Clamping equipment for punching spheroidal graphite casting

By designing a clamping device for drilling ductile castings using multiple reciprocating clamping mechanisms and buffer protection mechanisms, the problem of difficulty in achieving uniform, stable clamping and lack of buffer protection in traditional equipment is solved, and efficient and stable clamping is achieved Hold and have good buffering protection.

CN119407558APending Publication Date: 2025-02-11XUZHOU HUAZHENG CASTING CO LTD
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Patent Information

Application Number
CN202411482011.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-02-11

AI Technical Summary

Technical Problem

Traditional ductile casting hole punching clamping equipment is difficult to achieve uniform and stable clamping of ductile castings of different shapes and sizes, and lacks an effective buffering and protection mechanism, which can easily lead to damage to ductile castings and unstable equipment.

Method used

A clamping device for drilling ductile castings is designed, using the synergy of four reciprocating clamping mechanisms and the meshing and coordination between the rack and the central core gear to achieve uniform and stable clamping of the ductile castings. At the same time, good cushion protection is provided through the coordination between the sliding guide bar in the rectangular frame housing and the auxiliary sliding block, as well as the arrangement of the inner and outer springs and the buffer rod body.

Benefits of technology

The uniform and stable clamping of ductile castings is achieved, and damage to ductile castings is avoided due to excessive local stress. It also effectively absorbs impact forces through the buffer protection mechanism, reduces equipment vibration, and improves the stability and service life of the equipment.

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Abstract

The clamping equipment comprises a core supporting plate body, the projection of the core supporting plate body in the overlook direction is quadrilateral, and supporting legs are fixedly arranged at the four corners of the lower side of the core supporting plate body; a guide through hole is formed in the core supporting plate body; and clamping mechanisms are further included, clamping is stable and efficient, and through the synergistic effect of the four reciprocating clamping mechanisms and meshing cooperation of the racks and the middle core gear, uniform and stable clamping of the spheroidal graphite casting is achieved. No matter how the shape and the size of the spheroidal graphite casting are, it can be ensured that displacement cannot occur in the punching process, and the punching precision and quality are improved. And the buffering protection performance is good, specifically, a sliding guide strip in the rectangular frame shell is matched with an auxiliary sliding block, and an inner side spring, an outer side spring and a buffering rod body are arranged on the auxiliary sliding block, so that a good buffering effect is provided for the clamping process.
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Description

Technical Field

[0001] The invention relates to a clamping device, in particular to a clamping device for drilling holes in ductile iron castings. Background Art

[0002] In the processing of ductile iron castings, drilling is an important process. However, traditional clamping equipment often has many problems when clamping ductile iron castings.

[0003] On the one hand, it is difficult for existing clamping equipment to achieve uniform and stable clamping of ductile iron castings of different shapes and sizes. During the drilling process, ductile iron castings are prone to displacement, which affects the accuracy and quality of drilling. In addition, the uneven distribution of clamping force may also cause excessive local force, causing damage to the ductile iron casting.

[0004] On the other hand, traditional clamping equipment lacks an effective buffer protection mechanism. During the clamping process, it is easy to damage the ductile casting due to excessive clamping force. At the same time, the vibration generated during the operation of the equipment will also affect its stability and service life.

[0005] Therefore, there is an urgent need for a better clamping device for punching ductile iron castings on the market. Summary of the invention

[0006] The technical problem to be solved by the present invention is to overcome the defects of the above-mentioned technology and provide a clamping device for drilling holes in ductile castings.

[0007] In order to solve the above technical problems, the technical solution provided by the present invention is a clamping device for punching ductile iron castings: the core support plate body, the projection of the core support plate body in the top view direction presents a quadrilateral, and support legs are fixedly provided at the four corners of the lower side of the core support plate body; the core support plate body is provided with a guide through hole;

[0008] It also includes a clamping mechanism, the clamping mechanism includes a middle core gear, the upper portion of the middle core gear is inserted into the lower side of the middle portion of the core support plate body and is rotatably matched with the middle shaft of the core support plate body;

[0009] The cam body is an orbiting gear, and the cam body is actuated by the action of the cam, and the cam body is actuated by the action of the cam, and the cam body is actuated by the action of the cam, and the cam body is actuated by the action of the cam, and the cam body is actuated by the action of the cam.

[0010] The two sides of the outer side of the rectangular frame shell are symmetrically sliding guide grooves, and the two side wings of the U-shaped sliding plate are slidingly matched with the sliding guide grooves; a clamping arm is fixedly provided on the back of the U-shaped sliding plate; the rack and the middle core gear are meshingly matched;

[0011] The clamping arm passes through the guide through hole and extends to the upper side of the guide through hole, playing the role of clamping the ductile iron casting;

[0012] Two of the reciprocating clamping mechanisms are fixed on the lower side of the core support plate; the two reciprocating clamping mechanisms fixed on the lower side of the core support plate are symmetrical about the circumference of the middle core gear, and the extension directions of the two reciprocating clamping mechanisms fixed on the lower side of the core support plate are opposite;

[0013] The remaining two reciprocating clamping mechanisms are fixed on the lower sides of the other two reciprocating clamping mechanisms, the remaining two reciprocating clamping mechanisms are symmetrical about the circumference of the middle core gear, and the extension directions of the reciprocating clamping mechanisms on the lower sides of the remaining two reciprocating clamping mechanisms are opposite;

[0014] An electric secondary telescopic rod is fixedly provided on the core fixed block on any one of the reciprocating clamping mechanisms, the core part of the electric secondary telescopic rod is fixedly connected to the core fixed block, and the other end of the telescopic part of the electric secondary telescopic rod is fixedly connected to the end of the sliding column.

[0015] As an improvement, the number of the guide through holes is four; the core support plate body is arranged horizontally;

[0016] The number of the reciprocating clamping mechanisms is four.

[0017] As an improvement, the extending direction of the rectangular frame shell is consistent with the extending direction of the sliding column.

[0018] As an improvement, the extending direction of the sliding guide strip and the extending direction of the rectangular frame shell are parallel to each other.

[0019] As an improvement, the extending direction of the buffer rod body and the extending direction of the rectangular frame shell are parallel to each other.

[0020] Compared with the prior art, the advantages of the present invention are: stable and efficient clamping: through the synergistic effect of four reciprocating clamping mechanisms and the meshing cooperation between the rack and the middle core gear, the ductile casting can be clamped evenly and stably. Regardless of the shape and size of the ductile casting, it can ensure that no displacement occurs during the punching process, thereby improving the accuracy and quality of the punching.

[0021] The synchronous movement of the four clamping arms makes the clamping force distribution more uniform, avoiding damage to the ductile iron casting due to excessive local force.

[0022] Good buffering protection performance: the cooperation between the sliding guide strip in the rectangular frame shell and the auxiliary sliding block, as well as the arrangement of the inner spring, outer spring and buffer rod on the auxiliary sliding block, provide a good buffering effect for the clamping process.

[0023] When clamping ductile iron castings, it can effectively absorb the impact force and avoid damage to the ductile iron castings due to excessive clamping force. At the same time, it can also reduce the vibration of the equipment during operation and improve the stability and service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 The three-dimensional structure diagram of a clamping device for drilling holes in ductile iron castings according to the present invention is shown in FIG. Figure 1 .

[0025] Figure 2 The utility model is a side view structural schematic diagram of a clamping device for drilling holes in ductile iron castings of the present invention.

[0026] Figure 3 The three-dimensional structure diagram of a clamping device for drilling holes in ductile iron castings according to the present invention is shown in FIG. Figure 2 .

[0027] Figure 4 yes Figure 3 Schematic diagram of the local enlarged structure at point A in the middle.

[0028] Figure 5 yes Figure 3 Schematic diagram of the local enlarged structure at point B in the middle. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0030] In the description of the embodiments of the present invention, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the invented product is usually placed when used. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0031] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components must be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0032] In the description of the embodiments of the present invention, "plurality" means at least 2.

[0033] In the description of the embodiments of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0034] In conjunction with the accompanying drawings, a clamping device for punching ductile iron castings is provided, wherein the core support plate body 1, the projection of the core support plate body 1 in the top view is a quadrilateral, support legs 2 are fixedly provided at the four corners on the lower side of the core support plate body 1; guide through holes 3 are provided on the core support plate body 1, and the number of the guide through holes 3 is four; the core support plate body 1 is arranged horizontally.

[0035] It also includes a clamping mechanism 4, the clamping mechanism 4 includes a middle core gear 5, the upper part of the middle core gear 5 is inserted into the lower side of the middle part of the core support plate body 1 and rotates with the middle shaft of the core support plate body 1;

[0036] The clamping mechanism 4 further includes a reciprocating clamping mechanism 6, and the number of the reciprocating clamping mechanisms 6 is four;

[0037] The reciprocating clamping mechanism 6 includes a core fixed block 7, a sliding cylinder 8 is slidably provided on the core fixed block 7, one side of the sliding cylinder 8 slides on the core fixed block 7, a rack 9 is fixedly provided on the other side of the sliding cylinder 8, a rectangular frame shell 10 is fixedly provided at one end of the sliding cylinder 8, the extension direction of the rectangular frame shell 10 is consistent with the extension direction of the sliding cylinder 8, sliding guide strips 11 are fixedly provided on two opposite inner walls of the rectangular frame shell 10, the extension direction of the sliding guide strip 11 is parallel to the extension direction of the rectangular frame shell 10, auxiliary sliding blocks 12 are slidably provided on two symmetrically arranged sliding guide strips 11, and the two sides of the auxiliary sliding block 12 and the two symmetrically arranged sliding guide strips 11 Sliding fit, a buffer rod body 13 is provided on the auxiliary sliding block 12, and the extension direction of the buffer rod body 13 is parallel to the extension direction of the rectangular frame shell 10, one end of the buffer rod body 13 passes through one end of the rectangular frame shell 10, one end of the auxiliary sliding block 12 is provided with an inner spring 14, the other end of the inner spring 14 abuts against one end of the rectangular frame shell 10, and the other end of the auxiliary sliding block 12 is provided with an outer spring 15, the other end of the outer spring 15 abuts against the other end of the rectangular frame shell 10, and the outer spring 15 covers the buffer rod body 13; one end of the outer side of the buffer rod body 13 is fixedly provided with a U-shaped sliding plate body 16, and one end of the outer side of the buffer rod body 13 is fixedly connected to the inner side of the back of the U-shaped sliding plate body 16;

[0038] The two sides of the outer side of the rectangular frame housing 10 are symmetrically sliding guide grooves 17, and the two side wings 18 of the U-shaped sliding plate 16 are slidingly matched with the sliding guide grooves 17; the back of the U-shaped sliding plate 16 is fixed with a clamping arm 19; the rack 9 and the middle core gear 5 are meshed;

[0039] The clamping arm 19 passes through the guide through hole 3 and extends to the upper side of the guide through hole 3 to clamp the ductile iron casting.

[0040] Two of the reciprocating clamping mechanisms 6 are fixed on the lower side of the core support plate body 1; the two reciprocating clamping mechanisms 6 fixed on the lower side of the core support plate body 1 are symmetrical about the circumference of the middle core gear 5, and the extension directions of the two reciprocating clamping mechanisms 6 fixed on the lower side of the core support plate body 1 are opposite;

[0041] The remaining two reciprocating clamping mechanisms 6 are fixed on the lower sides of the other two reciprocating clamping mechanisms 6, the remaining two reciprocating clamping mechanisms 6 are symmetrical about the circumference of the middle core gear 5, and the extension directions of the reciprocating clamping mechanisms 6 on the lower sides of the remaining two reciprocating clamping mechanisms 6 are opposite;

[0042] An electric secondary telescopic rod 20 is fixedly provided on the core fixed block 7 on any one of the reciprocating clamping mechanisms 6, the core part of the electric secondary telescopic rod 20 is fixedly connected to the core fixed block 7, and the other end of the telescopic part of the electric secondary telescopic rod 20 is fixedly connected to the end of the sliding column 8.

[0043] Directions:

[0044] First, place the ductile iron casting on the core support plate 1, ensuring that it is between the four clamping arms 19. Then, the user controls the electric secondary telescopic rod 20 to extend and retract it. When the electric secondary telescopic rod 20 is shortened, it will push the sliding cylinder 8 to slide on the core fixed block 7. The sliding of the sliding cylinder 8 drives the rack 9 to move, and since the rack 9 is meshed with the middle core gear 5, the middle core gear 5 is driven to rotate. The rotation of the middle core gear 5 drives the racks 9 of the other three reciprocating clamping mechanisms 6 to move, so that the other three sliding cylinders 8 also slide on their respective core fixed blocks 7. The meshing of the rack 9 with the middle core gear 5 causes the middle core gear 5 to rotate, and with the help of the linkage effect of the gears, the clamping arms 19 of the other three reciprocating clamping mechanisms 6 are driven to move synchronously, thereby achieving uniform and stable clamping of the ductile iron casting.

[0045] The structure of the device has a good buffering effect. Sliding guide strips 11 are fixedly provided on two opposite inner walls of the rectangular frame housing 10, and the extending direction thereof is parallel to the extending direction of the rectangular frame housing 10. Auxiliary sliding blocks 12 are slidably provided on the two symmetrically arranged sliding guide strips 11, and the two sides of the auxiliary sliding block 12 are slidably matched with the two symmetrically arranged sliding guide strips 11. A buffer rod body 13 is provided on the auxiliary sliding block 12, and the extending direction of the buffer rod body 13 is also parallel to the extending direction of the rectangular frame housing 10, and one end thereof passes through one end of the rectangular frame housing 10. An inner spring 14 is provided at one end of the auxiliary sliding block 12, and the other end of the inner spring 14 abuts against one end of the rectangular frame housing 10; an outer spring 15 is provided at the other end of the auxiliary sliding block 12, and the other end of the outer spring 15 abuts against the other end of the rectangular frame housing 10, and the outer spring 15 covers the buffer rod body 13. A U-shaped sliding plate 16 is fixedly provided at one end of the outer side of the buffer rod body 13, and one end of the outer side of the buffer rod body 13 is fixedly connected to the inner side of the back of the U-shaped sliding plate body 16. Sliding guide grooves 17 are symmetrically provided on both sides of the outer side of the rectangular frame shell 10, and the two side wings 18 of the U-shaped sliding plate body 16 slide and cooperate with the sliding guide grooves 17. Such a structure can ensure the stability and safety of the clamping of the ductile iron casting and avoid damage to the ductile iron casting. During the clamping process, the inner spring 14 and the outer spring 15 on the auxiliary sliding block 12 and the buffer rod body 13 jointly play the role of buffering and adjusting the clamping force, effectively avoiding damage to the ductile iron casting. When the ductile iron casting needs to be loosened, the user controls the electric secondary telescopic rod 20 to extend, driving the sliding column 8 to slide in the opposite direction, so that the clamping arm 19 is away from the ductile iron casting, thereby achieving the purpose of loosening the ductile iron casting.

[0046] Stable and efficient clamping: The ductile iron casting can be clamped evenly and stably through the coordinated action of the four reciprocating clamping mechanisms 6 and the meshing of the rack 9 and the central core gear 5. Regardless of the shape and size of the ductile iron casting, it can ensure that there will be no displacement during the punching process, thus improving the accuracy and quality of the punching.

[0047] The synchronous movement of the four clamping arms 19 makes the clamping force distribution more uniform, thus avoiding damage to the ductile iron casting due to excessive local force.

[0048] Good buffering protection performance: the cooperation between the sliding guide strip 11 and the auxiliary sliding block 12 in the rectangular frame housing 10, as well as the arrangement of the inner spring 14, the outer spring 15 and the buffer rod 13 on the auxiliary sliding block 12, provide a good buffering effect for the clamping process.

[0049] When clamping ductile iron castings, it can effectively absorb the impact force and avoid damage to the ductile iron castings due to excessive clamping force. At the same time, it can also reduce the vibration of the equipment during operation and improve the stability and service life of the equipment.

[0050] Convenient and flexible operation: the user only needs to control the extension and retraction of the electric secondary telescopic rod 20 to realize the movement control of the clamping arm 19, and the operation is simple and convenient.

[0051] The clamping force and clamping position can be flexibly adjusted according to different ductile iron casting sizes and drilling requirements, which improves the applicability of the equipment.

[0052] Reasonable structural design: The quadrilateral design of the core support plate 1 and the support legs 2 at the four corners on the lower side provide stable support for the entire device.

[0053] The various components work closely together and are reasonably laid out, allowing the equipment to operate efficiently and stably during operation.

[0054] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the purpose of the invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.

Claims

1. A clamping device for drilling holes in ductile iron castings, characterized in that: The core support plate body (1) has a projection in a top view that presents a quadrilateral, and support legs (2) are fixedly provided at four corners on the lower side of the core support plate body (1); and a guide through hole (3) is provided on the core support plate body (1); It also includes a clamping mechanism (4), the clamping mechanism (4) includes a middle core gear (5), the upper part of the middle core gear (5) is inserted into the lower side of the middle part of the core support plate body (1) and is rotatably matched with the middle shaft of the core support plate body (1); The clamping mechanism (4) also includes a reciprocating clamping mechanism (6), which includes a core fixed block (7), a sliding column (8) is slidably provided on the core fixed block (7), one side of the sliding column (8) slides on the core fixed block (7), and a rack (9) is fixedly provided on the other side of the sliding column (8), and a rectangular frame shell (10) is fixedly provided at one end of the sliding column (8), and sliding guide strips (11) are fixedly provided on two opposite inner walls of the rectangular frame shell (10), and auxiliary sliding blocks (12) are slidably provided on two symmetrically arranged sliding guide strips (11), and the two sides of the auxiliary sliding block (12) are slidably matched with the two symmetrically arranged sliding guide strips (11), and the A buffer rod (13) is provided on the auxiliary sliding block (12), one end of the buffer rod (13) passes through one end of the rectangular frame shell (10), one end of the auxiliary sliding block (12) is provided with an inner spring (14), the other end of the inner spring (14) abuts against one end of the rectangular frame shell (10), the other end of the auxiliary sliding block (12) is provided with an outer spring (15), the other end of the outer spring (15) abuts against the other end of the rectangular frame shell (10), and the outer spring (15) covers the buffer rod (13); a U-shaped sliding plate (16) is fixedly provided at one end of the outer side of the buffer rod (13), and one end of the outer side of the buffer rod (13) is fixedly connected to the inner side of the back of the U-shaped sliding plate (16); The two sides of the outer side of the rectangular frame shell (10) are symmetrically connected to the sliding guide grooves (17); the two side wings (18) of the U-shaped sliding plate (16) are slidably matched with the sliding guide grooves (17); the back of the U-shaped sliding plate (16) is fixedly provided with a clamping arm (19); the rack (9) and the middle core gear (5) are meshed and matched; The clamping arm (19) passes through the guide through hole (3) and extends to the upper side of the guide through hole (3), playing the role of clamping the ductile iron casting; Two of the reciprocating clamping mechanisms (6) are fixed on the lower side of the core support plate (1); the two reciprocating clamping mechanisms (6) fixed on the lower side of the core support plate (1) are symmetrical about the circumference of the middle core gear (5); and the two reciprocating clamping mechanisms (6) fixed on the lower side of the core support plate (1) extend in opposite directions; The remaining two reciprocating clamping mechanisms (6) are fixed on the lower sides of the other two reciprocating clamping mechanisms (6), the remaining two reciprocating clamping mechanisms (6) are symmetrical about the circumference of the middle core gear (5), and the reciprocating clamping mechanisms (6) on the lower sides of the remaining two reciprocating clamping mechanisms (6) extend in opposite directions; An electric secondary telescopic rod (20) is fixedly provided on the core fixed block (7) on any one of the reciprocating clamping mechanisms (6); the core portion of the electric secondary telescopic rod (20) is fixedly connected to the core fixed block (7); and the other end of the telescopic portion of the electric secondary telescopic rod (20) is fixedly connected to the end of the sliding column (8).

2. A clamping device for drilling ductile iron castings according to claim 1, characterized in that: The number of the guide through holes (3) is four; the core support plate body (1) is arranged horizontally; The number of the reciprocating clamping mechanisms (6) is four.

3. A clamping device for drilling ductile iron castings according to claim 2, characterized in that: The extending direction of the rectangular frame housing (10) is consistent with the extending direction of the sliding column (8).

4. A clamping device for drilling ductile iron castings according to claim 3, characterized in that: The extending direction of the sliding guide strip (11) and the extending direction of the rectangular frame housing (10) are parallel to each other.

5. A clamping device for drilling holes in ductile iron castings according to claim 4, characterized in that: The extending direction of the buffer rod body (13) and the extending direction of the rectangular frame shell (10) are parallel to each other.

Citation Information

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