Coil vertical winding machine tool die installation tool and die installation method

Abstract

The invention provides a coil vertical winding machine tool mold mounting tool and a mold mounting method, and belongs to the technical field of transformer manufacturing. The invention provides a coil vertical winding machine tool mold mounting tool. The coil vertical winding machine tool mold mounting tool comprises a mounting base, two sets of fixed rails, a movable rail and a fixing mechanism. The fixed rails are connected to the mounting base, the midpoints of the two fixed rails coincide, and the included angle between the two fixed rails is 60 degrees. The movable track is connected to the mounting seat; the movable track is arranged between the two sets of fixed tracks and points to the midpoints of the fixed tracks, and the position of the movable track is adjustable. The fixing mechanism is connected to the fixed rail or the movable rail in a sliding mode and used for fixing a mold. According to the coil vertical winding machine tool die installation tool, when a worker installs a die, the position of the movable rail can be adjusted according to the type of the die, and therefore the requirements for the positions and the number needing to be fixed when different types of dies are installed are met.

Description

Technical Field

[0001] The invention belongs to the technical field of transformer manufacturing, and in particular relates to a mold installation tool for a coil vertical winding machine tool and a mold installation method. Background Art

[0002] At present, the coil winding of vertical winding machine tools involves cage iron molds and umbrella-shaped adjustable molds. The cage iron mold is connected to the machine tool using a through screw, and the umbrella-shaped adjustable mold is directly connected to the machine tool through the base. The cage iron mold requires the operator to insert the screw from the bottom and then tighten it from the top. The operation is cumbersome and there are safety hazards. When the umbrella-shaped adjustable mold is directly installed, due to the low height of the mold base, the coil at the starting end will interfere with the machine tool, which is inconvenient for employees to operate. Summary of the invention

[0003] The purpose of the present invention is to provide a mold installation tool and a mold installation method for a coil vertical winding machine tool, aiming to solve the problem of inconvenience caused by different operations during installation of cage-type iron molds and umbrella-type adjustable molds in the prior art.

[0004] To achieve the above-mentioned purpose, the present invention provides a mold installation tool and a mold installation method for a coil vertical winding machine tool.

[0005] In a first aspect, the present invention provides a mold installation tool for a coil vertical winding machine tool, comprising:

[0006] Mounting seat;

[0007] Two sets of fixed rails are connected to the mounting base; the midpoints of the two sets of fixed rails coincide with each other, and the angle between the two sets of fixed rails is 60°;

[0008] A movable track connected to the mounting seat; the movable track is arranged between the two sets of fixed tracks and points to the midpoint of the fixed tracks, and the position of the movable track is adjustable; and

[0009] The fixing mechanism is slidably connected to the fixed track or the movable track; the fixing mechanism is used to fix the mold.

[0010] In a possible implementation, two movable tracks are provided, and the two movable tracks are respectively provided on both sides of the midpoint of the fixed track and are collinear, and the movable track can adjust its position and be fixed at a first position or a second position; when the movable track is fixed at the first position, the angle between the movable track and the fixed track is 60°; when the movable track is fixed at the second position, the movable track is perpendicular to a group of the fixed track.

[0011] In a possible implementation, a first positioning hole and a second positioning hole are provided on the mounting seat; a fixing hole is provided on the movable track, and when the fixing hole coincides with the first positioning hole, the movable track is located at the first position, and when the fixing hole coincides with the second positioning hole, the movable track is located at the second position.

[0012] In a possible implementation, the two groups of fixed rails are disconnected in the middle, and the movable rails are connected via a turntable; the turntable is connected to the mounting seat and can rotate around its own center; the center of the turntable coincides with the center of the fixed rails.

[0013] In a possible implementation, the fixing mechanism includes:

[0014] A moving component is slidably connected to the movable track or the fixed track; and

[0015] A fixed component is connected to the moving component, and the fixed component is used to fix the mold.

[0016] In a possible implementation, the mobile component includes:

[0017] A movable seat, slidably connected to the movable track or the fixed track; and

[0018] The base is connected to the movable base; the fixed component is connected to the base.

[0019] In a possible implementation, the fixing component includes:

[0020] A support rod connected to the base; the support rod is used to support the iron mold;

[0021] A fixing hook, used for fixing the iron mold; and

[0022] The clamp is connected to the base, the fixing hook is arranged between the clamp and the support rod, and the clamp is used to clamp and fix the fixing hook.

[0023] In a possible implementation manner, a mounting groove is provided on the base, and the support rod is fixed in the mounting groove by bolts.

[0024] In a second aspect, the mold installation method provided by the present invention comprises the following steps:

[0025] Install the mounting base at the designated position of the machine tool;

[0026] Adjust the position of the movable track according to the mold type;

[0027] Adjust the position of the mobile seat; and

[0028] The fixing hook is installed through the clamp head, and the mold is fixed through the fixing hook and the supporting rod.

[0029] In a possible implementation, adjusting the position of the movable track according to the mold type includes:

[0030] If the mold is a cage-shaped iron mold, the movable rail is fixed in the middle of the fixed rails; if the mold is an umbrella-shaped adjustable mold, the movable rail is fixed in a position perpendicular to a group of the fixed rails.

[0031] The beneficial effect of the mold installation tool for the coil vertical winding machine provided by the present invention is that, compared with the prior art, when installing the mold, the worker can adjust the position of the movable track according to the type of the mold to meet the requirements of the position and number of different types of molds that need to be fixed during installation. When installing different molds, the worker does not need to change the installation tool, which simplifies the operation and improves the work efficiency.

[0032] The beneficial effect of the mold installation method provided by the present invention is that, compared with the prior art, the staff does not need to change the installation tooling according to the type of mold, and can install different molds by only adjusting the position of the movable track according to the type of mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0034] Figure 1 A schematic diagram of the structure of a mold installation tool for a coil vertical winding machine tool provided in an embodiment of the present invention;

[0035] Figure 2 A schematic diagram of the structure of a movable track provided by an embodiment of the present invention;

[0036] Figure 3 Another structural schematic diagram of the movable track provided by the embodiment of the present invention;

[0037] Figure 4 A schematic diagram of the structure of a support rod and a fixing hook provided in an embodiment of the present invention;

[0038] Figure 5 A schematic diagram of the main steps of the mold installation method provided in an embodiment of the present invention.

[0039] In the figure: 1. mounting seat; 2. fixed track; 3. movable track; 4. fixing mechanism; 41. moving assembly; 411. moving seat; 412. base; 413. mounting slot; 42. fixing assembly; 421. support rod; 422. fixing hook; 423. clamping head; 5. turntable. DETAILED DESCRIPTION

[0040] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0041] Please refer to Figures 1 to 5 Now, the mold installation tooling and mold installation method of the coil vertical winding machine tool provided by the present invention are described.

[0042] In the first aspect, the coil vertical winding machine tool mold installation tool provided in this embodiment includes a mounting seat 1, two sets of fixed rails 2, a movable rail 3 and a fixing mechanism 4. The fixed rail 2 is connected to the mounting seat 1, the midpoints of the two sets of fixed rails 2 coincide, and the angle between the two sets of fixed rails 2 is 60°. The movable rail 3 is connected to the mounting seat 1; the movable rail 3 is arranged between the two sets of fixed rails 2 and points to the midpoint of the fixed rail 2, and the position of the movable rail 3 is adjustable. The fixing mechanism 4 is slidably connected to the fixed rail 2 or the movable rail 3, and the fixing mechanism 4 is used to fix the mold.

[0043] Compared with the prior art, the present invention provides a coil vertical winding machine tool mold installation tool. When installing the mold, the worker can adjust the position of the movable track 3 according to the type of the mold to meet the requirements of the position and number of different types of molds that need to be fixed during installation. When installing different molds, the worker does not need to change the installation tool, which simplifies the operation and improves work efficiency.

[0044] The mounting seat 1 is disc-shaped. A plurality of through holes are provided on the mounting seat 1. The mounting seat 1 is fixed to the workbench of the machine tool by bolts. The bolts are passed through the through holes on the mounting seat 1 and fixed to the threaded holes on the workbench by the bolts, so that the mounting seat 1 is fixed to the workbench. The fixed track 2 and the movable track 3 are both distributed along a radial direction parallel to the mounting seat 1, and the fixed track 2 and the movable track 3 both point to the axis of the mounting seat 1. Each set of fixed tracks 2 is provided with two tracks, and the two tracks are respectively arranged at the two ends of the axis of the mounting seat 1. The angle between the diameters of the two sets of fixed tracks 2 is 60°.

[0045] Optionally, two movable rails 3 are provided, and the two movable rails 3 are respectively arranged on both sides of the midpoint of the fixed rail 2 and are collinear, and the movable rail 3 can adjust the position and be fixed at a first position or a second position; when the movable rail 3 is fixed at the first position, the angle between the movable rail 3 and the fixed rail 2 is 60°; when the movable rail 3 is fixed at the second position, the movable rail 3 is perpendicular to a group of fixed rails 2.

[0046] Optionally, a first positioning hole and a second positioning hole are provided on the mounting seat 1; a fixing hole is provided on the movable track 3, and when the fixing hole coincides with the first positioning hole, the movable track 3 is located at the first position, and when the fixing hole coincides with the second positioning hole, the movable track 3 is located at the second position.

[0047] In a preferred embodiment, two groups of fixed rails 2 are cross-arranged, one group of fixed rails 2 is an integrated rail, and the other fixed rail 2 is broken at the midpoint into two rails, and the two rails point to the midpoint of the other group of fixed rails 2. The movable rails 3 are respectively arranged on both sides of the two groups of fixed rails 2. The movable rails 3 all point to the midpoint of the fixed rails 2. An arc-shaped slide groove is provided on the mounting seat 1. The center of the slide groove coincides with the axis of the mounting seat 1. A slider is provided on the movable rail 3, and the movable rail 3 is installed in the slide groove through the slider and slides in the slide groove.

[0048] When the movable track 3 needs to be fixed in the first position, slide the movable track 3 in the slide groove, overlap the fixing hole on the movable track 3 with the first positioning hole, and install bolts in the fixing hole and the first positioning hole to fix the position of the movable track 3, thereby fixing the movable track 3 in the first position. At this time, the angle between the movable track 3 and the fixed tracks 2 on both sides is 60°. The movable track 3 and the fixed track 2 are both distributed at 6 equally divided points of the mounting seat 1. At this time, the coil vertical winding machine tool mold installation tooling provided in this embodiment is used to install an umbrella-shaped adjustable mold.

[0049] When the movable rail 3 needs to be fixed in the second position, slide the movable rail 3 in the slide groove, overlap the fixing hole on the movable rail 3 with the second positioning hole, and install bolts in the fixing hole and the second positioning hole to fix the position of the movable rail 3, thereby fixing the movable rail 3 in the second position. At this time, the movable rail 3 is perpendicular to one set of fixed rails 2. The movable rail 3 and the vertical fixed rail 2 are distributed at the four equal points of the mounting seat 1. At this time, the coil vertical winding machine tool mold installation tooling provided in this embodiment is used to install the cage-shaped mold.

[0050] Optionally, the two sets of fixed rails 2 are disconnected in the middle, and the movable rails 3 are connected via a turntable 5; the turntable 5 is connected to the mounting base 1 and can rotate around its own center; the center of the turntable 5 coincides with the center of the fixed rail 2.

[0051] In a preferred embodiment, the middle positions of the two sets of fixed rails 2 are disconnected to form two rails, and a certain space is reserved between the two rails, and the space is used to install the turntable 5. The installation plate is installed in the middle of the two sets of fixed rails 2, and the two movable rails 3 are connected together through a swivel. The movable rails 3 are respectively arranged on both sides of the two sets of fixed rails 2, and the movable rails 3 and the swivel are integrally formed. The two movable rails 3 are sleeved on the turntable 5 through the swivel. The movable rails 3 are adjusted in position by rotating around the turntable 5.

[0052] When the movable track 3 needs to be fixed in the first position, the movable track 3 is rotated to overlap the fixing hole on the movable track 3 with the first positioning hole, and bolts are installed in the fixing hole and the first positioning hole to fix the position of the movable track 3, thereby fixing the movable track 3 in the first position. At this time, the angle between the movable track 3 and the fixed tracks 2 on both sides is 60°. The movable track 3 and the fixed track 2 are both distributed at 6 equally divided points of the mounting seat 1. At this time, the coil vertical winding machine tool mold installation tooling provided in this embodiment is used to install an umbrella-shaped adjustable mold.

[0053] When the movable track 3 needs to be fixed in the second position, the movable track 3 is rotated to overlap the fixing hole on the movable track 3 with the second positioning hole, and bolts are installed in the fixing hole and the second positioning hole to fix the position of the movable track 3, thereby fixing the movable track 3 in the second position. At this time, the movable track 3 is perpendicular to one set of fixed tracks 2. The movable track 3 and the vertical fixed track 2 are both distributed at the four equal points of the mounting seat 1. At this time, the coil vertical winding machine tool mold installation tooling provided in this embodiment is used to install the cage-shaped mold.

[0054] Optionally, the fixing mechanism 4 includes: a moving component 41 and a fixing component 42. The moving component 41 is slidably connected to the movable track 3 or the fixing track 2. The fixing component 42 is connected to the moving component 41, and the fixing component 42 is used to fix the mold.

[0055] When installing the mold, the staff adjusts the position of the movable component 41 according to the size of the mold, and adjusts the position of the fixed component 42 through the movable component 41 so that the fixed component 42 can clamp and fix the mold.

[0056] Optionally, the moving assembly 41 includes: a moving seat 411 and a base 412. The moving seat 411 is slidably connected to the movable track 3 or the fixed track 2. The base 412 is connected to the moving seat 411; the fixed assembly 42 is connected to the base 412. A through hole is provided on the moving seat 411, and a bolt is installed inside the through hole. The bolt is in the through hole, and its end can abut on the movable track 3 or the fixed track 2. When the bolt abuts on the movable track 3 or the fixed track 2, the position of the moving seat 411 is fixed, and when the bolt is out of contact with the movable track 3 or the fixed track 2, the position of the moving seat 411 can be moved.

[0057] Optionally, the fixing assembly 42 includes: a support rod 421, a fixing hook 422 and a clamp 423. The support rod 421 is connected to the base 412 for supporting the iron mold. The fixing hook 422 is used to fix the iron mold. The clamp 423 is connected to the base 412. The fixing hook 422 is arranged between the clamp 423 and the support rod 421, and the clamp 423 is used to clamp and fix the fixing hook 422.

[0058] Optionally, a mounting groove 413 is provided on the base 412 , and the support rod 421 is fixed in the mounting groove 413 by bolts.

[0059] Two through holes are provided on the groove wall of the installation groove 413 and the support rod 421. When installing the support rod 421, the through holes on the support rod 421 are overlapped with the through holes on the groove wall of the installation groove 413, bolts are inserted into the through holes, and nuts are used to tighten the bolts to fix the support rod 421.

[0060] A threaded hole is provided on the base 412, and a through hole is provided on the clamp 423. When the clamp 423 is used to clamp the fixing hook 422, the through hole on the clamp 423 is overlapped with the threaded hole on the base 412, bolts are installed in the through hole and the threaded hole, and the clamp 423 is fixed, so that the fixing hook 422 is clamped and fixed between the clamp 423 and the support rod 421.

[0061] The hook head of the fixing hook 422 is arranged above the support rod 421 and has a certain distance from the top of the support rod 421. A slider is arranged on the side of the support rod 421, and a vertical slide groove is opened on the fixing hook 422, and the fixing hook 422 is hung on the slider through the slide groove. When clamping and fixing the mold, the staff lifts the fixing hook 422 to increase the distance between the hook head and the top of the support rod 421, so as to facilitate the mold edge to enter the gap between the hook head and the support rod 421. When the mold edge enters the gap between the hook head and the support rod 421, the fixing hook 422 is dropped so that the slider is located at the top of the slide groove. At this time, the height of the fixing hook 422 is the lowest. Then, the clamping head 423 is installed and the fixing hook 422 is fixed, so as to clamp and fix the mold.

[0062] In a second aspect, this embodiment provides a mold installation method, comprising the following steps:

[0063] S1. Install the mounting base 1 at the designated position of the machine tool.

[0064] S2. Adjust the position of the movable rail 3 according to the mold type.

[0065] S3. Adjust the position of the moving seat 411.

[0066] S4. Install the fixing hook 422 through the clamping head 423, and fix the mold through the fixing hook 422 and the supporting rod 421.

[0067] Optionally, the position of the movable track 3 is adjusted according to the type of mold, including:

[0068] If the mold is a cage-shaped iron mold, fix the movable rail 3 in the middle position of the fixed rail 2; if the mold is an umbrella-shaped adjustable mold, fix the movable rail 3 in a position perpendicular to a set of fixed rails 2.

[0069] If the mold is an umbrella-shaped adjustable mold, adjust the position of the movable rail 3 so that the movable rail 3 and the fixed rail 2 are both located at 6 equally divided points of the mounting seat 1, so that the angles between the movable rail 3 and the fixed rail 2 and between the fixed rails 2 and the fixed rails 2 are both 60°. Then adjust the position of the fixing mechanism 4 to fix the edge of the bottom of the mold between the fixing hook 422 and the support rod 421.

[0070] If the mold is a cage iron mold, the movable track 3 is rotated to make the movable track 3 perpendicular to a fixed track 2. Then the position of the fixing mechanism 4 is adjusted to fix the edge of the bottom of the mold between the fixing hook 422 and the support rod 421.

[0071] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A mold installation tool for a coil vertical winding machine tool, characterized in that: include: Mounting seat (1); Two sets of fixed rails (2) are connected to the mounting seat (1); the midpoints of the two sets of fixed rails (2) coincide with each other, and the angle between the two sets of fixed rails (2) is 60°; A movable track (3) connected to the mounting seat (1); the movable track (3) is arranged between the two sets of fixed tracks (2) and points to the midpoint of the fixed tracks (2); the position of the movable track (3) is adjustable; and A fixing mechanism (4) is slidably connected to the fixing track (2) or the movable track (3); the fixing mechanism (4) is used to fix the mold.

2. A mold installation tool for a coil vertical winding machine tool as claimed in claim 1, characterized in that: Two movable rails (3) are provided, and the two movable rails (3) are respectively provided on both sides of the midpoint of the fixed rails (2) and are collinear. The movable rails (3) can adjust their positions and be fixed at a first position or a second position. When the movable rail (3) is fixed at the first position, the angle between the movable rail (3) and the fixed rail (2) is 60°. When the movable rail (3) is fixed at the second position, the movable rail (3) is perpendicular to a group of the fixed rails (2).

3. A mold installation tool for a coil vertical winding machine tool as claimed in claim 2, characterized in that: The mounting seat (1) is provided with a first positioning hole and a second positioning hole; the movable track (3) is provided with a fixing hole, and when the fixing hole coincides with the first positioning hole, the movable track (3) is located at the first position, and when the fixing hole coincides with the second positioning hole, the movable track (3) is located at the second position.

4. A coil vertical winding machine tool mold installation tool as claimed in claim 2, characterized in that: The two groups of fixed rails (2) are disconnected in the middle, and the movable rails (3) are connected via a turntable (5); the turntable (5) is connected to the mounting seat (1) and can rotate around its own center; the center of the turntable (5) coincides with the center of the fixed rail (2).

5. The mold installation tool for a coil vertical winding machine tool according to claim 1, characterized in that: The fixing mechanism (4) comprises: A moving assembly (41) is slidably connected to the movable track (3) or the fixed track (2); and A fixed component (42) is connected to the moving component (41), and the fixed component (42) is used to fix the mold.

6. A mold installation tool for a coil vertical winding machine tool as claimed in claim 5, characterized in that: The moving component (41) comprises: A movable seat (411) is slidably connected to the movable track (3) or the fixed track (2); and The base (412) is connected to the movable base (411); and the fixed component (42) is connected to the base (412).

7. A mold installation tool for a coil vertical winding machine tool as claimed in claim 6, characterized in that: The fixing assembly (42) comprises: A support rod (421) connected to the base (412); the support rod (421) is used to support the iron mold; A fixing hook (422) for fixing the iron mold; and The clamp (423) is connected to the base (412), the fixing hook (422) is arranged between the clamp (423) and the support rod (421), and the clamp (423) is used to clamp and fix the fixing hook (422).

8. A mold installation tool for a coil vertical winding machine tool as claimed in claim 7, characterized in that: The base (412) is provided with a mounting groove (413), and the support rod (421) is fixed in the mounting groove (413) by means of bolts.

9. A mold installation method, characterized in that: The following steps are involved: Install the mounting base (1) at a designated position of the machine tool; Adjusting the position of the movable track (3) according to the type of mold; adjusting the position of the movable seat (411); and The fixing hook (422) is installed through the clamp (423), and the mold is fixed through the fixing hook (422) and the support rod (421).

10. The mold installation method according to claim 9, characterized in that: The position of the movable rail (3) is adjusted according to the type of mold, including: If the mold is a cage-shaped iron mold, the movable rail (3) is fixed at the middle position of the fixed rail (2); if the mold is an umbrella-shaped adjustable mold, the movable rail (3) is fixed at a position perpendicular to a group of the fixed rails (2).

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