Mandrel supporter with spacing capable of being adjusted to maximum extent

By designing a horse frame and forging rod drive mechanism that can maximize the spacing, the existing horse frame is solved forging twist and position adjustment difficulties caused by fixed distance in the forging of aluminum alloy ring forging, achieving higher safety and operational efficiency.

CN119407089APending Publication Date: 2025-02-11FUJIAN XIANGXIN CORP LTD
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Patent Information

Application Number
CN202411551655.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-02-11

AI Technical Summary

Technical Problem

The existing horse frames are forged due to fixed distances during the forging of aluminum alloy ring forging, and the position adjustment of the forging is not possible, which requires manual participation, affecting the operational safety.

Method used

A horse frame that can adjust the distance to the maximum extent is designed, and the position adjustment of the forging ring rod and the position change during the forging process is realized through the movable support frame and the forging rod driving mechanism.

Benefits of technology

By adjusting the horse frame spacing and the position of the forging rod, the forging twist is reduced, the safety and efficiency of the forging process is improved, and the risk of manual operation is reduced.

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Abstract

The trestle comprises a base with a downward opening, supporting frames are arranged on the left side and the right side of the top of the base, the supporting frame on the left side is fixedly connected with the base, a forging ring rod is supported on the two supporting frames, and a long sliding hole is formed in the right side of the top of the base; a long sliding hole is formed in the base, a sliding block fixedly connected with the other supporting frame is slidably connected to the long sliding hole, a driving groove block with a downward opening is formed in the bottom of the sliding block, and a rotatable lead screw is transversely arranged in an inner cavity of the base. The distance can be adjusted according to the forging requirement, the safety can be improved, and the risk that manual operation is needed due to the too large distance can be reduced; by means of the forging ring rod driving mechanism in the supporting frame, position-changing forging and pressing can be carried out on the aluminum alloy annular forgings in the forging and pressing process, manual work is not needed, and the purposes of saving time and labor are achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of metal forging, in particular to a horse rack with a spacing that can be adjusted to a large extent. Background Art

[0002] Forgings are metal parts produced by forging process, which have excellent mechanical properties and structural integrity. Forging is a processing method that uses forging machinery to apply pressure to metal blanks to make them plastically deform to obtain certain mechanical properties, certain shapes and sizes. The manufacturing processes of forgings mainly include free forging, die forging, ring rolling and special forging.

[0003] Aluminum alloy ring forgings require a horse stand when forging, but the current horse stands are basically fixed at a fixed distance, forging distortion often occurs, and the position of the forging cannot be adjusted. Manual participation is required, which is not conducive to improving the safety of operators.

[0004] Based on this, the present invention designs a horse rack with a maximum adjustable spacing to solve the above problems. Summary of the invention

[0005] The object of the present invention is to provide a horse stand with a maximum adjustable spacing, so as to solve the problem that a horse stand is needed when forging aluminum alloy ring forgings proposed in the above background technology, but the current horse stands are basically fixed in distance, forging distortion often occurs, and the position of the forgings cannot be adjusted, manual participation is required, which is not conducive to improving the safety of operators.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a horse stand with a maximum adjustable spacing, comprising a base opening downward, support frames are arranged on the left and right sides of the top of the base, the left support frame is fixedly connected to the base, forged ring rods are supported on the two groups of support frames, a long sliding hole is opened on the right side of the top of the base, a slider slidably connected to the other group of support frames is fixed on the long sliding hole, a driving groove block opening downward is importantly arranged at the bottom of the slider, a rotatable screw rod is horizontally arranged in the inner cavity of the base, the right end of the screw rod passes through the base, and a hexagonal prism is arranged at the end passing through, a guide rod is arranged below the screw rod, a driving block slidably connected to the guide rod is screwed on the screw rod, and the top of the driving block extends into the inner cavity of the driving groove block.

[0007] Preferably, the support frame includes a support frame body, a circular arc groove for supporting the forged ring rod is formed on the top of the support frame body, a driving cavity whose top is connected to the circular arc groove is formed in the inner cavity of the support frame body, vertical sliding rods are provided on the left and right side walls of the driving cavity, a lifting platform is slidably connected between the two groups of vertical sliding rods, a first electric telescopic rod is installed between the bottom of the lifting platform and the bottom of the driving cavity, and a forged ring rod driving mechanism is provided on the top of the lifting platform.

[0008] Preferably, the front and rear sides of the arc groove are both provided with support balls embedded in the support frame and capable of rolling.

[0009] Preferably, the forging ring rod driving mechanism includes a mounting seat, the top of the mounting seat is hinged with a swing fork frame, the swing fork frame is Y-shaped, and the two groups of forked parts at the top of the swing fork frame are respectively installed with a rotating drive wheel and a transverse drive wheel, and a second electric push rod is hinged between the left side of the swing fork frame and the left end of the mounting seat.

[0010] Preferably, the rotary drive wheel and the transverse drive wheel are both driven by hub motors in the wheel cavities.

[0011] Preferably, the outer surfaces of the rotary drive wheel and the transverse drive wheel are both provided with anti-slip textures.

[0012] Preferably, the left support frame and the base are fixedly connected by bolts.

[0013] Preferably, forklift slots are provided on both the left and right sides of the bottom of the base.

[0014] Compared with the prior art, the beneficial effects of the present invention are: the present invention has a novel structure and is easy to operate, and is suitable for the forging of aluminum alloy ring forgings. Through a group of movable support frames, the spacing between the two groups of support frames can be adjusted, and the spacing can be adjusted according to forging needs, which is beneficial to improving safety and reducing the risk of manual operation due to excessive spacing; through the forging ring rod driving mechanism in the support frame, the position change forging of the aluminum alloy ring forgings in the forging can be achieved without manual labor, thereby saving time and effort.

[0015] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0017] Figure 1 It is a schematic diagram of the structure of the present invention;

[0018] Figure 2 It is a schematic diagram of a partial cross-sectional structure of the present invention;

[0019] Figure 3 This is a schematic diagram of the support structure of the present invention;

[0020] Figure 4 It is a schematic diagram of the structure of the forging ring rod driving mechanism of the present invention;

[0021] Figure 5 It is a schematic diagram of the swing fork structure of the present invention.

[0022] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0023] 1-base, 2-support frame, 21-support frame body, 22-arc groove, 23-driving chamber, 24-vertical slide bar, 25-lifting platform, 26-first electric telescopic rod, 27-forged ring rod driving mechanism, 271-mounting seat, 272-swing fork frame, 273-rotating driving wheel, 274-transverse driving wheel, 275-second electric push rod, 28-support ball, 3-forged ring rod, 4-long sliding hole, 5-sliding block, 6-driving slot block, 7-screw, 8-hexagonal prism, 9-guide rod, 10-driving block. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] See also Figure 1-5 The present invention provides a technical solution for a horse frame with a maximum adjustable spacing: a horse frame with a maximum adjustable spacing, comprising a downwardly open base 1, support frames 2 are arranged on the left and right sides of the top of the base 1, the left support frame 2 is fixedly connected to the base 1, and forging ring rods 3 are supported on the two groups of support frames 2. A long sliding hole 4 is opened on the right side of the top of the base 1, and a slider 5 slidably connected to the other group of support frames 2 is fixed on the long sliding hole 4. A driving groove block 6 opening downward is importantly arranged at the bottom of the slider 5, and a rotatable screw rod 7 is horizontally arranged in the inner cavity of the base 1, and the right end of the screw rod 7 passes through the base 1, and a hexagonal prism 8 is arranged at the end through which it passes, and a guide rod 9 is arranged below the screw rod 7, and a driving block 10 that can slide with the guide rod 9 is screwed on the screw rod 7, and the top of the driving block 10 extends into the inner cavity of the driving groove block 6.

[0026] Furthermore, the support frame 2 includes a support frame body 21, a circular arc groove 22 for supporting the forging ring rod 3 is opened on the top of the support frame body 21, a driving cavity 23 whose top is connected to the circular arc groove 22 is opened in the inner cavity of the support frame body 21, vertical sliding rods 24 are arranged on the left and right side walls of the driving cavity 23, a lifting platform 25 is slidably connected between the two groups of vertical sliding rods 24, a first electric telescopic rod 26 is installed between the bottom of the lifting platform 25 and the bottom of the driving cavity 23, and a forging ring rod driving mechanism 27 is arranged on the top of the lifting platform 25; by controlling the extension of the telescopic end of the first electric telescopic rod 26, the lifting platform 25 can be driven to rise along the vertical sliding rods 24 on both sides, thereby driving the forging ring rod driving mechanism 27 to lift, so that the top end of the forging ring rod driving mechanism 27 pushes the forging ring rod 3 upward and directly contacts it, and then the forging ring rod driving mechanism 27 is controlled to drive to drive the forging ring rod to move or rotate.

[0027] Furthermore, the front and rear sides of the arc groove 22 are provided with support balls 28 embedded in the support frame 2 and capable of rolling. When the forging ring rod driving mechanism 27 lifts and pushes the forging ring rod, the bottom of the forging ring rod contacts the top of the forging ring rod driving mechanism 27, and its side contacts the support ball 28 on one side. When the forging ring rod driving mechanism 27 drives the forging ring rod to move, the contact area between the forging ring rod and the support frame 2 can be reduced, thereby improving the flexibility of the forging ring rod.

[0028] Furthermore, the forging ring rod driving mechanism 27 includes a mounting seat 271, the top of which is hinged with a swing fork frame 272, the swing fork frame 272 is Y-shaped, and the two groups of forked parts at the top of the swing fork frame 272 are respectively installed with a rotating drive wheel 273 and a transverse drive wheel 274, and a second electric push rod 275 is hinged between the left side of the swing fork frame 272 and the left end of the mounting seat 271; by controlling the extension and retraction of the telescopic end of the second electric push rod 275, the swing fork frame 272 can be driven to swing, so that the top of the rotating drive wheel 273 or the transverse drive wheel 274 can be selectively controlled to contact the forging ring rod 3.

[0029] Furthermore, the rotary drive wheel 273 and the transverse drive wheel 274 are both driven by the hub motor in the wheel cavity. The hub motor is installed in the wheel, which can save installation space.

[0030] Furthermore, the outer surfaces of the rotating driving wheel 273 and the transverse driving wheel 274 are both provided with anti-skid patterns to increase friction, which is beneficial for controlling the forging ring rod 3 .

[0031] Furthermore, the left support frame 2 is fixedly connected to the base 1 by bolts, so as to facilitate disassembly and assembly.

[0032] Furthermore, forklift slots 11 are provided on both the left and right sides of the bottom of the base 1 to facilitate transportation by forklift.

[0033] A specific application of this embodiment is: the present invention is a horse frame with a maximum adjustable spacing. When in use, the horse frame is moved to the bottom of the forging machine, and then the aluminum alloy ring forging to be forged is inserted into the forging ring rod 3. The staff can insert the hexagonal prism 8 by an electric wrench or a manual wrench according to the length of the forging rod 3 in advance, and rotate it so that the support frame 2 on the right side is adjusted to a suitable position left and right under the drive of the driving block 10;

[0034] During the forging process, when the position of the aluminum alloy ring forging needs to be adjusted left and right, the telescopic end of the first electric telescopic rod 26 is controlled to extend, and the telescopic end of the second electric push rod 275 is controlled to extend and retract, so as to drive the swing fork frame 272 to swing, and the top of the transverse driving wheel 274 is selected to contact the forging ring rod 3, and then the wheel hub motor is controlled to rotate, so as to drive the forging rod 3 to move left or right; after determining the forging position, the telescopic end of the first electric telescopic rod 26 is controlled to retract, and the forging ring rod driving mechanism 27 is retracted into the driving chamber 23, so as to carry out forging;

[0035] During the forging process, when the position of the aluminum alloy ring forging needs to be rotated and adjusted, the telescopic end of the first electric telescopic rod 26 is controlled to extend, and the telescopic end of the second electric push rod 275 is controlled to extend and retract, so as to drive the swing fork frame 272 to swing, and select the top of the rotating driving wheel 273 to contact the forging ring rod 3, and then control the hub motor to rotate, so as to drive the forging rod 3 to rotate forward or reverse, so as to adjust the forging position of the outer ring of the aluminum alloy ring forging. After determining the forging position, the telescopic end of the first electric telescopic rod 26 is controlled to retract, and the forging ring rod driving mechanism 27 is retracted into the driving cavity 23, so as to carry out forging.

[0036] The electrical components in the horse rack can be controlled by installing a controller at the bottom of the support frame 2 and connecting a remote control module to perform remote operations.

[0037] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0038] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A horse stand with a maximum adjustable spacing, comprising a base (1) opening downward, characterized in that: Support frames (2) are arranged on the left and right sides of the top of the base (1), the left support frame (2) is fixedly connected to the base (1), and forged ring rods (3) are supported on the two groups of support frames (2). A long sliding hole (4) is opened on the right side of the top of the base (1), and a sliding block (5) fixedly connected to the other group of supporting frames (2) is slidably connected on the long sliding hole (4). The bottom of the sliding block (5) is provided with a driving groove block (6) opening downwards. A rotatable screw rod (7) is horizontally arranged in the inner cavity of the base (1), and the right end of the screw rod (7) passes through the base (1), and a hexagonal prism (8) is provided at the end through which it passes. A guide rod (9) is arranged below the screw rod (7), and a driving block (10) that can be slidably connected to the guide rod (9) is screwed on the screw rod (7), and the top of the driving block (10) extends into the inner cavity of the driving groove block (6).

2. A horse stand with a maximum adjustable spacing according to claim 1, characterized in that: The support frame (2) comprises a support frame body (21), a circular arc groove (22) for supporting a forged ring rod (3) is provided at the top of the support frame body (21), a driving cavity (23) is provided in the inner cavity of the support frame body (21), the top of the driving cavity (23) being connected to the circular arc groove (22), vertical sliding bars (24) are provided on the left and right side walls of the driving cavity (23), a lifting platform (25) is slidably connected between two groups of the vertical sliding bars (24), a first electric telescopic rod (26) is installed between the bottom of the lifting platform (25) and the bottom of the driving cavity (23), and a forged ring rod driving mechanism (27) is provided at the top of the lifting platform (25).

3. A horse stand with a maximum adjustable spacing according to claim 2, characterized in that: The front and rear sides of the arc groove (22) are both provided with support balls (28) which are embedded in the support frame (2) and can roll.

4. A horse stand with a maximum adjustable spacing according to claim 3, characterized in that: The forging ring rod driving mechanism (27) comprises a mounting seat (271), a swing fork frame (272) is hingedly connected to the top of the mounting seat (271), the swing fork frame (272) is Y-shaped, two groups of forked parts at the top of the swing fork frame (272) are respectively installed with a rotating driving wheel (273) and a transverse driving wheel (274), and a second electric push rod (275) is hingedly connected between the left side of the swing fork frame (272) and the left end of the mounting seat (271).

5. A horse stand with a maximum adjustable spacing according to claim 4, characterized in that: The rotating drive wheel (273) and the transverse drive wheel (274) are both driven by a hub motor in the inner cavity of the wheel.

6. A horse stand with a maximum adjustable spacing according to claim 5, characterized in that: The outer surfaces of the rotating drive wheel (273) and the transverse drive wheel (274) are both provided with anti-slip patterns.

7. The horse stand with a maximum adjustable spacing according to claim 5, characterized in that: The support frame (2) on the left side is fixedly connected to the base (1) by bolts.

8. The horse stand with a maximum adjustable spacing according to claim 5, characterized in that: Forklift slots (11) are provided on both the left and right sides of the bottom of the base (1).