Production and processing device and method for liquid butyronitrile automotive trim
Through the design of the production and processing device for automotive interiors for liquid nitrile, the directional additive material is realized by using hydraulic push rods and linkage control units, the problem of adhesion and cracking during the molding of nitrile rubber rubber seal ring is solved, the molding quality is improved and production is reduced cost.
Patent Information
- Application Number
- CN202411604553.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-02-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing production and processing devices for automotive interiors are prone to sticking and cracking due to improper formulation design or production parameters during the molding process of nitrile rubber sealing rings, causing waste and increasing production costs.
A production and processing device for interior decoration of liquid nitrile was designed, and the rotation of the transfer cone and feeding unit was driven through hydraulic push rods and linkage control units to realize the directional addition of reinforcement agents and stearic acid agents, and promote the sealing of nitrile rubber. Circle forming.
It effectively avoids adhesion and cracking of nitrile rubber sealing ring during the forming process, reduces waste and production costs, and improves the forming quality.
Smart Images

Figure CN119388652A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile interior decoration production, in particular to a production and processing device and method for liquid nitrile automobile interior decoration. Background Art
[0002] Nitrile rubber sealing ring is an annular cover composed of one or several parts, fixed on a ring or washer of the bearing and in contact with another ring or washer or forming a narrow labyrinth gap to prevent leakage of lubricating oil and intrusion of foreign objects. It is a copolymer formed by the polymerization of acrylonitrile and butadiene monomers. Nitrile rubber sealing ring has the following advantages: excellent oil resistance, high wear resistance, good heat resistance and strong adhesion; it is widely used in various oil-resistant rubber products, various oil-resistant washers, gaskets, sleeves, soft packaging, soft hoses, etc. in automobiles, and has become an indispensable elastic material in the automotive, aviation, petroleum, copying and other industries. Nowadays, the molding processing of nitrile rubber sealing rings mostly adopts compression molding.
[0003] At present, the existing production and processing equipment for automobile interior has the following shortcomings in use: first, in the nitrile processing and molding of automobile gaskets, this process is to heat and melt the raw materials, and then extrude the nitrile rubber sealing ring through high pressure. The nitrile rubber seal made in this way sometimes causes adhesion and cracking of the gasket molding due to the reasons such as less oil or more resin in the formula design, too high vulcanization temperature and poor fluidity, and factors such as too thick raw materials during production. When there is only 1% to 3% damage rate in the processing equipment, it will be directly ignored, and when it occurs 10% to 30%, it will cause waste of nitrile gaskets if not handled in time. When further improvements are made, in the process of debugging data materials and components in the processing equipment, a part of the cracked defective gaskets will still be recycled and processed, which invisibly increases the cost of production and processing and reduces the requirements for molding quality.
[0004] Therefore, those skilled in the art provide a production and processing device for liquid nitrile automotive interior to solve the problems raised in the above background technology. Summary of the invention
[0005] In view of the deficiencies of the prior art, the present invention provides a production and processing device and method for liquid nitrile automobile interior, which solves the following problems: In the existing production and processing device for automobile interior, the processing equipment sometimes causes adhesion and cracking of the gasket molding due to the reasons of less oil or more resin in the formula design, too high vulcanization temperature and poor fluidity, and factors such as too thick raw materials during production. When the damage rate in the processing equipment is only 1% to 3%, it will be directly ignored, and when it is 10% to 30%, it will cause waste of nitrile gaskets if it is not handled in time. When further improved, in the process of debugging the data materials and components in the processing equipment, a part of the cracked defective gaskets will still be recycled and processed again, which invisibly increases the cost of production and processing and reduces the molding quality.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions:
[0007] A production and processing device and method for liquid nitrile automobile interior decoration, comprising a punching and molding machine frame, a main push rod is fixedly installed on the upper end of the punching and molding machine frame, a machine head is fixedly connected to the inner side of the punching and molding machine frame, a mechanical arm clamp is fixedly installed on one side of the machine head, an upper mold is movably installed on the bottom end of the machine head, the main push rod is fixedly connected to the upper mold, a bottom mold is installed on the inner bottom end of the inner side of the punching and molding machine frame, two sealing covers are installed on the upper inner side of the bottom mold, an inner mold is fixedly installed on the inner side of the sealing cover, a feeding unit is installed through the upper surface of the inner mold, the feeding unit comprises two reinforcing agent channels fixedly installed on the upper end of the inner mold, a pressure rod disk is installed through one side of the reinforcing agent channel, one end of the pressure rod disk passes through the reinforcing agent channel and is fixedly connected to a pushing piston, the outer surface of the pressure rod disk is threadedly sleeved with a first spring, a feed valve is fixedly connected to the upper surface of the reinforcing agent channel, The outer surface of the inner mold is fixedly connected with two material transfer cones, a groove is provided in the middle of the material transfer cone, and two material passing holes are provided on the outer surface of the groove, and two openings are provided on the outer surface of the inner mold, one of the material passing holes is used in conjunction with the opening, a directional gravity core plate is rotatably installed in the middle of the material transfer cone, two brackets are symmetrically installed in the middle of the inner mold, and a linkage control unit is rotatably installed inside the bracket, an inner cylinder is provided on the inner side of the inner mold, an auxiliary unit is installed on the inner side of the inner cylinder, a guide unit is vertically fixedly installed on the inner side of the inner cylinder, a traction unit is movably provided on the inner side of the inner mold, a guide unit is installed on the bottom end of the bottom mold, two adding ports are provided on the inner wall of the inner mold, a stearic acid storage chamber is provided inside the inner cylinder, an oil port is provided at the bottom end of the stearic acid storage chamber, and a control and adjustment unit is fixedly connected to the outer surface of the inner mold.
[0008] Preferably, two meshing transfer gears and traction gears are rotatably mounted inside the two brackets, and the central axis of the directional gravity core plate passes through the transfer cone and extends to the outside to be fixedly sleeved with a linkage gear meshing with the transfer gear.
[0009] Preferably, the outer surface of the overlapping butt joint rod is movably sleeved with two swing rods, the outer surface of the overlapping butt joint rod is sleeved with two second springs, the second springs are used in conjunction with the swing rods, and the overlapping butt joint rod is connected to the sealing plug.
[0010] Preferably, the guiding unit comprises a swing rod fixedly mounted in the inner cavity of the inner cylinder, one end of the swing rod is fixedly connected to a limiting slide, a limiting slide is slidably arranged on the inner side of the limiting slide, and steering push frames are rotatably installed on both sides of the limiting slide.
[0011] Preferably, a cam and an external gear are rotatably disposed at the front end of the swing rod, and a reciprocating toothed plate meshing with the external gear is movably provided at the bottom end of the inner mold.
[0012] Preferably, the traction unit includes a top extension frame movably arranged on the inner side of the sealing cover, the bottom end of the top extension frame is fixedly connected to the top extension frame, a micro push rod is inserted and installed in the middle of the inner cylinder, the micro push rod is fixedly connected to the protruding end of the reciprocating tooth plate, and the bottom ends of the two top extension frames are fixedly connected to a linkage frame.
[0013] Preferably, the guiding unit comprises a hydraulic push rod fixedly mounted on the inner side of the bottom mold, the extended end of the hydraulic push rod is fixedly connected to a bidirectional tower plate, and both ends of the bidirectional tower plate are used in conjunction with a linkage frame.
[0014] Preferably, the control and adjustment unit includes two through-hole plates fixedly connected to the outer surface of the inner mold, a first lever piece is rotatably installed on the inner side of the through-hole plates, two fixed rods are fixedly connected to the outer wall of the inner mold, a sliding sleeve is slidably mounted on the outer surface of the fixed rod, the first lever piece is rotatably connected to the sliding sleeve, a support rod is rotatably connected to the outer surface of the sliding sleeve, two rack plates are fixedly connected to the upper end of the extension frame, the support rod is rotatably connected to the rack plate, the rack plate is meshed with the traction gear, a plurality of limit rods are fixedly connected to the inner side of the extension frame, and the limit rods are slidably arranged to intersect and intersect with the bracket.
[0015] Beneficial effects of the present invention:
[0016] (1) The production and processing device and method for liquid nitrile automobile interior decoration described in the present invention drives the two-way tower plate to move horizontally through the hydraulic push rod operation and telescopic control, so that the linkage frame on one side of the movement direction rises upward, and further drives the top extension frame to move, so that the top extension frame is driven to rise vertically, and the rack plate drives the traction gear to rotate, thereby driving the transfer gear to rotate and the linkage gear to follow the rotation, so that the rack plate continues to rise after the material transfer cone rotates by a predetermined angle, and at the same time, one of the material holes rotates to coincide with the opening, and the other material hole coincides with the reinforcing agent channel. The position of the directional gravity core plate remains unchanged and coincides with the opening. The number of inner molds on the bottom mold can be increased according to the production volume requirements, and the increase is an even number progressive, and the original one is increased in sequence, and the corresponding upper mold is replaced and installed. It is beneficial to timely add additives to assist fusion when the gasket is adhered and cracked, and ensure sealing, promote molding, avoid recycling and reprocessing, and reduce processing costs;
[0017] (2) The production and processing device and method for liquid nitrile automobile interior decoration described in the present invention, when the rack plate continues to rise vertically, drives the support rod to move, thereby rotating and pushing on the sliding sleeve, so that it slides on the outer surface of the fixed rod, and after sliding, pushes the first lever plate to flip in the port plate, thereby pushing the pressure rod plate to compress the first spring and slide in the reinforcing agent channel, so that the push piston is driven to push the replenishing liquid entering from the feed valve, further enters from the feed hole, and is discharged into the opening along the surface of the directional gravity core plate through another feed hole, so that it is sent to the molding gasket of the inner mold and flows, and then the hydraulic push rod is reset in the same step as above, so that the traction unit After the reset, the rack plate and the traction gear are re-engaged, which further drives the linkage control unit to reset, and further drives the feeding unit and the transfer cone to reset and seal the inner mold, and then the upper mold is started again to re-mold the gasket in the bottom mold, which is conducive to adding auxiliary materials under the condition of ensuring the sealing of the inner mold, and promoting the molding quality of the gasket. According to the adhesion and cracking of the nitrile gasket in the molding of the processing equipment, the additive material can be added in time to assist the fusion and promote the molding, so as to avoid the need for recycling and reprocessing of the gasket after adhesion and cracking due to some problems in the processing equipment, thereby reducing the processing cost and ensuring the overall efficiency and quality of the processing equipment;
[0018] (3) The present invention discloses a production and processing device and method for liquid nitrile automobile interior decoration. After fusion, the micro push rod is automatically operated to extend and retract to drive the reciprocating toothed plate to reciprocate, so that the steering push frame in the auxiliary unit pushes the two swing rods to move in a direction close to each other, and compresses the second spring, further pulling the sealing plug to slide outside the overlapping docking rod, and bringing the sealing plug out and separating it from the sealing sleeve, so that the liquid in the stearic acid storage chamber can smoothly enter the sealing sleeve from the oil port. The drainage hood has a funnel diversion effect, so that under the reciprocating overlap of the sealing plug and the sealing sleeve, the oil is sent from the stearic acid storage chamber to the inner wall of the inner mold and fused with the gasket, which is beneficial to strengthen the molding effect of the gasket under the sealing condition again and prevent cracking. After molding, the external controller can be used to start the mechanical arm clamp to take out the molded part. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0020] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention;
[0021] Figure 2 For the present invention Figure 1 Schematic diagram of the cross-sectional structure of the midsole mold;
[0022] Figure 3 For the present invention Figure 1 A schematic diagram of the structure of the midsole mold in cross-section and bottom view;
[0023] Figure 4 For the present invention Figure 3 Schematic diagram of the structure of the feeding unit and the control and regulation unit;
[0024] Figure 5 For the present invention Figure 4 Schematic diagram of the cross-sectional structure of the middle inner cylinder and the transfer cone cylinder;
[0025] Figure 6 For the present invention Figure 4 Schematic diagram of the half-section structure of the middle inner mold;
[0026] Figure 7 For the present invention Figure 4 Schematic diagram of the cross-sectional structure of the middle reinforcing agent channel;
[0027] Figure 8 For the present invention Figure 5 Schematic diagram of the internal structure of the middle inner cylinder and the inner mold.
[0028] In the figure: 1, punching machine frame; 2, mechanical arm gripper; 3, machine head; 4, upper mold; 551, feeding unit; 552, auxiliary unit; 553, control and adjustment unit; 554, linkage control unit; 555, traction unit; 556, guide unit; 6, bottom mold; 7, sealing cover; 9, inner cylinder; 10, hydraulic push rod; 11, inner mold; 12, linkage frame; 13, two-way tower plate; 14, feed valve; 15, first spring; 16, first lever sheet; 17, port plate; 18, fixed rod; 19, sliding sleeve; 20, support rod; 21, rack plate; 22, limit rod; 23, top extension frame; 24, micro push rod; 25. Transfer gear; 26. Traction gear; 27. Linkage gear; 28. Reinforcement agent channel; 29. Push piston; 30. Transfer cone; 31. Groove; 32. Through hole; 33. Stearic acid agent storage chamber; 34. Opening; 35. Oil port; 36. Directional gravity core plate; 38. Adding port; 39. Second spring; 40. Drainage cover; 41. Reciprocating gear plate; 42. Sealing sleeve; 43. Sealing plug; 44. Steering push frame; 45. Cam; 46. External gear; 48. Limit slide plate; 49. Limit slide frame; 50. Bracket; 57. Overlap docking rod; 58. Swing rod; 59. Pressure rod plate; 60. Main push rod. DETAILED DESCRIPTION
[0029] The embodiment of the present invention provides a production and processing device and method for liquid nitrile automobile interior, which solves the following problems: the existing production and processing device for automobile interior, the processing equipment sometimes causes adhesion and cracking of the gasket molding due to the reasons such as less oil or more resin in the formula design, too high vulcanization temperature and poor fluidity, and factors such as too thick raw materials during production. When the damage rate in the processing equipment is only 1% to 3%, it will be directly ignored, and when it is 10% to 30%, it will cause waste of nitrile gaskets if it is not handled in time. When further improved, in the process of debugging data materials and components in the processing equipment, a part of the cracked defective gaskets will still be recycled and processed, which invisibly increases the cost of production and processing and reduces the molding quality.
[0030] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0031] like Figure 1-Figure 8As shown, a production and processing device and method for liquid nitrile automobile interior decoration of the present invention comprises a punching and molding frame 1, a main push rod 60 is fixedly installed on the upper end of the punching and molding frame 1, a machine head 3 is fixedly connected to the inner side of the punching and molding frame 1, a mechanical arm gripper 2 is fixedly installed on one side of the machine head 3, an upper mold 4 is movably installed on the bottom end of the machine head 3, the main push rod 60 is fixedly connected to the upper mold 4, a bottom mold 6 is installed on the inner bottom end of the punching and molding frame 1, two sealing covers 7 are installed on the upper inner side of the bottom mold 6, an inner mold 11 is fixedly installed on the inner side of the sealing cover 7, a feeding unit 551 is inserted and installed on the upper surface of the inner mold 11, and the feeding unit 551 includes two reinforcing agent channels 28 inserted and fixedly installed on the upper end of the inner mold 11, and the reinforcing agent channels 28 are fixedly installed on the inner side of the inner mold 11. A pressure plate rod 59 is inserted and installed on one side of the reinforcing agent channel 28, one end of the pressure plate 59 passes through the reinforcing agent channel 28 and is fixedly connected to a push piston 29, the outer surface of the pressure plate rod 59 is threaded with a first spring 15, the upper surface of the reinforcing agent channel 28 is fixedly connected to a feed valve 14, the outer surface of the inner mold 11 is fixedly connected to two material transfer cones 30, the middle of the material transfer cone 30 is provided with a groove 31, the outer surface of the groove 31 is provided with two material passing holes 32, the outer surface of the inner mold 11 is provided with two openings 34, one of the material passing holes 32 is used in conjunction with the opening 34, the middle of the material transfer cone 30 is rotatably installed with a directional gravity core plate 36, the middle of the inner mold 11 is symmetrically inserted and installed with two The bracket 50 has a linkage control unit 554 installed in a rotatable manner inside the bracket 50, an inner cylinder 9 is provided inside the inner mold 11, an auxiliary unit 552 is installed inside the inner cylinder 9, a guide unit 556 is vertically fixedly installed inside the inner cylinder 9, a traction unit 555 is movably provided inside the inner mold 11, a guide unit 556 is installed at the bottom end of the bottom mold 6, two addition ports 38 are provided on the inner wall of the inner mold 11, a stearic acid storage chamber 33 is provided inside the inner cylinder 9, an oil port 35 is provided at the bottom end of the stearic acid storage chamber 33, a control and adjustment unit 553 is fixedly connected to the outer surface of the inner mold 11, and the traction unit 555 includes a top extension frame 23 movably provided inside the sealing cover 7, and the bottom of the top extension frame 23 is provided with a plurality of oil ports 35. The end is fixedly connected with a top extension frame 23, and a micro push rod 24 is inserted and installed in the middle of the inner cylinder 9. The micro push rod 24 is fixedly connected to the protruding end of the reciprocating toothed plate 41, and the bottom ends of the two top extension frames 23 are fixedly connected with a linkage frame 12. The guiding unit 556 includes a hydraulic push rod 10 fixedly installed on the inner side of the bottom mold 6, and the protruding end of the hydraulic push rod 10 is fixedly connected with a two-way tower plate 13, and both ends of the two-way tower plate 13 are used in conjunction with the linkage frame 12. Two meshing transfer gears 25 and traction gears 26 are rotatably installed inside the two brackets 50. The central axis of the directional gravity core plate 36 passes through the transfer cone 30 and extends to the outside and is fixedly sleeved with a linkage gear 27 meshing with the transfer gear 25.
[0032] According to the above technical solution, the main push rod 60 is used to start the control of the upper mold 4 to move downward and overlap with the bottom mold 6 to start the molding operation. After molding, the finished product is taken out by the mechanical arm clamp 2. When there is adhesion, the nitrile gasket will crack or break due to pulling during demolding. In this case, the switch of the hydraulic push rod 10 can be turned on by an external controller. When the hydraulic push rod 10 is operated, the telescopic control is activated, thereby driving the two-way tower plate 13 to move horizontally, so that the linkage frame 12 on one side of the movement direction rises upward, and further promotes the activity of the top extension frame 23, which drives the top extension frame 23 to rise vertically, allowing the rack plate 21 to drive the traction gear 26 to rotate, thereby driving the transfer gear 25 to rotate. After the movement, the linkage gear 27 follows the rotation, so that the rack plate 21 continues to rise after the material transfer cone 30 rotates to a predetermined angle, and at the same time, one of the material holes 32 rotates to coincide with the opening 34, and the other material hole 32 coincides with the reinforcing agent channel 28. The position of the directional gravity core plate 36 remains unchanged and coincides with the opening 34. The number of inner molds 11 on the bottom mold 6 can be increased according to the production volume requirements, and the increase is an even number progression. The upper molds 11 are increased in sequence according to the original ones, and the corresponding upper molds 4 are replaced and installed for use. This is beneficial to timely add materials to assist fusion when the gasket is adhered and cracked, promote molding, avoid recycling and reprocessing, and reduce processing costs.
[0033] A further technical solution is that the control and adjustment unit 553 includes two through-hole plates 17 fixedly connected to the outer surface of the inner mold 11, and a first lever piece 16 is rotatably installed on the inner side of the through-hole plates 17. Two fixed rods 18 are fixedly connected to the outer wall of the inner mold 11, and a sliding sleeve 19 is slidably mounted on the outer surface of the fixed rod 18. The first lever piece 16 is rotatably connected to the sliding sleeve 19, and a support rod 20 is rotatably connected to the outer surface of the sliding sleeve 19. Two rack plates 21 are fixedly connected to the upper end of the extension frame 23, and the support rod 20 is rotatably connected to the rack plate 21, and the rack plate 21 is meshed with the traction gear 26. A plurality of limit rods 22 are fixedly connected to the inner side of the extension frame 23, and the limit rods 22 are slidably arranged to intersect with the bracket 50.
[0034] According to the above technical solution, when the rack plate 21 continues to rise vertically, it drives the support rod 20 to move, thereby rotating and pushing on the sliding sleeve 19, so that it slides on the outer surface of the fixed rod 18, and after sliding, it pushes the first lever plate 16 to flip in the through-port plate 17, thereby pushing the linkage gear 27 to compress the first spring 15, and slide in the reinforcing agent channel 28, so that the push piston 29 is driven to push the supplementary liquid entering from the feed valve 14, further enters from the through-hole 32, and passes through another through-hole along the surface of the directional gravity core plate 36 32 is discharged into the opening 34, so that it flows into the formed gasket sent to the inner mold 11, and then the hydraulic push rod 10 is reset in the same step as above, so that the traction unit 555 is reset, the rack plate 21 and the traction gear 26 are re-engaged, and the linkage control unit 554 is further driven to reset, and the feeding unit 551 and the transfer cone 30 are further driven to reset and seal the inner mold 11, and then the upper mold 4 is started again to re-mold the gasket in the bottom mold 6, which is conducive to adding auxiliary materials under the condition of ensuring the sealing of the inner mold 11, and promoting the gasket molding quality.
[0035] A further technical solution is that the auxiliary unit 552 includes two sealing sleeves 42 fixedly mounted on the inner wall of the inner tube 9, a sealing plug 43 is movably arranged on the inner side of the sealing sleeve 42, the bottom end of the sealing plug 43 is fixedly connected to the drainage cover 40, and an overlapping docking rod 57 is commonly inserted between the two sealing plugs 43, the overlapping docking rod 57 is fixedly mounted inside the inner tube 9, the sealing plug 43 corresponds to the addition port 38, the outer surface of the overlapping docking rod 57 is movably fitted with two swinging rods 58, and the outer surface of the overlapping docking rod 57 is fitted with two second springs 39, the first The two springs 39 are used in conjunction with the swing rod 58, the overlapping docking rod 57 is connected to the sealing plug 43, and the guiding unit 556 includes a swing rod 58 fixedly installed in the inner cavity of the inner tube 9, one end of the swing rod 58 is fixedly connected to the limiting slide 49, and a limiting slide plate 48 is slidably provided on the inner side of the limiting slide 49, and steering push frames 44 are inserted and rotatably installed on both sides of the limiting slide plate 48, and a cam 45 and an external gear 46 are respectively rotatably installed at the front end of the swing rod 58, and a reciprocating gear plate 41 meshing with the external gear 46 is inserted and movably provided at the bottom end of the inner mold 11.
[0036] The micro push rod 24 is automatically operated and extended after fusion to drive the reciprocating toothed plate 41 to reciprocate, so that the external gear 46 rotates continuously to drive the coaxial cam 45 to rotate and swing, and then reciprocates to push the limit slide plate 48 to slide in the limit slide frame 49, so that the steering push frame 44 moves outward, pushing the two swing rods 58 to move in the direction of approaching each other, and compressing the second spring 39, further pulling the sealing plug 43 to slide outside the overlapping docking rod 57, and bringing the sealing plug 43 out and separating it from the sealing sleeve 42, so that the liquid in the stearic acid storage chamber 33 smoothly enters the sealing sleeve 42 from the oil port 35, and the drainage cover 40 has a funnel diversion effect, so that under the reciprocating overlap of the sealing plug 43 and the sealing sleeve 42, the oil is sent from the stearic acid storage chamber 33 to the inner wall of the inner mold 11 and fused with the gasket, which is beneficial to strengthen the molding of the gasket again and prevent cracking. After molding, the mechanical arm gripper 2 can be started again from the external controller to clamp and take out the molded part.
[0037] The embodiment of the present invention also provides a production and processing device and method for liquid nitrile automobile interior decoration, and the specific working principle includes the following steps:
[0038] S1: The upper mold 4 is controlled to move downward and overlap with the bottom mold 6 through the main push rod 60 to start the molding operation. After the molding, the finished product is taken out by the mechanical arm gripper 2. When there is adhesion, the nitrile gasket will crack or break during demolding due to pulling. Then the switch of the hydraulic push rod 10 can be turned on by the external controller. When the hydraulic push rod 10 is in operation, the telescopic control is carried out, thereby driving the two-way tower plate 13 to move horizontally, so that the linkage frame 12 on one side of the movement direction rises upward, and further promotes the top extension frame 23 to move, and then drives the top extension frame 23 to rise vertically, so that the rack plate 21 drives the traction gear 26 to rotate, thereby driving the transfer gear 25 to rotate and the linkage gear 27 to follow the rotation, so that the rack plate 21 continues to rise after the material transfer cone 30 rotates by a predetermined angle, and at the same time, one of the material holes 32 rotates to overlap and dock with the opening 34, and the other material hole 32 overlaps and docks with the reinforcing agent channel 28, and the position of the directional gravity core plate 36 remains unchanged and overlaps and docks with the opening 34;
[0039] S2: When the rack plate 21 continues to rise vertically, the support rod 20 is driven to move, thereby rotating and pushing on the sliding sleeve 19, so that it slides on the outer surface of the fixed rod 18, and after sliding, the first lever plate 16 is pushed to flip in the port plate 17, thereby pushing the pressure rod plate 59 to compress the first spring 15 and slide in the reinforcing agent channel 28, so as to drive the push piston 29 to push the supplementary liquid entering from the feed valve 14, further enter from the material through hole 32, and discharge into the opening 34 through another material through hole 32 along the surface of the directional gravity core plate 36, so that it flows into the forming gasket of the inner mold 11, and then the hydraulic push rod 10 is reset in the same step as above, so that the traction unit 555 is reset, the rack plate 21 and the traction gear 26 are meshed again, and the linkage control unit 554 is further reset, and the feeding unit 551 and the transfer cone 30 are further reset to seal the inner mold 11, and then the upper mold 4 is started again to re-mold the gasket in the bottom mold 6;
[0040] S3: After fusion, the micro push rod 24 is further operated to automatically retract and retract to drive the reciprocating toothed plate 41 to reciprocate, so that the external gear 46 continuously rotates to drive the coaxial cam 45 to rotate and swing, and then reciprocates to push the limit slide plate 48 to slide in the limit slide frame 49, so that the steering push frame 44 moves outward, pushing the two swing rods 58 to move in the direction of approaching each other, and compressing the second spring 39, further pulling the sealing plug 43 to slide outside the overlapping docking rod 57, and bringing the sealing plug 43 out and separating it from the sealing sleeve 42, so that the liquid in the stearic acid storage chamber 33 smoothly enters the sealing sleeve 42 from the oil port 35, and the drainage cover 40 has a funnel diversion effect, so that under the reciprocating overlap of the sealing plug 43 and the sealing sleeve 42, the oil is sent from the stearic acid storage chamber 33 to the inner wall of the inner mold 11 and fused with the gasket, and after molding, the mechanical arm gripper 2 can be started again from the external controller to clamp and take out the molded part.
[0041] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A production and processing device for liquid nitrile automobile interior, characterized in that: The invention comprises a punching and molding machine frame (1), wherein a main push rod (60) is fixedly installed on the upper end of the punching and molding machine frame (1), a machine head (3) is fixedly connected to the inner side of the punching and molding machine frame (1), a mechanical arm gripper (2) is fixedly installed on one side of the machine head (3), an upper mold (4) is movably installed on the bottom end of the machine head (3), the main push rod (60) is fixedly connected to the upper mold (4), a bottom mold (6) is installed on the inner bottom end of the inner side of the punching and molding machine frame (1), two sealing covers (7) are installed on the upper inner side of the bottom mold (6), an inner mold (11) is fixedly installed on the inner side of the sealing cover (7), and the inner mold (11) is A feeding unit (551) is inserted and installed on the upper surface, and the feeding unit (551) includes two reinforcing agent channels (28) inserted and fixedly installed on the upper end of the inner mold (11), and a pressure rod disk (59) is inserted and installed on one side of the reinforcing agent channel (28), one end of the pressure rod disk (59) passes through the reinforcing agent channel (28) and is fixedly connected to a push piston (29), and the outer surface of the pressure rod disk (59) is threadedly sleeved with a first spring (15), and the upper surface of the reinforcing agent channel (28) is fixedly connected to a feed valve (14), and the outer surface of the inner mold (11) is fixedly connected to two material transfer cones ( 30), a groove (31) is provided in the middle of the transfer cone (30), two material passing holes (32) are provided on the outer surface of the groove (31), two openings (34) are provided on the outer surface of the inner mold (11), one of the material passing holes (32) is used in conjunction with the opening (34), a directional gravity core plate (36) is rotatably installed in the middle of the transfer cone (30), two brackets (50) are symmetrically installed in the middle of the inner mold (11), a linkage control unit (554) is rotatably installed inside the bracket (50), an inner cylinder ( 9), an auxiliary unit (552) is installed on the inner side of the inner cylinder (9), a guide unit (556) is vertically fixedly installed on the inner side of the inner cylinder (9), a traction unit (555) is movably arranged on the inner side of the inner mold (11), a guide unit (556) is installed on the bottom end of the bottom mold (6), two addition ports (38) are provided on the inner wall of the inner mold (11), a stearic acid storage chamber (33) is provided inside the inner cylinder (9), an oil port (35) is provided at the bottom end of the stearic acid storage chamber (33), and a control and adjustment unit (553) is fixedly connected to the outer surface of the inner mold (11).
2. A production and processing device for liquid nitrile automobile interior according to claim 1, characterized in that: Two meshing transfer gears (25) and traction gears (26) are rotatably mounted inside the two brackets (50); the center axis of the directional gravity core plate (36) passes through the transfer cone (30) and extends to the outside to be fixedly sleeved with a linkage gear (27) meshing with the transfer gear (25).
3. A production and processing device for liquid nitrile automobile interior according to claim 1, characterized in that: The auxiliary unit (552) comprises two sealing sleeves (42) fixedly mounted on the inner wall of the inner tube (9); a sealing plug (43) is movably arranged on the inner side of the sealing sleeve (42); the bottom end of the sealing plug (43) is fixedly connected to a drainage cover (40); an overlapping docking rod (57) is commonly inserted between the two sealing plugs (43); the overlapping docking rod (57) is fixedly mounted inside the inner tube (9); and the sealing plug (43) corresponds to the addition port (38).
4. A production and processing device for liquid nitrile automobile interior according to claim 3, characterized in that: The outer surface of the overlapping butt joint rod (57) is movably mounted with two swing rods (58), and the outer surface of the overlapping butt joint rod (57) is mounted with two second springs (39), the second springs (39) are used in conjunction with the swing rods (58), and the overlapping butt joint rod (57) is connected to the sealing plug (43).
5. A production and processing device for liquid nitrile automobile interior according to claim 1, characterized in that: The guide unit (556) includes a swing rod (58) fixedly mounted in the inner cavity of the inner cylinder (9), one end of the swing rod (58) is fixedly connected to a limit slide (49), a limit slide plate (48) is slidably arranged on the inner side of the limit slide (49), and a steering push frame (44) is rotatably installed on both sides of the limit slide plate (48).
6. A production and processing device for liquid nitrile automobile interior according to claim 5, characterized in that: The front end of the swing rod (58) is respectively provided with a cam (45) and an external gear (46) for rotation, and the bottom end of the inner mold (11) is provided with a reciprocating tooth plate (41) meshing with the external gear (46) for movement.
7. A production and processing device for liquid nitrile automobile interior according to claim 6, characterized in that: The traction unit (555) comprises a top extension frame (23) movably arranged on the inner side of the sealing cover (7), the bottom end of the top extension frame (23) is fixedly connected to the top extension frame (23), a micro push rod (24) is inserted and installed in the middle of the inner cylinder (9), the micro push rod (24) is fixedly connected to the protruding end of the reciprocating tooth plate (41), and the bottom ends of the two top extension frames (23) are fixedly connected to the linkage frame (12).
8. A production and processing device for liquid nitrile automobile interior according to claim 1, characterized in that: The guiding unit (556) comprises a hydraulic push rod (10) fixedly mounted on the inner side of the bottom mold (6), the protruding end of the hydraulic push rod (10) being fixedly connected to a bidirectional tower plate (13), and both ends of the bidirectional tower plate (13) being used in conjunction with a linkage frame (12).
9. A production and processing device for liquid nitrile automobile interior according to claim 7, characterized in that: The control and adjustment unit (553) comprises two through-hole plates (17) fixedly connected to the outer surface of the inner mold (11), a first lever sheet (16) being rotatably mounted on the inner side of the through-hole plates (17), two fixed rods (18) being fixedly connected to the outer wall of the inner mold (11), a sliding sleeve (19) being slidably mounted on the outer surface of the fixed rod (18), the first lever sheet (16) being rotatably connected to the sliding sleeve (19), a support rod (20) being rotatably connected to the outer surface of the sliding sleeve (19), two rack plates (21) being fixedly connected to the upper end of the extension frame (23), the support rod (20) being rotatably connected to the rack plate (21), the rack plate (21) being meshed with a traction gear (26), a plurality of limit rods (22) being fixedly connected to the inner side of the extension frame (23), the limit rods (22) being interlaced and slidably arranged with the bracket (50).
10. A method for producing a liquid nitrile automobile interior decoration device, characterized in that: The method specifically comprises the following steps: S1: The upper mold (4) is controlled to move downwards and overlap with the bottom mold (6) through the main push rod (60) to start the molding operation. After molding, the finished product is taken out by the mechanical arm gripper (2). If there is adhesion, the nitrile gasket will crack or break due to pulling during demoulding. Then, the switch of the hydraulic push rod (10) can be turned on by the external controller. When the hydraulic push rod (10) is operated, the telescopic control is controlled, thereby driving the two-way tower plate (13) to move horizontally, so that the linkage frame (12) on one side of the movement direction rises upward, further pushing the top extension frame ( After the movement of the top extension frame (23), the rack plate (21) drives the traction gear (26) to rotate, thereby driving the transfer gear (25) to rotate and the linkage gear (27) to rotate accordingly, so that the rack plate (21) continues to rise after the material transfer cone (30) rotates by a predetermined angle, and at the same time, one of the material passing holes (32) rotates to coincide with the opening (34), and the other material passing hole (32) coincides with the reinforcing agent channel (28), and the position of the directional gravity core plate (36) remains unchanged and coincides with the opening (34). Then, when the rack plate (21) continues to rise vertically, it drives the support rod (20) to move, thereby rotating and pushing on the sliding sleeve (19), causing it to slide on the outer surface of the fixed rod (18), and after sliding, it pushes the first lever plate (16) to flip in the port plate (17), thereby pushing the pressure rod plate (59) to compress the first spring (15), and slide in the reinforcing agent channel (28), so as to drive the push piston (29) to push the supplementary liquid entering from the feed valve (14), further enter from the through hole (32), and move along the directional gravity core plate (36) ) is discharged into the opening (34) through another material passage hole (32), so that it flows into the formed gasket fed into the inner mold (11), and then the hydraulic push rod (10) is reset in the same step as above, so that the traction unit (555) is reset, the rack plate (21) and the traction gear (26) are re-engaged, and the linkage control unit (554) is further driven to reset, and the feeding unit (551) and the material transfer cone (30) are further driven to reset and seal the inner mold (11), and then the upper mold (4) is started again to re-mold the gasket in the bottom mold (6); S2: After fusion, the micro push rod (24) is operated to automatically move and retract to drive the reciprocating tooth plate (41) to reciprocate, so that the external gear (46) continuously rotates to drive the coaxial cam (45) to rotate and swing, and then reciprocates to push the limit slide plate (48) to slide in the limit slide frame (49), so that the steering push frame (44) moves outward, pushes the two swing rods (58) to move in the direction of approaching each other, and compresses the second spring (39), and further pulls the sealing plug (43) to overlap the docking rod (57). The sealing plug (43) is slid outward and the sealing plug (43) is brought out and separated from the sealing sleeve (42), so that the liquid in the stearic acid storage chamber (33) can smoothly enter the sealing sleeve (42) from the oil port (35). The drainage cover (40) has a funnel diversion effect, so that under the reciprocating overlap of the sealing plug (43) and the sealing sleeve (42), the oil is sent from the stearic acid storage chamber (33) to the inner wall of the inner mold (11) and fused with the gasket. After molding, the mechanical arm gripper (2) is started again from the external controller to clamp and take out the molded part.