A cutting and forming device for mattress processing and production

By designing a cutting molding device for mattress processing and production, the flexible activities of the cutting knife set are achieved using the positioning mechanism, which solves the problem of limited cutting knife movement in the prior art, and achieves a wider cutting scenario and higher production efficiency.

CN119388512BActive Publication Date: 2025-06-24FOSHAN CITY JINXINGMA FURNITURE MFG CO LTD
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Patent Information

Application Number
CN202411355089.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-06-24
Estimated Expiration
2044-09-27

AI Technical Summary

Technical Problem

In existing cutting equipment for mattress processing, the movement of the cutting knife is limited, and the shape of the cut is not able to be adjusted, which limits the flexibility of cutting.

Method used

A cutting and forming device for mattress processing and production is designed, including a frame, a conveying roller, a first linear module, a movable frame, a second linear module, a cutting frame and a positioning mechanism. The positioning mechanism realizes the movement of the cutting knife group on the X-axis and Y-axis through the first rotating electric machine, the guide seat, the movable rod and the lifting drive assembly, and increases the movement space of the cutting knife group through the adjustable pressure plate position.

Benefits of technology

By increasing the moving space of the cutting knife set and avoiding the cutting knife set from touching the press plate, a wider cutting scenario is achieved. It is suitable for cutting mattresses of different shapes, improving production flexibility and efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119388512B_ABST
Patent Text Reader

Abstract

The present invention discloses a cutting and forming device for mattress processing and production, which relates to the technical field of mattress processing. It includes a frame and a number of conveying rollers installed on the frame. First linear modules are provided on both sides of the frame. A movable frame is mounted on the frame. The two ends of the movable frame move along the first linear module. A second linear module and a cutting frame are provided on the movable frame. The cutting frame moves along the second linear module. The moving direction of the cutting frame is perpendicular to the moving direction of the movable frame. A cutting tool group is installed on the cutting frame. A cutting gap is provided within the moving range of the cutting tool group. The cutting gap is arranged between two adjacent conveying rollers. Positioning mechanisms are provided at the front end and the rear end of the cutting gap. This cutting and forming device can achieve cutting of different cuts, and the cuts are neater.
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Description

Technical Field

[0001] The present invention relates to the technical field of mattress processing, and particularly to a cutting and forming device for mattress processing and production. Background Art

[0002] During the processing and production of mattresses, raw materials such as sponges or latex need to be cut and formed first for subsequent assembly work.

[0003] During the cutting process, a positioning or guiding device is required to limit the position of the material. For example, a cutting device for mattress processing disclosed in Chinese Patent CN214819008U guides and limits the material through a pair of limit plates with adjustable spacing, and then presses the upper surface of the material through a pressing plate and a second rotating roller. Although it prevents the material from shifting and the cut edge from warping, since the positions of the pressing plate and the second rotating roller are fixed, the movement of the cutting knife is limited, and the shape of the cut cannot be adjusted. Summary of the Invention

[0004] Aiming at the defects existing in the above-mentioned prior art, the purpose of the present invention is to provide a cutting and forming device for mattress processing and production, so as to solve the problem of limited movement of the cutting knife.

[0005] The purpose of the present invention is achieved by adopting the following technical solutions:

[0006] A cutting and forming device for mattress processing and production includes a frame and a plurality of conveying rollers installed on the frame. First linear modules are provided on both sides of the frame. A movable frame is mounted on the frame. The two ends of the movable frame move along the first linear modules. A second linear module and a cutting frame are provided on the movable frame. The cutting frame moves along the second linear module. The moving direction of the cutting frame is perpendicular to the moving direction of the movable frame. A cutting knife group is installed on the cutting frame. A cutting gap is provided within the moving range of the cutting knife group. The cutting gap is provided between two adjacent conveying rollers. Positioning mechanisms are provided at the front end and the rear end of the cutting gap;

[0007] The positioning mechanism includes a first rotating motor, a guide seat, a support seat, a movable rod, and a lifting drive assembly. The output shaft of the first rotating motor is fixedly connected to the lower part of the guide seat. A guide hole is provided in the guide seat, and a guide groove is formed in the hole wall of the guide hole. The support seat is arranged above the guide seat and fixed to the frame. A movable hole is formed in the support seat. The movable rod is inserted into the movable hole. A limiting block for preventing the movable rod from escaping from the movable hole is provided in the movable hole. The bottom of the movable rod extends into the guide hole. A guide rod is fixed to the bottom of the movable rod. The guide rod is inserted into and limited in the guide groove. The top of the movable rod extends out of the movable hole and is fixed with a pressing plate. The top of the movable rod is arranged between two adjacent conveying rollers. The pressing plate is arranged above the conveying rollers. The lifting drive assembly is used to drive the movable rod to move up or down.

[0008] Further, the lifting drive assembly includes a second rotating motor, a rotating shaft, a support rod, a pressing wheel, and a spring. The second rotating motor is fixed to the frame. The rotating shaft is fixedly connected to the output shaft of the second rotating motor. The support rod is fixed to the rotating shaft. The pressing wheel is fixed to the end of the support rod. When the rotating shaft drives the support rod and the pressing wheel to rotate, the pressing wheel can press the top of the pressing plate. A slider is fixed to the movable rod. The slider is arranged in the movable hole and can slide along the hole wall of the movable hole. A shoulder is provided in the movable hole. The top of the spring is fixed to the bottom of the slider, and the bottom of the spring can abut against the shoulder.

[0009] Further, the support seat is arranged below the conveying rollers. A cushion block is fixed to the support seat. The cushion block is arranged between two adjacent conveying rollers and has the same height as the conveying rollers. When the positioning mechanism presses the material, the edge of the material is fixed between the pressing plate and the cushion block.

[0010] Further, the guide groove is arranged in the vertical direction. There are multiple guide grooves. There are multiple guide rods and the number of guide rods is the same as the number of guide grooves.

[0011] Further, a worm and screw lifting assembly is provided on the cutting frame. The worm and screw lifting assembly includes a driving mechanism and a lifting screw rod. The driving mechanism is fixed to the cutting frame. The lifting screw rod is driven by the driving mechanism. The cutting tool group is fixed to the bottom of the lifting screw rod.

[0012] Further, a third rotary motor is fixed to the bottom of the lifting lead screw, and the output shaft of the third rotary motor faces downward; the cutting tool group includes a first fixing plate, a second fixing plate and two cutting tools. The first fixing plate is fixedly connected to the output shaft of the third rotary motor, the second fixing plate is arranged below the first fixing plate, and the two cutting tools are symmetrically fixed between the first fixing plate and the second fixing plate.

[0013] Further, a first through hole is formed in the lifting lead screw, a second through hole is formed in the third rotary motor, a sleeve is fixed between the first fixing plate and the second fixing plate, a third through hole is formed in the sleeve, a fourth through hole is formed in the first fixing plate, and a fifth through hole is formed in the second fixing plate. All the through holes communicate with each other to form a movable channel; a cylinder is fixed to the top of the lifting lead screw, a piston rod is arranged at the bottom of the cylinder, a drilling head is fixed to the bottom of the piston rod, the piston rod and the drilling head extend into the movable channel, and the drilling head can extend out of the fifth through hole.

[0014] Further, a directional conveying mechanism is arranged at the front end of the positioning mechanism. The directional conveying mechanism includes a fourth rotary motor, a bidirectional screw rod and two groups of conveying wheel sets. The fourth rotary motor is fixed on the machine frame, the bidirectional screw rod is arranged below the conveying roller and driven by the fourth rotary motor, the two groups of conveying wheel sets are respectively arranged on both sides of the bidirectional screw rod and move bidirectionally on the bidirectional screw rod. The conveying wheel set includes a movable nut, a mounting frame and a positioning wheel. The movable nut is arranged on the bidirectional screw rod and between two adjacent conveying rollers, the mounting frame is fixed on the movable nut and arranged above the conveying roller, and the positioning wheel is rotatably arranged on the mounting frame.

[0015] Further, the directional conveying mechanism includes a first deviation rectifying wheel set and a second deviation rectifying wheel set. The first deviation rectifying wheel set and the second deviation rectifying wheel set are arranged at the front end of the conveying wheel set. The first deviation rectifying wheel set includes a fifth rotating motor, a first screw rod, a first nut, a first fixing frame and a first deviation rectifying wheel. The first screw rod is arranged below the conveying roller and driven by the fifth rotating motor. The first nut is movably arranged on the first screw rod and between two adjacent conveying rollers. The first fixing frame is fixed on the first nut and arranged above the conveying roller. The first deviation rectifying wheel is rotatably arranged on the first fixing frame. The second deviation rectifying wheel set includes a sixth rotating motor, a second screw rod, a second nut, a second fixing frame and a second deviation rectifying wheel. The second screw rod is arranged below the conveying roller and driven by the sixth rotating motor. The second nut is movably arranged on the second screw rod and between two adjacent conveying rollers. The second fixing frame is fixed on the second nut and arranged above the conveying roller. The second deviation rectifying wheel is rotatably arranged on the second fixing frame. The first deviation rectifying wheel and the second deviation rectifying wheel are respectively arranged on both sides of the conveying roller.

[0016] Further, a position sensor is arranged at the front end of the first deviation rectifying wheel set and the second deviation rectifying wheel set. The position sensor is fixed on the frame.

[0017] The beneficial effects of the present invention are as follows:

[0018] The first linear module and the second linear module respectively realize the movement of the cutting tool group on the X-axis and the Y-axis. The pressing position of the pressing plate is adjustable, which increases the movement space of the cutting tool group and avoids the cutting tool group hitting the pressing plate. At the same time, for some special scenarios, such as when the material needs to be cut into a rounded corner or a right-angle structure, when the cutting tool group is about to move to the position of the pressing plate, the pressing plate is rotated by 90-180°, completely avoiding the cutting tool group. This positioning mechanism can increase the cutting scenarios and make the types of cut mattresses more extensive. Description of the Drawings

[0019] Figure 1 is a schematic structural diagram of the cutting and forming device for mattress processing and production of the present invention;

[0020] Figure 2 is a sectional view of the positioning mechanism in the state of pressing the material of the present invention;

[0021] Figure 3 is a sectional view of the positioning mechanism in the state of releasing the material of the present invention;

[0022] Figure 4 is a sectional view of the pressing plate in the rotating state in the positioning mechanism of the present invention;

[0023] Figure 5It is a schematic structural diagram of the lifting drive assembly in the present invention;

[0024] Figure 6 It is a sectional view of the cutting tool group in the present invention;

[0025] Figure 7 It is a schematic structural diagram of the directional conveying mechanism in the present invention.

[0026] In the figure: 1, frame; 2, conveying roller; 3, first linear module; 4, movable frame; 5, second linear module; 6, cutting frame; 7, cutting gap; 8, positioning mechanism; 81, first rotating motor; 82, guide seat; 83, support seat; 84, movable rod; 85, guide hole; 86, guide groove; 87, movable hole; 88, limit block; 89, guide rod; 810, pressing plate; 811, slider; 812, camisole; 813, spacer block; 814, lifting drive assembly; 8141, second rotating motor; 8142, rotating shaft; 8143, support rod; 8144, pressing wheel; 8145, spring; 9, drive mechanism; 10, lifting lead screw; 11, third rotating motor; 12, cutting tool group; 121, first fixing plate; 122, second fixing plate; 123, cutting tool; 124, sleeve; 13, movable channel; 14, cylinder; 15, piston rod; 16, drilling head; 17, directional conveying mechanism; 171, fourth rotating motor; 172, bidirectional screw; 173, movable nut; 174, mounting frame; 175, positioning wheel; 1761, fifth rotating motor; 1762, first screw; 1763, first nut; 1764, first fixing frame; 1765, first deviation-correcting wheel; 1771, sixth rotating motor; 1772, second screw; 1773, second nut; 1774, second fixing frame; 1775, second deviation-correcting wheel; 18, position sensor. Detailed implementation manners

[0027] In order to make the technical problems, technical solutions and beneficial effects solved by the invention more clear and understandable, the following further describes the invention in combination with the drawings and embodiments.

[0028] As Figures 1 to 7 shown, the present invention provides a cutting and forming device for mattress processing and production, including a frame 1 and a plurality of conveying rollers 2 installed on the frame 1. First linear modules 3 are provided on both sides of the frame 1. A movable frame 4 is mounted on the frame 1. The two ends of the movable frame 4 move along the first linear module 3. A second linear module 5 and a cutting frame 6 are provided on the movable frame 4. The cutting frame 6 moves along the second linear module 5. The moving direction of the cutting frame 6 is perpendicular to the moving direction of the movable frame 4. A cutting tool group 12 is installed on the cutting frame 6. A cutting gap 7 is provided within the moving range of the cutting tool group 12. The cutting gap 7 is provided between two adjacent conveying rollers 2. Positioning mechanisms 8 are provided at the front end and the rear end of the cutting gap 7.

[0029] The material is conveyed by a number of conveying rollers 2 to the position of the cutting tool group 12. The first linear module 3 and the second linear module 5 respectively realize the movement of the cutting tool group 12 on the X-axis and the Y-axis. The driving devices of the first linear module 3, the second linear module 5 and the conveying rollers 2 adopt the prior art and will not be elaborated here.

[0030] The movement range of the cutting tool group 12 on the X-axis and the Y-axis is limited. The cutting area can be defined according to requirements. There is a cutting gap 7 within the cutting area. The cutting gap 7 avoids the conveying rollers 2 to prevent the conveying rollers 2 from hindering the movement of the cutting tool group 12. Positioning mechanisms 8 are provided both in front of and behind the cutting gap 7, and the number of the positioning mechanisms 8 can be adjusted according to actual production requirements.

[0031] The positioning mechanism 8 includes a first rotating motor 81, a guide seat 82, a support seat 83, a movable rod 84 and a lifting drive assembly 814. The output shaft of the first rotating motor 81 is fixedly connected under the guide seat 82. A guide hole 85 is provided in the guide seat 82, and a guide groove 86 is formed in the inner wall of the guide hole 85. The support seat 83 is arranged above the guide seat 82 and fixed on the frame 1. A movable hole 87 is formed in the support seat 83. The movable rod 84 is inserted into the movable hole 87. A limiting block 88 for preventing the movable rod 84 from escaping from the movable hole 87 is provided in the movable hole 87. The bottom of the movable rod 84 extends into the guide hole 85, and a guide rod 89 is fixed at the bottom of the movable rod 84. The guide rod 89 is inserted into and limited in the guide groove 86. The top of the movable rod 84 extends out of the movable hole 87 and is fixed with a pressing plate 810. The top of the movable rod 84 is arranged between two adjacent conveying rollers 2, and the pressing plate 810 is arranged above the conveying rollers 2. The lifting drive assembly 814 is used to drive the movable rod 84 to move up or down.

[0032] Both the first rotating motor 81 and the support seat 83 are fixed on the frame 1 with fixed positions. The guide seat 82 is fixedly connected to the output shaft of the first rotating motor 81 and can rotate under the drive of the first rotating motor 81.

[0033] When the lifting drive assembly 814 drives the movable rod 84 to move downwards, the movable rod 84 drives the pressing plate 810 to move downwards and press the edge of the material. At the same time, the guide rod 89 at the bottom of the movable rod 84 moves downwards along the guide groove 86 to prevent the movable rod 84 from shaking when moving downwards. When the first rotating motor 81 works, it drives the guide seat 82 to rotate. Since the guide rod 89 is inserted into and limited in the guide groove 86, when the guide seat 82 rotates, the guide groove 86 drives the guide rod 89 to rotate together, and then drives the movable rod 84 to rotate together, so as to realize the rotation of the pressing plate 810.

[0034] The pressing plate 810 can rotate, so the downward pressing position of the pressing plate 810 is adjustable, further increasing the moving space of the cutting tool group 12 and preventing the cutting tool group 12 from hitting the pressing plate 810. At the same time, for some special scenarios, such as when the material needs to be cut into a rounded corner or a right-angled structure, when the cutting tool group 12 is about to move to the position of the pressing plate 810, the pressing plate 810 is rotated by 90-180°, completely avoiding the cutting tool group 12. This positioning mechanism 8 can increase the cutting scenarios, making the types of cut mattresses more extensive.

[0035] The lifting drive assembly 814 includes a second rotating motor 8141, a rotating shaft 8142, a support rod 8143, a pressing wheel 8144 and a spring 8145. The second rotating motor 8141 is fixed on the frame 1, and the rotating shaft 8142 is fixedly connected to the output shaft of the second rotating motor 8141 and can be connected by a coupling or the like. The support rod 8143 is fixed on the rotating shaft 8142, and the pressing wheel 8144 is fixed at the end of the support rod 8143. When the rotating shaft 8142 drives the support rod 8143 and the pressing wheel 8144 to rotate, the pressing wheel 8144 can press the top of the pressing plate 810. By rotating the rotating shaft 8142, the pressing wheel 8144 can rotate accordingly. In this way, the pressing wheel 8144 can completely avoid the cutting area and prevent affecting the cutting.

[0036] There are multiple lifting drive assemblies 814. One positioning mechanism 8 can be equipped with one lifting drive assembly 814. Of course, one lifting drive assembly 814 can also adjust multiple positioning mechanisms 8 on the same side at the same time. It only needs to fix multiple support rods 8143 and pressing wheels 8144 on the rotating shaft 8142 of one lifting drive assembly 814.

[0037] A slider 811 is fixed on the movable rod 84. The slider 811 is arranged in the movable hole 87 and can slide along the hole wall of the movable hole 87, increasing the stability of the movable rod 84 during movement. A shoulder 812 is arranged in the movable hole 87. The top of the spring 8145 is fixed at the bottom of the slider 811, and the bottom of the spring 8145 can abut against the shoulder 812. When the pressing plate 810 loses the pressing of the pressing wheel 8144, under the action of the spring 8145, the slider 811 drives the movable rod 84 to move upward until it abuts against the limit block 88. The pressing plate 810 stops moving and returns to the position before pressing, and the pressing plate 810 releases the material. In addition, since there is no fixation between the bottom of the spring 8145 and the shoulder 812, when the movable rod 84 rotates, the spring 8145 can rotate accordingly.

[0038] The support seat 83 is arranged below the conveying roller 2. A cushion block 813 is fixed on the support seat 83. The cushion block 813 is arranged between two adjacent conveying rollers 2 and has the same height as the conveying roller 2. When the positioning mechanism 8 presses the material, the edge of the material is fixed between the pressing plate 810 and the cushion block 813, and the positioning is more stable.

[0039] The guiding grooves 86 are arranged in the vertical direction. There are multiple guiding grooves 86, and there are multiple guiding rods 89 with the same number as that of the guiding grooves 86.

[0040] A worm gear screw rod lifting assembly is provided on the cutting frame 6. The worm gear screw rod lifting assembly includes a driving mechanism 9 and a lifting screw rod 10. The driving mechanism 9 is fixed on the cutting frame 6. The lifting screw rod 10 is driven by the driving mechanism 9, and a cutting tool group 12 is fixed at the bottom of the lifting screw rod 10.

[0041] The worm gear screw rod lifting assembly is a prior art and will not be elaborated here. Driven by the driving mechanism 9, the lifting screw rod 10 can move up and down, thereby driving the cutting tool group 12 to move up and down and changing the cutting range of the cutting tool group 12.

[0042] Reference Figure 6 As shown in the figure, a third rotary motor 11 is fixed at the bottom of the lifting screw rod 10. The third rotary motor 11 can move up and down together with the lifting screw rod 10, and the output shaft of the third rotary motor 11 faces downward. The cutting tool group 12 includes a first fixing plate 121, a second fixing plate 122 and two cutting tools 123. The first fixing plate 121 is fixedly connected to the output shaft of the third rotary motor 11. The second fixing plate 122 is arranged below the first fixing plate 121. The two cutting tools 123 are symmetrically fixed between the first fixing plate 121 and the second fixing plate 122. The third rotary motor 11 can drive the cutting tools 123 to rotate, thereby realizing the change of the cutting range. When one cutting tool 123 moves to one end of the conveying roller 2, the other cutting tool 123 can be used in the next cutting scenario. The two cutting tools 123 are used alternately to improve the cutting efficiency.

[0043] A first through hole is formed in the lifting screw rod 10, a second through hole is formed in the third rotary motor 11, a sleeve 124 is fixed between the first fixing plate 121 and the second fixing plate 122, a third through hole is formed in the sleeve 124, a fourth through hole is formed in the first fixing plate 121, and a fifth through hole is formed in the second fixing plate 122. All the through holes communicate with each other to form a movable channel 13. A cylinder 14 is fixed at the top of the lifting screw rod 10. A piston rod 15 is provided at the bottom of the cylinder 14, and a drilling head 16 is fixed at the bottom of the piston rod 15. The piston rod 15 and the drilling head 16 extend into the movable channel 13, and the drilling head 16 can extend out from the fifth through hole. The cylinder 14 drives the piston rod 15 to stretch up and down, and further drives the drilling head 16 to move up and down to drill air holes, positioning holes, etc., realizing the drilling function.

[0044] Reference Figure 7, a directional conveying mechanism 17 is provided at the front end of the positioning mechanism 8. The directional conveying mechanism 17 includes a fourth rotating motor 171, a bidirectional screw 172 and two sets of conveying wheel groups. The fourth rotating motor 171 is fixed on the frame 1. The two ends of the bidirectional screw 172 are installed on the frame 1 and are arranged below the conveying roller 2 and driven by the fourth rotating motor 171. The fourth rotating motor 171 and the bidirectional screw 172 can be connected by a coupling, etc. The two sets of conveying wheel groups are respectively arranged on both sides of the bidirectional screw 172 and move bidirectionally on the bidirectional screw 172. The conveying wheel group includes a movable nut 173, a mounting frame 174 and a positioning wheel 175. The movable nut 173 is arranged on the bidirectional screw 172 and is arranged between two adjacent conveying rollers 2. The mounting frame 174 is fixed on the movable nut 173 and is arranged above the conveying roller 2. The positioning wheel 175 is rotatably arranged on the mounting frame 174.

[0045] According to the width of the material, the distance between the two sets of conveying wheel groups is adjusted. The bidirectional screw 172 realizes the synchronous bidirectional movement of the two sets of conveying wheel groups, so that the material is always in the middle position of the conveying roller 2, avoiding the frame 1 and reducing the influence of the frame 1 on cutting. At the same time, the positioning mechanism 8 can be fixed together with the conveying wheel group, so that the positioning mechanism 8 moves together with the conveying wheel group.

[0046] The directional conveying mechanism 17 includes a first deviation correction wheel group and a second deviation correction wheel group. The first deviation correction wheel group and the second deviation correction wheel group are arranged at the front end of the conveying wheel group. The first deviation correction wheel group includes a fifth rotating motor 1761, a first screw 1762, a first nut 1763, a first fixing frame 1764 and a first deviation correction wheel 1765. The two ends of the first screw 1762 are installed on the frame 1 and are arranged below the conveying roller 2 and driven by the fifth rotating motor 1761. The fifth rotating motor 1761 and the first screw 1762 can be connected by a coupling. The first nut 1763 is movably arranged on the first screw 1762 and is arranged between two adjacent conveying rollers 2. The first fixing frame 1764 is fixed on the first nut 1763 and is arranged above the conveying roller 2. The first deviation correction wheel 1765 is rotatably arranged on the first fixing frame 1764; the second deviation correction wheel group includes a sixth rotating motor 1771, a second screw 1772, a second nut 1773, a second fixing frame 1774 and a second deviation correction wheel 1775. The two ends of the second screw 1772 are installed on the frame 1 and are arranged below the conveying roller 2 and driven by the sixth rotating motor 1771. The sixth rotating motor 1771 and the second screw 1772 can be connected by a coupling. The second nut 1773 is movably arranged on the second screw 1772 and is arranged between two adjacent conveying rollers 2. The second fixing frame 1774 is fixed on the second nut 1773 and is arranged above the conveying roller 2. The second deviation correction wheel 1775 is rotatably arranged on the second fixing frame 1774; the first deviation correction wheel 1765 and the second deviation correction wheel 1775 are respectively arranged on both sides of the conveying roller 2.

[0047] A position sensor 18 is provided at the front end of the first deviation rectifying wheel set and the second deviation rectifying wheel set, and the position sensor 18 is fixed on the frame 1.

[0048] The position sensor 18 senses the position of the material and transmits the position information to the control device. The control device controls and adjusts the first deviation rectifying wheel 1765 or the second deviation rectifying wheel 1775 according to the deviation condition of the material entry, and slowly pushes the material by using the first deviation rectifying wheel 1765 or the second deviation rectifying wheel 1775, so that the material enters the directional conveying mechanism 17 in the center.

[0049] The material is sent to the conveying roller 2. The position sensor 18 senses the position of the material. The first deviation rectifying wheel 1765 or the second deviation rectifying wheel 1775 moves according to the deviation information of the material and pushes the material to smoothly enter the directional conveying mechanism 17. The edge of the material is restricted by the positioning wheel 175 during conveying. When it is conveyed to the cutting position, the conveying roller 2 stops conveying. The positioning mechanism 8 fixes the edge of the material, adjusts the initial position and the initial angle state of the cutting tool set 12, and cuts the material. During the cutting process, different cuts are realized by adjusting the position, angle, height, etc. of the cutting tool set 12, and drilling, etc. is realized according to the requirements. Under the action of the positioning mechanism 8, the material will not deviate during cutting, and the cut is neater.

[0050] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall fall within the protection scope of the present invention.

Claims

1. A cutting and forming device for mattress processing and production, characterized in that: The invention comprises a frame (1) and a plurality of conveying rollers (2) mounted on the frame (1), wherein first linear modules (3) are provided on both sides of the frame (1), a movable frame (4) is mounted on the frame (1), and both ends of the movable frame (4) move along the first linear module (3), a second linear module (5) and a cutting frame (6) are provided on the movable frame (4), and the cutting frame (6) moves along the second linear module (5), and the moving direction of the cutting frame (6) is perpendicular to the moving direction of the movable frame (4), a cutting knife group (12) is mounted on the cutting frame (6), and a cutting gap (7) is provided within the movable range of the cutting knife group (12), and the cutting gap (7) is provided between two adjacent conveying rollers (2), and positioning mechanisms (8) are provided at the front and rear ends of the cutting gap (7); The positioning mechanism (8) comprises a first rotating motor (81), a guide seat (82), a support seat (83), a movable rod (84) and a lifting drive assembly (814); the output shaft of the first rotating motor (81) is fixedly connected to the guide seat (82); a guide hole (85) is provided in the guide seat (82); a guide groove (86) is provided on the hole wall of the guide hole (85); the support seat (83) is arranged above the guide seat (82) and fixed on the frame (1); a movable hole (87) is provided in the support seat (83); the movable rod (84) is inserted into the movable hole (87); a guide hole (85) is provided in the movable hole (87) for lifting the guide hole (85); In order to prevent the movable rod (84) from escaping from the limiting block (88) of the movable hole (87), the bottom of the movable rod (84) extends into the guide hole (85), the bottom of the movable rod (84) is fixed with a guide rod (89), the guide rod (89) is inserted into and confined in the guide groove (86), the top of the movable rod (84) extends out of the movable hole (87) and is fixed with a pressure plate (810), the top of the movable rod (84) is arranged between two adjacent conveying rollers (2), the pressure plate (810) is arranged above the conveying roller (2), and the lifting drive assembly (814) is used to drive the movable rod (84) to move upward or downward; The lifting drive assembly (814) comprises a second rotating motor (8141), a rotating shaft (8142), a support rod (8143), a pressure wheel (8144) and a spring (8145); the second rotating motor (8141) is fixed to the frame (1); the rotating shaft (8142) is fixedly connected to the output shaft of the second rotating motor (8141); the support rod (8143) is fixed to the rotating shaft (8142); the pressure wheel (8144) is fixed to the end of the support rod (8143); when the rotating shaft (814 2) When the support rod (8143) and the pressure wheel (8144) are driven to rotate, the pressure wheel (8144) can press the top of the pressure plate (810); a slider (811) is fixed on the movable rod (84), the slider (811) is arranged in the movable hole (87) and can slide along the hole wall of the movable hole (87), a shoulder (812) is arranged in the movable hole (87), the top of the spring (8145) is fixed to the bottom of the slider (811), and the bottom of the spring (8145) can abut against the shoulder (812).

2. A mattress cutting and forming device according to claim 1, characterized in that: The support seat (83) is arranged below the conveying roller (2), and a cushion block (813) is fixed on the support seat (83). The cushion block (813) is arranged between two adjacent conveying rollers (2) and has a height that is flush with that of the conveying rollers (2). When the positioning mechanism (8) presses a material, an edge of the material is fixed between the pressing plate (810) and the cushion block (813).

3. A mattress cutting and forming device according to claim 1, characterized in that: The guide groove (86) is arranged along the vertical direction, there are a plurality of the guide grooves (86), and there are a plurality of the guide rods (89), and the number of the guide rods (89) is the same as the number of the guide grooves (86).

4. A cutting and forming device for mattress processing and production according to claim 1, characterized in that: A worm gear screw lifting assembly is provided on the cutting frame (6), the worm gear screw lifting assembly comprising a driving mechanism (9) and a lifting screw (10), the driving mechanism (9) being fixed on the cutting frame (6), the lifting screw (10) being driven by the driving mechanism (9), and the cutting knife assembly (12) being fixed at the bottom of the lifting screw (10).

5. A cutting and forming device for mattress processing and production according to claim 4, characterized in that: A third rotating motor (11) is fixed at the bottom of the lifting screw rod (10), and the output shaft of the third rotating motor (11) faces downward; the cutting knife assembly (12) comprises a first fixing plate (121), a second fixing plate (122) and two cutting knives (123), the first fixing plate (121) being fixedly connected to the output shaft of the third rotating motor (11), the second fixing plate (122) being arranged below the first fixing plate (121), and the two cutting knives (123) being symmetrically fixed between the first fixing plate (121) and the second fixing plate (122).

6. A cutting and forming device for mattress processing and production according to claim 5, characterized in that: A first through hole is provided in the lifting screw rod (10), a second through hole is provided in the third rotating motor (11), a sleeve (124) is fixed between the first fixing plate (121) and the second fixing plate (122), a third through hole is provided in the sleeve (124), a fourth through hole is provided on the first fixing plate (121), a fifth through hole is provided on the second fixing plate (122), and all through holes are interconnected to form a movable channel (13); a cylinder (14) is fixed at the top of the lifting screw rod (10), a piston rod (15) is provided at the bottom of the cylinder (14), a drilling head (16) is fixed at the bottom of the piston rod (15), the piston rod (15) and the drilling head (16) extend into the movable channel (13), and the drilling head (16) can extend from the fifth through hole.

7. A mattress cutting and forming device according to claim 1, characterized in that: A directional conveying mechanism (17) is provided at the front end of the positioning mechanism (8). The directional conveying mechanism (17) comprises a fourth rotating motor (171), a bidirectional screw (172) and two groups of conveying wheel groups. The fourth rotating motor (171) is fixed to the frame (1). The bidirectional screw (172) is arranged below the conveying roller (2) and is driven by the fourth rotating motor (171). The two groups of conveying wheel groups are respectively arranged on both sides of the bidirectional screw (172) and move bidirectionally on the bidirectional screw (172). The conveying wheel group comprises a movable nut (173), a mounting frame (174) and a positioning wheel (175). The movable nut (173) is arranged on the bidirectional screw (172) and between two adjacent conveying rollers (2). The mounting frame (174) is fixed to the movable nut (173) and arranged above the conveying roller (2). The positioning wheel (175) is rotatably arranged on the mounting frame (174).

8. A cutting and forming device for mattress processing and production according to claim 7, characterized in that: The directional conveying mechanism (17) comprises a first deflection correcting wheel group and a second deflection correcting wheel group, the first deflection correcting wheel group and the second deflection correcting wheel group being arranged at the front end of the conveying wheel group, the first deflection correcting wheel group comprising a fifth rotating motor (1761), a first screw rod (1762), a first nut (1763), a first fixing frame (1764) and a first deflection correcting wheel (1765), the first screw rod (1762) being arranged below the conveying roller (2) and being driven by the fifth rotating motor (1761), the first nut (1763) being movably arranged on the first screw rod (1762) and being arranged between two adjacent conveying rollers (2), the first fixing frame (1764) being fixed on the first nut (1763) and being arranged above the conveying roller (2), the first deflection correcting wheel (1765) being rotatably arranged on the first fixing frame ( 1764); the second deflection correcting wheel group comprises a sixth rotating motor (1771), a second screw rod (1772), a second nut (1773), a second fixing frame (1774) and a second deflection correcting wheel (1775); the second screw rod (1772) is arranged below the conveying roller (2) and is driven by the sixth rotating motor (1771); the second nut (1773) is movably arranged on the second screw rod (1772) and is arranged between two adjacent conveying rollers (2); the second fixing frame (1774) is fixed on the second nut (1773) and is arranged above the conveying roller (2); the second deflection correcting wheel (1775) is rotatably arranged on the second fixing frame (1774); the first deflection correcting wheel (1765) and the second deflection correcting wheel (1775) are respectively arranged on both sides of the conveying roller (2).

9. A cutting and forming device for mattress processing and production according to claim 8, characterized in that: Position sensors (18) are provided at the front ends of the first deflection correcting wheel group and the second deflection correcting wheel group, and the position sensors (18) are fixed on the frame (1).

Citation Information

Patent Citations

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