Automatic laser etching equipment for ITO (Indium Tin Oxide) film of electronic glass and use method of automatic laser etching equipment
By designing an automated ITO film laser etching equipment, using precision mechanical structures and automated control systems, the problems of insufficient precision, slow speed and safety hazards in ultra-thin glass processing are solved, and efficient and accurate processing effects are achieved.
Patent Information
- Application Number
- CN202411806760.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-12-10
AI Technical Summary
The existing ITO electronic glass laser etching equipment has problems such as insufficient dimensional positioning accuracy, slow processing speed, low mass production efficiency and safety hazards when processing ultra-thin glass.
An automated ITO membrane laser etching equipment was designed, using cabinet components, housing components, rotary rollers, transmission snap mechanisms, servo motors, guide wheels and barrier components, and through precise mechanical structures and automated control systems, it can realize High-precision positioning and processing of ultra-thin glass.
It improves the processing accuracy and efficiency of ultra-thin glass, reduces the risk of crushing and smoke pollution, and enhances the safety and production efficiency of the equipment.
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Figure CN119387871A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automation equipment, in particular to an ITO film automatic laser etching device for electronic glass and a use method thereof. Background Art
[0002] ITO glass refers to ultra-thin glass in the ITO industry, with a thickness of only 0.3-0.5mm. It is a functional material with a transparent indium tin oxide film coated on the surface of ordinary glass. It is widely used in touch screens, displays, solar cells and electronic devices. Laser etching is a precision processing technology that uses high-energy laser beams to locally heat, vaporize or melt the surface of the material to achieve engraving, cutting or corrosion. It is widely used in electronics, semiconductors, medical, industrial manufacturing and other fields; ITO glass laser etching machine is a kind of equipment specially used for high-precision etching on ITO glass surface. However, the existing ITO electronic glass laser etching equipment relies on manual processing during the processing, and has problems such as insufficient dimensional positioning accuracy, slow processing speed, small processing size, and insufficient efficiency of mass production.
[0003] Because the thickness of ultra-thin glass is only 0.3-0.5mm, it is easy to break due to incorrect holding method during the placement and processing process, and smoke and pollutants are emitted, posing a safety hazard. Therefore, technical improvements are urgently needed. Summary of the invention
[0004] The object of the present invention is to provide an automatic laser etching device for ITO film of electronic glass and a method for using the same, so as to solve the problem of small size and low production efficiency of ultra-thin glass processing mentioned in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic laser etching device for an ITO film of electronic glass, comprising a cabinet assembly, a cover assembly is fixedly mounted on the outer surface of the cabinet assembly, and the cover assembly is formed by sheet metal welding, and a display, a pneumatic door and a button are mounted on one end side surface of the cover assembly, the cabinet assembly adopts square tube welding as a keel, a loading rack is fixedly mounted on one end side surface of the cabinet assembly, and a rotating roller is arranged between the loading rack and the cabinet assembly, a transmission buckle mechanism is arranged between the loading rack and the rotating roller, and the transmission buckle mechanism comprises: a first helical gear set, the The first helical gear set is fixedly mounted on the outer surfaces of the cabinet assembly and the loading rack, respectively; rotating rollers are evenly and fixedly arranged on the outer surface of the first helical gear set, and the rotating rollers are cylinders made of UPE material; a first servo motor is fixedly mounted on the side surface of the first helical gear set, and the output end of the first servo motor is connected to the rotating part of the first helical gear set; guide wheels are fixedly mounted on the outer surfaces of the cabinet assembly and the loading rack, and the guide wheels are located on the inner side of the first helical gear set; a blocking assembly is fixedly mounted on the outer surface of the cabinet assembly, and the blocking assembly is located on one side of the first helical gear set.
[0006] Preferably, an air source triplex and a fan are fixedly mounted on the outer surface of the cabinet assembly, and a water cooler is provided at one end of the cabinet assembly.
[0007] By adopting the above technical solution, the temperature inside the cabinet assembly can be controlled in real time through the water cooler, and the laser can be cooled. The pneumatic components inside the equipment can be lubricated through the air source triplet to increase the service life, and the smoke generated during coding can be purified and discharged.
[0008] Preferably, a grating is installed inside the cover shell assembly, and a three-color lamp is fixedly installed on the outer surface of one end of the cover shell assembly. A cabinet box is arranged on the side of the cabinet assembly close to the water cooler, and the cabinet box is connected to the cables of the cabinet assembly.
[0009] By adopting the above technical solution, the equipment can be controlled and operated through the display, buttons, etc. arranged on the outer surface of the cover assembly, and the three-color light can allow workers to understand the working status of the equipment well, and the safety protection of production personnel can be improved through the safety grating.
[0010] Preferably, the outer surface of one end of the cabinet component close to the first helical gear group is evenly fixed with equal height blocks, the outer surface of the cabinet component is fixed with a support plate, and the support plate is located on both sides of the multiple equal height blocks, a sliding lifting mechanism is arranged between the equal height blocks and the cabinet component, and the sliding lifting mechanism comprises: a lifting cylinder, the lifting cylinder is fixedly installed on the outer surfaces of both ends of the cabinet component, and the outer surface of the cabinet component is fixedly installed with a linear lifting guide rail, the output end of the lifting cylinder is fixedly installed with a wire connecting plate, and the outer surface of the wire connecting plate is fixedly installed with a second helical gear assembly, the side surface of the second helical gear assembly is fixedly installed with a second servo motor, and the output end of the second servo motor is meshed with the second helical gear assembly, the linear lifting guide rail is connected to the wire connecting plate, and another blocking assembly is fixedly installed on the end of the cabinet component away from the loading rack.
[0011] By adopting the above technical solution, when the ultra-thin glass enters the processing area, the line connecting plate can be driven down by the descent of the lifting cylinder, and the second helical gear assembly can be lowered together, so that the ultra-thin glass to be processed can be smoothly landed and placed on the equal height block and the support plate, so that the ultra-thin glass will not be deformed during processing and the chance of breakage can be reduced, which is convenient for subsequent etching processing.
[0012] Preferably, linear rails are fixedly installed on both sides of the cabinet assembly and the equal-height blocks, and a sliding adjustment mechanism is arranged between the linear rails, and the sliding adjustment mechanism comprises: a regular guide plate, the regular guide plate is slidably installed on the outer surface of the linear rail, a reduction servo motor is fixedly installed on the outer surface of one end of the cabinet assembly close to the linear rail, a synchronous idler wheel assembly is fixedly installed on the outer surface of one end of the cabinet assembly away from the reduction servo motor, the regular guide plates are respectively connected to the outer surfaces of the synchronous idler wheel assemblies, and the synchronous idler wheel assembly is connected to the reduction servo motor, a first photoelectric sensor is fixedly installed on the outer surface of the cabinet assembly, and the first photoelectric sensor is located between the linear rails.
[0013] By adopting the above technical solution, a synchronous idler wheel assembly is used while reducing costs, while ensuring stable operation, noise and high precision. It can reduce noise and increase the service life. The rotation of the reduction servo motor can drive the movement of the regular guide plate, so that the regular guide plate can clamp and roughly position the ultra-thin glass, so that ultra-thin glass of different sizes can be positioned and clamped.
[0014] Preferably, a mobile platform assembly is fixedly mounted on the outer surface of the cabinet assembly, and the mobile platform assembly includes: a first linear guide assembly, the first linear guide assembly is fixedly mounted on the end outer surface of the cabinet assembly, a second linear guide assembly is slidably mounted on the outer surface of the first linear guide assembly, and a slide assembly is slidably mounted on the outer surface of the second linear guide assembly, the second linear guide assembly and the first linear guide assembly are powered by a linear motor, and the first linear guide assembly adopts a gantry dual-drive mode.
[0015] Using the above technical solution, the first linear guide assembly is for X-axis movement, and the second linear guide assembly is for Y-axis movement. The first linear guide assembly of the X-axis adopts the gantry dual-drive mode and can move simultaneously with high positioning accuracy, and the accuracy is even higher when a single module is repeatedly positioned.
[0016] Preferably, grating rulers are fixedly mounted on the outer surfaces of the first linear guide assembly and the second linear guide assembly, respectively, and second photoelectric sensors are fixedly mounted on the outer surfaces of the second linear guide assembly and the first linear guide assembly, respectively.
[0017] By adopting the above technical solution, the position accuracy of the first linear guide assembly and the second linear guide assembly can be improved and the correction error can be compensated by the grating ruler, and the first linear guide assembly and the second linear guide assembly can be limited by the second photoelectric sensor.
[0018] Preferably, a photoetching mechanism is provided on the outer surface of the slide assembly, and the photoetching mechanism includes: a laser, the laser is fixedly mounted on the outer surface of the slide assembly, and a galvanometer is fixedly mounted on the side surface of one end of the slide assembly, a CCD assembly is fixedly mounted on the outer surface of the slide assembly, a height measuring sensor is fixedly mounted on the side surface of the slide assembly, a two-dimensional reflector frame is provided between the galvanometer and the laser, and the laser is a UV 10w picosecond type.
[0019] By adopting the above technical solution, the edge of the ultra-thin glass can be positioned through the CCD component and the height measuring sensor, which has the advantages of ultra-high-speed sampling speed, stable detection and measurable large workpieces, and can achieve accurate and fast positioning. The ultraviolet 10w picosecond laser used in the laser of this application has the advantages of short wavelength, high precision, high energy density, low thermal impact, etc. The imported high-speed galvanometer can be used to enable the laser and the galvanometer to etch at the middle interlayer position of the ultra-thin glass, complete high-precision etching, reduce manual participation, improve work efficiency and product quality, maintain high precision and high stability during the processing process, avoid damage to the product, and have a wide range of applications.
[0020] A method for using an automatic laser etching device for an ITO film of electronic glass, the method comprising the following steps: S1: A worker is required to place the ultra-thin glass to be etched on the top of the loading rack, and the rotation of the first servo motor drives the first spiral gear set to rotate, so that the rotating roller can rotate together, drive the ultra-thin glass to move and guide it through the guide wheel, so that the ultra-thin glass to be processed can be stored inside the cabinet assembly, and the excess ultra-thin glass can be blocked by raising the blocking assembly; S2: When the ultra-thin glass in S1 enters the processing and etching area, the second servo motor will drive the second helical gear assembly to rotate together, so that the ultra-thin glass can move with the rotation and be blocked by another blocking assembly until the ultra-thin glass completely enters the processing and etching area, and then the lifting cylinder will descend and bring the line body connecting plate down together, so that the second helical gear assembly can follow and descend together, so that the second helical gear assembly can descend along the direction of the linear lifting guide rail, so that the ultra-thin glass can be stably placed on the outer surface of the equal height block and the support plate; S3: After the ultra-thin glass in S2 lands on the outer surface of the equal height block and the support plate, the rotation of the deceleration servo motor drives the synchronous idler assembly to rotate, so that the regular guide plate can move along the direction of the linear track, and the first photoelectric sensor is used to limit the regular guide plate, so that the regular guide plate can clamp the ultra-thin glass and perform rough positioning, so that the ultra-thin glass can be located at the center plane of the equal height block; S4: After the ultra-thin glass in S3 is clamped and roughly positioned, the first linear guide assembly, the second linear guide assembly, the slide assembly, the grating ruler and the second photoelectric sensor are coordinated with the CCD assembly to realize automatic edge finding and rapid positioning of the ultra-thin glass, thereby achieving high-precision positioning; S5: After the ultra-thin glass in S4 is positioned and edged, the laser will run and reflect the laser through the two-dimensional reflective mirror frame, so that the laser can be released through the galvanometer, thereby etching the ultra-thin glass with high precision to complete the etching and outflow of the ultra-thin glass.
[0021] Preferably: after the ultra-thin glass in S4 is clamped at the processing etching position, the height measuring sensor will scan along the ab path. When an obvious height difference appears, it will be marked as point C. Similarly, point d can be obtained. An edge can be determined from points c and d, which is a certain edge of the ultra-thin glass. By repeating the above working steps, four edges can be found, which are the four contour edges of the ultra-thin glass. Subsequently, the center point of the ultra-thin glass can be found again through the center points of two adjacent edges.
[0022] Compared with the prior art, the beneficial effects of the present invention are: the automatic laser etching equipment for the ITO film of the electronic glass: the first linear guide assembly is for X-axis movement, the second linear guide assembly is for Y-axis movement, the first linear guide assembly of the X-axis adopts a gantry dual-drive mode to move simultaneously, and has high positioning accuracy, and the accuracy is higher when a single module is repeatedly positioned, which can reach ±5 microns, acceleration 0.3G, and the total load of the X-axis can reach 800kg, and the linear motor has a simple structure, high positioning accuracy, low noise and long service life, which can effectively reduce the maintenance cycle, and the Z-axis slide assembly is a pss140 series ball screw slide with a repeated positioning accuracy of ±0.01mm. At the same time, when the size of the ultra-thin glass is 400-1000MM, the positioning accuracy can reach 3μm, and when the size of the ultra-thin glass is 1000-1400MM, the positioning accuracy can reach ±5μm, which can reduce noise and extend the service life, and can greatly improve the etching accuracy and reduce the cost of maintenance.
[0023] 1. Workers can adjust the guide wheel and the blocking assembly in the direction of the X-axis according to the needs of processing ultra-thin glasses of different sizes, and then place the processed ultra-thin glass on the top of the loading rack. As the first servo motor drives the first spiral gear set to operate, the rotating roller can rotate and drive the ultra-thin glass to move, so that the ultra-thin glass can enter the etching processing position through the guidance of the guide wheel, so that the equipment can place and process ultra-thin glasses of different specifications, and can be removed from the equipment after the processing is completed. Ultra-thin glasses of different specifications can be placed and production efficiency can be improved to reduce costs; 2. With the rotation of the first helical gear set, the ultra-thin glass to be etched will be sent to the processing position, and the ultra-thin glass will continue to move forward through the second servo motor and the second helical gear assembly. When the glass completely enters the processing area, the blocking assembly will be completely lifted to block the ultra-thin glass, and the second servo motor will stop working. Then, the regular guide plate will be used for coarse positioning, and it will automatically return to its original position after the positioning is completed. Then, the lifting cylinder will descend with the line body connecting plate, so that the second helical gear assembly will descend along the direction of the linear lifting guide rail, and the second helical gear assembly will be retracted under the equal height block and the support plate, so that the ultra-thin glass can be placed on the outer surface of the equal height block and the support plate. The equal height block and the support plate enable the ultra-thin glass to be placed flat, reducing the probability of deformation and damage, so that the MARK and QR code etching will not be offset or deformed due to deformation during subsequent processing and etching; 3. The synchronous idler assembly is driven to move by the rotation of the deceleration servo motor, so that the regular guide plate can be smoothly displaced along the direction of the linear track, so that the regular guide plate can move and clamp the ultra-thin glass, so that the ultra-thin glass can be moved and enter the center of the processing area, which is convenient for rough positioning of the ultra-thin glass, improves the speed of subsequent processing to align the position of the ultra-thin glass, and improves the processing efficiency; 4. Through the grating ruler and the second photoelectric sensor, the first linear guide assembly and the second linear guide assembly can be more accurate during operation. With the simple structure, high positioning accuracy, low noise and long service life of the first linear guide assembly and the second linear guide assembly, and the ball screw structure of the Z-axis slide assembly, the noise generated during mobile operation and the service life can be reduced, the etching accuracy is greatly improved, the maintenance cycle is reduced, and the processing cost is saved; 5. Through the CCD component and the height sensor, in coordination with the movement of the first linear guide assembly and the second linear guide assembly, the height sensor can accurately measure the edge of the ultra-thin glass, and calculate the center point through the edge of the ultra-thin glass, and then the laser can be driven to move by driving the first linear guide assembly, the second linear guide assembly and the slide assembly, and the laser is emitted from the galvanometer through the two-dimensional reflector frame in coordination with the operation of the laser, and is etched in the middle layer of the ultra-thin glass, so that the ultra-thin glass can be quickly and accurately positioned again after rough positioning, and after etching is completed, the etched MARK and QR code can be re-inspected by the CCD component again, reducing manual participation, improving work efficiency and product quality, and ensuring high precision and high stability in the processing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the cabinet assembly and the cover assembly of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the cabinet assembly and the first helical gear set of the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the first linear guide assembly and the second linear guide assembly of the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the second linear guide assembly and the laser of the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the grating ruler and the photoelectric sensor of the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of the loading rack and the rotating roller of the present invention; Figure 7 It is a schematic diagram of the three-dimensional structure of the linear lifting guide rail and the support plate of the present invention; Figure 8 It is a schematic diagram of the three-dimensional structure of the linear guide rail and the regular guide plate of the present invention; Fig. 9 It is a schematic diagram of the three-dimensional structure of the second linear guide assembly and the laser of the present invention; Fig.10 It is a schematic diagram of the cutaway three-dimensional structure of the two-dimensional reflector frame and the galvanometer of the present invention; Fig.11 This is a schematic diagram of the automatic edge-finding principle of the present invention.
[0025] In the figure: 1. cabinet assembly; 2. cover assembly; 3. water cooler; 4. cabinet box; 5. three-color light; 6. loading rack; 7. first servo motor; 8. first spiral gear set; 9. guide wheel; 10. rotating roller; 11. blocking assembly; 12. line connecting plate; 13. equal height block; 14. second servo motor; 15. second spiral gear assembly; 16. linear lifting guide rail; 17. support plate; 18. lifting cylinder; 19. linear rail; 20. regular guide plate; 21. first photoelectric sensor; 22. reduction servo motor; 23. synchronous idler assembly; 24. first linear guide assembly; 25. second linear guide assembly; 26. slide assembly; 27. grating ruler; 28. second photoelectric sensor; 29. two-dimensional reflector frame; 30. laser; 31. galvanometer; 32. CCD assembly; 33. height sensor. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] See also Figure 1-11 The present invention provides a technical solution: an automatic laser etching device for an ITO film of electronic glass, comprising a cabinet component 1, a cover component 2 is fixedly mounted on the outer surface of the cabinet component 1, and the cover component 2 is composed of sheet metal welding, and a display, a pneumatic door and a button are mounted on one end side surface of the cover component 2, the cabinet component 1 adopts square tube welding as a keel, a loading rack 6 is fixedly mounted on one end side surface of the cabinet component 1, and a rotating roller 10 is arranged between the loading rack 6 and the cabinet component 1.
[0028] Embodiment 1: In this embodiment, in order to solve the problem that only smaller-sized ultra-thin glass can be processed in the prior art, and the same-sized ultra-thin glass can be processed, the following solution is disclosed. Figure 2 and Figure 6A transmission snap mechanism is arranged between the loading rack 6 and the rotating roller 10, and the transmission snap mechanism comprises: a first helical gear set 8, the first helical gear set 8 is respectively fixedly mounted on the outer surfaces of the cabinet assembly 1 and the loading rack 6, the outer surface of the first helical gear set 8 is evenly fixedly provided with a rotating roller 10, and the rotating roller 10 is a cylinder made of UPE material, a first servo motor 7 is fixedly mounted on the side surface of the first helical gear set 8, and the output end of the first servo motor 7 is connected to the rotating part of the first helical gear set 8, a guide wheel 9 is fixedly mounted on the outer surface of the cabinet assembly 1 and the loading rack 6, and the guide wheel 9 is located on the inner side of the first helical gear set 8, a blocking assembly 11 is fixedly mounted on the outer surface of the cabinet assembly 1, and the blocking assembly 11 is located on one side of the first helical gear set 8.
[0029] During processing, the ultra-thin glass needs to be placed on the loading rack 6, and the first spiral gear set 8 is driven to rotate by the rotation of the first servo motor 7, so that the ultra-thin glass is moved along with the rotation of the rotating roller 10, and the placed ultra-thin glass is guided by the guide wheel 9 so that the ultra-thin glass can stably enter the interior of the cabinet component 1, and is blocked and waited by the blocking component 11. The UPE material of the rotating roller 10 has the advantages of low friction, low density, and high wear resistance, which can effectively reduce the risk of scratching the ultra-thin glass and ensure that the ultra-thin glass will not be damaged by vibration, reduce the weight of the equipment and reduce the cost of replacement. By adjusting the position of the blocking component 11 and the guide wheel 9 and the positioning in the X-axis direction, the placement requirements of ultra-thin glass of different specifications can be met, and the maximum specification can be up to 1400*1400mm, and the downward compatibility can be up to 400*400mm, the thickness is 0.3-1.5mm, and it has a plate-passing function, which can improve production efficiency and reduce costs while placing ultra-thin glass of different sizes.
[0030] Embodiment 2: In this embodiment, in order to further improve the stable operation of the equipment and the safety during processing and production, the following scheme is disclosed. Figure 1-Figure 3 An air source triplet and a fan are fixedly installed on the outer surface of the cabinet component 1, and a water cooler 3 is arranged at one end of the cabinet component 1. A grating is arranged inside the cover component 2, and a three-color lamp 5 is fixedly installed on the outer surface of one end of the cover component 2. A cabinet box 4 is arranged on the side of the cabinet component 1 close to the water cooler 3, and the cabinet box 4 is connected to the cables of the cabinet component 1.
[0031] The operation of the equipment can be controlled through the display, buttons and other parts on the outer surface of the cover assembly 2, and the operating status of the equipment can be known in real time through the three-color light 5. The air source triplet and the fan can effectively provide clean gas and lubricate the pneumatic components inside the equipment, and the cabinet box 4 can be used for convenient inspection and troubleshooting, and the grating inside the cover assembly 2 can effectively improve the safety during processing and installation.
[0032] Embodiment 3: In this embodiment, in order to improve the stability and flatness of ultra-thin glass during processing and reduce the deformation of ultra-thin glass during etching, the following scheme is disclosed. Figure 6-Figure 7 , the outer surface of one end of the cabinet component 1 near the first helical gear set 8 is evenly fixed with equal height blocks 13, the outer surface of the cabinet component 1 is fixed with a support plate 17, and the support plate 17 is located on both sides of the multiple equal height blocks 13, a sliding lifting mechanism is arranged between the equal height blocks 13 and the cabinet component 1, and the sliding lifting mechanism includes: a lifting cylinder 18, the lifting cylinder 18 is fixedly installed on the outer surfaces of both ends of the cabinet component 1, and the outer surface of the cabinet component 1 is fixedly installed with a linear lifting guide rail 16, the output end of the lifting cylinder 18 is fixedly installed with a wire body connecting plate 12, and the outer surface of the wire body connecting plate 12 is fixedly installed with a second helical gear component 15, the side surface of the second helical gear component 15 is fixedly installed with a second servo motor 14, and the output end of the second servo motor 14 is meshed with the second helical gear component 15, the linear lifting guide rail 16 is connected to the wire body connecting plate 12, and another blocking component 11 is fixedly installed at one end of the cabinet component 1 away from the loading rack 6.
[0033] As the first helical gear set 8 rotates to send the ultra-thin glass out, when the ultra-thin glass enters the etching area, the second servo motor 14 will rotate and drive the second helical gear assembly 15 to rotate together, so that the ultra-thin glass can continue to move and enter the processing area, and is blocked by another blocking assembly 11, and the second servo motor 14 will stop working and roughly position the ultra-thin glass, and then the lifting cylinder 18 will drive the line body connecting plate 12 to descend, and bring the second helical gear assembly 15 down together, so that the second helical gear assembly 15 can be stably vertically descended along the linear lifting guide rail 16, so that the ultra-thin glass placed on the second helical gear assembly 15 can be stably placed on the outer surfaces of the equal height block 13 and the support plate 17, so that the ultra-thin glass can be placed flat and smoothly on the outer surfaces of the equal height block 13 and the support plate 17, reducing the probability of ultra-thin glass being broken due to deformation, and preventing the MARK and the QR code from being deformed due to the deformation of the ultra-thin glass during etching.
[0034] Embodiment 4: In this embodiment, in order to improve the processing speed and processing accuracy of ultra-thin glass etching during the etching process, the following solution is disclosed. Figure 6and Figure 8 , linear rails 19 are fixedly installed on both sides of the cabinet component 1 and the equal height block 13, and a sliding adjustment mechanism is arranged between the linear rails 19, and the sliding adjustment mechanism includes: a regular guide plate 20, the regular guide plate 20 is slidably installed on the outer surface of the linear rail 19, a reduction servo motor 22 is fixedly installed on the outer surface of one end of the cabinet component 1 close to the linear rail 19, and a synchronous idler wheel assembly 23 is fixedly installed on the outer surface of one end of the cabinet component 1 away from the reduction servo motor 22. The regular guide plates 20 are respectively connected to the outer surfaces of the synchronous idler wheel assemblies 23, and the synchronous idler wheel assembly 23 is connected to the reduction servo motor 22. A first photoelectric sensor 21 is fixedly installed on the outer surface of the cabinet component 1, and the first photoelectric sensor 21 is located between the linear rails 19.
[0035] When the ultra-thin glass is moved to the processing position through the second helical gear assembly 15, the reduction servo motor 22 will rotate and drive the synchronous idler assembly 23 to rotate, so that the regular guide plate 20 can move along the direction of the linear track 19, so as to facilitate the clamping of the ultra-thin glass, and allow the ultra-thin glass to be gathered to the center of the equal height block 13, and cooperate with the first photoelectric sensor 21 to limit the regular guide plate 20, so as to reduce the probability of the ultra-thin glass being damaged by being clamped too tightly, so that the ultra-thin glass can be moved and roughly positioned, so as to facilitate faster positioning during subsequent ultra-thin glass etching, thereby improving the efficiency and accuracy of processing.
[0036] Embodiment 5: In this embodiment, in order to improve the accuracy of laser etching and reduce the probability of disconnection and displacement of the two-dimensional code and the MARK etched on the ultra-thin glass, the following scheme is disclosed. Figure 2-Figure 5 A mobile platform component is fixedly installed on the outer surface of the cabinet component 1, and the mobile platform component includes: a first linear guide component 24, the first linear guide component 24 is fixedly installed on the end outer surface of the cabinet component 1, a second linear guide component 25 is slidably installed on the outer surface of the first linear guide component 24, and a slide assembly 26 is slidably installed on the outer surface of the second linear guide component 25, the second linear guide component 25 and the first linear guide component 24 are powered by linear motors, and the first linear guide component 24 adopts a gantry dual-drive mode, grating scales 27 are fixedly installed on the outer surfaces of the first linear guide component 24 and the second linear guide component 25, and second photoelectric sensors 28 are fixedly installed on the outer surfaces of the second linear guide component 25 and the first linear guide component 24.
[0037] After the ultra-thin glass is roughly positioned, the first linear guide assembly 24 and the second linear guide assembly 25 will move at the same time and perform precise positioning. The linear motors of the first linear guide assembly 24 and the second linear guide assembly 25 have a simple structure, high positioning accuracy, low noise and long service life. The ball screw type slide of the Z-axis slide assembly 26 can reduce noise and extend the service life, greatly improve the etching accuracy and reduce the processing cost, and the repeated positioning accuracy of the equipment can be improved through the cooperation of the grating scale 27 and the second photoelectric sensor 28, and the movement accuracy can be further improved, so that the MARK and the QR code will not be broken or displaced when the ultra-thin glass is etched.
[0038] Embodiment 6: In this embodiment, in order to further improve the accuracy and speed of high-speed sampling, the following solution is disclosed: Figure 9-10 The outer surface of the slide assembly 26 is provided with a photo-etching mechanism, and the photo-etching mechanism includes: a laser 30, the laser 30 is fixedly mounted on the outer surface of the slide assembly 26, and a galvanometer 31 is fixedly mounted on the side surface of one end of the slide assembly 26, a CCD assembly 32 is fixedly mounted on the outer surface of the slide assembly 26, a height measuring sensor 33 is fixedly mounted on the side surface of the slide assembly 26, a two-dimensional reflector frame 29 is arranged between the galvanometer 31 and the laser 30, and the laser 30 is a UV 10w picosecond type.
[0039] The edge of the ultra-thin glass is found through the height measuring sensor 33 and the CCD component 32, and the center point of the ultra-thin glass is found through the positioning of the edge. Then, the laser 30 is started and the two-dimensional reflector frame 29 reflects the laser, so that the laser can be emitted through the galvanometer 31 and etched at the middle interlayer position of the ultra-thin glass, so that the ultra-thin glass can be accurately positioned again after rough positioning, and the CCD component 32 can be used for high-speed sampling and stable detection of the MARK and two-dimensional code after etching, so as to achieve accurate and fast positioning, complete high-precision etching, reduce manual participation, improve work efficiency and product quality, ensure high precision and high stability in the processing process, avoid damage to the product and have a wide range of applications.
[0040] The method for using the ITO film automatic laser etching device for electronic glass comprises the following steps: S1: A worker is required to place the ultra-thin glass to be etched on the top of the loading rack 6, and the rotation of the first servo motor 7 drives the first spiral gear set 8 to rotate, so that the rotating roller 10 can rotate together, drive the ultra-thin glass to move and guide it through the guide wheel 9, so that the ultra-thin glass to be processed can be stored inside the cabinet assembly 1, and the excess ultra-thin glass can be blocked by raising the blocking assembly 11; S2: After the ultra-thin glass in S1 enters the processing and etching area, the second servo motor 14 will drive the second helical gear assembly 15 to rotate together, so that the ultra-thin glass can move with the rotation and be blocked by another blocking assembly 11 until the ultra-thin glass completely enters the processing and etching area, and then the lifting cylinder 18 will descend and bring the line body connecting plate 12 down together, so that the second helical gear assembly 15 can follow and descend together, so that the second helical gear assembly 15 can descend along the direction of the linear lifting guide rail 16, so that the ultra-thin glass can be stably placed on the outer surface of the equal height block 13 and the support plate 17; S3: After the ultra-thin glass in S2 lands on the outer surface of the equal height block 13 and the support plate 17, the rotation of the deceleration servo motor 22 drives the synchronous idler assembly 23 to rotate, so that the regular guide plate 20 can move along the direction of the linear track 19, and the first photoelectric sensor 21 is used to limit the regular guide plate 20, so that the regular guide plate 20 can clamp the ultra-thin glass and perform rough positioning, so that the ultra-thin glass can be located at the center plane of the equal height block 13; S4: After the ultra-thin glass in S3 is clamped and roughly positioned, the first linear guide assembly 24, the second linear guide assembly 25, the slide assembly 26, the grating ruler 27 and the second photoelectric sensor 28 cooperate with the CCD assembly 32 to realize automatic edge finding and rapid positioning of the ultra-thin glass, thereby achieving high-precision positioning; S5: After the ultra-thin glass in S4 is positioned and edged, the laser 30 will run and reflect the laser through the two-dimensional reflector frame 29, so that the laser can be emitted through the galvanometer 31, thereby etching the ultra-thin glass with high precision to complete the etching and outflow of the ultra-thin glass.
[0041] After the ultra-thin glass in S4 is clamped at the processing etching position, the height measuring sensor 33 will scan along the ab path. When an obvious height difference appears, it will be marked as point C. Similarly, point d can be obtained. An edge can be determined from points c and d, which is a certain edge of the ultra-thin glass. By repeating the above steps, four edges can be found, which are the four contour edges of the ultra-thin glass. Subsequently, the center point of the ultra-thin glass can be found again through the center points of two adjacent edges.
[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic laser etching device for an ITO film of electronic glass, comprising a cabinet component (1), a cover component (2) being fixedly mounted on the outer surface of the cabinet component (1), the cover component (2) being formed by sheet metal welding, and a display, a pneumatic door and a button being mounted on the side surface of one end of the cover component (2), the cabinet component (1) being welded with square tubes as a keel, characterized in that: A loading rack (6) is fixedly mounted on a side surface of one end of the cabinet component (1), and a rotating roller (10) is arranged between the loading rack (6) and the cabinet component (1), and a transmission buckle mechanism is arranged between the loading rack (6) and the rotating roller (10), and the transmission buckle mechanism comprises: a first helical gear set (8), the first helical gear set (8) being fixedly mounted on the outer surfaces of the cabinet component (1) and the loading rack (6), respectively, and the outer surface of the first helical gear set (8) being evenly fixedly mounted with rotating rollers (10), and the rotating rollers (10) The invention is a cylindrical body made of UPE material, a first servo motor (7) is fixedly mounted on the side surface of the first helical gear set (8), and the output end of the first servo motor (7) is connected to the rotating part of the first helical gear set (8), a guide wheel (9) is fixedly mounted on the outer surface of the cabinet component (1) and the loading rack (6), and the guide wheel (9) is located on the inner side of the first helical gear set (8), and a blocking component (11) is fixedly mounted on the outer surface of the cabinet component (1), and the blocking component (11) is located on one side of the first helical gear set (8).
2. The automatic laser etching device for ITO film of electronic glass according to claim 1, characterized in that: An air source triplex and a fan are fixedly mounted on the outer surface of the cabinet component (1), and a water cooler (3) is provided at one end of the cabinet component (1).
3. The automatic laser etching device for ITO film of electronic glass according to claim 1, characterized in that: A grating is installed inside the cover assembly (2), and a three-color lamp (5) is fixedly installed on the outer surface of one end of the cover assembly (2); a cabinet box (4) is provided on a side of the cabinet assembly (1) close to the water cooler (3), and the cabinet box (4) is connected to the cables of the cabinet assembly (1).
4. The automatic laser etching device for ITO film of electronic glass according to claim 1, characterized in that: The outer surface of one end of the cabinet component (1) near the first helical gear set (8) is evenly fixed with equal height blocks (13); the outer surface of the cabinet component (1) is fixed with a support plate (17), and the support plate (17) is located on both sides of the plurality of equal height blocks (13); a sliding lifting mechanism is provided between the equal height blocks (13) and the cabinet component (1), and the sliding lifting mechanism comprises: a lifting cylinder (18), the lifting cylinder (18) is fixedly mounted on the outer surfaces of both ends of the cabinet component (1), and the outer surface of the cabinet component (1) is fixedly mounted with a linear lifting guide rail (16), a wire connecting plate (12) is fixedly mounted on the output end of the lifting cylinder (18), and a second helical gear assembly (15) is fixedly mounted on the outer surface of the wire connecting plate (12), a second servo motor (14) is fixedly mounted on the side surface of the second helical gear assembly (15), and the output end of the second servo motor (14) is meshed with the second helical gear assembly (15), the linear lifting guide rail (16) is connected to the wire connecting plate (12), and another blocking assembly (11) is fixedly mounted on one end of the cabinet assembly (1) away from the loading rack (6).
5. The automatic laser etching device for ITO film of electronic glass according to claim 1, characterized in that: The cabinet component (1) and the equal height block (13) are fixedly mounted with linear rails (19) on both sides, and a sliding adjustment mechanism is provided between the linear rails (19), and the sliding adjustment mechanism comprises: a regular guide plate (20), the regular guide plate (20) is slidably mounted on the outer surface of the linear rail (19), a reduction servo motor (22) is fixedly mounted on the outer surface of one end of the cabinet component (1) close to the linear rail (19), a synchronous idler wheel assembly (23) is fixedly mounted on the outer surface of one end of the cabinet component (1) away from the reduction servo motor (22), the regular guide plate (20) is respectively connected to the outer surface of the synchronous idler wheel assembly (23), and the synchronous idler wheel assembly (23) is connected to the reduction servo motor (22), and a first photoelectric sensor (21) is fixedly mounted on the outer surface of the cabinet component (1), and the first photoelectric sensor (21) is located between the linear rails (19).
6. The automatic laser etching device for ITO film of electronic glass according to claim 1, characterized in that: A movable platform component is fixedly mounted on the outer surface of the cabinet component (1), and the movable platform component comprises: a first linear guide component (24), the first linear guide component (24) is fixedly mounted on the outer surface of the end of the cabinet component (1), a second linear guide component (25) is slidably mounted on the outer surface of the first linear guide component (24), and a slide assembly (26) is slidably mounted on the outer surface of the second linear guide component (25), the second linear guide component (25) and the first linear guide component (24) are driven by a linear motor, and the first linear guide component (24) adopts a gantry dual-drive mode.
7. The automatic laser etching device for ITO film of electronic glass according to claim 6, characterized in that: Grating scales (27) are fixedly mounted on the outer surfaces of the first linear guide assembly (24) and the second linear guide assembly (25), respectively, and second photoelectric sensors (28) are fixedly mounted on the outer surfaces of the second linear guide assembly (25) and the first linear guide assembly (24), respectively.
8. The automatic laser etching device for ITO film of electronic glass according to claim 6, characterized in that: The outer surface of the slide assembly (26) is provided with a photoetching mechanism, and the photoetching mechanism comprises: a laser (30), the laser (30) is fixedly mounted on the outer surface of the slide assembly (26), and a galvanometer (31) is fixedly mounted on the side surface of one end of the slide assembly (26), a CCD assembly (32) is fixedly mounted on the outer surface of the slide assembly (26), and a height measuring sensor (33) is fixedly mounted on the side surface of the slide assembly (26), a two-dimensional reflector frame (29) is arranged between the galvanometer (31) and the laser (30), and the laser (30) is a UV 10W picosecond type.
9. A method for using an automatic laser etching device for an ITO film of electronic glass, characterized in that: The method for using the ITO film automatic laser etching device for electronic glass comprises the following steps: S1: A worker is required to place the ultra-thin glass to be etched on top of the loading rack (6), and the first servo motor (7) is rotated to drive the first spiral gear set (8) to rotate, so that the rotating roller (10) can rotate together, drive the ultra-thin glass to move and guide it through the guide wheel (9), so that the ultra-thin glass to be processed can be stored inside the cabinet component (1), and the excess ultra-thin glass can be blocked by raising the blocking component (11); S2: When the ultra-thin glass in S1 enters the processing and etching area, the second servo motor (14) will drive the second helical gear assembly (15) to rotate together, so that the ultra-thin glass can move with the rotation and be blocked by another blocking assembly (11) until the ultra-thin glass completely enters the processing and etching area, and then the lifting cylinder (18) will descend and bring the line body connecting plate (12) down together, so that the second helical gear assembly (15) can follow and descend together, so that the second helical gear assembly (15) can descend along the direction of the linear lifting guide rail (16), so that the ultra-thin glass can be stably placed on the outer surface of the equal height block (13) and the support plate (17); S3: After the ultra-thin glass in S2 lands on the outer surfaces of the equal height block (13) and the support plate (17), the rotation of the deceleration servo motor (22) drives the synchronous idler assembly (23) to rotate, so that the regular guide plate (20) can move along the direction of the linear track (19), and the regular guide plate (20) is limited by the first photoelectric sensor (21), so that the regular guide plate (20) can clamp the ultra-thin glass and perform rough positioning, so that the ultra-thin glass can be located at the center plane of the equal height block (13); S4: After the ultra-thin glass in S3 is clamped and roughly positioned, the first linear guide assembly (24), the second linear guide assembly (25), the slide assembly (26), the grating ruler (27) and the second photoelectric sensor (28) cooperate with the CCD assembly (32) to achieve automatic edge finding and rapid positioning of the ultra-thin glass, thereby achieving high-precision positioning; S5: After the ultra-thin glass in S4 is positioned and edge-finding is completed, the laser (30) will operate and reflect the laser through the two-dimensional reflective mirror frame (29), so that the laser can be emitted through the galvanometer (31), thereby etching the ultra-thin glass with high precision, thereby completing the etching and outflow of the ultra-thin glass.
10. The method for using the automatic laser etching device for ITO film of electronic glass according to claim 9, characterized in that: After the ultra-thin glass in S4 is clamped at the processing etching position, the height sensor (33) will scan along the ab path. When an obvious height difference appears, it will be marked as point C. Similarly, point d can be obtained. From points c and d, an edge can be determined, which is a certain edge of the ultra-thin glass. By repeating the above steps, four edges can be found, which are the four contour edges of the ultra-thin glass. Subsequently, the center point of the ultra-thin glass can be found again through the center points of two adjacent edges.
Citation Information
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