Automatic weaving and knotting device for steel wire protective net

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By designing an automatic braiding and buckle device, the coordinated work of the inner ring support, the middle ring support, the outer ring support and the moving mechanism is solved, the problem of low efficiency of traditional manual operation is realized, the automatic production of the wire protective net is improved, and the efficiency is improved. Reduced costs.

CN119407076APending Publication Date: 2025-02-11苏醒

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Patent Information

Application Number: CN202311526790.2
Authority / Receiving Office: CN · China
Patent Type: Applications(China)
Current Assignee / Owner
Filing Date: 2023-11-16
Publication Date: 2025-02-11

AI Technical Summary

Technical Problem

In the traditional production process of wire protective nets, weaving and buckles require manual operation, resulting in high labor costs and low work efficiency.

Method used

An automatic braiding and buckle device is designed, including an inner ring support, a middle ring support, an outer ring support, a No. 1 mobile mechanism and a No. 2 mobile mechanism. Through the coordinated work of these components, the automatic braiding and buckle of the wire protective net is realized.

Benefits of technology

The automatic weaving and latching of the protective net is realized, which improves production efficiency and reduces labor costs.

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Abstract

The invention discloses an automatic weaving and kinking device for a steel wire protective net, which comprises an inner ring support, a middle ring support, an outer ring support, a first moving mechanism and a second moving mechanism, the inner ring support is arranged in the middle ring support, the middle ring support is arranged in the outer ring support, four corners of the inner ring support are respectively provided with an air support device, and the air support devices are arranged on the outer ring support. Supporting vertical rods which are uniformly distributed are arranged at the top of the middle ring bracket in the circumferential direction at intervals; two parallel first racks are arranged on the outer ring support, and the first moving mechanism and the second moving mechanism can do linear reciprocating motion in the extending direction of the first racks; according to the automatic weaving and knotting device, automatic weaving and knotting of the protective net can be achieved, the automatic weaving and knotting device can achieve automation of the weaving process, and compared with the prior art, the production efficiency is greatly improved, and meanwhile the labor cost is effectively reduced.

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Description

Technical Field

[0001] The invention relates to a weaving and buckling device, in particular to an automatic weaving and buckling device for a steel wire protection net. Background Art

[0002] At present, there are many uses for protective nets, such as preventing people and objects from falling, or avoiding and reducing injuries caused by falling and hitting objects. The scope of application is very wide. In the processing of protective nets, it is generally necessary to buckle the sides and connection points of the protective nets in order to use them for rope support.

[0003] However, in the traditional production process of wire mesh, the weaving and knotting of wire mesh are all done manually by workers, which results in high labor costs and low work efficiency. Summary of the invention

[0004] The technical problem to be solved by the present invention is to overcome the defects of the above-mentioned technology and provide an automatic weaving and buckling device for a steel wire protective net.

[0005] In order to solve the above technical problems, the technical solution provided by the present invention is an automatic weaving and buckling device for a steel wire protection net, comprising an inner ring bracket, a middle ring bracket, an outer ring bracket, a first moving mechanism, and a second moving mechanism, wherein the inner ring bracket is arranged in the middle ring bracket, the middle ring bracket is arranged in the outer ring bracket, and the four corners of the inner ring bracket are respectively provided with gas support devices, and the top of the middle ring bracket is provided with evenly distributed support vertical rods at intervals along its circumference;

[0006] The outer ring bracket is provided with two parallel No. 1 racks, and the No. 1 moving mechanism and the No. 2 moving mechanism can perform linear reciprocating motion along the extension direction of the No. 1 rack;

[0007] The No. 1 mobile mechanism includes a No. 1 crossbeam, a No. 1 motor, a No. 2 rack, a No. 2 motor, an electric telescopic rod, a mounting platform, a rope releaser, and a mounting frame. No. 1 motors are respectively provided at both ends of the No. 1 crossbeam, and each No. 1 motor has a gear meshing with the No. 1 rack on its output shaft. A No. 2 rack is fixedly connected to the top of the No. 1 crossbeam, and a No. 1 guide rail is fixedly connected to the inner side of the No. 1 crossbeam. A slidably connected mounting frame is provided on the No. 1 guide rail, and a No. 2 motor is provided on the mounting frame. A gear meshing with the No. 2 rack is provided on the output shaft of the No. 2 motor. The mounting frame is also provided with an electric telescopic rod, and a mounting platform is provided on the rod body of the electric telescopic rod, and a rope releaser is provided on the mounting platform.

[0008] The No. 2 moving mechanism includes a No. 2 crossbeam, a No. 3 motor, a No. 3 rack, a No. 2 guide rail, a connecting piece, a No. 4 motor, a placement slot, a servo motor, a screw rod, a slider, and a buckling device. No. 3 motors are respectively provided at both ends of the No. 2 crossbeam, and each of the No. 3 motors is respectively provided with a gear meshing with the No. 1 rack on the output shaft. A fixedly connected No. 3 rack and a No. 2 guide rail are provided on the top of the No. 2 crossbeam. The connecting piece is interactively connected with the No. 2 guide rail. The No. 4 motor is provided on the connecting piece, and gears meshing with the No. 3 rack are respectively provided on the output shaft of the No. 4 motor. A plurality of connecting slots are provided on the connecting piece, and each of the connecting slots is respectively provided with a screw rod, one end of the screw rod passes through the connecting slot and is connected to the servo motor, and the other end of the screw rod is rotatably connected to the inner wall of the connecting slot, a slider is provided on the screw rod, and a buckling device is provided on the slider.

[0009] Furthermore, the top end of the inner ring bracket is lower than the top end of the middle ring bracket, and the top end of the middle ring bracket is lower than the outer ring bracket.

[0010] Furthermore, the outer ring bracket includes a long beam, a short beam, and a support leg. The two long beams are arranged in parallel, and both ends of each long beam are respectively provided with a fixedly connected support leg. Both ends of the two long beams are respectively provided with a fixedly connected short beam, and the top of each long beam is respectively provided with a fixedly connected No. 1 rack.

[0011] Furthermore, fixedly connected support columns are respectively provided at the four corners of the middle ring bracket.

[0012] Furthermore, limiters are provided at both ends of the No. 1 rack, the No. 2 rack and the No. 3 rack respectively.

[0013] The advantages of the present invention compared with the prior art are: the device has a reasonable structural design and is easy to use; the No. 1 moving mechanism can make linear reciprocating motion along the extension direction of the No. 1 rack; the rope releaser on the No. 1 moving mechanism can place the rope used for weaving; the rope used for weaving is fixed and supported by the supporting vertical rod of the middle ring bracket, so as to realize the weaving of the steel wire protective net; the No. 2 moving mechanism can make linear reciprocating motion along the extension direction of the No. 1 rack; at the same time, the buckling device arranged on the No. 2 moving mechanism can buckle the intersection of the woven net; when the overall weaving and buckling work is completed, the inner ring bracket is pushed upward by the action of the air support device, and the finished protective net is pushed out from the inner ring bracket; the present device can realize the automatic weaving and buckling of the protective net, and the automatic weaving and buckling device can realize the automation of the weaving process, which greatly improves the production efficiency compared with the prior art, and effectively reduces the labor cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of an automatic weaving and buckling device for a steel wire protective net of the present invention. Figure 1 ;

[0015] Figure 2 The invention relates to an automatic weaving and buckling device for a steel wire protection net. Figure 1 Enlarged view of part A in the middle;

[0016] Figure 3 The invention relates to an automatic weaving and buckling device for a steel wire protection net. Figure 1 Enlarged view of middle part B;

[0017] Figure 4 This is a schematic diagram of the structure of an automatic weaving and buckling device for a steel wire protective net of the present invention. Figure 2 ;

[0018] Figure 5 The invention relates to an automatic weaving and buckling device for a steel wire protection net. Figure 2 Enlarged view of middle C;

[0019] Figure 6 The invention relates to an automatic weaving and buckling device for a steel wire protection net. Figure 2 Enlarged view of the middle D part;

[0020] Figure 7 The invention relates to an automatic weaving and buckling device for a steel wire protection net. Figure 2 Enlarged view of middle E part;

[0021] As shown in the figure: 1. inner ring bracket, 2. gas support device, 3. middle ring bracket, 4. supporting vertical rod, 5. outer ring bracket, 501. long beam, 502. short beam, 503. supporting leg, 6. rack No. 1, 7. mobile mechanism No. 1, 701. cross beam No. 1, 702. motor No. 1, 703. rack No. 2, 704. motor No. 2, 705. electric telescopic rod, 706. mounting table, 707. rope releaser, 708. guide rail No. 1, 709. mounting frame, 8. mobile mechanism No. 2, 801. cross beam No. 2, 802. motor No. 3, 803. rack No. 3, 804. guide rail No. 2, 805, connecting piece, 806. motor No. 4, 807. mounting groove, 808. servo motor, 809. screw rod, 810. slider, 811. buckling device. DETAILED DESCRIPTION

[0022] The following is a further detailed description of an automatic weaving and buckling device for a steel wire protection net according to the present invention in conjunction with the accompanying drawings.

[0023] In conjunction with the accompanying drawings, an automatic weaving and buckling device for a steel wire protection net comprises an inner ring bracket 1, a middle ring bracket 3, an outer ring bracket 5, a first moving mechanism 7, and a second moving mechanism 8. The inner ring bracket 1 is arranged in the middle ring bracket 3, and the middle ring bracket 3 is arranged in the outer ring bracket 5. The four corners of the inner ring bracket 1 are respectively provided with gas support devices 2, and the top of the middle ring bracket 3 is provided with evenly distributed support vertical rods 4 at intervals along its circumference;

[0024] The outer ring bracket 5 is provided with two parallel No. 1 racks 6, and the No. 1 moving mechanism 7 and the No. 2 moving mechanism 8 can perform linear reciprocating motion along the extension direction of the No. 1 rack 6;

[0025] The No. 1 mobile mechanism 7 includes a No. 1 crossbeam 701, a No. 1 motor 702, a No. 2 rack 703, a No. 2 motor 704, an electric telescopic rod 705, a mounting platform 706, a rope release device 707, and a mounting frame 709. The No. 1 crossbeam 701 is provided with a No. 1 motor 702 at both ends, and each No. 1 motor 702 is provided with a gear meshing with the No. 1 rack 6 on the output shaft. The No. 1 crossbeam 701 is provided with a No. 2 rack 703 fixedly connected at the top. A fixed guide rail 708 is provided inside the crossbeam 701, a slidably connected mounting frame 709 is provided on the guide rail 708, a No. 2 motor 704 is provided on the mounting frame 709, a gear meshingly connected with the No. 2 rack 703 is provided on the output shaft of the No. 2 motor 704, an electric telescopic rod 705 is also provided on the mounting frame 709, a mounting platform 706 is provided on the rod body of the electric telescopic rod 705, and a rope release device 707 is provided on the mounting platform 706;

[0026] The second moving mechanism 8 includes a second crossbeam 801, a third motor 802, a third rack 803, a second guide rail 804, a connecting piece 805, a fourth motor 806, a placement slot 807, a servo motor 808, a screw rod 809, a slider 810, and a buckling device 811. The two ends of the second crossbeam 801 are respectively provided with a third motor 802, and the output shaft of each of the third motors 802 is respectively provided with a gear meshing with the first rack 6. The top of the second crossbeam 801 is provided with a third rack 803 and a second guide rail 804 that are fixedly connected. The connecting piece 805 It is interactively connected with the No. 2 guide rail 804, and the connecting member 805 is provided with a No. 4 motor 806. The output shaft of the No. 4 motor 806 is respectively provided with gears meshing with the No. 3 rack 803. The connecting member 805 is provided with a plurality of connecting grooves 807, and each of the connecting grooves 807 is respectively provided with a screw rod 809. One end of the screw rod 809 passes through the connecting groove 807 and is connected to the servo motor 808, and the other end of the screw rod 809 is rotatably connected to the inner wall of the connecting groove 807. The screw rod 809 is provided with a slider 810, and the slider 810 is provided with a buckling device 811.

[0027] As a preferred implementation scheme of this embodiment, the top end of the inner ring bracket 1 is lower than the top end of the middle ring bracket 3 , and the top end of the middle ring bracket 3 is lower than the outer ring bracket 5 .

[0028] As a preferred implementation scheme of this embodiment, the outer ring bracket 5 includes a long beam 501, a short beam 502, and a support leg 503. The two long beams 501 are arranged in parallel, and each of the two ends of the long beam 501 is respectively provided with a fixedly connected support leg 503, and the two ends of the two long beams 501 are respectively provided with a fixedly connected short beam 502, and the top of each long beam 501 is respectively provided with a fixedly connected No. 1 rack 6.

[0029] As a preferred implementation scheme of this embodiment, the four corners of the middle ring bracket 3 are respectively provided with fixedly connected support columns.

[0030] As a preferred implementation scheme of this embodiment, both ends of the No. 1 rack 6, the No. 2 rack 703, and the No. 3 rack 803 are respectively provided with limiters.

[0031] In the specific implementation of the present invention, the output shaft of the No. 1 motor 702 is respectively provided with a gear meshing with the No. 1 rack 6, thereby driving the No. 1 moving mechanism 7 to perform linear reciprocating motion along the extension direction of the No. 1 rack 6. At the same time, the output shaft of the No. 2 motor 704 is provided with a gear meshing with the No. 2 rack 703, thereby driving the rope releaser 707 installed on the mounting frame 709 to perform linear reciprocating motion along the extension direction of the No. 2 rack 703. The rope releaser 707 on the No. 1 moving mechanism 7 can realize the placement of the rope body used for weaving. The rope body used for weaving is fixed and supported by the supporting vertical rod 4 of the middle ring bracket 3, so as to realize the weaving of the wire protection net;

[0032] The output shaft of the No. 3 motor 802 is respectively provided with gears meshing with the No. 1 rack 6, thereby driving the No. 2 moving mechanism 8 to perform linear reciprocating motion along the extension direction of the No. 1 rack 6. At the same time, the output shaft of the No. 4 motor 806 is respectively provided with gears meshing with the No. 3 rack 803, thereby driving the connecting member 805 to perform linear reciprocating motion along the extension direction of the No. 3 rack 803; because the connecting member 805 is provided with a servo motor 808, a screw rod 809, and a slider 810, and the slider 810 is provided with a buckling device 811, under the action of the servo motor 808, the buckling device 811 can also perform linear reciprocating motion in the vertical direction, and buckle the intersection of the woven mesh body;

[0033] When the overall weaving and buttoning work is completed, the inner ring bracket 3 is pushed upward by the air support device 4, and the finished protective net is pushed out from the inner ring bracket 3 to obtain a finished product.

[0034] This device can realize automatic weaving and buttoning of the protective net. The automatic weaving and buttoning device can realize the automation of the weaving process, which greatly improves the production efficiency compared with the existing technology and effectively reduces the labor cost.

[0035] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the purpose of the invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.

Claims

1. An automatic weaving and buckling device for a steel wire protective net, characterized in that: The invention comprises an inner ring bracket (1), a middle ring bracket (3), an outer ring bracket (5), a first moving mechanism (7), and a second moving mechanism (8); the inner ring bracket (1) is arranged in the middle ring bracket (3), the middle ring bracket (3) is arranged in the outer ring bracket (5), the four corners of the inner ring bracket (1) are respectively provided with gas support devices (2), and the top of the middle ring bracket (3) is provided with evenly distributed support vertical rods (4) at intervals along its circumference; The outer ring bracket (5) is provided with two parallel No. 1 racks (6), and the No. 1 moving mechanism (7) and the No. 2 moving mechanism (8) can perform linear reciprocating motion along the extension direction of the No. 1 rack (6); The No. 1 moving mechanism (7) comprises a No. 1 crossbeam (701), a No. 1 motor (702), a No. 2 rack (703), a No. 2 motor (704), an electric telescopic rod (705), a mounting platform (706), a rope release device (707), and a mounting frame (709). The No. 1 crossbeam (701) is provided with a No. 1 motor (702) at both ends, and a gear meshingly connected to the No. 1 rack (6) is provided on the output shaft of each No. 1 motor (702). The No. 2 rack (703) is fixedly connected to the top of the No. 1 crossbeam (701). A fixed guide rail (708) is provided on the inner side of the cross beam (701), a slidably connected mounting frame (709) is provided on the guide rail (708), a second motor (704) is provided on the mounting frame (709), a gear meshingly connected with the second rack (703) is provided on the output shaft of the second motor (704), an electric telescopic rod (705) is also provided on the mounting frame (709), a mounting platform (706) is provided on the rod body of the electric telescopic rod (705), and a rope release device (707) is provided on the mounting platform (706); The second moving mechanism (8) comprises a second crossbeam (801), a third motor (802), a third rack (803), a second guide rail (804), a connecting piece (805), a fourth motor (806), a placement slot (807), a servo motor (808), a lead screw (809), a slider (810), and a buckling device (811). The second crossbeam (801) is provided with a third motor (802) at both ends, and a gear meshing with the first rack (6) is provided on the output shaft of each of the third motors (802). The top of the second crossbeam (801) is provided with a third rack (803) and a second guide rail (804) that are fixedly connected. The connecting piece (80 5) interactively connected with the second guide rail (804), the connecting member (805) is provided with a fourth motor (806), the output shaft of the fourth motor (806) is respectively provided with a gear meshing with the third rack (803), the connecting member (805) is provided with a plurality of connecting grooves (807), each of the connecting grooves (807) is respectively provided with a screw rod (809), one end of the screw rod (809) passes through the connecting groove (807) and is connected to the servo motor (808), the other end of the screw rod (809) is rotatably connected to the inner wall of the connecting groove (807), the screw rod (809) is provided with a slider (810), and the slider (810) is provided with a buckling device (811).

2. The automatic weaving and knotting device for steel wire protection net according to claim 1, characterized in that: The top end of the inner ring bracket (1) is lower than the top end of the middle ring bracket (3), and the top end of the middle ring bracket (3) is lower than the outer ring bracket (5).

3. The automatic weaving and knotting device for steel wire protection net according to claim 1, characterized in that: The outer ring bracket (5) comprises a long beam (501), a short beam (502), and a supporting leg (503). The two long beams (501) are arranged in parallel, and the two ends of each long beam (501) are respectively provided with a fixedly connected supporting leg (503). The two ends of the two long beams (501) are respectively provided with a fixedly connected short beam (502), and the top of each long beam (501) is respectively provided with a fixedly connected No. 1 rack (6).

4. The automatic weaving and knotting device for steel wire protection net according to claim 1, characterized in that: The four corners of the middle ring bracket (3) are respectively provided with fixedly connected support columns.

5. The automatic weaving and knotting device for steel wire protection net according to claim 1, characterized in that: Limiters are respectively provided at both ends of the No. 1 rack (6), the No. 2 rack (703), and the No. 3 rack (803).