A waste cloth processing device for home clothes production
By designing a waste fabric processing device for homewear production, which combines a dust removal mechanism, a conveyor belt, and a disinfection system, the problem of unwashed and undisinfected waste fabrics was solved, achieving effective dust removal and disinfection, and improving processing quality.
Patent Information
- Application Number
- CN202411560310.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2044-11-04
AI Technical Summary
Existing waste fabric recycling equipment only performs simple cutting and fails to effectively clean and disinfect, causing dust on the surface of waste fabric to condense into small particulate impurities, which affects subsequent processing.
A waste fabric processing device for homewear production was designed, comprising a dust removal mechanism, a conveyor belt, a servo motor, a liquid storage tank, and a stirring shaft. Through the cooperation of a sieve plate, hammer column, and push plate, dust removal and disinfectant spraying are achieved. Combined with the use of stirring and blower blades, cleaning and disinfection are realized.
It effectively removes dust and disinfects waste fabrics, ensuring the quality of subsequent processing, preventing dust from condensing into small particulate impurities, and improving processing efficiency and product quality.
Smart Images

Figure CN119387247B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of waste fabric recycling technology, specifically to a waste fabric processing device for homewear production. Background Technology
[0002] Garment production generates some scraps, which can be crushed using a crushing device. The crushed fabric can then be used to make household items such as mops. Generally, waste fabric is crushed using a crusher.
[0003] The recycling of fabric scraps requires crushing. Most existing fabric recycling devices simply cut the scraps and then transport them to the next stage for processing. They cannot clean or disinfect these scraps. Furthermore, because the scraps have been stored for a long time, dust adheres to their surface. If they are cleaned directly, the dust will condense into small particles, which will affect subsequent processing.
[0004] Therefore, it is necessary to provide a waste fabric processing device for homewear production to solve the above problems. Summary of the Invention
[0005] Based on the aforementioned problems in the existing technology, the problem to be solved by this application is that the waste fabric needs to be crushed during the recycling process. Most existing waste fabric recycling devices only perform simple cutting of waste fabric, and after cutting, they are transported to the next stage for processing. They cannot perform cleaning, disinfection, or other treatments on these waste fabrics. Furthermore, because the surface of waste fabric is covered with dust after being stored for a long time, if it is directly cleaned, the dust will condense into small particulate impurities, affecting subsequent processing.
[0006] The technical solution adopted by this application to solve its technical problem is: a waste fabric processing device for homewear production, including a supporting base plate, on which a shell for supporting the entire device is fixedly installed, and the shell is generally L-shaped. Two parallel rotating shafts are rotatably installed on the shell, and a conveyor belt for transporting materials is driven between the two rotating shafts. A servo motor is fixedly installed on the shell, and the servo motor is fixedly connected to one of the rotating shafts. A dust removal mechanism for pre-processing waste fabric is movably installed on the shell.
[0007] The dust removal mechanism includes a screen plate fixedly mounted on the outer shell, with multiple evenly distributed slots on the screen plate. A shaft is rotatably mounted on the side wall of the outer shell, and a disc is fixedly mounted on the outer circumference of the shaft. A cylinder is eccentrically mounted on the disc. A sliding groove is provided on the outer shell, and a pressure rod is slidably mounted on the sliding groove. Multiple parallel hammers are fixedly mounted on the lower end face of the pressure rod. The pressure rod and the cylinder are connected by a connecting rod. A push unit for controlling the movement of the fabric placed on the screen plate is fixedly mounted on the support base plate.
[0008] The pushing unit includes a bracket fixedly mounted on the support base plate, a long shaft slidably mounted on the bracket, a connecting plate fixedly mounted on the long shaft, a push plate rotatably mounted on the connecting plate, and a control component for controlling the movement of the push plate at any time fixedly mounted on the outer shell.
[0009] Preferably, four parallel support columns are fixedly installed on the support base plate, and the four support columns are evenly distributed at the corners of the support base plate, with an anti-slip plate fixedly installed on the bottom end of each support column.
[0010] Preferably, the screen plate is at the same height as the upper surface of the conveyor belt.
[0011] Preferably, a liquid storage tank is fixedly installed on the outer shell, a stirring shaft is rotatably installed inside the liquid storage tank, and multiple stirring rods are fixedly installed on the outer circumferential surface of the stirring shaft. The servo motor is provided with a first transmission mechanism for controlling the rotation of the stirring shaft.
[0012] Preferably, the first transmission mechanism includes a pulley fixedly mounted on the stirring shaft and the rotating shaft, and the two pulleys are connected by a belt drive.
[0013] Preferably, a water pump is fixedly installed on the bottom of the liquid storage tank, and a spray head is fixedly installed on the outer shell. The spray head and the water pump are connected through a water outlet pipe.
[0014] Preferably, the control component includes a long plate fixedly mounted on the bottom end of the sieve plate, a second shaft rotatably mounted on the long plate, an elliptical adjusting disk fixedly mounted on one end of the second shaft, the adjusting disk being slidably connected to the push plate, a clamping plate fixedly mounted on the adjusting disk, and the port of the clamping plate being arc-shaped, the connecting plate being slidably connected to the clamping plate, a second bevel gear fixedly mounted on the other end of the second shaft, and a first bevel gear meshing with the second bevel gear fixedly mounted on the first shaft.
[0015] Preferably, a shaft three is rotatably disposed on the side wall of the outer casing, and the shaft three is connected to the rotating shaft by belt drive. A bevel gear three that meshes with the bevel gear two is fixedly disposed on the shaft three.
[0016] Preferably, a fan blade is rotatably mounted on the outer casing, and the fan blade is connected to the shaft via a belt drive.
[0017] Preferably, a spring is fixedly installed between the bottom end of the slide and the pressure rod, and a spring is fixedly installed between the connecting plate and the bracket.
[0018] The beneficial effects of this application are as follows: The waste fabric processing device for homewear production provided by this application, through the dust removal mechanism set inside the outer shell, enables the operator to first place the waste fabric on the screen plate of the device, start the servo motor to make the shaft three driven by the belt rotate, and the rotating shaft three then drives the shaft two to rotate through the bevel gear three and bevel gear two. The rotating shaft two intermittently lifts the push plate through the elliptical adjustment plate, and when the push plate is lifted, the arc-shaped clamping plate pushes the device connecting plate forward, thereby pushing the fabric placed on the screen plate forward. During the movement, the pressure rod slidably set on the slide groove can reciprocate to press the material below, removing the dust adhering to the fabric.
[0019] In addition to the purposes, features, and advantages described above, this application has other purposes, features, and advantages. A further detailed description of this application will be provided below with reference to the figures. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0021] Figure 2 For the present invention Figure 1 Enlarged structural diagram at point A in the middle;
[0022] Figure 3 This is a side view of the structure of the present invention;
[0023] Figure 4 This is a partial structural diagram of the present invention;
[0024] Figure 5 This is a top view of the structure of the present invention;
[0025] Figure 6 This is a schematic diagram of the sieve plate structure of the present invention;
[0026] Figure 7 This is a schematic diagram of the pushing unit structure of the present invention;
[0027] Figure 8This is a schematic diagram of the adjustment disc structure of the present invention.
[0028] In the diagram: 1. Support base plate; 11. Support column; 12. Anti-slip plate; 2. Outer shell; 21. Servo motor; 22. Liquid storage tank; 221. Stirring shaft; 222. Stirring rod; 223. Water pump; 224. Spray head; 225. Water outlet pipe; 23. First transmission mechanism; 231. Belt pulley one; 3. Rotating shaft; 4. Conveyor belt; 5. Dust removal mechanism; 51. Screen plate; 52. Groove; 53. Shaft one; 531. Bevel gear one 54. Disc; 55. Cylinder; 56. Slide groove; 561. Spring 1; 57. Pressure rod; 571. Hammer column; 58. Connecting rod; 6. Pushing unit; 61. Bracket; 62. Long shaft; 63. Connecting plate; 631. Spring 2; 64. Push plate; 7. Control component; 71. Long plate; 72. Shaft 2; 73. Adjusting disc; 74. Clamping plate; 75. Bevel gear 2; 8. Shaft 3; 81. Bevel gear 3; 9. Fan blade. Detailed Implementation
[0029] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0030] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0031] Reference Figure 1-3 A waste fabric processing device for homewear production includes a supporting base plate 1, a housing 2 for supporting the entire device is fixedly installed on the supporting base plate 1, and the housing 2 is L-shaped. Two parallel rotating shafts 3 are rotatably installed on the housing 2, and a conveyor belt 4 for transporting materials is driven between the two rotating shafts 3. A servo motor 21 is fixedly installed on the housing 2 and is fixedly connected to one of the rotating shafts 3. A dust removal mechanism 5 for pre-processing waste fabric is movably installed on the housing 2.
[0032] The dust removal mechanism 5 includes a screen plate 51 fixedly mounted on the outer shell 2. The screen plate 51 has multiple evenly distributed slots 52. A shaft 53 is rotatably mounted on the side wall of the outer shell 2. A disc 54 is fixedly mounted on the outer circumference of the shaft 53. A cylinder 55 is eccentrically mounted on the disc 54. A sliding groove 56 is provided on the outer shell 2. A pressure rod 57 is slidably mounted on the sliding groove 56. Multiple parallel hammer columns 571 are fixedly mounted on the lower end face of the pressure rod 57. The pressure rod 57 and the cylinder 55 are connected by a connecting rod 58. A push unit 6 is fixedly mounted on the support base plate 1 to control the movement of the cloth placed on the screen plate 51.
[0033] The pushing unit 6 includes a bracket 61 fixedly mounted on the support base plate 1, a long shaft 62 slidably mounted on the bracket 61, a connecting plate 63 fixedly mounted on the long shaft 62, a push plate 64 rotatably mounted on the connecting plate 63, and a control component 7 fixedly mounted on the outer shell 2 to control the movement of the push plate 64 at any time.
[0034] Reference Figure 1-3 Four parallel support columns 11 are fixedly installed on the support base plate 1, and the four support columns 11 are evenly distributed at the corners of the support base plate 1. Anti-slip plates 12 are fixedly installed on the bottom end of each support column 11. By setting the four support columns 11 on the support base plate 1, the support function of the device body is realized. By setting each support column 11 at each corner of the support base plate 1, it is ensured that each support column 11 can be subjected to uniform force, and damage to each support column 11 due to uneven force is avoided. The anti-slip plates 12 installed on the bottom end of the support column 11 can increase the friction between the support column 11 and the ground, and prevent the device from slipping and deviating during use.
[0035] Reference Figure 4-6 The screen plate 51 and the upper surface of the conveyor belt 4 are at the same height. By setting the height relationship between the screen plate 51 and the conveyor belt 4, the material after being screened and dusted by the screen plate 51 will not get stuck at the connection between the screen plate 51 and the conveyor belt 4.
[0036] Reference Figure 3-5 A liquid storage tank 22 is fixedly installed on the outer shell 2. A stirring shaft 221 is rotatably installed inside the liquid storage tank 22, and multiple stirring rods 222 are fixedly installed on the outer circumferential surface of the stirring shaft 221. A first transmission mechanism 23 is provided on the servo motor 21 to control the rotation of the stirring shaft 221. Through the liquid storage tank 22 installed on the outer shell 2, the prepared disinfectant is filled into the liquid storage tank 22 of the device when using the device. The stirring shaft 221 installed in the liquid storage tank 22 can stir the cleaning liquid in the liquid storage tank 22.
[0037] Reference Figure 3-5The first transmission mechanism 23 includes a pulley 231 fixedly mounted on the stirring shaft 221 and the rotating shaft 3. The two pulleys 231 are connected by a belt drive. When the operator starts the servo motor 21, the rotating shaft 3 fixedly connected to the servo motor 21 rotates. The rotating shaft 3 drives the pulley 231 fixedly connected to it to rotate. Then, the belt drives the pulley 231 on the stirring shaft 221 to rotate, thereby driving the stirring shaft 221 to rotate and stirring and mixing the solution in the storage tank 22.
[0038] Reference Figure 3-4 A water pump 223 is fixedly installed on the bottom of the liquid storage tank 22, and a spray head 224 is fixedly installed on the outer shell 2. The spray head 224 and the water pump 223 are connected through a water outlet pipe 225. With the water pump 223 installed on the liquid storage tank 22, when the staff starts the water pump 223, the disinfectant in the liquid storage tank 22 can be discharged through the water pump 223 and then discharged through the water outlet pipe 225 to disinfect the processed clothes.
[0039] Reference Figure 4-6 The control component 7 includes a long plate 71 fixedly mounted on the bottom end of the sieve plate 51. A shaft 72 is rotatably mounted on the long plate 71. An elliptical adjusting disk 73 is fixedly mounted on one end of the shaft 72. The adjusting disk 73 is slidably connected to the push plate 64. A clamping plate 74 is fixedly mounted on the adjusting disk 73, and the port of the clamping plate 74 is arc-shaped. A connecting plate 63 is slidably connected to the clamping plate 74. A bevel gear 75 is fixedly mounted on the other end of the shaft 72. A bevel gear 531 that meshes with the bevel gear 75 is fixedly mounted on the shaft 53. Through the long plate 71 mounted on the sieve plate 51, the connecting plate 63 that is slidably connected to the adjusting disk 73 moves up and down when the elliptical adjusting disk 73 rotates. During the rotation of the shaft 72, the bevel gear 75 fixedly mounted on its outer circumference rotates, and the rotating bevel gear 75 drives the bevel gear 531 that meshes with it to rotate.
[0040] Reference Figure 4-6 A shaft 3 8 is rotatably mounted on the side wall of the outer casing 2. The shaft 3 8 is connected to the rotating shaft 3 via a belt drive. A bevel gear 3 81 that meshes with the bevel gear 2 75 is fixedly mounted on the shaft 3 8. By rotating the shaft 3 8 mounted on the outer casing 2, the rotating shaft 3 fixedly connected to the output end of the servo motor 21 rotates when the servo motor 21 is started. The shaft 3 8 is then driven to rotate via the belt. The rotating shaft 3 8 drives the bevel gear 3 81 on its outer circumference to rotate. During the rotation of the bevel gear 3 81, the bevel gear 2 75 that meshes with it rotates. The rotating bevel gear 2 75 then drives the bevel gear 1 531 that meshes with it to rotate.
[0041] Reference Figure 1-3 A fan blade 9 is rotatably mounted on the outer casing 2. The fan blade 9 is connected to the shaft 8 via a belt drive. The fan blade 9 on the outer casing 2 is used to clean the dust inside the outer casing 2.
[0042] Reference Figure 6-8 A spring 561 is fixedly installed between the bottom end of the slide 56 and the pressure rod 57, and a spring 631 is fixedly installed between the connecting plate 63 and the bracket 61. The stability of the device as a whole is ensured by the spring 561 installed in the slide 56.
[0043] Specifically, the solution is as follows: When using the device, the operator first moves it to a suitable position. Four support columns 11 on the support base plate 1 provide support for the device body. By placing each support column 11 at a corner of the support base plate 1, even force distribution is ensured, preventing damage due to uneven force distribution. Anti-slip plates 12 at the bottom of the support columns 11 increase friction between the support columns and the ground, preventing slippage and displacement during use. The prepared disinfectant is then filled into the device's storage tank 22. The stirring shaft 221 inside the storage tank 22 provides a stirring mechanism for the contents of the storage tank. The cleaning solution is stirred. When the servo motor 21 is started, the rotating shaft 3, which is fixedly connected to the servo motor 21, rotates. The rotating shaft 3 drives the pulley 231, which is fixedly connected to it, to rotate. Then, the pulley 231 on the stirring shaft 221 rotates through the belt, thereby driving the stirring shaft 221 to rotate and stirring and mixing the solution in the storage tank 22. Through the long plate 71 set on the sieve plate 51, the connecting plate 63, which is slidably connected to the adjusting plate 73, moves up and down when the elliptical adjusting plate 73 rotates. During the rotation of the shaft 72, the bevel gear 75, which is fixedly set on its outer circumference, rotates. The rotating bevel gear 75 drives the bevel gear 531 that meshes with it to rotate.
[0044] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary. Under the framework of this invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of the invention as described above, which are not provided in detail for the sake of brevity.
[0045] This invention is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this invention should be included within the scope of protection of this invention.
Claims
1. A waste fabric processing device for homewear production, comprising a supporting base plate (1), characterized in that, The supporting base plate (1) is fixedly provided with a housing (2) for supporting the entire device, and the housing (2) is L-shaped. Two parallel rotating shafts (3) are rotatably provided on the housing (2), and a conveyor belt (4) for transporting materials is driven between the two rotating shafts (3). A servo motor (21) is fixedly provided on the housing (2), and the servo motor (21) is fixedly connected to one of the rotating shafts (3). A dust removal mechanism (5) for pre-treating waste fabric is movably provided on the housing (2). The dust removal mechanism (5) includes a screen plate (51) fixedly mounted on the outer shell (2), a plurality of evenly distributed slots (52) are provided on the screen plate (51), a shaft (53) is rotatably mounted on the side wall of the outer shell (2), a disc (54) is fixedly mounted on the outer circumference of the shaft (53), a cylinder (55) is eccentrically mounted on the disc (54), a sliding groove (56) is provided on the outer shell (2), a pressure rod (57) is slidably mounted on the sliding groove (56), a plurality of parallel hammer columns (571) are fixedly mounted on the lower end face of the pressure rod (57), the pressure rod (57) and the cylinder (55) are connected by a connecting rod (58), and a push unit (6) is fixedly mounted on the support base plate (1) to control the movement of the cloth placed on the screen plate (51). The pushing unit (6) includes a bracket (61) fixedly mounted on the support base plate (1), a long shaft (62) slidably mounted on the bracket (61), a connecting plate (63) fixedly mounted on the long shaft (62), a push plate (64) rotatably mounted on the connecting plate (63), and a control component (7) fixedly mounted on the outer shell (2) to control the movement of the push plate (64) at any time.
2. The waste fabric processing device for homewear production according to claim 1, characterized in that, Four parallel support columns (11) are fixedly installed on the support base plate (1), and the four support columns (11) are evenly distributed at the corners of the support base plate (1). Anti-slip plates (12) are fixedly installed on the bottom end of each support column (11).
3. The waste fabric processing device for homewear production according to claim 1, characterized in that, The screen plate (51) is at the same height as the upper surface of the conveyor belt (4).
4. The waste fabric processing device for homewear production according to claim 1, characterized in that, A liquid storage tank (22) is fixedly installed on the outer shell (2). A stirring shaft (221) is rotatably installed inside the liquid storage tank (22). Multiple stirring rods (222) are fixedly installed on the outer circumferential surface of the stirring shaft (221). A first transmission mechanism (23) for controlling the rotation of the stirring shaft (221) is provided on the servo motor (21).
5. The waste fabric processing device for homewear production according to claim 4, characterized in that, The first transmission mechanism (23) includes a pulley (231) fixedly mounted on the stirring shaft (221) and the rotating shaft (3), and the two pulleys (231) are connected by belt drive.
6. The waste fabric processing device for homewear production according to claim 4, characterized in that, A water pump (223) is fixedly installed on the bottom of the liquid storage tank (22), and a spray head (224) is fixedly installed on the outer shell (2). The spray head (224) and the water pump (223) are connected through a water outlet pipe (225).
7. The waste fabric processing device for homewear production according to claim 1, characterized in that, The control component (7) includes a long plate (71) fixedly mounted on the bottom end of the sieve plate (51), a shaft (72) rotatably mounted on the long plate (71), an elliptical adjusting disc (73) fixedly mounted on one end of the shaft (72), the adjusting disc (73) being slidably connected to the push plate (64), a clamping plate (74) fixedly mounted on the adjusting disc (73), and the port of the clamping plate (74) being arc-shaped, the connecting plate (63) being slidably connected to the clamping plate (74), a bevel gear (75) fixedly mounted on the other end of the shaft (72), and a bevel gear (531) meshing with the bevel gear (75) fixedly mounted on the shaft (53).
8. The waste fabric processing device for homewear production according to claim 7, characterized in that, A shaft three (8) is rotatably mounted on the side wall of the outer shell (2). The shaft three (8) is connected to the rotating shaft (3) by belt drive. A bevel gear three (81) that meshes with the bevel gear two (75) is fixedly mounted on the shaft three (8).
9. A waste fabric processing device for homewear production according to claim 8, characterized in that, A fan blade (9) is rotatably mounted on the outer casing (2), and the fan blade (9) is connected to the shaft (8) by a belt drive.
10. A waste fabric processing device for homewear production according to claim 1, characterized in that, A spring (561) is fixedly installed between the bottom end of the slide (56) and the pressure rod (57), and a spring (631) is fixedly installed between the connecting plate (63) and the bracket (61).
Citation Information
Patent Citations
Cloth dust removal device
CN209577624U
Leftover material centralized recovery device for garment processing table
CN214561401U