Automobile disassembling assembly line and disassembling method thereof

Abstract

The invention relates to an automobile disassembling assembly line, and belongs to the technical field of automobile disassembling, the automobile disassembling assembly line comprises an operation platform, a workbench, a slope, a conveyor belt and a mechanical arm, the operation platform abuts against the ground, the workbench is arranged on the operation platform, the workbench is slidably connected with the operation platform, and the slope is fixedly connected with one end of the operation platform; and the higher end of the slope is close to the operation platform, a conveying belt is fixed to the slope and used for conveying the scraped car to the workbench, the mechanical arm is installed on the operation platform and used for disassembling the scraped car, and the scraped car disassembling device has the effect of facilitating disassembling.

Description

Technical Field

[0001] The present application relates to the technical field of automobile disassembly, and in particular to an automobile disassembly line and a disassembly method thereof. Background Art

[0002] Motor vehicles that have reached the national scrapping standards or, although they have not reached the national scrapping standards, have serious damage to their engines or chassis and have been found to fail to meet the national technical conditions for motor vehicle operation safety or fail to meet the national motor vehicle pollutant emission standards are called scrapped vehicles. Most scrapped vehicles have their parts disassembled through dismantling lines.

[0003] The usual way to dismantle a car is to dismantle it manually, and then transport it after dismantling.

[0004] Regarding the above-mentioned related technologies, the inventor believes that the sizes of vehicles vary greatly, and the weight and volume of vehicles are large. Moreover, after manual cutting is completed, due to the large volume of metal parts, repeated cutting is required to reduce the floor space, and the process is relatively cumbersome, and there is a defect that disassembly is troublesome. Summary of the invention

[0005] In order to achieve the effect of facilitating disassembly, the present application provides an automobile disassembly line and a disassembly method thereof.

[0006] In the first aspect, the present application provides an automobile disassembly line, which adopts the following technical solution: A car disassembly production line and a disassembly method thereof, comprising an operating platform, a workbench, a ramp, a conveyor belt and a mechanical arm, wherein the operating platform is in contact with the ground, the workbench is arranged on the operating platform, the workbench and the operating platform are slidably connected, the ramp is fixedly connected to one end of the operating platform, the higher end of the ramp is close to the operating platform, a conveyor belt is fixed on the ramp, the conveyor belt is used to transport scrapped cars to the workbench, the mechanical arm is installed on the operating platform, and the mechanical arm is used to disassemble the scrapped cars.

[0007] By adopting the above technical solution, when the car needs to be disassembled, the car is placed at the lower end of the slope, the conveyor belt is started, the conveyor belt transports the car to the workbench, the robotic arm is started, and the car is disassembled, avoiding the operator pushing the car and then disassembling the car, thereby achieving the effect of facilitating disassembly.

[0008] Optionally, a U-shaped frame is provided on the operating platform, and the two corresponding ends of the U-shaped frame are fixedly connected to the operating platform. A sliding block is provided on the longer end of the U-shaped frame. The sliding block is slidably connected to the U-shaped frame, and the sliding direction is set in the horizontal direction. The robotic arm is installed on the sliding block.

[0009] By adopting the above technical solution, when disassembling a car, multiple positions of the car need to be disassembled, the sliding block is slid, and the position of the sliding block is adjusted. The mechanical arm is installed on the sliding block, so that the mechanical arm is slid, and the position of the mechanical arm is adjusted, and multiple positions of the car are disassembled, thereby achieving a more comprehensive disassembly effect.

[0010] Optionally, a stepper motor is fixed on the U-shaped frame, a threaded rod is fixed on the rotating shaft of the stepper motor, the sliding block is sleeved on the threaded rod, and the sliding block is in contact with the U-shaped frame.

[0011] By adopting the above technical solution, when the sliding block needs to be slid, the stepper motor is started, the stepper motor shaft rotates, the threaded rod rotates, and the sliding block slides along the length direction of the threaded rod, thereby achieving the effect of sliding the sliding block.

[0012] Optionally, a vertical rod is fixed on the sliding block, an extension rod is arranged on the vertical rod, one end of the extension rod is embedded in the vertical rod, the extension rod and the vertical rod are slidably connected, and the mechanical arm and the extension rod are fixedly connected.

[0013] By adopting the above technical solution, when the position of the robotic arm needs to be adjusted, the extension rod is slid to adjust the overall length of the extension rod and the vertical rod, and the robotic arm and the extension rod are fixedly connected to adjust the position of the robotic arm, thereby achieving the effect of adjusting the position of the robotic arm.

[0014] Optionally, the vertical rod is provided with a through hole, the extension rod is provided with a plurality of fixing grooves, the vertical rod is provided with a fixing rod, the fixing rod passes through the through hole and is embedded in any one of the fixing grooves, and the fixing rod, the vertical rod and the extension rod are all slidably connected.

[0015] By adopting the above technical solution, when the position of the robotic arm needs to be adjusted, pull out the fixing rod, slide the extension rod, adjust the overall length of the extension rod and the vertical rod, adjust the position of the robotic arm, and when the robotic arm is adjusted to the desired position, insert the fixing rod back into the fixing slot to fix the vertical rod and the extension rod, thereby achieving the effect of fixing the vertical rod and the extension rod.

[0016] Optionally, a return spring is provided on the ring sleeve of the fixed rod, one end of the return spring is fixedly connected to the fixed rod, and the other end of the return spring is fixedly connected to the vertical rod. When the fixed rod passes through the through hole and is embedded in any fixed groove, the return spring is in a natural state.

[0017] By adopting the above technical solution, when the position of the robotic arm needs to be adjusted, pull out the fixing rod, slide the extension rod, adjust the overall length of the vertical rod and the extension rod, and adjust the position of the robotic arm. When the position of the robotic arm is adjusted to the desired position, release the fixing rod, and under the action of the reset spring, the fixing rod will bounce back into the fixing groove, preventing the operator from sliding the fixing rod back into the fixing groove, thereby achieving a convenient and quick effect.

[0018] Optionally, a rotating motor is fixed on the workbench, a screw is fixed on the rotating shaft of the rotating motor, the same clamping plates are provided with ring sleeves at both ends of the length direction of the screw, the clamping plates and the screw are threadedly connected, the threads at both ends of the length direction of the screw are in opposite directions, the clamping plates and the workbench are abutted, and the clamping plates and the workbench are slidably connected. When the car is disassembled, the two clamping plates are tightly abutted against the car.

[0019] By adopting the above technical solution, when the car needs to be disassembled, the rotating motor is started, the rotating motor shaft rotates, and the two clamping plates move closer to or away from each other until the two clamping plates are tightly abutted against the car, clamping the car, making the connection between the car and the workbench more secure, thereby achieving the effect of increasing the stability of the connection between the car and the workbench.

[0020] Optionally, a winch is fixed to one end of the operating platform away from the slope, and the traction end of the winch is connected to the car.

[0021] By adopting the above technical solution, when the disassembly of the car is completed, the winch and the workbench are connected, the winch is started, the workbench is pulled, and the workbench is moved, thereby moving the disassembled car, avoiding the need for operators to manually carry the disassembled car, and achieving a labor-saving and quick effect.

[0022] Optionally, a support frame is fixed to one end of the operating platform away from the slope, an electric push rod is arranged on the support frame, the power end of the electric push rod is fixedly connected to the support frame, a pressing plate is fixed to one end of the piston rod of the electric push rod, the pressing plate is slidably connected to the support frame, and the pressing plate is used to flatten the crushed and disassembled car By adopting the above technical solution, the disassembled car on the workbench is taken down from the workbench to the operating platform, and the electric push rod is started. The piston rod of the electric push rod moves, thereby the pressing plate moves. The pressing plate performs reciprocating motion to flatten and compact the disassembled car, thereby avoiding the operator from continuing to disassemble and process the car, thereby achieving a labor-saving and quick effect.

[0023] In a second aspect, the present application provides a disassembly method of an automobile disassembly line, which adopts the following technical solution: A disassembly method for an automobile disassembly line comprises the following steps: S1, place the car at the starting position of the ramp, and the conveyor belt transports the car to the workbench; S2, start the rotating motor, the clamping plate slides, and clamps the car; S3, pull out the fixing rod, slide the mechanical arm, adjust the position of the mechanical arm, start the stepper motor, adjust the position of the mechanical arm, start the mechanical arm, and disassemble the car; S4. After the disassembly is completed, the rotating motor is started, the clamping plate is separated from the vehicle, the traction end of the winch is connected to the workbench, and the winch is started to pull the workbench to the support frame position; S5. Take the disassembled car off the workbench, start the electric push rod, and make a reciprocating motion to flatten and compress the disassembled car.

[0024] By adopting the above technical solution, when the car needs to be disassembled, the conveyor belt transports the car to the workbench, the clamping plate clamps the car, the position of the mechanical arm is adjusted, and the car is fully disassembled. After the disassembly is completed, the disassembled car is moved by a winch and flattened and compacted, avoiding the need for operators to manually disassemble and process the car, thereby achieving the effect of facilitating disassembly.

[0025] In summary, the present application includes at least one of the following beneficial technical effects: 1. The setting of the carrying platform, workbench, ramp, conveyor belt and robotic arm makes it easy to disassemble; 2. The U-shaped frame and sliding block are set to achieve a more comprehensive disassembly effect; 3. The stepper motor and the threaded rod are set to achieve the effect of sliding the sliding block; 4. The vertical rod and extension rod are set to adjust the position of the robotic arm; 5. Through the setting of holes, fixing slots and fixing rods, the effect of fixing the vertical rod and the extension rod is achieved; 6. The setting of the return spring, winch, support frame, electric push rod and pressure plate achieves a convenient and quick effect; 7. The setting of the rotating motor, the screw rod and the clamping plate can achieve the effect of increasing the connection stability between the car and the workbench. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application; Figure 2 yes Figure 1 A partial enlarged schematic diagram of part A.

[0027] Explanation of the reference numerals in the accompanying drawings: 1. operating platform; 11. U-shaped frame; 12. sliding block; 13. stepping motor; 14. threaded rod; 15. vertical rod; 16. extension rod; 17. through hole; 18. fixing groove; 19. fixing rod; 2. workbench; 3. ramp; 4. conveyor belt; 5. mechanical arm; 6. reset spring; 7. rotating motor; 71. screw rod; 72. clamping plate; 8. winch; 9. support frame; 91. electric push rod; 92. pressing plate. DETAILED DESCRIPTION

[0028] The following is combined with Figure 1-2 This application is described in further detail.

[0029] The embodiment of the present application discloses an automobile disassembly line.

[0030] Reference Figure 1 A car disassembly production line includes an operating platform 1, a workbench 2, a ramp 3, a conveyor belt 4 and a robotic arm 5. The operating platform 1 and the workbench 2 are used together to carry a car to be disassembled, the ramp 3 and the conveyor belt 4 are used together to make disassembly of the car more convenient, and the robotic arm 5 is used to disassemble the car.

[0031] Reference Figure 1 The operating platform 1 is in contact with the ground, and the operating platform 1 is arranged parallel to the ground. The slope 3 is arranged at one end of the length direction of the operating platform 1. The slope 3 is fixedly connected to the operating platform 1, and the higher end of the slope 3 is close to the operating platform 1. The workbench 2 is in contact with the operating platform 1, and the workbench 2 is slidably connected to the operating platform 1. The sliding direction is arranged along the length direction of the operating platform 1. The end of the slope 3 close to the operating platform 1 is at the same height as the workbench 2. A conveyor belt 4 is fixed on the slope 3, and the conveyor belt 4 is arranged along the surface of the slope 3.

[0032] A groove is provided on the workbench 2, and the length direction of the groove is the same as the width direction of the workbench 2. A rotating motor 7 is provided on the workbench 2, and the rotating motor 7 is completely arranged in the groove. The rotating motor 7 is fixed at one end in the width direction of the workbench 2, and the length direction of the rotating shaft of the rotating motor 7 is the same as the length direction of the groove. A screw 71 is provided on the rotating shaft of the rotating motor 7, and one end of the screw 71 is fixedly connected to the rotating shaft of the rotating motor 7, and the length direction of the screw 71 is the same as the length direction of the rotating shaft of the rotating motor 7.

[0033] The same clamping plates 72 are provided at the ring sleeves at both ends of the screw rod 71 in the length direction. The two clamping plates 72 are perpendicular to the screw rod 71. One end of the two clamping plates 72 is embedded in the groove. The two clamping plates 72 abut against the surface of the workbench 2. The two clamping plates 72 are slidably connected to the workbench 2, and the sliding direction is set along the length direction of the screw rod 71. The two clamping plates 72 are threadedly connected to the screw rod 71, and the threads at both ends of the screw rod 71 in the length direction are opposite. When the car is disassembled, the two clamping plates 72 are tightly abutted against the car.

[0034] When the car needs to be disassembled, the car is placed at the lower end of the slope 3, the conveyor belt 4 transports the car to the workbench 2, the rotating motor 7 is started, the rotating shaft of the rotating motor 7 rotates, the screw 71 rotates, and the two clamping plates 72 approach each other until the two clamping plates 72 are tightly abutted against the car to fix the car, and then the car is disassembled.

[0035] Reference Figure 1 and Figure 2A U-shaped frame 11 is provided at one end of the operating platform 1 close to the slope 3. The U-shaped frame 11 is arranged on the outside of the two clamping plates 72. The U-shaped mouth of the U-shaped frame 11 is arranged toward the operating platform 1. The two parallel plates of the U-shaped frame 11 are fixedly connected to the operating platform 1, and the U-shaped frame 11 is perpendicular to the operating platform 1.

[0036] The length direction of the longer piece of the U-shaped frame 11 is the same as the width direction of the operating platform 1, a stepper motor 13 is fixed to one end of the longer piece of the U-shaped frame 11, the length direction of the rotating shaft of the stepper motor 13 is the same as the width direction of the operating platform 1, a threaded rod 14 is arranged on the rotating shaft of the stepper motor 13, the length direction of the threaded rod 14 is the same as the length direction of the rotating shaft of the stepper motor 13, one end of the threaded rod 14 in the length direction is fixedly connected to the rotating shaft of the stepper motor 13, a sliding block 12 is arranged on the ring sleeve of the threaded rod 14, the sliding block 12 and the threaded rod 14 are threadedly connected, the sliding block 12 abuts against the U-shaped frame 11, the sliding block 12 and the U-shaped frame 11 are slidably connected, and the sliding direction is arranged along the length direction of the threaded rod 14.

[0037] A vertical rod 15 is fixed to the side of the sliding block 12 close to the operating platform 1. The vertical rod 15 is perpendicular to the operating platform 1. An extension rod 16 is provided at one end of the vertical rod 15 close to the operating platform 1. The length direction of the extension rod 16 is the same as the length direction of the vertical rod 15. One end of the extension rod 16 in the length direction is embedded in the vertical rod 15. The extension rod 16 is slidably connected to the vertical rod 15, and the sliding direction is set along the length direction of the vertical rod 15. The robotic arm 5 is fixedly connected to the extension rod 16, and the working end of the robotic arm 5 is close to the operating platform 1.

[0038] A through hole 17 is provided at one end of the vertical rod 15 close to the operating platform 1, and a plurality of fixing grooves 18 are provided on the extension rod 16. The plurality of fixing grooves 18 are arranged at equal intervals along the length direction of the extension rod 16, and the length directions of the plurality of fixing grooves 18 are perpendicular to the length direction of the extension rod 16. A fixing rod 19 is provided on the vertical rod 15, and the fixing rod 19 passes through the through hole 17 and is embedded in any one of the fixing grooves 18. The fixing rod 19 is slidably connected to the vertical rod 15 and the extension rod 16, and the sliding direction is arranged along the length direction of the fixing groove 18.

[0039] A return spring 6 is provided on the ring sleeve of the fixing rod 19, and the length direction of the return spring 6 is the same as the length direction of the fixing rod 19. One end of the return spring 6 is fixedly connected to one end of the fixing groove 18 exposed outside the fixing rod 19, and the other end of the return spring 6 is fixedly connected to the outer wall of the vertical rod 15. When the fixing rod 19 passes through the through hole 17 and is embedded in any one of the fixing grooves 18, the return spring 6 is in a natural state.

[0040] When the car needs to be disassembled, according to the disassembly position, the fixing rod 19 is pulled out, the extension rod 16 is slid, the height of the robotic arm 5 is adjusted, the position of the robotic arm 5 is adjusted, and then the stepper motor 13 is started to adjust the position of the robotic arm 5 until the robotic arm 5 is adjusted to the required position to disassemble the car.

[0041] Reference Figure 1 A winch 8 is fixed at one end of the operating platform 1 away from the slope 3, and the traction end of the winch 8 is close to the slope 3. When the car is dismantled and the winch 8 is used, the traction end of the winch 8 is connected to the car.

[0042] A support frame 9 is fixed to one end of the operating platform 1 away from the slope 3. The support frame 9 is U-shaped, and the U-shaped mouth of the support frame 9 is arranged toward the operating platform 1. Two parallel pieces of the support frame 9 are fixedly connected to the operating platform 1, and the support frame 9 is perpendicular to the operating platform 1. An electric push rod 91 is arranged on the longer piece of the support frame 9, and the length direction of the electric push rod 91 is perpendicular to the operating platform 1. The power end of the electric push rod 91 is fixedly connected to the support frame 9, and a pressing plate 92 is fixed to one end of the piston rod of the electric push rod 91. The pressing plate 92 is parallel to the operating platform 1, and the pressing plate 92 is slidably connected to the support frame 9. When the pressing plate 92 is used, the pressing plate 92 is tightly abutted against the disassembled car.

[0043] When the disassembly of the car is completed, the traction end of the winch 8 is connected to the workbench 2, the winch 8 is started, the workbench 2 is pulled to the end away from the slope 3, the disassembled car is pushed to the bottom of the flat plate 92, the electric push rod 91 is started, and the piston rod of the electric push rod 91 reciprocates to flatten and compress the disassembled car for collection.

[0044] The present application also discloses a disassembly method of an automobile disassembly line, comprising the following steps: S1, placing the car at the starting position of the slope 3, and the conveyor belt 4 transports the car to the workbench 2; S2, start the rotating motor 7, the rotating motor 7 rotates, the screw 71 rotates, and the clamping plate 72 slides along the length direction of the screw 71 to clamp the car; S3, pull out the fixing rod 19, slide the mechanical arm 5, adjust the position of the mechanical arm 5, and then start the stepper motor 13, the shaft of the stepper motor 13 rotates, the threaded rod 14 rotates, the sliding block 12 slides along the length direction of the threaded rod 14, the mechanical arm 5 slides, adjust the position of the mechanical arm 5, start the mechanical arm 5, and disassemble the car; S4, after the disassembly is completed, the rotating motor 7 is started, the clamping plate 72 is separated from the vehicle, the traction end of the winch 8 is connected to the workbench 2, and the winch 8 is started to pull the workbench 2 to the position of the support frame 9; S5, taking the disassembled car off the workbench 2, starting the electric push rod 91 to make a reciprocating motion, flattening and compressing the disassembled car, and collecting the flattened and compressed cars.

[0045] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. An automobile disassembly line and a disassembly method thereof, characterized in that: The invention comprises an operating platform (1), a workbench (2), a ramp (3), a conveyor belt (4) and a mechanical arm (5); the operating platform (1) is in contact with the ground; the workbench (2) is arranged on the operating platform (1); the workbench (2) and the operating platform (1) are slidably connected; the ramp (3) is fixedly connected to one end of the operating platform (1); the higher end of the ramp (3) is close to the operating platform (1); a conveyor belt (4) is fixed on the ramp (3); the conveyor belt (4) is used to transport scrapped cars to the workbench (2); the mechanical arm (5) is installed on the operating platform (1); and the mechanical arm (5) is used to dismantle scrapped cars.

2. The automobile disassembly line according to claim 1, characterized in that: The operating platform (1) is provided with a U-shaped frame (11), the two corresponding ends of the U-shaped frame (11) are fixedly connected to the operating platform (1), a sliding block (12) is provided on the longer end of the U-shaped frame (11), the sliding block (12) is slidably connected to the U-shaped frame (11), the sliding direction is set in the horizontal direction, and the mechanical arm (5) is installed on the sliding block (12).

3. The automobile disassembly line according to claim 2 is characterized in that: A stepper motor (13) is fixed on the U-shaped frame (11), a threaded rod (14) is fixed on the rotating shaft of the stepper motor (13), a sliding block (12) is sleeved on the threaded rod (14), and the sliding block (12) and the U-shaped frame (11) are in abutment with each other.

4. The automobile disassembly line according to claim 3 is characterized in that: A vertical rod (15) is fixed on the sliding block (12), an extension rod (16) is arranged on the vertical rod (15), one end of the extension rod (16) is embedded in the vertical rod (15), the extension rod (16) and the vertical rod (15) are slidably connected, and the mechanical arm (5) and the extension rod (16) are fixedly connected.

5. The automobile disassembly line according to claim 4 is characterized in that: The vertical rod (15) is provided with a through hole (17), the extension rod (16) is provided with a plurality of fixing grooves (18), the vertical rod (15) is provided with a fixing rod (19), the fixing rod (19) passes through the through hole (17) and is embedded in any one of the fixing grooves (18), and the fixing rod (19) and the vertical rod (15) and the extension rod (16) are all slidably connected.

6. The automobile disassembly line according to claim 5, characterized in that: A return spring (6) is provided on the ring sleeve of the fixing rod (19), one end of the return spring (6) is fixedly connected to the fixing rod (19), and the other end of the return spring (6) is fixedly connected to the vertical rod (15). When the fixing rod (19) passes through the through hole (17) and is embedded in any one of the fixing grooves (18), the return spring (6) is in a natural state.

7. The automobile disassembly line according to claim 1, characterized in that: A rotating motor (7) is fixed on the workbench (2), a screw (71) is fixed on the rotating shaft of the rotating motor (7), identical clamping plates (72) are provided at both ends of the screw (71) in the length direction, the clamping plates (72) and the screw (71) are threadedly connected, the threads at both ends of the screw (71) in the length direction are in opposite directions, the clamping plates (72) and the workbench (2) are in contact, the clamping plates (72) and the workbench (2) are slidably connected, and when the car is disassembled, the two clamping plates (72) are in close contact with the car.

8. The automobile disassembly line according to claim 1, characterized in that: A winch (8) is fixed to one end of the operating platform (1) away from the slope (3), and the traction end of the winch (8) is connected to a car.

9. The automobile disassembly line according to claim 1, characterized in that: A support frame (9) is fixed to one end of the operating platform (1) away from the slope (3), an electric push rod (91) is arranged on the support frame (9), a power end of the electric push rod (91) is fixedly connected to the support frame (9), a pressing plate (92) is fixed to one end of the piston rod of the electric push rod (91), the pressing plate (92) is slidably connected to the support frame (9), and the pressing plate (92) is used to press the crushed and disassembled automobile.

10. A disassembly method for an automobile disassembly line, characterized in that: The following steps are involved: S1, placing the car at the starting position of the ramp (3), and the conveyor belt (4) transports the car to the workbench (2); S2, starting the rotating motor (7), the clamping plate (72) slides to clamp the car; S3, pulling out the fixing rod (19), sliding the mechanical arm (5), adjusting the position of the mechanical arm (5), then starting the stepping motor (13), adjusting the position of the mechanical arm (5), starting the mechanical arm (5), and disassembling the automobile; S4, after the disassembly is completed, the rotating motor (7) is started, the clamping plate (72) is separated from the vehicle, the traction end of the hoist (8) is connected to the workbench (2), and the hoist (8) is started to pull the workbench (2) to the position of the support frame (9); S5, taking the disassembled car off the workbench (2), starting the electric push rod (91), making a reciprocating motion, and flattening and compressing the disassembled car.

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