Cutting device and method based on cutter machining
By setting an adjustment mechanism and a fixing mechanism in the tool processing and cutting device, flexible adjustment of the position and angle of the cutting machine is achieved, and the limitations of the use of the cutting device in the prior art are solved, and multi-angle cutting and efficient machining are achieved.
Patent Information
- Application Number
- CN202411882570.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-02-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When cutting tools are cutters, the position and angle of the cutting device are fixed, making it difficult to achieve multi-angle cutting, resulting in reduced usage limitations and application scope.
A cutting device based on tool processing is designed. By setting an adjustment mechanism in the protective cover, using a motor, cylinder and driver, the position and angle of the cutting machine are flexibly adjusted, and combining a fixing mechanism and a cooling mechanism to ensure the stability of the tool material. and cooling effect.
The multi-angle cutting capability of the cutting machine is realized, meets the diverse cutting needs, expands the scope of application, improves processing accuracy and efficiency, and extends the service life of the equipment through the cooling mechanism.
Smart Images

Figure CN119407245A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of tool processing, and in particular relates to a cutting device and method based on tool processing. Background Art
[0002] Cutting tools, as indispensable cutting tools in the field of mechanical manufacturing, play a vital role. In the process of cutting tool processing and preparation, a crucial link is to use special cutting devices to accurately cut the tool material to be processed. This step is to ensure that the tool can meet the required size specifications and shape requirements to meet the accuracy and functional requirements in subsequent processing applications.
[0003] In the Chinese patent with publication number CN221065448U, a fixed-length cutting device for tool processing is mentioned. Through the mutual cooperation between the motor, turntable, connecting plate and other components inside the cutting device, the fixed-length cutting of the object to be cut is realized, which solves the problem that the existing tool processing cutting device cannot perform fixed-length cutting of the tool. The length of the cutting tool can be adjusted, which reduces the operating time of the staff on the device, effectively improves the work efficiency, and is convenient and practical;
[0004] However, during the cutting process of the tool, the position and angle of the cutting device are fixed. This fixity greatly limits the flexibility of the cutting angle, making it difficult to perform multi-angle cutting processing on the tool according to actual needs, thereby increasing the limitations of the device's use, resulting in the cutting device being unable to fully meet diverse cutting needs and reducing its scope of application. Summary of the invention
[0005] The object of the present invention is to provide a cutting device and method based on tool processing, which has the function of adjusting the position and angle of the cutting machine to solve the problem that the cutting device is not flexible enough and leads to limitations in use.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A cutting device based on tool processing, comprising:
[0008] Protective cover;
[0009] An adjusting mechanism is installed between the upper parts of the inner walls on both sides of the protective cover, a recovery box is installed at the bottom end of the protective cover, a fixing mechanism is installed at the middle of the top of the recovery box, a cooling mechanism is installed between the outer wall of the recovery box and the bottom end of the adjusting mechanism, and a controller is installed at the lower part of one end of the protective cover;
[0010] The adjusting mechanism comprises an adjusting plate, an adjusting screw, a motor, a limiting rod, a cylinder, a movable plate, a rotating mechanism, a fixed cylinder and a spring rod. The adjusting screw is mounted on one side of one end of the adjusting plate, the motor is mounted on one end of the adjusting screw, the limiting rod is mounted on the other side of one end of the adjusting plate, three cylinders are provided, and the three cylinders are all mounted on the bottom end of the adjusting plate, the movable plate is mounted on the bottom ends of the three cylinders, the rotating mechanism is installed in the middle of the top end of the movable plate, two fixed cylinders and two spring rods are each provided, the two fixed cylinders are both mounted on the bottom end of the movable plate, and the two spring rods are respectively mounted on the bottom ends of the two fixed cylinders.
[0011] Preferably, the rotating mechanism includes a rotating rod, a cutter, a fixed frame, a driver, a worm and a worm wheel, the rotating rod is installed on the middle of the top end of the movable plate through a bearing, the cutter is installed on the bottom end of the rotating rod, the fixed frame is installed on the top end of the rotating rod through a bearing, the driver is installed on one end of the fixed frame, the worm is installed between the inner walls on both sides of the fixed frame through a bearing, and the worm wheel is installed on the upper outer surface of the rotating rod.
[0012] Preferably, the cutting machine, the driver, the cylinder and the motor are all electrically connected to the controller, the worm and the worm wheel are meshed, and the bottom end surface of the spring rod is flush with the bottom end surface of the cutting machine.
[0013] Preferably, the fixing mechanism includes a fixing frame, forward and reverse screw rods, a guide plate, a clamping mechanism and a driving motor. The fixing frame is installed at the top of the recovery box, the forward and reverse screw rods are installed between the inner walls on both sides of the fixing frame through bearings, the guide plate is installed at the top of the fixing frame, two clamping mechanisms are provided, and the two clamping mechanisms are respectively installed on both sides of the outer surface of the forward and reverse screw rods, and the driving motor is installed at one end of the fixing frame.
[0014] Preferably, the clamping mechanism includes a movable frame, a support frame, an electric push rod, a fixed splint, a fixed base plate and a guide groove, the movable frame is installed on the outer surface of the positive and negative screw rods, the support frame is installed on the top of the movable frame, the electric push rod is installed on the top of the support frame, the fixed splint is installed on the bottom end of the electric push rod, and the fixed base plate is installed between the inner walls on both sides of the support frame, and two guide grooves are provided, and the two guide grooves are respectively opened at the bottom end of the movable frame and the bottom end of the fixed base plate.
[0015] Preferably, the electric push rod and the driving motor are both electrically connected to the controller, the outer walls on both sides of the fixed clamping plate are provided with limiting grooves, and the guide groove, the guide plate and the bottom frame wall of the fixed frame are all arranged in a triangular structure.
[0016] Preferably, the outer wall of the protective cover is provided with two sealed doors by hinges, a control system is arranged inside the controller, the control system comprises a monitoring end, a processing end and a control end, a guide frame is installed between the periphery of the top end of the recycling box, a plurality of water leakage ports are provided at the top end of the recycling box, a filter frame is installed on the upper part of the outer wall of the recycling box, a semiconductor refrigeration plate is installed in the middle part of the bottom end of the recycling box, and support feet are installed at the four corners of the bottom end of the recycling box.
[0017] Preferably, the cooling mechanism includes a water pump, a water suction pipe, a water delivery pipe, a diversion pipe and a cooling nozzle, the water pump is installed on the lower part of the outer wall of the recovery box, the water suction pipe is installed on the outer wall of the water pump, the water delivery pipe is installed on the top of the water pump, the diversion pipe is installed at the other end of the water delivery pipe, the top of the diversion pipe is installed at the bottom end of the movable plate, and a plurality of cooling nozzles are provided, and the plurality of cooling nozzles are all installed at the bottom end of the diversion pipe.
[0018] Preferably, the water pump and the semiconductor refrigeration plate are both electrically connected to the controller, the upper portion of the outer surface of the water supply pipe is arranged as an elastic hose, the diversion pipe is arranged as an annular structure, and the plurality of cooling nozzles are arranged as inclined structures.
[0019] A method for a cutting device based on tool processing comprises the following steps:
[0020] Step 1: Fix the tool material: First, start the drive motor to adjust the distance between the two moving frames according to the length of the tool material, then start the electric push rod to push the fixed clamping plate downward, which can be used together with the fixed bottom plate to clamp and fix the tool material, which can improve the stability of the tool material during processing;
[0021] Step 2: Automatic control: Through the control system set inside the controller, the cutting speed, position, temperature and other parameters of the cutting machine can be monitored in real time through the monitoring end, and then the monitored data can be processed through the processing end, and the motion trajectory, cutting speed, cutting angle, cutting depth, etc. of the entire cutting machine can be adjusted through the control end to realize automatic and intelligent control of the entire cutting device;
[0022] Step 3: Adjust the cutting position: Start the motor to drive the adjusting screw to rotate, and start the cylinder to push the moving plate downward, so as to adjust the position of the cutting machine. Then, start the driver. At this time, the cutting angle of the cutting machine can be adjusted through the meshing transmission between the worm and the worm gear, so as to improve the flexibility of use.
[0023] Step 4: Cooling the tool material: Start the water pump to extract the refrigerant in the recovery tank, and then input the refrigerant into several cooling nozzles through the water pipe. Several inclined cooling nozzles spray the refrigerant onto the tool material while rotating, which can fully cool the tool material being cut.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] (1) The present invention sets an adjustment mechanism inside the protective cover, and the motor drives the adjustment screw to rotate, so that the adjustment plate drives the cutting machine to move left and right. At the same time, the cylinder pushes the moving plate to move downward to achieve the up and down adjustment of the cutting machine. The driver is started to rotate the worm. Through the meshing transmission of the worm and the worm wheel, the cutting angle of the cutting machine can be flexibly adjusted, thereby realizing multi-angle cutting processing of the tool. This design fully meets the diverse cutting needs and expands the application scope of the cutting machine.
[0026] (2) The present invention sets a fixing mechanism at the top of the recycling box, and drives the forward and reverse screws to rotate by the driving motor, so as to adjust the distance between the two movable frames. The tool material is placed on the fixed bottom plate, and the electric push rod is started to push the fixed clamping plate to move downward, so as to firmly clamp the tool material, improve the stability of the tool material during the cutting process, thereby ensuring that the tool material remains stable during high-speed cutting and improving the processing accuracy.
[0027] (3) The present invention sets a cooling mechanism on the outer surface of the recycling box. When the water pump is started, the refrigerant can be input into a plurality of cooling nozzles, and the refrigerant can be sprayed toward the cutting machine and the tool material, which can effectively reduce the temperature during the cutting process. At the same time, the refrigerant can be collected, filtered and cooled again through the recycling box, thereby realizing the recycling of the refrigerant. The control system set up can realize intelligent and automatic control of the cutting device, thereby facilitating real-time monitoring and adjustment of the cutting process. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 A perspective view of the present invention;
[0029] Figure 2 is a three-dimensional diagram of the adjustment mechanism of the present invention;
[0030] Figure 3 is a three-dimensional diagram of the rotating mechanism of the present invention;
[0031] Figure 4 For the present invention Figure 3 A magnified view of middle;
[0032] Figure 5 is a three-dimensional diagram of the fixing mechanism of the present invention;
[0033] Figure 6 is a three-dimensional diagram of the clamping mechanism of the present invention;
[0034] Figure 7 is a system flow chart of the present invention;
[0035] Figure 8 is a three-dimensional diagram of the recycling box of the present invention;
[0036] Fig. 9 It is a three-dimensional diagram of the cooling mechanism of the present invention;
[0037] In the figure: 1. Protective cover; 2. Adjustment mechanism; 3. Recovery box; 4. Fixing mechanism; 5. Cooling mechanism; 6. Sealing door; 7. Controller; 8. Control system; 9. Monitoring end; 10. Processing end; 11. Control end; 12. Guide frame; 13. Leakage port; 14. Filter frame; 15. Semiconductor cooling sheet; 16. Support foot;
[0038] 21. Adjustment plate; 22. Adjustment screw; 23. Motor; 24. Limit rod; 25. Cylinder; 26. Moving plate; 27. Rotation mechanism; 28. Fixed cylinder; 29. Spring rod;
[0039] 271, rotating rod; 272, cutting machine; 273, fixed frame; 274, driver; 275, worm; 276, worm wheel;
[0040] 41. Fixed frame; 42. Forward and reverse screw rods; 43. Guide plate; 44. Clamping mechanism; 45. Driving motor;
[0041] 441, moving frame; 442, supporting frame; 443, electric push rod; 444, fixed clamping plate; 445, fixed bottom plate; 446, guide groove;
[0042] 51. Water pump; 52. Suction pipe; 53. Water delivery pipe; 54. Diversion pipe; 55. Cooling nozzle. DETAILED DESCRIPTION
[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0044] Embodiment 1:
[0045] See also Figures 1 to 9 As shown, a cutting device based on tool processing includes:
[0046] Protective cover 1;
[0047] An adjusting mechanism 2 is installed between the upper parts of the inner walls on both sides of the protective cover 1, a recovery box 3 is installed at the bottom end of the protective cover 1, a fixing mechanism 4 is installed at the middle of the top of the recovery box 3, a cooling mechanism 5 is installed between the outer wall of the recovery box 3 and the bottom end of the adjusting mechanism 2, and a controller 7 is installed at the lower part of one end of the protective cover 1;
[0048] The adjusting mechanism 2 includes an adjusting plate 21, an adjusting screw 22, a motor 23, a limiting rod 24, a cylinder 25, a movable plate 26, a rotating mechanism 27, a fixed cylinder 28 and a spring rod 29. The adjusting screw 22 is installed on one side of one end of the adjusting plate 21, the motor 23 is installed at one end of the adjusting screw 22, the limiting rod 24 is installed on the other side of one end of the adjusting plate 21, three cylinders 25 are provided, and the three cylinders 25 are all installed at the bottom end of the adjusting plate 21, the movable plate 26 is installed at the bottom ends of the three cylinders 25, the rotating mechanism 27 is installed at the middle of the top end of the movable plate 26, and two fixed cylinders 28 and spring rods 29 are each provided. The two fixed cylinders 28 are both installed at the bottom end of the movable plate 26, and the two spring rods 29 are respectively installed at the bottom ends of the two fixed cylinders 28.
[0049] Depend on Figures 1 to 3 It can be seen that the rotating mechanism 27 includes a rotating rod 271, a cutter 272, a fixed frame 273, a driver 274, a worm 275 and a worm wheel 276. The rotating rod 271 is installed at the middle of the top end of the movable plate 26 through a bearing, the cutter 272 is installed at the bottom end of the rotating rod 271, the fixed frame 273 is installed at the top end of the rotating rod 271 through a bearing, the driver 274 is installed at one end of the fixed frame 273, the worm 275 is installed between the inner walls on both sides of the fixed frame 273 through a bearing, and the worm wheel 276 is installed on the upper outer surface of the rotating rod 271.
[0050] As can be seen from the above, the entire adjustment mechanism 2 can be fully controlled by the controller 7. First, the controller 7 controls the motor 23 to start, so that the adjustment screw 22 drives the adjustment plate 21 to move left and right, and guides and limits the adjustment plate 21 through the limit rod 24 to improve the stability during the adjustment process. Then, the controller 7 controls the cylinder 25 to start, and pushes the moving plate 26 to move downward, so that the cutting machine 272 can be adjusted to move up and down and left and right. Finally, the controller 7 controls the driver 274 to start, so that the worm 275 engages the worm wheel 276 to rotate, and then the rotating rod 271 drives the cutting machine 272 to rotate, so as to realize the flexible adjustment of the cutting angle of the cutting machine 272, thereby meeting the multi-angle requirements of the tool material. Cutting processing needs, this design fully meets the diverse cutting needs, improves the application range and flexibility of the cutter 272, and reduces the limitations of the cutting device when in use. When the tool material needs to be cut, the controller 7 starts the cutter 272 and the cylinder 25, so that the cutter 272 cuts the tool material, and the extension of the cylinder 25 can control the cutting depth of the cutter 272. During the cutting process, the spring rod 29 always presses against the tool material through its elasticity to achieve compression and fixation, further enhancing the stability of the tool material during the cutting process, and the elastic spring rod 29 can be telescopically adjusted according to the cutting depth of the cutter 272 without affecting the use of the cutter 272.
[0051] Specifically, refer to Figures 1 to 3 As shown, the cutter 272 , the driver 274 , the cylinder 25 and the motor 23 are all electrically connected to the controller 7 , the worm 275 and the worm wheel 276 are meshed, and the bottom end surface of the spring rod 29 is flush with the bottom end surface of the cutter 272 .
[0052] As can be seen from the above, the controller 7 can send instructions to these components through electrical connection to realize the control and adjustment of their working status. The engagement of the worm 275 and the worm wheel 276 can realize the transmission of force, and then realize the rotation adjustment of the rotating rod 271, so that when the cutting machine 272 is cutting the tool material, the spring rod 29 also contacts the tool material for pressing and fixing, thereby further improving the stability of the tool material.
[0053] Embodiment 2:
[0054] refer to Figures 4 to 6 As shown, the fixing mechanism 4 includes a fixing frame 41, a positive and negative screw rod 42, a guide plate 43, a clamping mechanism 44 and a driving motor 45. The fixing frame 41 is installed at the top of the recovery box 3, the positive and negative screw rod 42 is installed between the inner walls on both sides of the fixing frame 41 through a bearing, the guide plate 43 is installed at the top of the fixing frame 41, two clamping mechanisms 44 are provided, and the two clamping mechanisms 44 are respectively installed on both sides of the outer surface of the positive and negative screw rod 42, and the driving motor 45 is installed at one end of the fixing frame 41;
[0055] The clamping mechanism 44 includes a moving frame 441, a supporting frame 442, an electric push rod 443, a fixed splint 444, a fixed base plate 445 and a guide groove 446. The moving frame 441 is installed on the outer surface of the forward and reverse screw rods 42, the supporting frame 442 is installed at the top of the moving frame 441, the electric push rod 443 is installed at the top of the supporting frame 442, the fixed splint 444 is installed at the bottom end of the electric push rod 443, the fixed base plate 445 is installed between the inner walls on both sides of the supporting frame 442, and two guide grooves 446 are provided, and the two guide grooves 446 are respectively opened at the bottom end of the moving frame 441 and the bottom end of the fixed base plate 445.
[0056] As can be seen from the above, first, according to the length of the tool material, the spacing between the two moving frames 441 is adjusted to an appropriate width, and the driving motor 45 is started by the controller 7. The driving motor 45 drives the forward and reverse screw rods 42 to rotate, so that the two moving frames 441 respectively drive the support frames 442 thereon to move toward the middle together. The guide grooves 446 play a guiding and limiting role in this process, thereby improving the stability during the movement. Next, the tool material is placed on the two fixed base plates 445. At this time, the controller 7 controls the electric push rod 443 to start, pushing the fixed clamping plate 444 to move downward, and the fixed clamping plate 444 slides with the support frame 442 through the limiting groove thereon, and firmly clamps the tool material together with the fixed base plate 445. In this way, the stability of the tool material during the cutting process is significantly improved, thereby ensuring that it remains stable during high-speed cutting and does not shake. This design not only improves the processing accuracy, but also greatly enhances safety.
[0057] Preferably, reference Figures 4 to 6 As shown, the electric push rod 443 and the driving motor 45 are both electrically connected to the controller 7, the outer walls on both sides of the fixed clamping plate 444 are provided with limiting grooves, and the guide groove 446, the guide plate 43 and the bottom frame wall of the fixed frame 41 are all set to a triangular structure.
[0058] As can be seen from the above, through the control of the controller 7, the electric push rod 443 can push or pull the relevant components, and the drive motor 45 can provide power. The design of the limit groove can limit the movement range of the fixed clamp 444 to ensure its stability and accuracy during operation. The triangular guide groove 446 and the base frame wall of the fixed frame 41 can limit the movable frame 441 and the fixed base plate 445. The triangular guide plate 43 can guide the refrigerant.
[0059] Embodiment three:
[0060] refer to Figures 7 to 9As shown, the outer wall of the protective cover 1 is provided with two sealed doors 6 through hinges, a control system 8 is provided inside the controller 7, the control system 8 includes a monitoring terminal 9, a processing terminal 10 and a control terminal 11, a guide frame 12 is installed between the top periphery of the recovery box 3, a plurality of water leakage ports 13 are provided at the top of the recovery box 3, a filter frame 14 is installed on the upper part of the outer wall of the recovery box 3, a semiconductor cooling sheet 15 is installed in the middle of the bottom end of the recovery box 3, and support feet 16 are installed at the four corners of the bottom end of the recovery box 3;
[0061] The cooling mechanism 5 includes a water pump 51, a water suction pipe 52, a water delivery pipe 53, a diversion pipe 54 and a cooling nozzle 55. The water pump 51 is installed at the lower part of the outer wall of the recovery box 3, the water suction pipe 52 is installed on the outer wall of the water pump 51, the water delivery pipe 53 is installed at the top of the water pump 51, the diversion pipe 54 is installed at the other end of the water delivery pipe 53, and the top of the diversion pipe 54 is installed at the bottom end of the movable plate 26. There are a plurality of cooling nozzles 55, and the plurality of cooling nozzles 55 are installed at the bottom end of the diversion pipe 54.
[0062] As can be seen from the above, in the process of processing tool materials, the controller 7 plays a vital role. It first starts the water pump 51, and the water extraction pipe 52 then extracts the refrigerant in the recovery box 3, and transports the refrigerant to the shunt pipe 54 through the water pipe 53. The refrigerant is evenly distributed to a number of inclined cooling nozzles 55 in the shunt pipe 54. While rotating, these nozzles accurately spray the refrigerant to the cutting machine 272 and the tool material, effectively reducing the temperature during the cutting process, thereby extending the service life of the cutting machine 272, and washing away the debris generated during the cutting process, which has a good lubricating effect on the tool material. The cooled refrigerant is guided and blocked by the guide frame 12, and flows smoothly back to the inside of the recovery box 3 through a number of leaks 13. In this process, the filter frame 14 plays a key role. It filters out the debris in the refrigerant to ensure the purity of the refrigerant. The filtered refrigerant flows to the bottom of the recovery box 3 and is collected, and is cooled again through the semiconductor refrigeration sheet 15. In this way, the recovery box 3 not only achieves The refrigerant is collected and filtered, and is cooled again, thereby realizing the recycling of the refrigerant and effectively saving resources. At the same time, during the use of the entire cutting device, the control system 8 inside the controller 7 plays an important role in intelligent and automatic control. Through the monitoring terminal 9, the cutting process of the cutting machine 272 can be monitored in real time, including its cutting speed, position, temperature and other key parameters. The processing terminal 10 is responsible for receiving these monitoring data, processing the graphic data input by the user, and converting it into a cutting path and program executable by the cutting device. Finally, the control terminal 11 accurately adjusts the motion trajectory, cutting speed, cutting angle, cutting depth and other key indicators of the cutting machine 272 according to the parameters and cutting mode set by the user. In addition, it can also realize automatic optimization of the cutting path and parameters through a preset cutting program or automatic learning algorithm, thereby facilitating real-time monitoring and adjustment of the cutting process. This series of intelligent and automatic operations not only improves the cutting efficiency and accuracy, but also greatly reduces the operating difficulty and labor cost.
[0063] Preferably, reference Figures 7 to 9 As shown, the water pump 51 and the semiconductor cooling plate 15 are electrically connected to the controller 7, the upper outer surface of the water supply pipe 53 is set as an elastic hose, the diversion pipe 54 is set as a ring structure, and the plurality of cooling nozzles 55 are set as inclined structures.
[0064] As can be seen from the above, through the control of the controller 7, the water pump 51 can pump refrigerant or other liquids, and the semiconductor refrigeration plate 15 can provide a cooling effect. The design of the elastic hose can ensure the flexibility and durability of the water pipe 53 during operation. The annular structure of the diverter pipe 54 can ensure that the water flow is evenly distributed to each cooling nozzle 55, thereby expanding the cooling range. The inclined structure of the cooling nozzle 55 can ensure that the water flow is sprayed onto the cutting machine 272 and the tool material at a certain angle, thereby improving the cooling effect.
[0065] Embodiment 4:
[0066] refer to Figures 1 to 9 As shown, a method of a cutting device based on tool processing comprises the following steps:
[0067] Step 1: Fix the tool material: First, start the driving motor 45 to adjust the distance between the two moving frames 441 according to the length of the tool material, then start the electric push rod 443 to push the fixed clamping plate 444 to move downward, which can be used together with the fixed bottom plate 445 to clamp and fix the tool material, thereby improving the stability of the tool material during the processing;
[0068] Step 2, automatic control: through the control system 8 set inside the controller 7, the cutting speed, position, temperature and other parameters of the cutting machine 272 can be monitored in real time through the monitoring terminal 9, and then the monitored data can be processed through the processing terminal 10, and then the motion trajectory, cutting speed, cutting angle, cutting depth and the like of the entire cutting machine 272 can be adjusted through the control terminal 11 to realize automatic and intelligent control of the entire cutting device;
[0069] Step 3: Adjust the cutting position: Start the motor 23 to drive the adjusting screw 22 to rotate, and start the cylinder 25 to push the moving plate 26 to move downward, so as to adjust the position of the cutting machine 272, and then start the driver 274. At this time, the cutting angle of the cutting machine 272 can be adjusted through the meshing transmission between the worm 275 and the worm wheel 276, so as to improve the flexibility of use;
[0070] Step 4: Cooling the tool material: Start the water pump 51 to extract the refrigerant in the recovery box 3, and then input the refrigerant into a plurality of cooling nozzles 55 through the water pipe 53. The plurality of inclined cooling nozzles 55 spray the refrigerant onto the tool material while rotating, so as to fully cool the tool material being cut.
[0071] Application examples:
[0072] This design is suitable for the processing environment of cutting tools. The tool material is firmly fixed on the recycling box 3 by setting a fixing mechanism 4. During the cutting process, this stability can ensure that the material will not shake during high-speed cutting, thereby improving the processing accuracy and safety. At the same time, an adjustment mechanism 2 is set. The mechanism can achieve flexible adjustment of the position and angle of the cutter 272 through some components on it. During the cutting process, this flexibility can ensure that the cutter 272 can perform multi-angle cutting processing on the tool according to actual needs, fully meeting the diverse cutting needs. In addition, the cooling mechanism 5 is responsible for spraying the refrigerant to the cutter 272 and In terms of tool materials, the temperature during the cutting process is reduced, the service life of the cutting machine 272 and the tool materials is extended, and the processing quality is improved. The refrigerant also plays a lubricating role, reducing the friction and resistance during the cutting process. At the same time, the recovery box 3 is responsible for collecting, filtering and recycling the refrigerant used in the cooling process, thereby reducing production costs and reducing environmental impacts, and significantly improving the efficiency and quality of the cutting process. Finally, the control system 8 can realize intelligent control of the entire cutting device, and can realize real-time monitoring and adjustment of the cutting process, improve cutting efficiency and accuracy, and reduce operating difficulty and labor costs.
[0073] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cutting device based on tool processing, characterized in that: include: Protective cover (1); An adjusting mechanism (2) is installed between the upper parts of the inner walls on both sides of the protective cover (1), a recovery box (3) is installed at the bottom end of the protective cover (1), a fixing mechanism (4) is installed at the middle of the top end of the recovery box (3), a cooling mechanism (5) is installed between the outer wall of the recovery box (3) and the bottom end of the adjusting mechanism (2), and a controller (7) is installed at the lower part of one end of the protective cover (1); The adjusting mechanism (2) comprises an adjusting plate (21), an adjusting screw (22), a motor (23), a limiting rod (24), a cylinder (25), a moving plate (26), a rotating mechanism (27), a fixing cylinder (28) and a spring rod (29), wherein the adjusting screw (22) is mounted on one side of one end of the adjusting plate (21), the motor (23) is mounted on one end of the adjusting screw (22), the limiting rod (24) is mounted on the other side of one end of the adjusting plate (21), and the cylinder (25) is mounted on the other side of one end of the adjusting plate (21). The movable plate (26) is mounted on the bottom ends of the three cylinders (25), the rotating mechanism (27) is mounted on the middle of the top end of the movable plate (26), and two fixed cylinders (28) and two spring rods (29) are respectively mounted on the bottom ends of the two fixed cylinders (28).
2. A cutting device based on tool processing according to claim 1, characterized in that: The rotating mechanism (27) comprises a rotating rod (271), a cutter (272), a fixed frame (273), a driver (274), a worm (275) and a worm wheel (276); the rotating rod (271) is mounted at the middle of the top end of the moving plate (26) via a bearing; the cutter (272) is mounted at the bottom end of the rotating rod (271); the fixed frame (273) is mounted at the top end of the rotating rod (271) via a bearing; the driver (274) is mounted at one end of the fixed frame (273); the worm (275) is mounted between the inner walls of both sides of the fixed frame (273) via a bearing; and the worm wheel (276) is mounted on the upper part of the outer surface of the rotating rod (271).
3. A cutting device based on tool processing according to claim 2, characterized in that: The cutting machine (272), the driver (274), the cylinder (25) and the motor (23) are all electrically connected to the controller (7), the worm (275) and the worm wheel (276) are meshed, and the bottom end surface of the spring rod (29) is flush with the bottom end surface of the cutting machine (272).
4. A cutting device based on tool processing according to claim 1, characterized in that: The fixing mechanism (4) comprises a fixing frame (41), a forward and reverse screw rod (42), a guide plate (43), a clamping mechanism (44) and a driving motor (45); the fixing frame (41) is mounted on the top of the recovery box (3); the forward and reverse screw rod (42) is mounted between the inner walls on both sides of the fixing frame (41) through bearings; the guide plate (43) is mounted on the top of the fixing frame (41); two clamping mechanisms (44) are provided, and the two clamping mechanisms (44) are respectively mounted on both sides of the outer surface of the forward and reverse screw rod (42); and the driving motor (45) is mounted on one end of the fixing frame (41).
5. A cutting device based on tool processing according to claim 4, characterized in that: The clamping mechanism (44) comprises a movable frame (441), a support frame (442), an electric push rod (443), a fixed clamping plate (444), a fixed bottom plate (445) and a guide groove (446); the movable frame (441) is mounted on the outer surface of the forward and reverse screw rods (42); the support frame (442) is mounted on the top of the movable frame (441); the electric push rod (443) is mounted on the top of the support frame (442); the fixed clamping plate (444) is mounted on the bottom of the electric push rod (443); the fixed bottom plate (445) is mounted between the inner walls on both sides of the support frame (442); and two guide grooves (446) are provided, and the two guide grooves (446) are respectively opened at the bottom end of the movable frame (441) and the bottom end of the fixed bottom plate (445).
6. A cutting device based on tool processing according to claim 5, characterized in that: The electric push rod (443) and the driving motor (45) are both electrically connected to the controller (7), the outer walls on both sides of the fixed clamping plate (444) are provided with limiting grooves, and the guide groove (446), the guide plate (43) and the bottom frame wall of the fixed frame (41) are all arranged in a triangular structure.
7. The cutting device based on tool processing according to claim 1, characterized in that: The outer wall of the protective cover (1) is provided with two sealed doors (6) via hinges; a control system (8) is arranged inside the controller (7); the control system (8) comprises a monitoring end (9), a processing end (10) and a control end (11); a guide frame (12) is installed between the top periphery of the recovery box (3); a plurality of water leakage holes (13) are provided at the top of the recovery box (3); a filter frame (14) is installed at the upper part of the outer wall of the recovery box (3); a semiconductor cooling plate (15) is installed at the middle part of the bottom end of the recovery box (3); and support feet (16) are installed at the four corners of the bottom end of the recovery box (3).
8. The cutting device based on tool processing according to claim 7, characterized in that: The cooling mechanism (5) comprises a water pump (51), a water suction pipe (52), a water delivery pipe (53), a diverter pipe (54) and a cooling nozzle (55); the water pump (51) is mounted on the lower part of the outer wall of the recovery box (3); the water suction pipe (52) is mounted on the outer wall of the water pump (51); the water delivery pipe (53) is mounted on the top end of the water pump (51); the diverter pipe (54) is mounted on the other end of the water delivery pipe (53); the top end of the diverter pipe (54) is mounted on the bottom end of the moving plate (26); and a plurality of cooling nozzles (55) are provided, and the plurality of cooling nozzles (55) are all mounted on the bottom end of the diverter pipe (54).
9. A cutting device based on tool processing according to claim 8, characterized in that: The water pump (51) and the semiconductor refrigeration plate (15) are both electrically connected to the controller (7), the upper portion of the outer surface of the water supply pipe (53) is configured as an elastic hose, the diversion pipe (54) is configured as a ring structure, and the plurality of cooling nozzles (55) are configured as inclined structures.
10. A method for a cutting device based on tool processing, applicable to a cutting device based on tool processing according to claims 1 to 9, characterized in that: The following steps are involved: Step 1, fixing the tool material: first, start the driving motor (45) to adjust the distance between the two moving frames (441) according to the length of the tool material, then start the electric push rod (443) to push the fixed clamping plate (444) to move downward, and can cooperate with the fixed bottom plate (445) to clamp and fix the tool material, which can improve the stability of the tool material during the processing; Step 2, automatic control: through the control system (8) set inside the controller (7), the cutting speed, position, temperature and other parameters of the cutting machine (272) can be monitored in real time through the monitoring end (9), and then the monitored data can be processed through the processing end (10), and then the motion trajectory, cutting speed, cutting angle, cutting depth and the like of the entire cutting machine (272) can be adjusted through the control end (11), so as to realize automatic and intelligent control of the entire cutting device; Step 3, adjusting the cutting position: starting the motor (23) to drive the adjusting screw (22) to rotate, and starting the cylinder (25) to push the moving plate (26) to move downward, so as to adjust the position of the cutting machine (272), and then starting the driver (274). At this time, through the meshing transmission between the worm (275) and the worm wheel (276), the cutting angle of the cutting machine (272) can be adjusted, thereby improving the flexibility of use; Step 4: Cooling the tool material: Start the water pump (51) to extract the refrigerant in the recovery box (3), and then input the refrigerant into a plurality of cooling nozzles (55) through the water pipe (53). The plurality of inclined cooling nozzles (55) spray the refrigerant onto the tool material while rotating, so as to fully cool the tool material being cut.
Citation Information
Patent Citations
Fixed-length cutting device for cutter machining
CN221065448U