Configuration kettle automation system for hydrogen peroxide device
By designing a configuration kettle automation system for hydrogen peroxide devices, the safety risks and waste disposal problems caused by intermittent operation of preparation kettle in the prior art are solved, and automated pipeline control and emergency discharge interlocking system are realized, which significantly improves the Safety performance and production efficiency of the device.
Patent Information
- Application Number
- CN202411760664.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-02-11
AI Technical Summary
The operation of the preparation kettle in the existing hydrogen peroxide device is intermittent, causing workers to stay in major hazardous sources for a long time, increasing the labor intensity and the risk of human operation errors, and at the same time, it is impossible to achieve automatic cleaning and recycling of waste.
An automatic kettle system for hydrogen peroxide device is designed to automatically control the automatic discharge of materials such as pipelines and anthraquinones to reduce the frequency of manual operation and increase the emergency discharge interlocking system to ensure abnormal temperature rise in the preparation kettle. At high temperatures, it can discharge materials urgently and reduce the risk of overtemperature explosion.
Through the automated system, the demand for manual operation is significantly reduced, the safety performance of the device is improved, the risk of over-temperature explosion of the preparation kettle is reduced, and the automatic cleaning and recycling of waste is realized, improving production efficiency and safety.
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Figure CN119406280A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of hydrogen peroxide, and in particular to an automatic system for configuring a kettle for a hydrogen peroxide device. Background Art
[0002] As an important inorganic compound, hydrogen peroxide is also known as the "greenest and cleanest" chemical because its decomposition products are only water and oxygen, which is environmentally friendly. It is currently widely used in papermaking, textiles, sewage treatment, organic synthesis, electronics, metallurgy and other fields.
[0003] Among them, the preparation of working fluid is an important work process in hydrogen peroxide processing, which is usually completed by a preparation kettle. The working fluid is generally used in the following processes: the preparation of working fluid is required before the initial start-up, and it is used for alkali washing to recover some dirty working fluid after start-up, and it is used for cleaning the working fluid containing more alumina powder or waste aromatics containing more water-soluble degradation products at the bottom of the bleaching clay bed and the hydrogenated bleaching clay bed.
[0004] Since the domestic hydrogen peroxide device manufacturers currently use intermittent operation for washing working fluid, operators are forced to stay on-site for a long time in the hydrogen peroxide device (a major hazard source), which increases the workers' labor intensity and increases human operating errors (generally, most explosion accidents in the preparation process are caused by human operating errors), resulting in great safety risks in the operation.
[0005] The preparation kettle in the existing hydrogen peroxide processing production line can only provide working liquid preparation work, and cannot provide automatic cleaning and recycling operation adjustment for the waste generated in each process. At the same time, manual operation is frequent during the operation, and the stay time on site is long, which increases the labor intensity of workers and leads to a high probability of human-caused operational errors. Therefore, an automatic system for the preparation kettle of hydrogen peroxide device is proposed. Summary of the invention
[0006] In view of the problems in the prior art, the present invention provides an automated system for a preparation kettle of a hydrogen peroxide device, in which various pipelines connected to the preparation kettle can be automatically controlled and adjusted, and materials such as anthraquinone can be automatically discharged and supplied, thereby reducing the frequency of valve switching by on-site personnel, greatly reducing the demand for on-site manual operation, and adding an emergency discharge interlock system. When the temperature in the preparation kettle rises abnormally, the materials in the preparation kettle can be urgently discharged through the accident pool pipeline, reducing the manual reaction time, thereby reducing the risk of over-temperature explosion of the preparation kettle and improving the safety performance of the device.
[0007] The technical solution adopted by the present invention to solve its technical problems is a preparation kettle automation system for a hydrogen peroxide device, comprising a preparation kettle, a preparation pipeline, an anthraquinone pipeline, an alkaline working liquid pipeline, a temperature distribution pipeline and a nitrogen pipeline, wherein the preparation kettle is equipped with a temperature sensor and a liquid level sensor, the discharge ends of the preparation pipeline, the anthraquinone pipeline, the alkaline working liquid pipeline and the nitrogen pipeline are all connected to the preparation kettle, the anthraquinone pipeline is perpendicular to the top of the preparation kettle, and also comprises a drainage pipeline, a condensation pipeline, an operating device part and a pipeline control part, and the condensate discharge end and the working liquid discharge end of the preparation kettle are respectively connected to the condensation pipeline and the drainage pipeline.
[0008] Specifically, the pipeline control unit includes a ball valve, a shut-off valve, a regulating valve, a working fluid pump, a diaphragm pump and a remote pressure gauge, and at least one group of the ball valve, the shut-off valve, the regulating valve, the working fluid pump, the diaphragm pump and the remote pressure gauge is provided.
[0009] Specifically, the preparation pipeline is sequentially connected with a boundary aromatics pipeline, a waste aromatics pipeline, a coalescer pipeline, a tetrabutyl urea pipeline, a trioctyl phosphate pipeline, a desalted water pipeline, a clay bed pipeline, and a working liquid storage tank pipeline, and the output ends of the boundary aromatics pipeline, the waste aromatics pipeline, the coalescer pipeline, the tetrabutyl urea pipeline, the trioctyl phosphate pipeline, the desalted water pipeline, the clay bed pipeline, and the working liquid storage tank pipeline are all connected to the input end of the preparation pipeline;
[0010] A ball valve and a regulating valve are installed in sequence at the discharge end of the desalted water pipeline.
[0011] Specifically, a bursting disc is installed on the anthraquinone pipeline through a clamp, a star-shaped discharger is provided at the top feed end of the anthraquinone pipeline, a discharge end of the star-shaped discharger is vertically connected to the top feed end of the anthraquinone pipeline, and an acid working liquid pipeline is connected to the anthraquinone pipeline and located at the bottom of the star-shaped discharger through a tee;
[0012] The feed ends of the acidic working liquid pipeline and the alkaline working liquid pipeline are both equipped with diaphragm pumps and cut-off valves, and the discharge end of the alkaline working liquid pipeline is equipped with a ball valve.
[0013] Specifically, the discharge end of the temperature distribution pipeline is connected to the temperature distribution interface of the preparation kettle, the liquid inlet end of the temperature distribution pipeline is connected to the steam pipeline and the desalted water temperature distribution pipeline through a tee, the discharge end of the desalted water temperature distribution pipeline is successively equipped with a check valve and a shut-off valve, and the feed end of the steam pipeline is equipped with a regulating valve and a shut-off valve.
[0014] Specifically, the discharge end of the drainage pipeline is connected to the front pipeline, the sewage pipeline and the accident pool pipeline in sequence through a four-way connection, the discharge end of the front pipeline is connected to the treatment pipeline and the working fluid return pipeline through a three-way connection, the liquid discharge end of the treatment pipeline is connected to the re-discharge pipeline and the filter through a three-way connection, the discharge end of the filter is connected to a fresh working fluid storage tank and a return pipeline for supplying fresh working fluid to the operating device part through a three-way connection, and the discharge end of the fresh working fluid storage tank is connected to the feed end of the working fluid return pipeline;
[0015] The feed end of the processing pipeline is equipped with a cut-off valve, a ball valve, a working fluid pump and a remote pressure gauge in sequence, and the preparation kettle is equipped with a remote pressure gauge;
[0016] The feed end and the discharge end of the re-discharge pipeline are respectively equipped with a regulating valve and a ball valve;
[0017] The return pipeline, the fresh working fluid storage tank and the liquid inlet end of the working fluid return pipeline are all installed with ball valves;
[0018] A cut-off valve is installed on the accident pool pipeline;
[0019] The drainage pipeline is equipped with a cut-off valve, a ball valve and a sewage sight glass, and the bottom of the preparation kettle is provided with a camera for photographing the sewage sight glass.
[0020] Specifically, the operating device part includes a waste aromatics storage tank, a coalescer, a kaolin bed, a working fluid storage tank and a grease trap, the discharge end of the waste aromatics storage tank is connected to the feed end of the waste aromatics pipeline, the waste discharge end of the coalescer is connected to the feed end of the coalescer pipeline, the waste discharge end of the kaolin bed is connected to the feed end of the kaolin bed pipeline, the discharge end of the working fluid storage tank is connected to the feed end of the working fluid storage tank pipeline, the discharge end of the re-discharge pipeline is connected to the working fluid storage tank pipeline through a tee, and the discharge end of the sewage pipeline is connected to the feed end of the grease trap;
[0021] A regulating valve and a ball valve are installed at the feed end of the grease trap;
[0022] The waste aromatics storage tank, the coalescer, the clay bed and the working fluid storage tank are all connected to a system working fluid supply pipeline for the system working fluid to enter.
[0023] Specifically, the discharge ends of the boundary aromatics pipeline, waste aromatics pipeline, coalescer pipeline, tetrabutyl urea pipeline, trioctyl phosphate pipeline, clay bed pipeline and working liquid storage tank pipeline are all equipped with ball valves and cut-off valves, the feed ends of the boundary aromatics pipeline, coalescer pipeline, tetrabutyl urea pipeline, trioctyl phosphate pipeline and desalted water pipeline are all equipped with regulating valves, and the feed ends of the waste aromatics pipeline and clay bed pipeline are all equipped with ball valves;
[0024] A working fluid pump is installed at the discharge end of the working fluid storage tank pipeline, and ball valves are installed at both the inlet and outlet ends of the working fluid pump.
[0025] Specifically, the steps include:
[0026] Connection of electrical appliances and pipelines:
[0027] Step 1: The control input ends of the shut-off valve, regulating valve, working fluid pump and diaphragm pump in the pipeline control unit and the data output ends of the remote pressure gauge, temperature sensor, liquid level sensor and camera are electrically connected to the control output end and data input end of the central control host in the work site through wires;
[0028] Step 2: successively connecting the feed ends of the boundary aromatics pipeline, tetrabutyl urea pipeline, trioctyl phosphate pipeline, desalted water pipeline and desalted water temperature distribution pipeline to the corresponding raw material supply containers of boundary aromatics, tetrabutyl urea, trioctyl phosphate and desalted water in the hydrogen peroxide operation site, connecting the steam inlet end of the steam pipeline to the exhaust end of the steam generator, uniformly sending anthraquinone to the storage bin of the star-shaped unloader for storage and standby, connecting the feed end of the acidic working liquid pipeline to the hydrogen peroxide storage container in the operation site, and successively connecting the return supply pipeline to the pre-equipment of the waste aromatics storage tank, the coalescer, the kaolin bed and the working liquid storage tank through a multi-way valve;
[0029] Preparation of working solution:
[0030] Step 1: The central control host issues working fluid preparation commands to the cut-off valves on the boundary aromatics pipeline, tetrabutyl urea pipeline, trioctyl phosphate pipeline, desalted water pipeline, star unloader, acid working fluid pipeline, drain pipeline, steam pipeline and desalted water temperature distribution pipeline in sequence;
[0031] Step 2: The shut-off valve on the boundary aromatics pipeline is opened to allow the boundary aromatics to enter the preparation kettle. The liquid level change after the boundary aromatics enters is detected by the liquid level sensor on the preparation kettle. After the liquid level reaches the value set by the personnel, the shut-off valve on the boundary aromatics pipeline is closed;
[0032] Step 3: The shut-off valve on the tetrabutyl urea pipeline is opened to allow the tetrabutyl urea to enter the preparation kettle. The liquid level change after the tetrabutyl urea enters is detected by the liquid level sensor on the preparation kettle. When the liquid level reaches the value set by the personnel, the shut-off valve on the tetrabutyl urea pipeline is closed;
[0033] Step 4: The shut-off valve on the trioctyl phosphate pipeline is opened to allow the trioctyl phosphate to enter the preparation kettle. The liquid level change after the trioctyl phosphate enters is detected by the liquid level sensor on the preparation kettle. After the liquid level reaches the value set by the personnel, the shut-off valve on the trioctyl phosphate pipeline is closed;
[0034] Step 5: The shut-off valve on the desalted water pipeline is opened to allow the desalted water to enter the preparation kettle. The liquid level change after the desalted water enters is detected by the liquid level sensor on the preparation kettle. When the liquid level reaches the value set by the personnel, the shut-off valve on the desalted water pipeline is closed;
[0035] Step 6: Open the steam pipeline to allow steam to enter the heating jacket of the preparation kettle to heat the preparation kettle at a temperature of 50°C. At the same time, start the agitator of the preparation kettle to stir and clean the incoming materials. After cleaning, let the preparation kettle stand for 15-20 minutes to allow water and oil to separate into layers in the preparation kettle.
[0036] Step 7: Then the shut-off valve and regulating valve of the liquid discharge pipeline and the grease trap are opened successively, so that the water layer at the bottom of the preparation kettle is first discharged into the grease trap through the liquid discharge pipeline. During this period, the sewage sight glass on the liquid discharge pipeline is monitored in real time by a camera. When the color of the sewage passing through the sewage sight glass changes to oil, the shut-off valve and regulating valve of the liquid discharge pipeline and the grease trap are closed;
[0037] Step 8: The star-shaped discharger is started to work, and anthraquinone is fed into the preparation kettle through the anthraquinone pipeline through the star-shaped discharger within the time set by the personnel. After the star-shaped discharger stops feeding, the shut-off valve on the acidic working liquid pipeline is opened, and hydrogen peroxide is fed into the preparation kettle through the anthraquinone pipeline. During this period, the liquid level after the hydrogen peroxide enters is detected by the liquid level sensor. After reaching the liquid level set by the personnel, the shut-off valve on the acidic working liquid pipeline is closed, and then the preparation kettle is started to stir again, so that anthraquinone and hydrogen peroxide are mixed with the substances in the preparation kettle to obtain the working liquid for hydrogen peroxide preparation;
[0038] Step 9: The shut-off valves on the discharge pipeline, the treatment pipeline and the working fluid pump are opened to allow the obtained working fluid for preparing hydrogen peroxide to be sent to the filter, and after filtration, enter the fresh working fluid storage tank for standby use;
[0039] Water washing of preparation kettle:
[0040] Step 1: The central control host issues a water washing command to one of the waste aromatics pipeline, the coalescer pipeline, the clay bed pipeline or the working liquid storage tank pipeline in the operating device section and the cut-off valve on the desalted water pipeline;
[0041] Step 2: The shut-off valve on one of the waste aromatics pipeline, coalescer pipeline, clay bed pipeline or working liquid storage tank pipeline in the operation device is opened, so that one of the substances that need to be washed with water in the waste aromatics storage tank, coalescer, clay bed or working liquid storage tank is sent into the preparation kettle, and the liquid level change after the substance enters is detected by the liquid level sensor on the preparation kettle. After the liquid level reaches the value set by the personnel, the shut-off valve is closed;
[0042] Step 3: The shut-off valve on the desalted water pipeline is opened to allow the desalted water to enter the preparation kettle. After the liquid level in the preparation kettle reaches the value set by the personnel, the shut-off valve on the desalted water pipeline is closed;
[0043] Step 4: The steam pipeline is opened to allow steam to enter the heating jacket of the preparation kettle, and the preparation kettle is heated to 50°C. At the same time, the agitator of the preparation kettle is started to stir and clean the incoming materials. After the cleaning is completed, the preparation kettle is left to stand for 15-20 minutes to allow water and oil to be separated into layers in the preparation kettle;
[0044] Step 5: Then the shut-off valves and regulating valves of the drainage pipeline and the grease trap are opened successively, so that the water layer sinking to the bottom of the preparation kettle is discharged into the grease trap through the drainage pipeline first. During this period, the sewage sight glass on the drainage pipeline is monitored in real time by the camera. When the color of the sewage passing through the sewage sight glass changes to oil, the regulating valve of the grease trap is closed. At the same time, the shut-off valves on the treatment pipeline and the working fluid pump are opened to pump the oil into the filter, and after filtration, it enters the fresh working fluid storage tank for standby.
[0045] Beneficial effects of the present invention: the present invention uses the central control host in the work site to automatically control and adjust various pipelines connected to the preparation kettle, automatically discharge and supply materials such as anthraquinone, reduce the frequency of valve switching by on-site personnel, greatly reduce the demand for on-site manual operation, and increase the emergency discharge interlock system. When the temperature in the preparation kettle rises abnormally, the material in the preparation kettle can be urgently discharged through the accident pool pipeline, reducing the manual reaction time, thereby reducing the risk of over-temperature explosion of the preparation kettle, improving the safety performance of the device, and solving the problem that the preparation kettle in the existing hydrogen peroxide processing production line can only provide working liquid preparation work, and cannot provide automatic cleaning and recovery operation adjustment for waste generated in each process. At the same time, manual operation is frequent during operation, the stay time on site is long, the labor intensity of workers is increased, and the probability of human-induced operational errors is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0046] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0047] Figure 1 It is a piping system diagram of the present invention;
[0048] Figure 2 For the present invention Figure 1 Enlarged view of point A in the middle;
[0049] Figure 3 For the present invention Figure 1 Enlarged view of point B in the middle;
[0050] Figure 4 For the present invention Figure 1 Enlarged view of point C in the middle;
[0051] In the figure: preparation kettle 1, temperature sensor 11, liquid level sensor 12, preparation pipeline 2, boundary aromatics pipeline 21, waste aromatics pipeline 22, coalescer pipeline 23, tetrabutyl urea pipeline 24, trioctyl phosphate pipeline 25, desalted water pipeline 26, clay bed pipeline 27, working liquid storage tank pipeline 28, anthraquinone pipeline 3, bursting disc 31, star discharger 32, conveyor 33, acidic working liquid pipeline 34, alkaline working liquid pipeline 4, temperature distribution pipeline 5, steam pipeline 51, desalted water temperature distribution pipeline 52, check valve 53, drainage pipeline 6, Pre-pipeline 601, treatment pipeline 61, re-discharge pipeline 62, filter 63, return pipeline 64, fresh working fluid storage tank 65, working fluid return pipeline 66, sewage pipeline 67, accident pool pipeline 68, sewage sight glass 69, camera 610, condensation pipeline 7, nitrogen pipeline 8, ball valve 101, shut-off valve 102, regulating valve 103, working fluid pump 104, diaphragm pump 105, remote pressure gauge 106, waste aromatics storage tank 1-1, coalescer 1-2, bleaching clay bed 1-3, working fluid storage tank 1-4, grease trap 1-5. DETAILED DESCRIPTION
[0052] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0053] As an embodiment of the present invention, Figure 1-4 As shown, the present invention discloses an automatic system for preparing a kettle for a hydrogen peroxide device, comprising a preparing kettle 1, a preparing pipeline 2, an anthraquinone pipeline 3, an alkaline working liquid pipeline 4, a temperature distribution pipeline 5 and a nitrogen pipeline 8. The preparing kettle 1 is equipped with a temperature sensor 11 and a liquid level sensor 12. The discharge ends of the preparing pipeline 2, the anthraquinone pipeline 3, the alkaline working liquid pipeline 4 and the nitrogen pipeline 8 are all connected to the preparing kettle 1. The anthraquinone pipeline 3 is perpendicular to the top of the preparing kettle 1. It also comprises a drainage pipeline 6, a condensation pipeline 7, an operating device part and a pipeline control part. The condensed water discharge end and the working liquid discharge end of the preparing kettle 1 are connected to the condensation pipeline 7 and the drainage pipeline 6 respectively.
[0054] The present invention also includes that the pipeline control unit includes a ball valve 101, a shut-off valve 102, a regulating valve 103, a working fluid pump 104, a diaphragm pump 105 and a remote pressure gauge 106, and at least one group of the ball valve 101, the shut-off valve 102, the regulating valve 103, the working fluid pump 104, the diaphragm pump 105 and the remote pressure gauge 106 is provided.
[0055] The present invention also includes that the preparation pipeline 2 is sequentially connected with a boundary aromatics pipeline 21, a waste aromatics pipeline 22, a coalescer pipeline 23, a tetrabutyl urea pipeline 24, a trioctyl phosphate pipeline 25, a desalted water pipeline 26, a clay bed pipeline 27, and a working liquid storage tank pipeline 28, and the output ends of the boundary aromatics pipeline 21, the waste aromatics pipeline 22, the coalescer pipeline 23, the tetrabutyl urea pipeline 24, the trioctyl phosphate pipeline 25, the desalted water pipeline 26, the clay bed pipeline 27, and the working liquid storage tank pipeline 28 are all connected to the input end of the preparation pipeline 2;
[0056] The discharge end of the desalted water pipeline 26 is sequentially installed with a ball valve 101 and a regulating valve 103 .
[0057] The present invention also includes that a bursting disc 31 is installed on the anthraquinone pipeline 3 through a clamp, a star-shaped discharger 32 is provided at the top feed end of the anthraquinone pipeline 3, a discharge end of the star-shaped discharger 32 is vertically connected to the top feed end of the anthraquinone pipeline 3, and an acid working liquid pipeline 34 is connected to the anthraquinone pipeline 3 and located at the bottom of the star-shaped discharger 32 through a tee;
[0058] The feed ends of the acidic working liquid pipeline 34 and the alkaline working liquid pipeline 4 are both installed with a diaphragm pump 105 and a cut-off valve 102 , and the discharge end of the alkaline working liquid pipeline 4 is installed with a ball valve 101 .
[0059] The present invention also includes that the discharge end of the temperature distribution pipeline 5 is connected to the temperature distribution interface of the preparation kettle 1, the liquid inlet end of the temperature distribution pipeline 5 is connected to the steam pipeline 51 and the desalted water temperature distribution pipeline 52 through a tee, the discharge end of the desalted water temperature distribution pipeline 52 is successively installed with a check valve 53 and a shut-off valve 102, and the feed end of the steam pipeline 51 is installed with a regulating valve 103 and a shut-off valve 102.
[0060] The present invention also includes that the discharge end of the drainage pipeline 6 is connected to the front pipeline 601, the sewage pipeline 67 and the accident pool pipeline 68 in sequence through a four-way connection, the discharge end of the front pipeline 601 is connected to the treatment pipeline 61 and the working liquid return pipeline 66 through a three-way connection, the discharge end of the treatment pipeline 61 is connected to the re-discharge pipeline 62 and the filter 63 through a three-way connection, the discharge end of the filter 63 is connected to the fresh working liquid storage tank 65 and the return pipeline 64 for supplying fresh working liquid to the operating device part through a three-way connection, and the discharge end of the fresh working liquid storage tank 65 is connected to the feed end of the working liquid return pipeline 66;
[0061] The feed end of the processing pipeline 61 is sequentially installed with a cut-off valve 102, a ball valve 101, a working fluid pump 104 and a remote pressure gauge 106, and the remote pressure gauge 106 is installed on the preparation kettle 1;
[0062] The feed end and the discharge end of the recombination pipeline 62 are respectively installed with a regulating valve 103 and a ball valve 101;
[0063] The liquid inlet ends of the return pipeline 64, the fresh working fluid storage tank 65 and the working fluid return pipeline 66 are all installed with ball valves 101;
[0064] The accident pool pipeline 68 is provided with a cut-off valve 102;
[0065] The drain line 6 is installed with a shut-off valve 102 , a ball valve 101 and a drain mirror 69 , and the bottom of the preparation kettle 1 is provided with a camera 610 for photographing the drain mirror 69 .
[0066] The present invention also includes that the operating device part includes a waste aromatics storage tank 1-1, a coalescer 1-2, a clay bed 1-3, a working fluid storage tank 1-4 and a grease trap 1-5, the discharge end of the waste aromatics storage tank 1-1 is connected to the feed end of the waste aromatics pipeline 22, the waste discharge end of the coalescer 1-2 is connected to the feed end of the coalescer pipeline 23, the waste discharge end of the clay bed 1-3 is connected to the feed end of the clay bed pipeline 27, the discharge end of the working fluid storage tank 1-4 is connected to the feed end of the working fluid storage tank pipeline 28, the discharge end of the reclamation pipeline 62 is connected to the working fluid storage tank pipeline 28 through a tee, and the discharge end of the sewage pipeline 67 is connected to the feed end of the grease trap 1-5;
[0067] The feed end of the grease trap 1-5 is equipped with a regulating valve 103 and a ball valve 101;
[0068] The waste aromatics storage tank 1-1, the coalescer 1-2, the clay bed 1-3 and the working fluid storage tank 1-4 are all connected to a system working fluid supply pipeline 9 for the system working fluid to enter.
[0069] The present invention also includes that the discharge ends of the boundary aromatics pipeline 21, the waste aromatics pipeline 22, the coalescer pipeline 23, the tetrabutyl urea pipeline 24, the trioctyl phosphate pipeline 25, the clay bed pipeline 27 and the working liquid storage tank pipeline 28 are all installed with ball valves 101 and cut-off valves 102, the feed ends of the boundary aromatics pipeline 21, the coalescer pipeline 23, the tetrabutyl urea pipeline 24, the trioctyl phosphate pipeline 25 and the desalted water pipeline 26 are all installed with regulating valves 103, and the feed ends of the waste aromatics pipeline 22 and the clay bed pipeline 27 are all installed with ball valves 101;
[0070] A working fluid pump 104 is installed at the discharge end of the working fluid storage tank pipeline 28 , and a ball valve 101 is installed at both the inlet and outlet ends of the working fluid pump 104 .
[0071] The present invention also includes the steps of:
[0072] Connection of electrical appliances and pipelines:
[0073] Step 1: The control input ends of the shut-off valve 102, the regulating valve 103, the working fluid pump 104 and the diaphragm pump 105 in the pipeline control unit and the data output ends of the remote pressure gauge 106, the temperature sensor 11, the liquid level sensor 12 and the camera 610 are respectively electrically connected to the control output end and the data input end of the central control host in the work site through wires;
[0074] Step 2: successively connect the feed ends of the boundary aromatics pipeline 21, the tetrabutyl urea pipeline 24, the trioctyl phosphate pipeline 25, the desalted water pipeline 26 and the desalted water temperature distribution pipeline 52 to the corresponding raw material supply containers of the boundary aromatics, tetrabutyl urea, trioctyl phosphate and desalted water in the hydrogen peroxide operation site, connect the steam inlet end of the steam pipeline 51 to the exhaust end of the steam generator, uniformly send the anthraquinone into the storage bin of the star-shaped unloader 32 for storage and standby, connect the feed end of the acid working liquid pipeline 34 to the hydrogen peroxide storage container in the operation site, and successively connect the return pipeline 64 to the pre-equipment of the waste aromatics storage tank 1-1, the coalescer 1-2, the clay bed 1-3 and the working liquid storage tank 1-4 through a multi-way valve; so that the return pipeline 64 can return the material treated by the preparation kettle 1 to the system for reuse, so as to reduce the cost and waste of materials;
[0075] Preparation of working solution:
[0076] Step 1: The central control host issues working fluid preparation commands to the cut-off valves 102 on the boundary aromatics pipeline 21, tetrabutyl urea pipeline 24, trioctyl phosphate pipeline 25, desalted water pipeline 26, star unloader 32, acidic working fluid pipeline 34, drain pipeline 6, steam pipeline 51 and desalted water temperature distribution pipeline 52 in sequence;
[0077] Step 2: The cut-off valve 102 on the boundary aromatics pipeline 21 is opened to allow the boundary aromatics to enter the preparation kettle 1. The liquid level change after the boundary aromatics enters is detected by the liquid level sensor 12 on the preparation kettle 1. After the liquid level reaches the value set by the personnel, the cut-off valve 102 on the boundary aromatics pipeline 21 is closed;
[0078] Step 3: The shut-off valve 102 on the tetrabutyl urea pipeline 24 is opened to allow the tetrabutyl urea to enter the preparation kettle 1. The liquid level sensor 12 on the preparation kettle 1 detects the liquid level change after the tetrabutyl urea enters. When the liquid level reaches the value set by the personnel, the shut-off valve 102 on the tetrabutyl urea pipeline 24 is closed;
[0079] Step 4: The shut-off valve 102 on the trioctyl phosphate pipeline 25 is opened to allow the trioctyl phosphate to enter the preparation kettle 1. The liquid level change after the trioctyl phosphate enters is detected by the liquid level sensor 12 on the preparation kettle 1. After the liquid level reaches the value set by the personnel, the shut-off valve 102 on the trioctyl phosphate pipeline 25 is closed;
[0080] Step 5: The shut-off valve 102 on the desalted water pipeline 26 is opened to allow the desalted water to enter the preparation kettle 1. The liquid level change after the desalted water enters is detected by the liquid level sensor 12 on the preparation kettle 1. When the liquid level reaches the value set by the personnel, the shut-off valve 102 on the desalted water pipeline 26 is closed;
[0081] Step 6: The steam pipeline 51 is opened to allow steam to enter the heating jacket of the preparation kettle 1, so that the preparation kettle 1 is heated, and the heating temperature is 50° C. At the same time, the agitator of the preparation kettle 1 is started to stir and clean the incoming materials. After the cleaning is completed, the preparation kettle 1 is left to stand for 15-20 minutes to allow water and oil to be separated into layers in the preparation kettle 1;
[0082] Step 7: Then the shut-off valve 102 and the regulating valve 103 of the liquid discharge pipeline 6 and the grease trap 1-5 are opened successively, so that the water layer at the bottom of the preparation kettle 1 is first discharged into the grease trap 1-5 through the liquid discharge pipeline 6. During this period, the camera 610 monitors the sewage sight glass 69 on the liquid discharge pipeline 6 in real time. When the color of the sewage passing through the sewage sight glass 69 changes to oil, the shut-off valve 102 and the regulating valve 103 of the liquid discharge pipeline 6 and the grease trap 1-5 are closed;
[0083] Step 8: The star-shaped discharger 32 is started to work, and anthraquinone is fed into the preparation kettle 1 through the anthraquinone pipeline 3 through the star-shaped discharger 32 within the time set by the personnel. After the star-shaped discharger 32 stops feeding, the shut-off valve 102 on the acidic working liquid pipeline 34 is opened, and hydrogen peroxide is fed into the preparation kettle 1 through the anthraquinone pipeline 3. During this period, the liquid level of the hydrogen peroxide after entering is detected by the liquid level sensor 12. After reaching the liquid level set by the personnel, the shut-off valve 102 on the acidic working liquid pipeline 34 is closed, and then the preparation kettle 1 is started to stir again, so that the anthraquinone and hydrogen peroxide are mixed with the substances in the preparation kettle 1 to obtain the working liquid for preparing hydrogen peroxide;
[0084] Step 9: The shut-off valves 102 on the discharge pipeline 6, the treatment pipeline 61 and the working liquid pump 104 are opened to allow the obtained working liquid for preparing hydrogen peroxide to be sent to the filter 63, and then enter the fresh working liquid storage tank 65 for standby after filtration; when necessary, the ball valve 101 on the return pipeline 64 or the working liquid return pipeline 66 can be opened manually to allow the filtered working liquid to be directly returned to the hydrogen peroxide preparation system or sent to the re-discharge pipeline 62 through the treatment pipeline 61 to enter the preparation kettle 1 for use;
[0085] Water washing of preparation kettle:
[0086] Step 1: The central control host issues a water washing command to one of the waste aromatics pipeline 22, the coalescer pipeline 23, the clay bed pipeline 27 or the working liquid storage tank pipeline 28 in the operation device section and the cut-off valve 102 on the desalted water pipeline 26;
[0087] Step 2: The shut-off valve 102 on one of the waste aromatics pipeline 22, the coalescer pipeline 23, the clay bed pipeline 27 or the working liquid storage tank pipeline 28 in the operation device is opened, so that one of the substances that need to be washed with water in the waste aromatics storage tank 1-1, the coalescer 1-2, the clay bed 1-3 or the working liquid storage tank 1-4 is sent into the preparation kettle 1, and the liquid level change after the substance enters is detected by the liquid level sensor 12 on the preparation kettle 1. After the liquid level reaches the value set by the personnel, the shut-off valve 102 is closed;
[0088] Step 3: The shut-off valve 102 on the desalted water pipeline 26 is opened to allow the desalted water to enter the preparation kettle 1. After the liquid level in the preparation kettle 1 reaches the value set by the personnel, the shut-off valve 102 on the desalted water pipeline 26 is closed;
[0089] Step 4: The steam pipeline 51 is opened to allow steam to enter the heating jacket of the preparation kettle 1, and the preparation kettle 1 is heated to a temperature of 50° C. At the same time, the agitator of the preparation kettle 1 is started to stir and clean the incoming materials. After the cleaning is completed, the preparation kettle 1 is left to stand for 15-20 minutes to allow water and oil to be separated into layers in the preparation kettle 1;
[0090] Step 5: Then the shut-off valve 102 and the regulating valve 103 of the drainage pipeline 6 and the grease trap 1-5 are opened successively, so that the water layer sunk at the bottom of the preparation kettle 1 is first discharged into the grease trap 1-5 through the drainage pipeline 6. During this period, the camera 610 monitors the sewage sight glass 69 on the drainage pipeline 6 in real time. When the color of the sewage passing through the sewage sight glass 69 changes to oil, the regulating valve 103 of the grease trap 1-5 is closed. At the same time, the shut-off valve 102 on the treatment pipeline 61 and the working fluid pump 104 is opened to pump the oil into the filter 63, and after filtration, it enters the fresh working fluid storage tank 65 for standby use; when necessary, the ball valve 101 on the return pipeline 64 can be manually opened to allow the filtered material to be directly returned to the corresponding working fluid container of the system for reuse.
[0091] When the present invention is used, when it is necessary to prepare the working fluid required for the hydrogen peroxide device, the central control host sequentially issues working fluid preparation commands to the cut-off valves 102 on the boundary aromatic hydrocarbon pipeline 21, the tetrabutyl urea pipeline 24, the trioctyl phosphate pipeline 25, the desalted water pipeline 26, the star-shaped unloader 32, the acidic working fluid pipeline 34, the drainage pipeline 6, the steam pipeline 51 and the desalted water temperature distribution pipeline 52, and the cut-off valve 102 on the boundary aromatic hydrocarbon pipeline 21 is opened to allow the boundary aromatic hydrocarbon to enter the preparation kettle 1, and the liquid level change after the boundary aromatic hydrocarbon enters is detected by the liquid level sensor 12 on the preparation kettle 1. After the liquid level reaches the set value by the personnel, the cut-off valve 102 on the boundary aromatic hydrocarbon pipeline 21 is closed, and the cut-off valve 102 on the tetrabutyl urea pipeline 24 is opened to allow the tetrabutyl urea to enter the preparation kettle 1. Urea enters the preparation kettle 1, and the liquid level change after the tetrabutyl urea enters is detected by the liquid level sensor 12 on the preparation kettle 1. After the liquid level reaches the set value by the personnel, the shut-off valve 102 on the tetrabutyl urea pipeline 24 is closed, and the shut-off valve 102 on the trioctyl phosphate pipeline 25 is opened, so that the trioctyl phosphate enters the preparation kettle 1. The liquid level change after the trioctyl phosphate enters is detected by the liquid level sensor 12 on the preparation kettle 1. After the liquid level reaches the set value by the personnel, the shut-off valve 102 on the trioctyl phosphate pipeline 25 is closed, and the shut-off valve 102 on the desalted water pipeline 26 is opened, so that the desalted water enters the preparation kettle 1. The liquid level change after the desalted water enters is detected by the liquid level sensor 12 on the preparation kettle 1. After the liquid level reaches the set value by the personnel, the shut-off valve 102 on the desalted water pipeline 26 is closed, and the shut-off valve 102 on the desalted water pipeline 26 is opened, so that the desalted water enters the preparation kettle 1. The shut-off valve 102 is closed, and the steam pipeline 51 is opened to allow steam to enter the heating jacket of the preparation kettle 1, so that the preparation kettle 1 is heated, and the heating temperature is 50°C. At the same time, the agitator of the preparation kettle 1 is started to stir and clean the incoming materials. After the cleaning is completed, the preparation kettle 1 is allowed to stand for 15-20 minutes to allow the water and oil to be stratified in the preparation kettle 1. Subsequently, the shut-off valve 102 and the regulating valve 103 of the drainage pipeline 6 and the grease trap 1-5 are opened successively, so that the water layer sunk to the bottom of the preparation kettle 1 is first discharged into the grease trap 1-5 through the drainage pipeline 6. During this period, the camera 610 monitors the sewage sight glass 69 on the drainage pipeline 6 in real time. When the color of the sewage passing through the sewage sight glass 69 changes to oil, the shut-off valve 102 of the drainage pipeline 6 and the grease trap 1-5 is opened. 02 and regulating valve 103 are closed, star-shaped discharger 32 is started to work, anthraquinone is fed into preparation kettle 1 through anthraquinone pipeline 3 through star-shaped discharger 32 within the time set by personnel, after star-shaped discharger 32 stops feeding, cut-off valve 102 on acidic working liquid pipeline 34 is opened, hydrogen peroxide is fed into preparation kettle 1 through anthraquinone pipeline 3, during which liquid level sensor 12 detects the liquid level after hydrogen peroxide enters, after reaching the liquid level set by personnel, cut-off valve 102 on acidic working liquid pipeline 34 is closed, preparation kettle 1 is then started to stir again, anthraquinone and hydrogen peroxide are mixed with the substances in preparation kettle 1, and working liquid for hydrogen peroxide preparation is obtained, cut-off valve 102 on discharge pipeline 6, treatment pipeline 61 and working liquid pump 104 are started to work,The obtained working liquid for preparing hydrogen peroxide is sent to the filter 63, and after being filtered, it enters the fresh working liquid storage tank 65 for standby use. During operation, the personnel can open the ball valve 101 on the return pipeline 64 or the working liquid return pipeline 66 according to the needs, so that the filtered working liquid is directly returned to the hydrogen peroxide preparation system or sent to the re-discharge pipeline 62 through the treatment pipeline 61 to enter the preparation kettle 1 for use;
[0092] When it is necessary to wash the waste generated by each production line in the hydrogen peroxide processing system, the central control host issues a washing command to one of the waste aromatics pipeline 22, the coalescer pipeline 23, the clay bed pipeline 27 or the working liquid storage tank pipeline 28 in the operation device part and the shut-off valve 102 on the desalted water pipeline 26, and the shut-off valve 102 on one of the waste aromatics pipeline 22, the coalescer pipeline 23, the clay bed pipeline 27 or the working liquid storage tank pipeline 28 in the operation device part is opened, so that the waste aromatics storage tank 1-1, the coalescer 1-2, the clay bed 1- 3 or one of the materials to be washed with water in the working liquid storage tanks 1-4 is sent into the preparation kettle 1, and the liquid level change after the material enters is detected by the liquid level sensor 12 on the preparation kettle 1. After the liquid level reaches the set value by the personnel, the cut-off valve 102 is closed, and the cut-off valve 102 on the desalted water pipeline 26 is opened to allow the desalted water to enter the preparation kettle 1. After the liquid level in the preparation kettle 1 reaches the set value by the personnel, the cut-off valve 102 on the desalted water pipeline 26 is closed, and the steam pipeline 51 is opened to allow steam to enter the heating jacket of the preparation kettle 1, and the preparation kettle 1 is heated, and the heating temperature is The temperature is 50℃, and the agitator of the preparation kettle 1 is started to stir and clean the incoming materials. After the cleaning is completed, the preparation kettle 1 is left to stand for 15-20 minutes to allow the water and oil to be separated into layers in the preparation kettle 1. Then the shut-off valve 102 and the regulating valve 103 of the drainage pipeline 6 and the grease trap 1-5 are opened successively, so that the water layer at the bottom of the preparation kettle 1 is first discharged into the grease trap 1-5 through the drainage pipeline 6. During this period, the camera 610 monitors the sewage mirror 69 on the drainage pipeline 6 in real time. When the color of the sewage passing through the sewage mirror 69 changes to oil, the grease trap The regulating valve 103 of the pool 1-5 is closed, and at the same time, the shut-off valve 102 on the processing pipeline 61 and the working fluid pump 104 is opened to allow the oil to be pumped into the filter 63, and after being filtered, it enters the fresh working fluid storage tank 65 for standby. When needed, the ball valve 101 on the return pipeline 64 can be opened manually to allow the filtered material to be directly returned to the corresponding working fluid container of the system through the corresponding system working fluid supply pipeline 9 for reuse, and the system working fluid supply pipeline 9 is equipped with a shut-off valve 102, and the shut-off valve 102 is controlled by the system central control host;
[0093] When the temperature in the preparation kettle 1 exceeds the temperature set by the personnel during the preparation of the working liquid or the washing process, the central control host receives the temperature detected by the temperature sensor 11 on the preparation kettle 1, controls the shut-off valve 102 on the drain line 6 and the accident pool line 68 to open, and closes the valve on the steam line 51 at the same time, stops heating the preparation kettle 1, and discharges the high-temperature material in the preparation kettle 1 to the accident pool through the drain line 6 and the accident pool line 68, thereby reducing the manual reaction time, reducing the risk of over-temperature explosion of the preparation kettle 1, and improving the safety performance of the device;
[0094] The working liquid is prepared and washed with water in the preparation kettle 1, and nitrogen is continuously filled into the preparation kettle 1 through the nitrogen pipeline 8 to provide nitrogen protection;
[0095] Among them, in the present application, in the working state, the ball valve 101 is in the open state by default.
[0096] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. An automated system for configuring a kettle for a hydrogen peroxide device, characterized in that: The invention comprises a preparation kettle (1), a preparation pipeline (2), an anthraquinone pipeline (3), an alkaline working liquid pipeline (4), a temperature distribution pipeline (5) and a nitrogen pipeline (8); the preparation kettle (1) is equipped with a temperature sensor (11) and a liquid level sensor (12); the discharge ends of the preparation pipeline (2), the anthraquinone pipeline (3), the alkaline working liquid pipeline (4) and the nitrogen pipeline (8) are all connected to the preparation kettle (1); the anthraquinone pipeline (3) is perpendicular to the top of the preparation kettle (1); and the invention also comprises a liquid discharge pipeline (6), a condensation pipeline (7), an operating device part and a pipeline control part; the condensate discharge end and the working liquid discharge end of the preparation kettle (1) are respectively connected to the condensation pipeline (7) and the liquid discharge pipeline (6).
2. The automatic system for configuring a kettle for a hydrogen peroxide device according to claim 1, characterized in that: The pipeline control unit comprises a ball valve (101), a shut-off valve (102), a regulating valve (103), a working fluid pump (104), a diaphragm pump (105) and a remote pressure gauge (106), wherein at least one group of the ball valve (101), the shut-off valve (102), the regulating valve (103), the working fluid pump (104), the diaphragm pump (105) and the remote pressure gauge (106) is provided.
3. The automatic system for configuring a kettle for a hydrogen peroxide device according to claim 2, characterized in that: The preparation pipeline (2) is connected in sequence with a boundary aromatics pipeline (21), a waste aromatics pipeline (22), a coalescer pipeline (23), a tetrabutylurea pipeline (24), a trioctyl phosphate pipeline (25), a desalted water pipeline (26), a clay bed pipeline (27), and a working liquid storage tank pipeline (28); the output ends of the boundary aromatics pipeline (21), the waste aromatics pipeline (22), the coalescer pipeline (23), the tetrabutylurea pipeline (24), the trioctyl phosphate pipeline (25), the desalted water pipeline (26), the clay bed pipeline (27), and the working liquid storage tank pipeline (28) are all connected to the input end of the preparation pipeline (2); The discharge end of the desalted water pipeline (26) is sequentially installed with a ball valve (101) and a regulating valve (103).
4. The automatic system for configuring a kettle for a hydrogen peroxide device according to claim 3, characterized in that: A bursting disc (31) is installed on the anthraquinone pipeline (3) via a clamp, a star-shaped discharger (32) is provided at the top feed end of the anthraquinone pipeline (3), a discharge end of the star-shaped discharger (32) is vertically connected to the top feed end of the anthraquinone pipeline (3), and an acid working liquid pipeline (34) is connected to the anthraquinone pipeline (3) and located at the bottom of the star-shaped discharger (32) via a tee; The feed ends of the acidic working liquid pipeline (34) and the alkaline working liquid pipeline (4) are both equipped with a diaphragm pump (105) and a cut-off valve (102), and the discharge end of the alkaline working liquid pipeline (4) is equipped with a ball valve (101).
5. The automatic system for configuring a kettle for a hydrogen peroxide device according to claim 4, characterized in that: The discharge end of the temperature distribution pipeline (5) is connected to the temperature distribution interface of the preparation kettle (1); the liquid inlet end of the temperature distribution pipeline (5) is connected to the steam pipeline (51) and the desalted water temperature distribution pipeline (52) through a tee; the discharge end of the desalted water temperature distribution pipeline (52) is successively equipped with a check valve (53) and a shut-off valve (102); and the feed end of the steam pipeline (51) is equipped with a regulating valve (103) and a shut-off valve (102).
6. The automatic system for configuring a kettle for a hydrogen peroxide device according to claim 5, characterized in that: The discharge end of the drainage pipeline (6) is connected to the front pipeline (601), the sewage pipeline (67) and the accident pool pipeline (68) in sequence through a four-way connection; the discharge end of the front pipeline (601) is connected to the treatment pipeline (61) and the working liquid return pipeline (66) through a three-way connection; the discharge end of the treatment pipeline (61) is connected to the re-discharge pipeline (62) and the filter (63) through a three-way connection; the discharge end of the filter (63) is connected to the fresh working liquid storage tank (65) and the return pipeline (64) for supplying fresh working liquid to the operating device part through a three-way connection; the discharge end of the fresh working liquid storage tank (65) is connected to the feed end of the working liquid return pipeline (66); The feed end of the processing pipeline (61) is sequentially installed with a cut-off valve (102), a ball valve (101), a working fluid pump (104) and a remote pressure gauge (106), and the preparation kettle (1) is installed with a remote pressure gauge (106); The feed end and the discharge end of the recombination pipeline (62) are respectively equipped with a regulating valve (103) and a ball valve (101); The return pipeline (64), the fresh working fluid storage tank (65) and the working fluid return pipeline (66) are all equipped with ball valves (101) at their liquid inlet ends; A cut-off valve (102) is installed on the accident pool pipeline (68); The liquid discharge pipeline (6) is installed with a shut-off valve (102), a ball valve (101) and a sewage discharge mirror (69), and a camera (610) for photographing the sewage discharge mirror (69) is arranged at the bottom of the preparation kettle (1).
7. The automatic system for configuring a kettle for a hydrogen peroxide device according to claim 6, characterized in that: The operating device section comprises a waste aromatics storage tank (1-1), a coalescer (1-2), a clay bed (1-3), a working fluid storage tank (1-4) and a grease trap (1-5); the discharge end of the waste aromatics storage tank (1-1) is connected to the feed end of the waste aromatics pipeline (22); the waste discharge end of the coalescer (1-2) is connected to the feed end of the coalescer pipeline (23); the waste discharge end of the clay bed (1-3) is connected to the feed end of the clay bed pipeline (27); the discharge end of the working fluid storage tank (1-4) is connected to the feed end of the working fluid storage tank pipeline (28); the discharge end of the re-discharge pipeline (62) is connected to the working fluid storage tank pipeline (28) through a tee; and the discharge end of the sewage discharge pipeline (67) is connected to the feed end of the grease trap (1-5); The feed end of the grease trap (1-5) is equipped with a regulating valve (103) and a ball valve (101); The waste aromatics storage tank (1-1), the coalescer (1-2), the clay bed (1-3) and the working fluid storage tank (1-4) are all connected to a system working fluid supply pipeline (9) for the system working fluid to enter.
8. The automatic system for configuring a kettle for a hydrogen peroxide device according to claim 7, characterized in that: The discharge ends of the boundary aromatics pipeline (21), the waste aromatics pipeline (22), the coalescer pipeline (23), the tetrabutyl urea pipeline (24), the trioctyl phosphate pipeline (25), the clay bed pipeline (27) and the working liquid storage tank pipeline (28) are all equipped with ball valves (101) and cut-off valves (102); the feed ends of the boundary aromatics pipeline (21), the coalescer pipeline (23), the tetrabutyl urea pipeline (24), the trioctyl phosphate pipeline (25) and the desalted water pipeline (26) are all equipped with regulating valves (103); the feed ends of the waste aromatics pipeline (22) and the clay bed pipeline (27) are all equipped with ball valves (101); A working liquid pump (104) is installed at the discharge end of the working liquid storage tank pipeline (28), and ball valves (101) are installed at both the inlet and outlet ends of the working liquid pump (104).
9. A method for using an automated system for configuring a kettle for a hydrogen peroxide device according to any one of claims 1 to 8, characterized in that: The specific steps include: Connection of electrical appliances and pipelines: Step 1: The control input ends of the shut-off valve (102), the regulating valve (103), the working fluid pump (104) and the diaphragm pump (105) in the pipeline control unit and the data output ends of the remote pressure gauge (106), the temperature sensor (11), the liquid level sensor (12) and the camera (610) are respectively electrically connected to the control output end and the data input end of the central control host in the work site through wires; Step 2: connecting the feed ends of the boundary aromatics pipeline (21), the tetrabutyl urea pipeline (24), the trioctyl phosphate pipeline (25), the desalted water pipeline (26) and the desalted water temperature distribution pipeline (52) to the corresponding raw material supply containers of the boundary aromatics, tetrabutyl urea, trioctyl phosphate and desalted water in the hydrogen peroxide operation site in sequence, connecting the steam inlet end of the steam pipeline (51) to the exhaust end of the steam generator, sending the anthraquinone to the storage bin of the star-shaped discharger (32) for storage and standby, connecting the feed end of the acid working liquid pipeline (34) to the hydrogen peroxide storage container in the operation site, and connecting the return pipeline (64) to the pre-equipment of the waste aromatics storage tank (1-1), the coalescer (1-2), the clay bed (1-3) and the working liquid storage tank (1-4) in sequence through a multi-way valve; Preparation of working solution: Step 1: The central control host issues working fluid preparation commands to the cut-off valves (102) on the boundary aromatics pipeline (21), tetrabutyl urea pipeline (24), trioctyl phosphate pipeline (25), desalted water pipeline (26), star discharger (32), acid working fluid pipeline (34), drain pipeline (6), steam pipeline (51) and desalted water temperature distribution pipeline (52) in sequence; Step 2: The cut-off valve (102) on the boundary aromatic hydrocarbon pipeline (21) is opened to allow the boundary aromatic hydrocarbon to enter the preparation kettle (1), and the liquid level change after the boundary aromatic hydrocarbon enters is detected by the liquid level sensor (12) on the preparation kettle (1). After the liquid level reaches the value set by the personnel, the cut-off valve (102) on the boundary aromatic hydrocarbon pipeline (21) is closed; Step 3: The shut-off valve (102) on the tetrabutyl urea pipeline (24) is opened to allow the tetrabutyl urea to enter the preparation kettle (1). The liquid level sensor (12) on the preparation kettle (1) detects the change in the liquid level after the tetrabutyl urea enters. When the liquid level reaches the value set by the personnel, the shut-off valve (102) on the tetrabutyl urea pipeline (24) is closed; Step 4: The shut-off valve (102) on the trioctyl phosphate pipeline (25) is opened to allow the trioctyl phosphate to enter the preparation kettle (1). The liquid level change after the trioctyl phosphate enters is detected by the liquid level sensor (12) on the preparation kettle (1). When the liquid level reaches the value set by the personnel, the shut-off valve (102) on the trioctyl phosphate pipeline (25) is closed; Step 5: The shut-off valve (102) on the desalted water pipeline (26) is opened to allow the desalted water to enter the preparation kettle (1). The liquid level change after the desalted water enters is detected by the liquid level sensor (12) on the preparation kettle (1). When the liquid level reaches the value set by the personnel, the shut-off valve (102) on the desalted water pipeline (26) is closed. Step 6: The steam pipeline (51) is opened to allow steam to enter the heating jacket of the preparation kettle (1) so that the preparation kettle (1) is heated, and the heating temperature is 50° C. At the same time, the stirrer of the preparation kettle (1) is started to stir and clean the incoming materials. After the cleaning is completed, the preparation kettle (1) is left to stand for 15-20 minutes to allow water and oil to separate into layers in the preparation kettle (1); Step 7: Subsequently, the shut-off valve (102) and the regulating valve (103) of the liquid discharge pipeline (6) and the grease trap (1-5) are opened successively, so that the water layer at the bottom of the preparation kettle (1) is first discharged into the grease trap (1-5) through the liquid discharge pipeline (6). During this period, the camera (610) monitors the sewage discharge mirror (69) on the liquid discharge pipeline (6) in real time. When the color of the sewage passing through the sewage discharge mirror (69) changes to oil, the shut-off valve (102) and the regulating valve (103) of the liquid discharge pipeline (6) and the grease trap (1-5) are closed; Step 8: The star-shaped discharger (32) is started to work, and anthraquinone is fed into the preparation kettle (1) through the anthraquinone pipeline (3) through the star-shaped discharger (32) within the time set by the personnel. After the star-shaped discharger (32) stops feeding, the shut-off valve (102) on the acidic working liquid pipeline (34) is opened, and hydrogen peroxide is fed into the preparation kettle (1) through the anthraquinone pipeline (3). During this period, the liquid level of the hydrogen peroxide after entering is detected by the liquid level sensor (12). After the liquid level reaches the set level by the personnel, the shut-off valve (102) on the acidic working liquid pipeline (34) is closed, and then the preparation kettle (1) is started to stir again, so that the anthraquinone and hydrogen peroxide are mixed with the substances in the preparation kettle (1) to obtain the working liquid for preparing hydrogen peroxide; Step 9: The shut-off valves (102) on the discharge pipeline (6), the treatment pipeline (61) and the working liquid pump (104) are opened to allow the obtained working liquid for preparing hydrogen peroxide to be sent to the filter (63) and then to be filtered and then sent to the fresh working liquid storage tank (65) for standby use; Water washing of preparation kettle: Step 1: The central control host issues a water washing command to one of the waste aromatics pipeline (22), the coalescer pipeline (23), the clay bed pipeline (27) or the working liquid storage tank pipeline (28) in the operation device section and the cut-off valve (102) on the desalted water pipeline (26); Step 2: The shut-off valve (102) on one of the waste aromatics pipeline (22), the coalescer pipeline (23), the clay bed pipeline (27) or the working liquid storage tank pipeline (28) in the operation device section is opened, so that one of the substances that need to be washed with water in the waste aromatics storage tank (1-1), the coalescer (1-2), the clay bed (1-3) or the working liquid storage tank (1-4) is sent into the preparation kettle (1), and the liquid level change after the substance enters is detected by the liquid level sensor (12) on the preparation kettle (1). After the liquid level reaches the value set by the personnel, the shut-off valve (102) is closed; Step 3: The shut-off valve (102) on the desalted water pipeline (26) is opened to allow the desalted water to enter the preparation kettle (1). After the liquid level in the preparation kettle (1) reaches the value set by the personnel, the shut-off valve (102) on the desalted water pipeline (26) is closed; Step 4: The steam pipeline (51) is opened to allow steam to enter the heating jacket of the preparation kettle (1), and the preparation kettle (1) is heated to a temperature of 50° C. At the same time, the agitator of the preparation kettle (1) is started to stir and clean the incoming materials. After the cleaning is completed, the preparation kettle (1) is left to stand for 15-20 minutes to allow water and oil to separate into layers in the preparation kettle (1); Step 5: Subsequently, the shut-off valve (102) and the regulating valve (103) of the drainage pipeline (6) and the grease trap (1-5) are opened successively, so that the water layer at the bottom of the preparation kettle (1) is first discharged into the grease trap (1-5) through the drainage pipeline (6). During this period, the camera (610) monitors the sewage discharge mirror (69) on the drainage pipeline (6) in real time. When the color of the sewage passing through the sewage discharge mirror (69) changes to oil, the regulating valve (103) of the grease trap (1-5) is closed. At the same time, the shut-off valve (102) on the treatment pipeline (61) and the working liquid pump (104) is opened to allow the oil to be pumped into the filter (63) and then enter the fresh working liquid storage tank (65) for standby use after filtration.
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