machine archway frame is equipped with two coating machine rollers arranged upper and lower, each coating machine roller is connected to a roller traction reducer, and the upper ends of the coating machine rollers above the coating machine archway frame are connected to the extrusion reducer, and the unwinding side of the coating machine archway frame is provided with two sets of coating machine scraper knife groups, the coating machine scraper knife group includes a coating machine scraper knife, a bearing seat, an adjustable cylinder, a support plate and a heater, the front end of the support plate is connected to the heater, the coating machine scraper knife is fixedly connected to the heater, the coating machine scraper knife is attached to the edge of the coating machine roller, the rear end of the support plate is connected to the adjustable cylinder, and the support plate is attached to the bearing seat.

[0006] According to another embodiment of the present invention, the two sets of coating machine scraper knife groups are further located above and below the roll-out side of the coating machine archway frame, respectively.

[0007] According to another embodiment of the present invention, the support plate is further provided with a bending portion, and the bending portion is in contact with the bearing of the bearing seat.

[0008] According to another embodiment of the present invention, the coating machine scraper is further fixed to the heater by bolts.

[0009] According to another embodiment of the present invention, the bearing seat is further fixed to the side of the arch frame of the coating machine by bolts.

[0010] According to another embodiment of the present invention, the coating machine scraper knife is made of brass, and a waist-shaped hole with an adjustable installation position is provided at the upper end thereof.

[0011] The beneficial effects of the present invention are as follows: the oil scraper device for coating polyester base cloth is provided with a heating device on the oil scraper, which can heat the oil scraper to 200 degrees Celsius; the position and scraping force of the oil scraper are controlled by an adjustable cylinder. After the oil scraper is heated, the oil scraper can more effectively scrape impurities on the rollers to prevent the impurities from sticking into blocks and affecting the coating quality; the adjustable cylinder can sensitively control the position and scraping force of the oil scraper without affecting production, thereby ensuring the scraping effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0013] Figure 1 It is a schematic diagram of the structure of the present invention; Among them: 1. Coil, 2. Roller traction reducer, 3. Coating machine archway frame, 4. Extrusion reducer, 5. Coating machine rollers, 6. Heater, 7. Bearing seat, 8. Adjustable cylinder, 9. Coating machine scraper, 10. Support plate. DETAILED DESCRIPTION

[0014] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described in combination with the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0015] like Figure 1 As shown, the figure includes a coating machine archway frame 3, on which two coating machine rollers 5 are installed, which are arranged upper and lower. Each coating machine roller 5 is connected to a roller traction reducer 2, and the upper ends of the coating machine rollers 5 above the coating machine archway frame 3 are connected to the extrusion reducer 4. The unwinding side of the coating machine archway frame 3 is provided with two sets of coating machine scraper groups, which include a coating machine scraper 9, a bearing seat 7, an adjustable cylinder 8, a support plate 10 and a heater 6. The front end of the support plate 10 is connected to the heater 6, and the coating machine scraper 9 is fixedly connected to the heater 6. The coating machine scraper 9 is attached to the edge of the coating machine roller 5, and the rear end of the support plate 10 is connected to the adjustable cylinder 8, and the support plate 10 is attached to the bearing seat 7.

[0016] The two sets of coating machine scraper knife groups are respectively located above and below the roll-out side of the coating machine archway frame 3.

[0017] The support plate 10 is provided with a bend, which fits the bearing of the bearing seat 7. The support plate 10 plays a supporting role, and the bearing seat 7 provides a fulcrum for the movement of the oil scraper of the coating machine. When the bearing seat 7 rolls, the upper and lower positions are adjusted through the provided bend.

[0018] The coating machine scraper 9 is fixed on the heater 6 by bolts. The electric heating plate 6 heats the scraper to 200 degrees Celsius to heat and scrape off the impurities adhered to the roller.

[0019] The bearing seat 7 is fixed to the side of the coating machine archway frame 3 by bolts. The bearing seat 7 provides a fulcrum for the movement of the coating machine scraper knife. The adjustable cylinder is connected to the coating machine scraper knife support plate.

[0020] The coating machine rollers 5 are installed on the coating machine archway 3 and are rotated by the roller traction reducer 2, wherein the upper rollers can move up and down under the traction of the extrusion reducer 4; the tire base cloth enters the coating machine archway 3 from the left side after being impregnated with the modified material in the coating machine oil pool to form a coil 1, and goes out from the right side after being pressed by two coating machine rollers 5, and the winder of the production line provides power for the coil; there are two sets of coating machine scraper knives, both of which are installed on the unwinding side of the coating machine archway. The coating machine scraper knives are mainly divided into three parts, including scrapers, electric heating plates, and support plates. The coating machine scraper knives 9 are made of brass, and the upper end thereof is provided with waist-shaped holes with adjustable installation positions, which are respectively at a certain angle to the roller surfaces of the coating machine rollers. The electric heating plate can heat the scraper to 200 degrees Celsius, and the support plate plays a supporting role. The bearing seat provides a fulcrum for the movement of the coating machine scraper knife, and the adjustable cylinder is connected to the coating machine scraper knife support plate.

[0021] During operation, the coil 1 moves under the traction of the winder, and the coating machine rollers 5 rotate in the opposite direction to the moving direction of the coil to press the coil; as needed, the extrusion reducer 4 can control the upper coating machine rollers 5 to move up and down to adjust the thickness of the coil; the electric heating plate 6 at the coating machine scraper 9 heats the scraper to 200 degrees Celsius to heat and scrape off the impurities adhered to the rollers. The scraper is made of brass and will wear itself during the process of scraping impurities without wearing the roller surface. The scraper can adjust the installation position; regardless of whether the scraper is worn, the cylinder can control the coating machine scraper to always form a certain angle with the roller surface of the coating machine through telescopic control to ensure the scraping effect, which will not affect the operation of the production line.

[0022] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A polyester base cloth coating scraper device, comprising a coating machine archway frame (3), characterized in that: The coating machine archway frame (3) is provided with two coating machine rollers (5) arranged at the upper and lower sides, each coating machine roller (5) is connected to a roller traction reducer (2), the upper ends of the coating machine rollers (5) above the coating machine archway frame (3) are connected to an extrusion reducer (4), and two sets of coating machine scraper groups are provided on the roll-out side of the coating machine archway frame (3), the coating machine scraper groups comprising a coating machine scraper (9), a bearing seat (7), an adjustable cylinder (8), a support plate (10) and a heater (6), the front end of the support plate (10) is connected to the heater (6), the coating machine scraper (9) is fixedly connected to the heater (6), the coating machine scraper (9) is attached to the edge of the coating machine roller (5), the rear end of the support plate (10) is connected to the adjustable cylinder (8), and the support plate (10) is attached to the bearing seat (7).

2. A polyester tire base cloth coating scraper device as claimed in claim 1, characterized in that: The two sets of coating machine oil scraper groups are respectively located above and below the roll-out side of the coating machine archway frame (3).

3. A polyester tire base cloth coating scraper device as claimed in claim 1, characterized in that: The support plate (10) is provided with a bending portion, and the bending portion is fitted on the bearing of the bearing seat (7).

4. A polyester tire base cloth coating scraper device as claimed in claim 1, characterized in that: The coating machine scraper (9) is fixed to the heater (6) by means of bolts.

5. The polyester tire base cloth coating and scraping blade device according to claim 1, characterized in that: The bearing seat (7) is fixed to the side of the coating machine archway frame (3) by means of bolts.

6. A polyester tire base cloth coating scraper device as claimed in claim 1, characterized in that: The coating machine scraper (9) is made of brass and has a waist-shaped hole at its upper end for adjusting the installation position.