Device for cleaning flyings on surface of non-woven material

Abstract

The invention relates to the technical field of non-woven fabric equipment, and discloses a non-woven material surface flying cleaning device which comprises a spraying system and a collecting system.The spraying system comprises a nozzle, an air path system and a water path system, and the air path system comprises an air compressor, a compressed air dryer, a filter and an air storage tank which are sequentially connected; the air storage tank is connected with the nozzles through an air conveying pipe, the water path system comprises a raw water tank, a multi-stage filter, a first pump, a purified water tank and a second pump which are connected in sequence, the second pump is connected with the nozzles through a water conveying pipe, the number of the nozzles is two, the nozzles are located below the spinneret orifices, and the nozzles spray water mist towards a spinning area; according to the non-woven material surface flying cleaning device, the problems that flying attached to the surface of a melt-blown non-woven material causes product appearance quality reduction and product yield are solved.

Description

Technical Field

[0001] The invention relates to the technical field of nonwoven fabric equipment, in particular to a device for cleaning flying waste on the surface of nonwoven materials. Background Art

[0002] In the production process of meltblown nonwoven materials, due to various reasons such as the mismatch between process parameters and raw materials, equipment status, etc., "flying flowers" will appear on the fabric surface, that is, fiber bundles formed by broken fibers. However, in order to ensure the output and product quality, the temperature and flow rate of the hot air flow are generally increased to a higher level, so tiny "flying flowers" will appear. These flying flowers adhere to the surface of the fabric, causing the apparent quality of the product to decrease and reduce the product yield. Summary of the invention

[0003] The object of the present invention is to provide a device for cleaning waste from the surface of nonwoven materials, so as to solve at least one of the above problems existing in the prior art.

[0004] In order to achieve the above object, the present invention adopts the following technical solutions:

[0005] A device for cleaning flying waste on the surface of nonwoven materials comprises a spray system and a collection system. The spray system comprises a nozzle, an air circuit system and a water circuit system. The air circuit system comprises an air compressor, a compressed air dryer, a filter and an air storage tank which are connected in sequence. The air storage tank is connected to the nozzle through an air supply pipe. The water circuit system comprises a raw water tank, a multi-stage filter, a first pump, a clean water tank and a second pump which are connected in sequence. The second pump is connected to the nozzle through a water supply pipe. There are two nozzles which are located below a spinneret hole. The nozzle sprays water mist toward a spinning area. The collection system comprises an air duct and a fan. The inlet end of the air duct is located below a web forming machine. A first mesh plate is provided at the inlet end of the air duct. A collection box is connected to the lower end of the air duct. A second mesh plate is provided at the upper end of the collection box. A filtering device is provided in the air duct. Broken fiber bundles entering the air duct are intercepted by the filtering device and enter the collection box.

[0006] In the present technical solution, during use, there are two nozzles located below the spinneret, and the nozzle sprays water mist toward the spinning area. When flying fibers appear in the spinning area, the broken fiber bundles will be wrapped by the water mist, and due to the influence of their own gravity, they will reach the web-forming machine below before the unbroken fibers, and then through the negative pressure suction of the air duct, the broken fiber bundles pass through the first mesh plate, then pass through the air duct, and finally are intercepted by the filter device and enter the collection box, thereby reducing the "flying fibers" that appear in the production process and improving product quality. In the present technical solution, since the air circuit system includes an air compressor, a compressed air dryer, a filter and an air storage tank connected in sequence, the air storage tank is connected to the nozzle through an air supply pipe, wherein the filter can filter the compressed air generated by the air compressor to ensure the cleanliness of the compressed air. Since the water circuit system includes a raw water tank, a multi-stage filter, a first pump, a clean water tank and a second pump connected in sequence, the second pump is connected to the nozzle through a water supply pipe, and the multi-stage filter can filter water to ensure the cleanliness of the water. The flying fibers and impurities can be separated from the air flow of the air duct by the filter device, and then enter the collection box through the action of their own gravity. This technical solution can reduce the flying fibers in the spinning area, thereby reducing the flying fibers on the surface of the melt-blown nonwoven material and improving the product quality.

[0007] Furthermore, the water pipe and the air pipe are provided with a control water valve and a control air valve respectively, which can adjust the flow of compressed air and water online, and reduce the influence of water mist on spinning. It should be noted that the nozzle can adjust the water pressure and air pressure according to the product to spray water mist during the production process.

[0008] Furthermore, in order to achieve a better filtering effect, the filter includes a primary filter and a secondary filter.

[0009] Furthermore, in order to achieve a better filtering effect, the filtering device includes a first filter plate and a second filter plate.

[0010] Furthermore, in order to better realize the installation of the nozzle, the nozzle is installed on the meltblowing die head through a support frame.

[0011] Furthermore, in order to achieve a more suitable spray range, the horizontal distance between the nozzle and the spinneret hole is 60-150 mm, and the vertical distance between the nozzle and the spinneret hole is 30-50 mm.

[0012] Furthermore, in order to provide a suitable water pressure range, the water pressure of the spray system is 0.01-0.1 MPa.

[0013] Furthermore, in order to provide a suitable air pressure range, the air pressure of the spray system is 0.05-0.7 MPa.

[0014] Furthermore, in order to adjust the nozzle to a suitable position according to product requirements, the distance between the nozzle and the spinneret hole can be adjusted in the horizontal direction X and the vertical direction Y.

[0015] Furthermore, the lower end of the collection box is provided with an opening, which can be opened regularly for cleaning.

[0016] The beneficial effects of the present invention are as follows: in the process of using the technical scheme, there are two nozzles located below the spinneret, and the nozzle sprays water mist toward the spinning area. When flying fibers appear in the spinning area, the broken fiber bundles will be wrapped by the water mist, and due to the influence of their own gravity, they will reach the web-forming machine below before the unbroken fibers, and then through the negative pressure suction of the air duct, the broken fiber bundles pass through the first mesh plate, then pass through the air duct, and finally are intercepted by the filtering device and enter the collection box, thereby reducing the "flying fibers" that appear in the production process and improving the product quality. In the technical scheme, since the air circuit system includes an air compressor, a compressed air dryer, a filter and an air storage tank connected in sequence, the air storage tank is connected to the nozzle through an air supply pipe, wherein the filter can filter the compressed air generated by the air compressor to ensure the cleanliness of the compressed air. Since the water circuit system includes a raw water tank, a multi-stage filter, a first pump, a clean water tank and a second pump connected in sequence, the second pump is connected to the nozzle through a water supply pipe, and the multi-stage filter can filter water to ensure the cleanliness of the water. The flying fibers and impurities can be separated from the air flow of the air duct by the filtering device, and then enter the collection box through the action of their own gravity. This technical solution can reduce the flying fibers in the spinning area, thereby reducing the flying fibers on the surface of the melt-blown nonwoven material and improving the product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the spray system in the present invention;

[0018] Figure 2 It is a structural schematic diagram of the present invention;

[0019] Figure 3 is a schematic structural diagram of the first mesh plate in the present invention;

[0020] Figure 4 It is a schematic diagram of the structure of the collection system in the present invention.

[0021] In the figure: nozzle 1; air compressor 2; compressed air dryer 3; primary filter 4; air storage tank 5; air pipe 6; raw water tank 7; multi-stage filter 8; first pump 9; clean water tank 10; second pump 11; water pipe 12; spinneret hole 13; spinning area 14; air duct 15; web forming machine 16; first mesh plate 17; collecting box 18; second mesh plate 19; control water valve 20; control air valve 21; secondary filter 22; first filter plate 23; second filter plate 24; support frame 25; meltblowing die head 26; broken fiber bundle 27. DETAILED DESCRIPTION

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the present invention will be briefly introduced below in combination with the drawings and the description of the embodiments or the prior art. Obviously, the following description of the structure of the drawings is only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. It should be noted that the description of these embodiments is used to help understand the present invention, but does not constitute a limitation of the present invention.

[0023] Embodiment 1:

[0024] like Figure 1-Figure 4 As shown, this embodiment provides a non-woven material surface flying flower cleaning device, including a spray system and a collection system, the spray system includes a nozzle 1, an air circuit system and a water circuit system, the air circuit system includes an air compressor 2, a compressed air dryer 3, a filter and an air storage tank 5 connected in sequence, the air storage tank 5 is connected to the nozzle 1 through an air delivery pipe 6, the water circuit system includes a raw water tank 7, a multi-stage filter 8, a first pump 9, a clean water tank 10 and a second pump 11 connected in sequence, the second pump 11 is connected to the nozzle 1 through a water delivery pipe 12, and the spray system includes a nozzle 1, an air circuit system and a water circuit system, the air circuit system includes an air compressor 2, a compressed air dryer 3, a filter and an air storage tank 5 connected in sequence, the air storage tank 5 is connected to the nozzle 1 through an air delivery pipe 6, the water circuit system includes a raw water tank 7, a multi-stage filter 8, a first pump 9, a clean water tank 10 and a second pump 11 connected in sequence, the second pump 11 is connected to the nozzle 1 through a water delivery pipe 12, There are two nozzles 1 and they are located below the spinneret hole 13. The nozzle 1 sprays water mist toward the spinning area 14. The collecting system includes an air duct 15 and a fan (not shown in the figure). The inlet end of the air duct 15 is located below the web-forming machine 16. A first mesh plate 17 is provided at the inlet end of the air duct 15. A collecting box 18 is connected to the lower end of the air duct 15. A second mesh plate 19 is provided at the upper end of the collecting box 18. A filtering device is provided in the air duct 15. The broken fiber bundles 27 entering the air duct 15 are intercepted by the filtering device and enter the collecting box 18.

[0025] In the present technical solution, during use, there are two nozzles 1 and they are located below the spinneret hole 13. The nozzle 1 sprays water mist toward the spinning area 14. When flying fibers appear in the spinning area 14, the broken fiber bundles 27 will be wrapped by the water mist. Due to the influence of their own gravity, they will reach the web-forming machine 16 below before the unbroken fibers. Then, they will be sucked by the negative pressure of the air duct 15. The broken fiber bundles 27 will pass through the first mesh plate 17, then through the air duct, and finally be intercepted by the filter device and enter the collection box 18, thereby reducing the "flying fibers" that appear during the production process and improving product quality. In the present technical solution, since the air circuit system includes an air compressor 2, a compressed air dryer 3, a filter and an air storage tank 5 that are connected in sequence, the air storage tank 5 is connected to the nozzle 1 through an air supply pipe 6, wherein the filter can filter the compressed air generated by the air compressor 2 to ensure the cleanliness of the compressed air. Since the water system includes a raw water tank 7, a multi-stage filter 8, a first pump 9, a clean water tank 10 and a second pump 11 connected in sequence, the second pump 11 is connected to the nozzle 1 through a water pipe 12, and the multi-stage filter 8 can filter water to ensure the cleanliness of the water. The flying waste and impurities can be separated from the airflow of the air duct 15 by the filtering device, and then enter the collection box 18 by their own gravity. This technical solution can reduce the flying waste in the spinning area 14, thereby reducing the flying waste on the surface of the melt-blown nonwoven material and improving the product quality.

[0026] Embodiment 2:

[0027] This embodiment is optimized based on the above-mentioned embodiment 1.

[0028] The water pipe 12 and the air pipe 6 are respectively provided with a water control valve 20 and an air control valve 21, which can adjust the flow of compressed air and water online, and reduce the influence of water mist on spinning. It should be noted that the nozzle 1 can adjust the water pressure and air pressure according to the product to spray water mist during the production process.

[0029] Embodiment 3:

[0030] This embodiment is optimized based on the above-mentioned embodiment 1.

[0031] In order to achieve a better filtering effect, the filter includes a primary filter 4 and a secondary filter 22 .

[0032] Embodiment 4:

[0033] This embodiment is optimized based on the above-mentioned embodiment 1.

[0034] In order to achieve a better filtering effect, the filtering device includes a first filter plate 23 and a second filter plate 24 .

[0035] Embodiment 5:

[0036] This embodiment is optimized based on the above-mentioned embodiment 1.

[0037] In order to better realize the installation of the nozzle 1 , the nozzle 1 is installed on the melt-blowing die head 26 through the support frame 25 .

[0038] Embodiment 6:

[0039] This embodiment is optimized based on the above-mentioned embodiment 1.

[0040] In order to achieve a more suitable spray range, the horizontal distance between the nozzle 1 and the spinneret hole 13 is 60-150 mm, and the vertical distance between the nozzle 1 and the spinneret hole 13 is 30-50 mm.

[0041] Embodiment 7:

[0042] This embodiment is optimized based on the above-mentioned embodiment 1.

[0043] In order to provide a suitable water pressure range, the water pressure of the spray system is 0.01-0.1MPa.

[0044] Embodiment 8:

[0045] This embodiment is optimized based on the above-mentioned embodiment 1.

[0046] In order to provide a suitable air pressure range, the air pressure of the spray system is 0.05-0.7MPa.

[0047] Embodiment 9:

[0048] This embodiment is optimized based on the above-mentioned embodiment 1.

[0049] In order to adjust the nozzle 1 to a suitable position according to product requirements, the distance between the nozzle 1 and the spinneret hole 13 can be adjusted in the horizontal direction X and the vertical direction Y.

[0050] Embodiment 10:

[0051] This embodiment is optimized based on the above-mentioned embodiment 1.

[0052] The lower end of the collection box 18 is provided with an opening (not shown in the figure), which can be opened regularly for cleaning.

[0053] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A device for cleaning flying waste on the surface of nonwoven materials, characterized in that: It includes a spray system and a collection system. The spray system includes a nozzle, an air circuit system and a water circuit system. The air circuit system includes an air compressor, a compressed air dryer, a filter and an air storage tank connected in sequence. The air storage tank is connected to the nozzle through an air supply pipe. The water circuit system includes a raw water tank, a multi-stage filter, a first pump, a clean water tank and a second pump connected in sequence. The second pump is connected to the nozzle through a water supply pipe. There are two nozzles and they are located below the spinneret hole. The nozzle sprays water mist toward the spinning area. The collection system includes an air duct and a fan. The inlet end of the air duct is located below the web forming machine. The inlet end of the air duct is provided with a first mesh plate. The lower end of the air duct is connected to a collecting box. The upper end of the collecting box is provided with a second mesh plate. A filtering device is provided in the air duct. The broken fiber bundles entering the air duct are intercepted by the filtering device and enter the collecting box.

2. A nonwoven material surface waste cleaning device according to claim 1, characterized in that: The water delivery pipe and the gas delivery pipe are respectively provided with a water control valve and a gas control valve.

3. The device for cleaning waste from the surface of nonwoven materials according to claim 1, characterized in that: The filter comprises a primary filter and a secondary filter.

4. The device for cleaning waste from the surface of nonwoven materials according to claim 1, characterized in that: The filter device comprises a first filter plate and a second filter plate.

5. The device for cleaning waste from the surface of nonwoven material according to claim 1, characterized in that: The nozzle is mounted on the melt-blowing die head through a support frame.

6. The device for cleaning waste from the surface of nonwoven material according to claim 1, characterized in that: The horizontal distance between the nozzle and the spinneret hole is 60-150 mm, and the vertical distance between the nozzle and the spinneret hole is 30-50 mm.

7. The device for cleaning waste from the surface of nonwoven materials according to claim 1, characterized in that: The water pressure of the spray system is 0.01-0.1 MPa.

8. The device for cleaning waste from the surface of nonwoven materials according to claim 1, characterized in that: The air pressure of the spray system is 0.05-0.7 MPa.

9. The device for cleaning waste from the surface of nonwoven material according to claim 1, characterized in that: The distance between the nozzle and the spinneret hole can be adjusted in the horizontal direction X and the vertical direction Y.

10. The device for cleaning waste from the surface of nonwoven material according to claim 1, characterized in that: The lower end of the collecting box is provided with an opening.

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