Decentralized cantilever gluing method
Through the reduced cantilever glueing method and double station design, combined with forklifts to achieve mechanized loading and unloading, the problem of manual loading in the existing technology limiting the efficiency of door and window glueing is solved, and efficient and low-cost door and window glueing is achieved. Production.
Patent Information
- Application Number
- CN202411652712.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-02-11
AI Technical Summary
The existing palletizing glue machine still needs manual operation during the loading process, which limits the further improvement of the glue efficiency of doors and windows. Especially during mass production, workers take shifts to apply glue, which has a high working intensity.
The decreasing cantilever glue is adopted, combined with the double station and double-cut stacking structure, the glue is reduced from top to bottom, and the forklift is mechanized loading and unloading is achieved, reducing the need for manual operation.
It significantly improves the efficiency of doors and windows, reduces labor costs and land space, and reduces R&D and production costs, and is suitable for small and medium-sized enterprises.
Smart Images

Figure CN119406675A_ABST
Abstract
Description
Technical field:
[0001] The invention relates to the technical field of door and window gluing, and in particular to a decreasing cantilever gluing method. Background technology:
[0002] At present, there are two main ways to glue doors and windows: one is the single-piece glue method, that is, a piece of door and window is installed on the glue equipment for glueing, the door and window is removed after the glueing is completed, and then the next piece of door and window is installed on the glue equipment for glueing. The typical representative of this type of glue equipment is the horizontal automatic glue machine. The specific structure can refer to the patent previously applied by our company (patent name: a double-station automatic glue machine, authorization announcement number CN209866524U). Of course, some peers including our company have also improved and optimized the horizontal automatic glue machine, such as a double-head automatic glue machine previously applied by our company (authorization announcement number: CN209866523U), a door and window lifting workbench for automatic glue machines (authorization announcement number: CN211802091U), etc. Although these improvements have further improved the glue efficiency and / or glue quality, the glue method still uses a single-piece glue method. The biggest disadvantage of this glue method is that each piece of door and window needs to be installed and disassembled once, which seriously restricts the further improvement of the glue efficiency of doors and windows. The other is the stacking glue method, that is, after a piece of door and window is glued on the glue equipment, it is not unloaded, but the next piece of door and window is placed directly on top of it to continue gluing. When the set number of doors and windows is reached, the stacked (stacking) doors and windows can be directly removed by a forklift. A typical representative of this type of glue equipment is the stacking cantilever glue machine (also called cantilever glue machine or stacking glue machine). For the specific structure, please refer to the stacking full-automatic door and window glue machine previously applied by our company (authorization announcement number: CN219003544U). Compared with the single-piece glue method, the stacking glue method effectively saves the time of frequent unloading, thereby improving the efficiency of door and window glueing.
[0003] After the promotion and application in recent years, the stacking type glue machine has been recognized and praised by most users. Of course, many users have also given some good suggestions. One of them is that although the existing stacking type glue machine has achieved the goal of not needing frequent unloading, the loading still requires two people to complete it one by one, which undoubtedly limits the further improvement of the efficiency of door and window gluing. This drawback is more prominent when gluing doors and windows in batches. Usually, workers are required to take turns to glue, and the work intensity is high. In response to this suggestion, our company organized relevant scientific researchers to investigate the market demand and study the technical feasibility. At present, the door and window gluing industry is developing rapidly and steadily. If mechanized loading, gluing and unloading can be achieved on a gluing equipment, it can not only save manpower, but also improve the gluing efficiency. This is popular for both small and medium-sized door and window manufacturers and large door and window manufacturers. Of course, the existing door and window gluing production lines can also achieve mechanized loading, gluing and unloading. For example, a double-sided door and window gluing production line disclosed in a Chinese patent (authorization announcement number: CN117619671B) can also achieve mechanized gluing, but it occupies a large area, has a high selling price and high maintenance costs, and is not suitable for small and medium-sized enterprises. Through an in-depth analysis of the existing stacking automatic gluing machines, in order to achieve mechanized loading, only additional gantry loading manipulators or industrial robots can be added for loading, which undoubtedly significantly increases the cost and floor space, which is not conducive to promotion and application, and is not suitable for small and medium-sized door and window manufacturers. Therefore, it is necessary to develop a new gluing method and at the same time make adaptive improvements to the existing gluing equipment, so as to achieve automatic loading, gluing and unloading on one gluing equipment without significantly increasing the cost and floor space, saving labor and improving gluing efficiency.
[0004] It should be noted that the above contents belong to the technical knowledge of the inventor and do not necessarily constitute prior art. Summary of the invention:
[0005] The purpose of the present invention is to solve the problems existing in the prior art and provide a decreasing cantilever gluing method, which subverts the traditional single-piece gluing and stacking gluing methods. The innovatively designed decreasing cantilever gluing method cooperates with a double-station and double-unloading stacking structure to realize the decreasing gluing of the stacked doors and windows from top to bottom, and the glued doors and windows are stacked from bottom to top, and the stacked doors and windows are loaded and unloaded by a forklift. Not only can mechanized loading, gluing and unloading be realized at a relatively low cost, but the gluing efficiency is also significantly improved.
[0006] The present invention achieves the above-mentioned purpose by adopting the following technical solutions:
[0007] The decreasing cantilever gluing method comprises the following steps:
[0008] S1. At least one gluing station is arranged on the cantilever gluing machine, and a material unloading station is arranged outside each gluing station, and the gluing station and the material unloading station are arranged in a row along the X-axis direction;
[0009] S2. A positioning mechanism is provided at the gluing station for positioning and clamping the doors and windows to be glued, and a unloading mechanism is provided at the unloading station for removing the doors and windows after gluing and stacking them vertically; the unloading mechanism and the cantilever gluing machine share the X-guide rail for movement;
[0010] S3. Use a forklift to place the vertically stacked doors and windows on the gluing station;
[0011] S4, the positioning mechanism positions and clamps the doors and windows at the top, and the cantilever glue machine glues the doors and windows at the top on the glue-spraying station. When multiple glue-spraying stations are set, the cantilever glue machine glues alternately, and the unloading mechanism removes the glued doors and windows and stacks them vertically on the unloading station;
[0012] S5. After the doors and windows are stacked on the unloading station, they can be removed as a whole using a forklift;
[0013] S6. Circulate steps S3 to S5 to realize batch automatic gluing of doors and windows.
[0014] In S1, two gluing stations are arranged at intervals on the cantilever gluing machine, and two material unloading stations are arranged on the cantilever gluing machine accordingly.
[0015] The cantilever glue machine comprises a frame, an X-guide rail and an X-rack are respectively arranged on the frame along the X-axis direction, a cantilever bracket is slidably arranged on the X-guide rail, an X-motor is arranged at the lower end of the cantilever bracket, an X-wheel gear meshing with the X-rack is arranged on the X-motor, a Y-guide rail and a Y-rack are respectively arranged on the cantilever bracket along the Y-axis direction, a Y-slide is arranged on the Y-guide rail, a Y-motor is arranged on the Y-slide, and a Y-motor is arranged on the Y-wheel gear meshing with the Y-rack is arranged on the Y-motor, and a Y-wheel gear meshing with the Y-rack is arranged on the Y-motor. gear, a Z-direction slider is vertically arranged on the Y-direction slide seat, a Z-direction guide rail is arranged on the Z-direction slider, a Z-direction slide plate is arranged on the Z-direction guide rail, a Z-direction motor is vertically arranged on the upper end of the Z-direction slide plate, the Z-direction motor is connected with a Z-direction lead screw through a coupling, both ends of the Z-direction lead screw are rotatably arranged behind the Z-direction slide plate through seat bearings, a Z-direction nut seat and a Z-direction nut are arranged on the Y-direction slide seat, the Z-direction nut is installed on the Z-direction lead screw, and a glue machine head is arranged at the front lower end of the Z-direction slide plate.
[0016] Two support racks A are arranged at intervals on the gluing station along the X-axis direction, and the support racks A are installed on the frame.
[0017] Two support racks B are arranged at intervals on the unloading station along the X-axis direction, and the support racks B are installed on the frame.
[0018] The positioning mechanism comprises a lifting guide rail vertically arranged on the frame, a lifting beam is slidably provided on the lifting guide rail, a lifting nut seat and a lifting nut are provided on the lifting beam, a lifting screw is provided on the lifting nut, two ends of the lifting screw are rotatably arranged on the frame through seat bearings, the upper end of the lifting screw is connected to the lifting motor through a coupling, and the lifting motor is vertically arranged on the frame, two correction brackets are arranged at intervals on the lifting beam, a correction cylinder is longitudinally arranged on the correction bracket, a correction push plate is arranged on the correction cylinder, two rear positioning plates are transversely arranged on the lifting beam, side brackets are respectively provided on both sides of the lifting beam, side plates are rotatably provided on the side brackets, a front tightening cylinder is longitudinally arranged on the side plate, a front tightening cylinder is provided on the front tightening cylinder, and a clamping mechanism is provided in the middle of the lifting beam, and the clamping mechanism comprises a vertically arranged guide rail A, a slide seat A is provided on the guide rail A, and a A clamping cylinder is vertically provided, and the clamping cylinder is connected with a slide A, and a guide rail B is longitudinally provided on the slide A, and a slide B is provided on the guide rail B, and a telescopic cylinder is longitudinally provided on the slide A, and the telescopic cylinder is connected with the slide B, and a pressing plate is provided on the slide B, and a U-shaped mounting hole is provided on the pressing plate; when positioning the doors and windows, the correction cylinder is started, and the correction cylinder pushes the doors and windows to be positioned forward through the correction push plate so that the distance between the rear end of the doors and windows and the rear positioning plate is greater than zero. After the correction is completed, the correction cylinder is reset, and the lifting motor is started. The lifting motor drives the lifting beam to descend through the lifting screw, the lifting nut and the lifting nut seat. The descent of the lifting beam drives the rear positioning plate, the front tightening cylinder and the clamping mechanism to descend to the height corresponding to the doors and windows, and the front tightening cylinder is started. The front tightening cylinder longitudinally tightens the doors and windows on the rear positioning plate through the front top plate, and the telescopic cylinder is started to drive the pressing plate to extend, and the clamping cylinder is started to drive the pressing plate to vertically press on the frame of the doors and windows to complete the positioning of the doors and windows.
[0019] A guide rail seat is laterally provided at the upper end of the lifting beam, an adjusting guide rail A is provided on the guide rail seat, an adjusting slide A is provided on the adjusting guide rail A, a locking handle A is provided on the adjusting slide A, the side bracket is longitudinally provided on the adjusting slide A, an adjusting guide rail B is longitudinally provided on the side wall of the side bracket, an adjusting slide B is provided on the adjusting guide rail B, a locking handle B is provided on the adjusting slide B, and the side panel is rotatably provided on the adjusting slide B through a hinge.
[0020] The unloading mechanism comprises an unloading cantilever bracket slidably arranged on the X guide rail, an X unloading motor is arranged at the lower end of the unloading cantilever bracket, the X unloading motor is connected to an X unloading gear meshing with the X rack, an unloading mounting seat is arranged on the unloading cantilever bracket, a Z unloading slider is vertically arranged on the unloading mounting seat, a Z unloading guide rail is arranged on the Z unloading slider, a Z unloading rack is vertically arranged on the Z unloading slider, a Z unloading rack is vertically arranged on the Z unloading slider, a Z unloading reducer is arranged on the unloading mounting seat, a Z unloading motor is arranged at the input end of the Z unloading reducer, and a Z unloading gear meshing with the Z unloading rack is arranged at the output end, an unloading manipulator is arranged at the lower end of the Z unloading slider, and the unloading machine The manipulator includes a gripper mounting plate which is laterally arranged at the lower end of a Z downward feeding slide plate, gripper guide rails are respectively arranged on both sides of the gripper mounting plate, gripper slide plates are arranged on the gripper guide rails, grippers are longitudinally arranged at the lower end of the gripper slide plate, a gripper reducer is arranged on the gripper mounting plate, a gripper motor is arranged at the input end of the gripper reducer, and gripper lead screws are respectively connected at both sides of the output end through couplings, and both ends of the gripper lead screw are rotatably arranged on the gripper mounting plate through seat bearings, a gripper nut seat and a gripper nut are arranged on the gripper slide plate, and the gripper nut is installed on the gripper lead screw; the position of the gripper in space is adjusted by the X downward feeding motor and the Z downward feeding motor, and the two grippers are driven by the gripper motor to grip the glued doors and windows and stack them on the feeding station.
[0021] The material unloading cantilever bracket is longitudinally provided with a material unloading adjustment guide rail, the material unloading mounting seat is slidably arranged on the material unloading adjustment guide rail, and a locking handle C is provided on the material unloading mounting seat.
[0022] The present invention adopts the above structure, which can bring the following beneficial effects:
[0023] (1) Subverting the traditional single-piece gluing and stacking gluing methods, the decreasing cantilever gluing method is adopted to realize mechanized loading, gluing and unloading, significantly improving the gluing efficiency; (2) In order to realize the decreasing cantilever gluing, a special positioning mechanism is designed, which can be positioned as the doors and windows decrease. In particular, considering the vertical misalignment of the doors and windows stacked, a correction mechanism is added to ensure that the rear positioning plate will not interfere with the doors and windows below when the positioning mechanism descends; (3) The unloading mechanism is integrated into the cantilever gluing machine. The unloading mechanism and the cantilever gluing machine share the X-guide rail. At the same time, the main structure of the unloading mechanism also adopts the cantilever gluing machine. The arm structure not only realizes mechanized stacking and unloading, but also greatly reduces R&D costs and production costs, and the space occupied does not increase significantly, so the comprehensive cost and space occupied are effectively controlled; (4) The stacked doors and windows are glued in descending order, and the glued doors and windows are stacked and placed. Combining the two, the batch loading and unloading of doors and windows can be achieved by using a forklift. Forklifts are standard equipment in door and window factories and are commonly used mechanical equipment. Because they can be achieved without the need to purchase additional mechanized equipment, users can reduce purchase and use costs; (5) The double-station design significantly improves production capacity and is more conducive to mass production. Description of the drawings:
[0024] Figure 1 It is a flow chart of the decreasing cantilever gluing method of the present invention;
[0025] Figure 2 It is a top view of the cantilever glue spraying machine of the present invention;
[0026] Figure 3 It is a three-dimensional diagram of the cantilever glue spraying machine of the present invention;
[0027] Figure 4 It is a schematic diagram of the side and rear structure of the cantilever glue spraying machine of the present invention;
[0028] Figure 5 It is a rear view of the cantilever glue spraying machine of the present invention;
[0029] Figure 6 It is a structural schematic diagram of the positioning mechanism of the present invention;
[0030] Figure 7 It is a schematic diagram of the rear side structure of the positioning mechanism of the present invention;
[0031] Figure 8 for Figure 6 A partial enlarged view of part A;
[0032] Fig. 9 A top view of the positioning mechanism of the present invention;
[0033] Fig.10 It is a schematic diagram of the top view of the structure of the door and window correction of the present invention;
[0034] Fig.11 It is a structural schematic diagram of the material unloading mechanism of the present invention;
[0035] Fig.12 It is a top view of the blanking mechanism of the present invention;
[0036] In the figure, 1. cantilever glue machine, 101. frame, 102. X-axis guide rail, 103. X-axis rack, 104. cantilever bracket, 105. X-axis motor, 106. X-axis gear, 107. Y-axis guide rail, 108. Y-axis rack, 109. Y-axis slide seat, 110. Y-axis motor, 111. Y-axis gear, 112. Z-axis slide block, 113. Z-axis guide rail, 114. Z-axis slide plate, 115. Z-axis motor, 116. Z-axis lead screw, 117. Z-axis nut seat, 118. Z-axis nut, 119. glue machine head, 2. Gluing station, 3, support rack A, 4, positioning mechanism, 401, lifting guide rail, 402, lifting beam, 403, lifting nut seat, 404, lifting nut, 405, lifting screw, 406, lifting motor, 407, correction bracket, 408, correction cylinder, 409, correction push plate, 410, rear positioning plate, 411, side bracket, 412, side plate, 413, front tightening cylinder, 414, front top plate, 415, guide rail A, 416, slide seat A, 417, clamping cylinder, 418, guide rail B, 419, slide seat B , 420, telescopic cylinder, 421, pressure plate, 422, U-shaped mounting hole, 423, guide rail seat, 424, adjusting guide rail A, 425, adjusting slide seat A, 426, locking handle A, 427, adjusting guide rail B, 428, adjusting slide seat B, 429, locking handle B, 430, hinge, 5, unloading station, 6, bracket B, 7, unloading mechanism, 701, unloading cantilever bracket, 702, X unloading motor, 703, X unloading gear, 704, unloading mounting seat, 705, Z unloading slider, 706, Z direction Unloading guide rail, 707, Z unloading slide plate, 708, Z unloading rack, 709, Z unloading reducer, 710, Z unloading motor, 711, Z unloading gear, 712, hand clamp mounting plate, 713, hand clamp guide rail, 714, hand clamp slide plate, 715, hand clamp, 716, hand clamp reducer, 717, hand clamp motor, 718, hand clamp lead screw, 719, hand clamp screw nut, 720, hand clamp screw nut, 721, unloading adjustment guide rail, 722, locking handle C, 8, doors and windows, 801, glass, 802, frame. Specific implementation method:
[0037] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in an exemplary manner in conjunction with the accompanying drawings.
[0038] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.
[0039] The various embodiments in this specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referenced to each other, and each embodiment focuses on the differences from other embodiments.
[0040] In addition, the terms "transverse", "longitudinal", "vertical", "A", "B", "C", etc. are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the position of the indicated technical features.
[0041] In the present invention, unless otherwise clearly specified and limited, the terms "provided with", "set", "connected" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0042] like Figure 1-12 As shown, the decreasing cantilever gluing method comprises the following steps:
[0043] S1. At least one gluing station 2 is arranged on the cantilever gluing machine 1. A material unloading station 5 is arranged outside each gluing station 2. Two gluing stations 2 and two material unloading stations 5 are arranged in a row along the X-axis direction.
[0044] S2. A positioning mechanism 4 is provided on the glue-spraying station 2 for positioning and clamping the doors and windows 8 to be glued, and a feeding mechanism 7 is provided on the feeding station 5 for removing the glued doors and windows 8 and stacking them vertically; the feeding mechanism 7 and the cantilever glue-spraying machine 7 use the X-guide rail for movement;
[0045] S3, placing the vertically stacked multiple doors and windows 8 on the gluing station 2 using a forklift;
[0046] S4, the positioning mechanism 4 positions and clamps the door and window 8 at the top, and the cantilever glue machine 1 glues the door and window 8 at the top on the glue station 2. When multiple glue stations 2 are provided, the cantilever glue machine 1 glues alternately, and the unloading mechanism 7 removes the glued door and window 8 and stacks them vertically on the unloading station 5;
[0047] S5, after the doors and windows 8 on the unloading station 5 are stacked, they can be removed as a whole using a forklift;
[0048] S6, looping steps S3 to S5 to realize batch automatic gluing of doors and windows 8. Subverting the traditional single-piece gluing method and stacking gluing method, adopting the decreasing cantilever gluing method, realizing mechanized loading, gluing and unloading, and significantly improving the gluing efficiency. The doors and windows 8 here refer to the glass 801 that has been installed on the frame 802.
[0049] In S1 , two gluing stations 2 are arranged at intervals on the cantilever gluing machine 1 , and two material unloading stations 5 are arranged on the cantilever gluing machine 1 correspondingly.
[0050] The cantilever glue machine 1 includes a frame 101, on which an X-guide rail 102 and an X-rack 103 are respectively provided along the X-axis direction (i.e., the horizontal direction), a cantilever bracket 104 is slidably provided on the X-guide rail 102, an X-motor 105 is provided at the lower end of the cantilever bracket 104, and an X-gear 106 meshing with the X-rack 103 is provided on the X-motor 105, and a Y-guide rail 107 and a Y-rack 108 are respectively provided on the cantilever bracket 104 along the Y-axis direction (i.e., the longitudinal direction), a Y-guide rail 107 is provided with a Y-slide 109, and a Y-motor 110 is provided on the Y-slide 109, and a Y-motor 110 is provided on the Y-slide 108 The meshing Y-direction gear 111, the Y-direction slide 109 is vertically provided with a Z-direction slider 112, the Z-direction slider 112 is provided with a Z-direction guide rail 113, the Z-direction slide 114 is provided on the Z-direction guide rail 113, the Z-direction slide 114 is vertically provided with a Z-direction motor 115 on the upper end of the Z-direction slide 114, the Z-direction motor 115 is connected with a Z-direction lead screw 116 through a coupling, the two ends of the Z-direction lead screw 116 are rotatably arranged behind the Z-direction slide 114 through seat bearings, the Y-direction slide 109 is provided with a Z-direction nut seat 117 and a Z-direction nut 118, the Z-direction nut 118 is installed on the Z-direction lead screw 116, and the front lower end of the Z-direction slide 114 is provided with a glue machine head 119. The three translations of the glue machine head 119 in space are realized, so as to meet the spatial freedom required for glueing the doors and windows 8. The gluing machine head 119 here belongs to the existing technology and is widely used in horizontal automatic gluing machines and stacking type gluing machines. In actual application, it will also be equipped with a glue supply system to supply glue to the gluing machine head 119. The gluing machine itself belongs to the existing technology. The innovation of this application lies in changing the loading and unloading method of doors and windows 8, thereby realizing mechanized loading, gluing and unloading.
[0051] Two brackets A3 are provided at intervals along the X-axis direction on the gluing station 2, and the brackets A3 are mounted on the frame 101. It is convenient to place the stacked multiple doors and windows 8 on the gluing station 2 using a forklift.
[0052] Two brackets B6 are arranged at intervals along the X-axis direction on the unloading station 5, and the brackets B6 are installed on the frame 1. It is convenient to stack the doors and windows 8 after gluing, and it is also convenient to use a forklift to take them out.
[0053] The positioning mechanism 4 includes a lifting guide rail 401 vertically arranged on the frame 1, a lifting beam 402 is slidably provided on the lifting guide rail 401, a lifting nut seat 403 and a lifting nut 404 are provided on the lifting beam 402, a lifting screw 405 is provided on the lifting nut 404, both ends of the lifting screw 405 are rotatably arranged on the frame 1 through seat bearings, the upper end of the lifting screw 405 is connected to the lifting motor 406 through a coupling, and the lifting motor 406 is vertically arranged on the frame 1, two correction brackets 407 are spaced apart on the lifting beam 402, a correction cylinder 408 is longitudinally provided on the correction bracket 407, and a correction push cylinder 408 is provided on the correction cylinder Plate 409, two rear positioning plates 410 are horizontally spaced on the lifting beam 402, side brackets 411 are respectively provided on both sides of the lifting beam 402, side plates 412 are rotatably provided on the side brackets 411, front pressing cylinders 413 are longitudinally provided on the side plates 412, front pressing cylinders 413 are provided with front top plates 414, a clamping mechanism is provided in the middle of the lifting beam 402, the clamping mechanism includes a guide rail A415 vertically arranged on the lifting beam 402, a slide seat A416 is provided on the guide rail A415, a clamping cylinder 417 is vertically provided on the lifting beam 402, the clamping cylinder 417 is connected to the slide seat A416, and the slide seat A416 is longitudinally provided with a The guide rail B418 is provided with a slide B419, and the slide A416 is longitudinally provided with a telescopic cylinder 420, which is connected to the slide B419, and the slide B419 is provided with a pressing plate 421, and the pressing plate 421 is provided with a U-shaped mounting hole 422, and the extension length of the pressing plate 421 can be manually adjusted to meet the clamping requirements of doors and windows 8 of different specifications; when positioning the door and window 8, the correction cylinder 408 is started, and the correction cylinder 408 pushes the door and window 8 to be positioned forward through the correction push plate 409 so that the distance between the rear end of the door and window 8 and the rear positioning plate 410 is greater than zero (here the distance is usually 2 to 5 mm, mainly to ensure that the rear positioning plate 410 does not fall when it descends Will interfere with the door and window 8 below), after the correction is completed, the correction cylinder 408 is reset, and the lifting motor 406 is started. The lifting motor 406 drives the lifting beam 402 to descend through the lifting screw 405, the lifting nut 404 and the lifting nut seat 403. The lifting beam 402 descends and drives the rear positioning plate 410, the front tightening cylinder 413 and the clamping mechanism to descend to the height corresponding to the door and window 8, and the front tightening cylinder 413 is started. The front tightening cylinder 413 longitudinally tightens the door and window 8 on the rear positioning plate 410 through the front top plate 414, and the telescopic cylinder 420 is started to drive the pressing plate 421 to extend, and the clamping cylinder 417 is started to drive the pressing plate 421 to vertically press on the frame 802 of the door and window 8 to complete the positioning of the door and window 8. In the past, the stacking type glue machine adopted the method of gluing from bottom to top, so each time the rear positioning plate is in place first and then the door and window are placed, so there will be no problem of interference between the door and window and the rear positioning plate.When the decreasing cantilever glue application method of the present application is used for glue application, it is necessary to first place the stacked multiple doors and windows 8 on the glue application station 2, and glue application is required from top to bottom. Therefore, when the rear positioning plate 410 is lowered, there are doors and windows 8 below it. Since the stacking of doors and windows 8 is not very standardized in actual production and the doors and windows 8 may be misplaced during forklift transportation, this may cause the doors and windows 8 below to block the rear positioning plate 410 from descending, and thus it is impossible to achieve top-down positioning glue application. For this reason, the present application specially designs a correction mechanism, and first corrects the doors and windows 8 through the correction cylinder 408 (pushing the doors and windows 8 that may block the rear positioning plate 410 from descending forward to ensure that there is no obstruction), ensuring that the rear positioning plate 410 can smoothly descend to position the next door and window 8. The positioning and clamping of the doors and windows is achieved as a whole, ensuring that the glue application can proceed smoothly.
[0054] The upper end of the lifting beam 402 is provided with a guide rail seat 423 in the horizontal direction, and an adjustment guide rail A424 is provided on the guide rail seat 423, and an adjustment slide A425 is provided on the adjustment guide rail A424, and a locking handle A426 is provided on the adjustment slide A425. The side bracket 411 is longitudinally arranged on the adjustment slide A425, and an adjustment guide rail B427 is longitudinally arranged on the side wall of the side bracket 411, and an adjustment slide B428 is provided on the adjustment guide rail B427, and a locking handle B429 is provided on the adjustment slide B428. The side plate 412 is rotatably arranged on the adjustment slide B428 through a hinge 430. The lateral and longitudinal positions of the front tightening cylinder 413 in the space are manually adjusted to meet the positioning requirements of doors and windows of different specifications. The manual adjustment is adopted mainly because the number of adjustments in time applications is small and the cost can be effectively reduced. The hinge 430 is used to realize rotation, mainly considering that the front tightening cylinder 413 will hinder the loading of the door and window 8 during loading. Manually rotating the front tightening cylinder 413 to the outside is easy to operate and low in cost.
[0055] The material unloading mechanism 7 includes a material unloading cantilever bracket 701 slidably arranged on the X-direction guide rail 102, an X-direction unloading motor 702 is arranged at the lower end of the material unloading cantilever bracket 701, and the X-direction unloading motor 702 is connected to an X-direction unloading gear 703 meshing with the X-direction rack 103, a material unloading mounting seat 704 is arranged on the material unloading cantilever bracket 701, a Z-direction unloading slider 705 is arranged vertically on the material unloading mounting seat 704, and a Z-direction unloading guide rail is arranged on the Z-direction unloading slider 705 706, a Z downward material slide 707 is provided on the Z downward material guide rail 706, a Z downward material rack 708 is vertically provided on the Z downward material slide 707, a Z downward material reducer 709 is provided on the material mounting seat 704, a Z downward material motor 710 is provided at the input end of the Z downward material reducer 709, and a Z downward material gear 711 meshing with the Z downward material rack 708 is provided at the output end, a material discharging manipulator is provided at the lower end of the Z downward material slide 707, and the material discharging manipulator It includes a gripper mounting plate 712 which is transversely arranged at the lower end of the Z-down material slide plate 707, gripper guide rails 713 are respectively arranged on both sides of the gripper mounting plate 712, a gripper slide plate 714 is arranged on the gripper guide rails 713, a gripper 715 is longitudinally arranged at the lower end of the gripper slide plate 714, a gripper reducing machine 716 is arranged on the gripper mounting plate 712, a gripper motor 717 is arranged at the input end of the gripper reducing machine 716, and gripper lead screws 718 are respectively connected to the output end through couplings, The two ends of the gripper screw 718 are rotatably arranged on the gripper mounting plate 712 through seat bearings, and the gripper slide plate 714 is provided with a gripper screw nut seat 719 and a gripper screw nut 720, and the gripper screw nut 720 is installed on the gripper screw 718; the position of the gripper 715 in space is adjusted by the X-down feeding motor 702 and the Z-down feeding motor 710, and the gripper motor 717 drives the two grippers 715 to grip the glued doors and windows 8 and stack them on the unloading station 5. The gripping and stacking of the glued doors and windows 8 is realized, which is convenient for forklifts to take out doors and windows in batches.
[0056] The material removal cantilever bracket 701 is longitudinally provided with a material removal adjustment rail 721, the material removal mounting seat 704 is slidably provided on the material removal adjustment rail 721, and a locking handle C722 is provided on the material removal mounting seat 704. The clamping hand length used in actual application is relatively long, so it can meet the clamping of most doors and windows, so there is no need for Y-axis direction adjustment, but considering the needs of customized design, frequency of use and cost, a low-cost manual adjustment function in the Y-axis direction is added.
[0057] The above specific implementation manner cannot be used as a limitation on the protection scope of the present invention. For those skilled in the art, any substitution, improvement or change made to the implementation manner of the present invention falls within the protection scope of the present invention.
[0058] The matters not described in detail in the present invention are all known technologies to those skilled in the art.
Claims
1. The decreasing cantilever glue application method is characterized by: The following steps are involved: S1. At least one gluing station is arranged on the cantilever gluing machine, and a material unloading station is arranged outside each gluing station, and the gluing station and the material unloading station are arranged in a row along the X-axis direction; S2. A positioning mechanism is provided at the gluing station for positioning and clamping the doors and windows to be glued, and a unloading mechanism is provided at the unloading station for removing the doors and windows after gluing and stacking them vertically; the unloading mechanism and the cantilever gluing machine share the X-guide rail for movement; S3. Use a forklift to place the vertically stacked doors and windows on the gluing station; S4, the positioning mechanism positions and clamps the topmost door and window, and the cantilever glue machine glues the topmost door and window on the glue-spraying station. When multiple glue-spraying stations are provided, the cantilever glue machine glues alternately, and the unloading mechanism removes the glued door and window and stacks them vertically on the unloading station; S5. After the doors and windows are stacked on the unloading station, they can be removed as a whole using a forklift; S6. Circulate steps S3 to S5 to realize batch automatic gluing of doors and windows.
2. The decreasing cantilever gluing method according to claim 1, characterized in that: In S1, two gluing stations are arranged at intervals on the cantilever gluing machine, and two material unloading stations are arranged on the cantilever gluing machine accordingly.
3. The decreasing cantilever gluing method according to claim 1 or 2, characterized in that: The cantilever glue machine comprises a frame, an X-guide rail and an X-rack are respectively arranged on the frame along the X-axis direction, a cantilever bracket is slidably arranged on the X-guide rail, an X-motor is arranged at the lower end of the cantilever bracket, an X-wheel gear meshing with the X-rack is arranged on the X-motor, a Y-guide rail and a Y-rack are respectively arranged on the cantilever bracket along the Y-axis direction, a Y-slide is arranged on the Y-guide rail, a Y-motor is arranged on the Y-slide, and a Y-motor is arranged on the Y-wheel gear meshing with the Y-rack is arranged on the Y-motor, and a Y-wheel gear meshing with the Y-rack is arranged on the Y-motor. gear, a Z-direction slider is vertically arranged on the Y-direction slide seat, a Z-direction guide rail is arranged on the Z-direction slider, a Z-direction slide plate is arranged on the Z-direction guide rail, a Z-direction motor is vertically arranged on the upper end of the Z-direction slide plate, the Z-direction motor is connected with a Z-direction lead screw through a coupling, both ends of the Z-direction lead screw are rotatably arranged behind the Z-direction slide plate through seat bearings, a Z-direction nut seat and a Z-direction nut are arranged on the Y-direction slide seat, the Z-direction nut is installed on the Z-direction lead screw, and a glue machine head is arranged at the front lower end of the Z-direction slide plate.
4. The decreasing cantilever glue application method according to claim 3 is characterized in that: Two support racks A are arranged at intervals on the gluing station along the X-axis direction, and the support racks A are installed on the frame.
5. The decreasing cantilever gluing method according to claim 4 is characterized in that: Two support racks B are arranged at intervals along the X-axis direction on the unloading station, and the support racks B are installed on the frame.
6. The decreasing cantilever gluing method according to claim 5, characterized in that: The positioning mechanism comprises a lifting guide rail vertically arranged on the frame, a lifting beam is slidably provided on the lifting guide rail, a lifting nut seat and a lifting nut are provided on the lifting beam, a lifting screw is provided on the lifting nut, two ends of the lifting screw are rotatably arranged on the frame through seat bearings, the upper end of the lifting screw is connected to the lifting motor through a coupling, and the lifting motor is vertically arranged on the frame, two correction brackets are arranged at intervals on the lifting beam, a correction cylinder is longitudinally arranged on the correction bracket, a correction push plate is arranged on the correction cylinder, two rear positioning plates are transversely arranged on the lifting beam, side brackets are respectively provided on both sides of the lifting beam, side plates are rotatably provided on the side brackets, a front tightening cylinder is longitudinally arranged on the side plate, a front tightening cylinder is provided on the front tightening cylinder, and a clamping mechanism is provided in the middle of the lifting beam, and the clamping mechanism comprises a vertically arranged guide rail A, a slide seat A is provided on the guide rail A, and a A clamping cylinder is vertically provided, and the clamping cylinder is connected with a slide A, and a guide rail B is longitudinally provided on the slide A, and a slide B is provided on the guide rail B, and a telescopic cylinder is longitudinally provided on the slide A, and the telescopic cylinder is connected with the slide B, and a pressing plate is provided on the slide B, and a U-shaped mounting hole is provided on the pressing plate; when positioning the doors and windows, the correction cylinder is started, and the correction cylinder pushes the doors and windows to be positioned forward through the correction push plate so that the distance between the rear end of the doors and windows and the rear positioning plate is greater than zero. After the correction is completed, the correction cylinder is reset, and the lifting motor is started. The lifting motor drives the lifting beam to descend through the lifting screw, the lifting nut and the lifting nut seat. The descent of the lifting beam drives the rear positioning plate, the front tightening cylinder and the clamping mechanism to descend to the height corresponding to the doors and windows, and the front tightening cylinder is started. The front tightening cylinder longitudinally tightens the doors and windows on the rear positioning plate through the front top plate, and the telescopic cylinder is started to drive the pressing plate to extend, and the clamping cylinder is started to drive the pressing plate to vertically press on the frame of the doors and windows to complete the positioning of the doors and windows.
7. The decreasing cantilever gluing method according to claim 6, characterized in that: A guide rail seat is laterally provided at the upper end of the lifting beam, an adjusting guide rail A is provided on the guide rail seat, an adjusting slide A is provided on the adjusting guide rail A, a locking handle A is provided on the adjusting slide A, the side bracket is longitudinally provided on the adjusting slide A, an adjusting guide rail B is longitudinally provided on the side wall of the side bracket, an adjusting slide B is provided on the adjusting guide rail B, a locking handle B is provided on the adjusting slide B, and the side panel is rotatably provided on the adjusting slide B through a hinge.
8. The decreasing cantilever glue application method according to claim 7, characterized in that: The unloading mechanism comprises an unloading cantilever bracket slidably arranged on the X guide rail, an X unloading motor is arranged at the lower end of the unloading cantilever bracket, the X unloading motor is connected to an X unloading gear meshing with the X rack, an unloading mounting seat is arranged on the unloading cantilever bracket, a Z unloading slider is vertically arranged on the unloading mounting seat, a Z unloading guide rail is arranged on the Z unloading slider, a Z unloading rack is vertically arranged on the Z unloading slider, a Z unloading rack is vertically arranged on the Z unloading slider, a Z unloading reducer is arranged on the unloading mounting seat, a Z unloading motor is arranged at the input end of the Z unloading reducer, and a Z unloading gear meshing with the Z unloading rack is arranged at the output end, an unloading manipulator is arranged at the lower end of the Z unloading slider, and the unloading machine The manipulator includes a gripper mounting plate which is laterally arranged at the lower end of a Z downward feeding slide plate, gripper guide rails are respectively arranged on both sides of the gripper mounting plate, gripper slide plates are arranged on the gripper guide rails, grippers are longitudinally arranged at the lower end of the gripper slide plate, a gripper reducer is arranged on the gripper mounting plate, a gripper motor is arranged at the input end of the gripper reducer, and gripper lead screws are respectively connected at both sides of the output end through couplings, and both ends of the gripper lead screw are rotatably arranged on the gripper mounting plate through seat bearings, a gripper nut seat and a gripper nut are arranged on the gripper slide plate, and the gripper nut is installed on the gripper lead screw; the position of the gripper in space is adjusted by the X downward feeding motor and the Z downward feeding motor, and the two grippers are driven by the gripper motor to grip the glued doors and windows and stack them on the feeding station.
9. The decreasing cantilever gluing method according to claim 8, characterized in that: The material unloading cantilever bracket is longitudinally provided with a material unloading adjustment guide rail, the material unloading mounting seat is slidably arranged on the material unloading adjustment guide rail, and a locking handle C is provided on the material unloading mounting seat.
Citation Information
Patent Citations
A double-sided gluing production line for doors and windows
CN117619671B
Double-head automatic gluing machine
CN209866523U
Double-station automatic gluing machine
CN209866524U
Door and window lifting workbench for automatic gluing machine
CN211802091U
Stacking type full-automatic door and window gluing machine
CN219003544U