A winch mounting assembly

Abstract

The application provides a winch mounting seat assembling method, comprising a winch mounting seat arranged on a crane, the winch mounting seat is provided with a mounting plate and a fixing mechanism, the mounting plate is provided with a mounting hole, the fixing mechanism comprises a connecting plate, a cross plate and a vertical plate, and the specific steps comprise: determining parameters of the winch mounting seat; the connecting plate is connected with the cross plate, and the connecting plate is connected with the vertical plate; according to the parameters of the winch mounting seat, the connecting plate is provided with an assembling hole matched with the mounting hole; the connecting plate is connected with the mounting plate; and the winch mounting seat is connected with the crane, so that the operation is convenient, safe and reliable.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of crane winch equipment, in particular to a winch mounting seat assembly method. BACKGROUND

[0002] The crane generally needs to use the winch equipment when moving and lifting heavy objects. The crane winch is usually composed of a motor, a speed reducer, a drum and a steel wire rope. The drum rotates through the driving motor, and the steel wire rope is lifted or moved through the rotation of the drum. Generally, the winch is connected with the crane through the winch mounting seat. In order to prevent the deformation of the winch mounting seat when it is welded with the crane, the winch is first connected with the winch mounting seat, and then the whole winch and winch mounting seat are welded with the crane. If the winch mounting seat is directly connected with the crane without the winch, the hole position of the winch mounting seat will be deformed, and it will be found later that the winch cannot be installed on the winch mounting seat.

[0003] As disclosed in the patent document with the patent application number 202321631389.0 and the publication date of November 10, 2023, a hoist mounting seat and a hoist assembly are disclosed. The hoist mounting seat includes a bottom support, a first support and a second support. The first support and the second support are spaced apart on the bottom support along a first direction and are respectively provided with a first through hole and a second through hole. The first support is provided with a first stop face on the side wall of the first direction, and the first stop face is concave to form a first limiting stop. The second support is provided with a second stop face, and the second stop face is parallel to the first stop face. The second stop face is concave to form a second limiting stop. The first limiting stop and the second limiting stop are respectively used for radially positioning the driving assembly and the bearing seat assembly of the hoist. Through the two stop faces and the two limiting stops, the driving assembly and the bearing seat assembly can be simply and quickly installed and the coaxiality of the two can be ensured, so as to achieve the purpose of facilitating the assembly of the hoist.

[0004] The above document sets the first through hole and the second through hole on the hoist mounting seat to facilitate the assembly of the hoist and the hoist mounting seat. If the hoist is purchased back, the hoist mounting seat is directly connected with the crane, but when the hoist is welded, the hole position of the hoist mounting seat is deformed due to the heat during the welding process, which makes it difficult to install the hoist later. If the hoist is first assembled with the hoist mounting seat and then the whole is welded to the crane, it is not convenient to move due to the heavy weight of the hoist, and the welding position is easily blocked due to the large size of the hoist, which increases the difficulty of welding. SUMMARY

[0005] The present application provides a winch mounting seat assembly method, which can replace the winch for pre-installation, prevent the hole position of the winch mounting seat from being deformed during the welding process, and is convenient to use and install.

[0006] In order to achieve the above-mentioned purpose, the technical scheme of the present application is: a winch mounting seat assembly method for setting the winch mounting seat on the crane, the winch mounting seat is provided with a mounting plate, the mounting plate is provided with a mounting hole, the fixing mechanism is detachably connected with the winch mounting seat, the fixing mechanism includes a connecting plate, a cross plate and a vertical plate, and the specific steps include:

[0007] S1 determine the parameters of the winch mounting seat; the parameters of the winch mounting seat include the position of the mounting hole on the mounting plate;

[0008] S2 connect the connecting plate and the cross plate in the fixing mechanism, and connect the connecting plate and the vertical plate;

[0009] S3 determine the position of the assembly hole on the connecting plate according to the position of the mounting hole on the mounting plate in step S1, so that the mounting hole and the assembly hole are correspondingly arranged;

[0010] S4 connect the connecting plate and the mounting plate by arranging the fastening assembly in the mounting hole and the assembly hole;

[0011] S5 move the fixing mechanism and the winch mounting seat to the corresponding winch mounting seat position of the crane, and connect the winch mounting seat with the crane.

[0012] The above setting, before the winch mounting seat is welded on the crane, the winch mounting seat and the fixing mechanism are assembled into a whole through the fastening assembly, so that the fixing mechanism can temporarily replace the winch for installation effect, when the winch mounting seat is connected with the crane, the fixing mechanism can provide support for the winch mounting seat, so that the winch mounting seat is welded on the crane to prevent the winch mounting seat from deforming due to thermal stress, when the fixing mechanism is connected with the winch mounting seat, not only can prevent the winch mounting seat from deforming, but also the fixing mechanism can form a structure corresponding to the winch mounting seat according to the connection of the connecting plate and the cross plate when needed, so that the fixing mechanism is more convenient than the winch, and therefore it is more convenient to weld, and the welding space is not insufficient to make the welding complicated, after the welding is completed, the flatness and perpendicularity of the winch mounting seat can be checked to ensure that there is no deformation, and the fastening assembly can be disassembled to mount the winch on the winch mounting seat, which is convenient to operate.

[0013] Further, the parameters of the winch installation in step S1 also include the distance between the two mounting plates on the winch mounting seat, and the distance between the two connecting plates on the fixing mechanism is determined according to the distance between the two mounting plates on the winch mounting seat.

[0014] The above setting first determines the distance between the mounting plates on the winch mounting seat, the position of the mounting hole on the mounting plate, and the parameters of the fixing mechanism, so that the fixing mechanism can be stably connected with the winch mounting seat.

[0015] Further, in step S2, the horizontal plate is arranged along the length direction of the connecting plate, and the vertical plate is connected between the two connecting plates.

[0016] The above arrangement, the horizontal plate is arranged along the length direction of the connecting plate, and the horizontal plate can increase the strength of the connecting plate and provide a connection position for the vertical plate, so that the vertical plate is connected with the connecting plate and the horizontal plate.

[0017] Further, four assembly groups are arranged on each connecting plate, and each assembly group is provided with two assembly holes.

[0018] The above arrangement can make the assembly hole connected with the winch mounting seat, and the horizontal plate and the vertical plate can be better matched with the winch mounting seat.

[0019] Further, in step S3, the assembly hole is drilled on the connecting plate, so that the position of the assembly hole matches the position of the mounting hole.

[0020] The above arrangement, the vertical plate makes the distance between the two connecting plates equal to the distance between the two mounting plates, and then according to the mounting hole position of the mounting plate determined in step S1, the assembly hole is drilled at the corresponding position of the connecting plate, so that the position of the assembly hole matches the position of the mounting hole.

[0021] Further, the middle part of the vertical plate is further provided with two lifting holes, and in step S5, the lifting mechanism is connected with the two lifting holes, and then the fixing mechanism and the winch mounting seat are moved to the corresponding winch mounting seat position of the crane through the lifting mechanism.

[0022] The above arrangement, the lifting hole is arranged at the middle position of the vertical plate, and the fixing mechanism can be lifted to the winch mounting seat through the lifting hole, and then the winch mounting seat is connected with the fixing mechanism, and then the fixing mechanism and the winch mounting seat can be lifted together to the corresponding position of the crane for installation through the lifting hole.

[0023] Further, the fastening assembly includes a bolt and a screw rod, and the screw rod is inserted into the assembly hole and the mounting hole.

[0024] The above arrangement, when the fixing mechanism is placed above the winch mounting seat, the mounting hole and the assembly hole can be connected by arranging the screw rod and the bolt between the mounting hole and the assembly hole to realize detachable connection.

[0025] Further, after step S5, step S6 is further included: the fastening assembly is detached from the mounting hole and the assembly hole, then the fixing mechanism is detached from the winch mounting seat, and then the winch is fixed on the winch mounting seat to realize the installation of the winch.

[0026] The above setup connects the fixing mechanism to the winch mounting base. Then, through the lifting holes, the fixing mechanism and the winch mounting base are hoisted together to the corresponding position on the crane for welding installation. Since the fixing mechanism is simpler than the winch, it is more convenient to weld. After welding, the fixing mechanism can be removed from the winch mounting base by disassembling the fasteners, and the winch can be connected to the winch mounting base, thus facilitating the connection between the winch and the winch mounting base. Attached Figure Description

[0027] Figure 1 This is a top view of the winch mounting base in this invention.

[0028] Figure 2 This is a side view of the winch mounting base in this invention.

[0029] Figure 3 This is a schematic diagram showing the connection between the winch mounting base and the fixing mechanism from one perspective in this invention.

[0030] Figure 4 This is a top view of the fixing mechanism in this invention.

[0031] Figure 5 This is a schematic diagram showing the connection between the winch mounting base and the fixing mechanism from another perspective in this invention.

[0032] Figure 6 This is a schematic diagram of the hoisting of the winch mounting base and fixing mechanism in this invention.

[0033] Figure 7 This is a schematic diagram of the process of the present invention.

[0034] Explanation of reference numerals in the attached drawings: 1-Windlock mounting base; 11-Mounting plate; 111-Mounting hole; 2-Fixing mechanism; 21-Connecting plate; 211-Assembly hole; 22-Horizontal plate; 23-Vertical plate; 231-Lifting hole; 3-Fasteners. Detailed Implementation

[0035] like Figures 1-6 As shown, a winch mounting base assembly method involves mounting the winch mounting base 1 on a crane, with a tripod mounted on the crane's slewing platform. The winch mounting base 1 is equipped with a mounting plate 11, which has mounting holes 111. A fixing mechanism 2 is detachably mounted on the winch mounting base 1, comprising a connecting plate 21, a horizontal plate 22, and a vertical plate 23. The specific steps include:

[0036] S1 determines the parameters of the winch mounting base 1; the parameters of the winch mounting base 1 include the position of the mounting hole 111 on the mounting plate 11 and the distance between the two mounting plates 11 on the winch mounting base 1.

[0037] S2 connects the connecting plate 21 and the horizontal plate 22, and connects the connecting plate 21 to the vertical plate 23;

[0038] S3 determines the position of the assembly hole on the connecting plate 11 according to the position of the mounting hole 111 on the mounting plate 11 in step S1, so that the mounting hole 111 is arranged corresponding to the assembly hole 211;

[0039] S4 connects the connecting plate 21 with the mounting plate 11 by arranging the fastening assembly in the mounting hole 111 and the assembly hole 211;

[0040] S5 moves the fixing mechanism 2 and the winch mounting seat 1 to the corresponding winch mounting seat position of the crane, connects the winch mounting seat 1 with the crane, and welds the winch mounting seat 1 in front of the crane. The winch mounting seat 1 is assembled with the fixing mechanism 2 as a whole. When the winch mounting seat 1 is connected with the crane, the fixing mechanism 2 can provide support for the winch mounting seat 1, so that the winch mounting seat 1 is welded to the crane to prevent the winch mounting seat 1 from deforming due to thermal stress. When the fixing mechanism 2 is connected with the winch mounting seat 1, not only can the winch mounting seat 1 be prevented from deforming, but also the fixing mechanism 2 is more convenient than the winch during welding, so that the welding is not complicated due to insufficient welding space. After welding is completed, the flatness and perpendicularity of the winch mounting seat 1 can be checked to ensure that there is no deformation.

[0041] As shown in Figures 1-4 step S1, the distance between the two mounting plates 11 on the winch mounting seat 1 is determined, and the position of the mounting hole 111 on the mounting plate 11 is determined. First, the distance between the two mounting plates 11 on the winch mounting seat 1 is determined, and the distance between the two connecting plates on the fixing mechanism 2 is determined. At the same time, the position of the assembly hole 211 on the fixing mechanism 2 is determined through the position of the mounting hole 111 on the mounting plate 11, so that the fixing mechanism 2 can be stably connected with the winch mounting seat 1.

[0042] In step S2, the horizontal plate 22 is arranged along the length direction of the connecting plate 21, and the vertical plate 23 is connected between the two connecting plates 21. The horizontal plate 22 is arranged along the length direction of the connecting plate 21, which can increase the strength of the connecting plate 21 and provide a connection position for the vertical plate 23, so that the vertical plate 23 is connected with the connecting plate 21 and the horizontal plate 22.

[0043] The vertical plate 23 makes the distance between the two connecting plates 21 equal to the distance between the two mounting plates 11. In step S1, the position of the two mounting plates 11 on the winch mounting seat 1 is determined, and in the fixing mechanism 2, the two connecting plates 21 are connected through the vertical plate 23, and the vertical plate 23 makes the distance between the two connecting plates 21 equal to the distance between the two mounting plates 11, so that the connecting plate 21 matches the size of the mounting plate 11.

[0044] In step S3, the assembly holes 211 are drilled on the connecting plates 21 so that the positions of the assembly holes 211 match the positions of the mounting holes 111, the vertical plates 23 are arranged so that the distance between the two connecting plates 21 is equal to the distance between the two mounting plates 11, and then the positions of the assembly holes 211 are drilled on the connecting plates 21 according to the positions of the mounting holes 111 determined in step S1 so that the positions of the assembly holes 211 match the positions of the mounting holes 111. In this embodiment, each connecting plate is provided with four groups of assembly holes, each group of assembly holes is provided with two assembly holes, and each group of assembly holes is located on both sides of the horizontal plate 22 and between the two assembly holes 211.

[0045] As shown in Figures 5-6 The vertical plate 23 is also provided with a lifting hole 231, which is arranged at the middle position of the vertical plate 23. The lifting hole 231 can be used to lift the fixing mechanism 2 to the winch mounting seat 1, so as to connect the winch mounting seat 1 and the fixing mechanism 2, and then the fixing mechanism 2 and the winch mounting seat 1 can be lifted together through the lifting hole 231 to the corresponding position of the crane for installation.

[0046] The fastener assembly 3 is arranged between the mounting holes 111 and the assembly holes 211. When the fixing mechanism 2 is placed above the winch mounting seat 1, the mounting holes 111 and the assembly holes 211 can be connected by arranging the fastener assembly 3 therebetween, so that the fixing mechanism 2 and the winch mounting seat 1 are detachably connected. The fastener assembly 3 includes a screw rod and a bolt.

[0047] In step S5, the winch mounting seat 1 is welded to the crane. After the fixing mechanism 2 is connected to the winch mounting seat 1, the fixing mechanism 2 and the winch mounting seat 1 are lifted together through the lifting hole 231 to the corresponding position of the crane for welding installation. Since the fixing mechanism 2 is simpler than the winch, it is more convenient to weld. After welding is completed, the fixing mechanism 2 can be detached from the winch mounting seat 1 by detaching the fastener 3, and the winch can be connected to the winch mounting seat 1.

[0048] In another embodiment, after step S5, step S6 is further included: the fastener assembly 3 is detached from the mounting holes 111 and the assembly holes 211, and then the fixing mechanism 2 is detached from the winch mounting seat 1, and then the winch is fixed to the winch mounting seat 1 to realize the installation of the winch.

[0049] The working principle of the present application is that: firstly, the parameters of the mounting plate 11 on the winch mounting seat 1 are determined, the connecting plates 21 and the cross plates 22 are connected, the connecting plates 21 are connected with the vertical plates 23, the cross plates 22 are arranged along the length direction of the connecting plates 21, the vertical plates 23 are connected between the two connecting plates 21, the cross plates 22 are arranged along the length direction of the connecting plates 21, the assembly holes 211 are drilled on the connecting plates 21, so that the assembly holes 211 are matched with the mounting holes 111, the lifting holes 231 are further arranged on the vertical plates 23, the fixing mechanism 2 can be lifted to the corresponding position of the winch mounting seat 1 through the lifting holes 231, then the fixing mechanism 2 is connected with the winch mounting seat 1, the fixing mechanism 2 and the winch are lifted to the corresponding position of the crane through the lifting holes 231, the winch mounting seat 1 is welded on the crane, after the welding is completed, the fixing mechanism 2 can be disassembled from the winch mounting seat 1 through the disassembly of the fasteners 3, and the winch is connected with the winch mounting seat 1.

Claims

1. A method of assembling a hoist mount for mounting a hoist on a crane, the hoist mount being provided with a mounting plate, the mounting plate being provided with mounting holes, characterised in that: The fixing mechanism is detachably connected with the winch mounting seat, the fixing mechanism comprises a connecting plate, a cross plate and a vertical plate, and the specific steps comprise: S1 determining the parameters of the winch mounting seat; the parameters of the winch mounting seat comprise the positions of the mounting holes on the mounting plate; S2 connecting the connecting plate and the cross plate in the fixing mechanism, and connecting the connecting plate and the vertical plate; S3 determining the positions of the assembly holes on the connecting plate according to the positions of the mounting holes on the mounting plate, so that the mounting holes and the assembly holes are correspondingly arranged; S4 connecting the connecting plate and the mounting plate by arranging fastening components in the mounting holes and the assembly holes; S5 moving the fixing mechanism and the winch mounting seat to the corresponding winch mounting seat position of the crane, and connecting the winch mounting seat and the crane.

2. A method of assembling a winch mounting according to claim 1, characterised in that: The parameters of the winch mounting in step S1 further comprise the distance between the two mounting plates on the winch mounting seat, and the distance between the two connecting plates on the fixing mechanism is determined according to the distance between the two mounting plates on the winch mounting seat.

3. The method of claim 1, wherein: In step S2, the cross plate is arranged along the length direction of the connecting plate, and the vertical plate is connected between the two connecting plates.

4. A method of assembling a winch mounting according to claim 3, wherein: Four assembly groups are arranged on each connecting plate, each assembly group comprises two assembly holes, and each assembly hole is arranged on the two sides of the cross plate and between the two assembly holes of the vertical plate.

5. The method of claim 1, wherein: In step S3, the assembly holes are drilled on the connecting plate, so that the positions of the assembly holes match the positions of the mounting holes.

6. The method of claim 1, wherein: The middle part of the vertical plate is further provided with two lifting holes, and in step S5, the hoisting mechanism is connected with the two lifting holes, and then the fixing mechanism and the winch mounting seat are moved to the corresponding winch mounting seat position of the crane by the hoisting mechanism.

7. The method of claim 1, wherein: The fastening component comprises a bolt and a screw rod, and the screw rod is inserted into the assembly hole and the mounting hole.

8. The method of claim 1, wherein: After step S5, step S6 is further included: the fastening component is detached from the mounting hole and the assembly hole, then the fixing mechanism is detached from the winch mounting seat, and then the winch is fixed on the winch mounting seat to realize the installation of the winch.

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