Production device for functional nylon 6 slices
By designing feeding devices, clamping devices and barrier devices, the problem of damage caused by excessive drop speed in existing nylon 6 slice production equipment is solved, and the stable drop and adaptive cutting of nylon is achieved, ensuring the smooth production process conduct.
Patent Information
- Application Number
- CN202411299067.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-02-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the existing nylon 6 slice production equipment transmits nylon materials downward, it lacks a device to slow down the falling speed, which may cause damage to the nylon materials when they fall on the conveyor belt.
A production device for functional nylon 6 slices is designed, including feeding device, clamping device and barrier device. The feeding device slows down the nylon's drop speed through the speed reduction plate and the U-shaped speed reduction plate, and makes the nylon fall in the middle of the conveyor belt through the speed reduction wheel, making it easier to cut. The clamping device adjusts the passage of nylon through trapezoid sliders and threaded rods to adapt to nylon of different sizes. The barrier device prevents two pieces of nylon from passing through the rack and hydraulic cylinder, protecting the cutter.
Effectively slow down the drop speed of nylon, prevent damage, and ensure that nylon is always located in the middle of the conveyor belt, easy to cut, adapt to different sizes of nylon, and prevent too much nylon on the conveyor belt from passing through.
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Figure CN119407871A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of nylon 6 slice production, in particular to a production device for functional nylon 6 slices. Background Art
[0002] The present invention relates to the technical field of nylon 6 slice production, and is mainly used for processing nylon 6 raw materials into thin slices or sheet-like products. The device is usually composed of a series of processing units, and the required nylon 6 sheets are produced by adjusting the thickness control device. The functional nylon 6 slice device is a device specially used for processing nylon 6 materials and producing sheets or sheet-like products of specific shapes and sizes.
[0003] The patent with the patent announcement number CN211538550U relates to a device for producing nylon 6 slices, including a production chamber and a hydraulic column, wherein the production chamber is provided at the middle end of the outer upper wall of the production chamber, and a first filter plate is installed inside the production chamber, a rotating shaft is installed at the middle end of the upper inner wall of the first filter plate, and a stirring blade is fixedly connected to the outer wall of the rotating shaft, the hydraulic column is installed at the middle end of the outer lower wall of the first filter plate, a baffle is provided at the lower end of the left outer wall of the production chamber through a through-engagement, and a discharge port is installed at the lower end of the baffle, and a drainage box is fixedly connected to the upper end of the right outer wall of the production chamber. The device for producing nylon 6 slices forms a lifting structure between the hydraulic column and the first filter plate. By lifting the hydraulic column, the height of the first filter plate can be adjusted as needed. The lifting during feeding can reduce the damage to the first filter plate caused by gravity. During filtering and screening, its lifting structure can speed up the screening speed of nylon 6 particles.
[0004] In the above patent, the lifting during feeding can reduce the damage to the first filter plate caused by gravity. During filtering and screening, its lifting structure can speed up the screening speed of nylon 6 particles. However, there is no device that can slow down the falling speed of the nylon material during downward transmission, which may cause damage to the nylon material when it falls on the conveyor belt. Summary of the invention
[0005] In view of the deficiencies of the prior art, the present invention provides a production device for functional nylon 6 chips, which solves the problems raised in the above background technology.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a production device for functional nylon 6 slices, comprising a base, a shell is fixedly installed on the top of the base, a feeding device is fixedly installed inside the shell, a conveyor belt is rotatably installed on the top of the base, a clamping device is fixedly installed on the top of the base, a blocking device is arranged inside the clamping device, and a cutter is fixedly installed on the top of the base; According to the above technical scheme, the feeding device includes a feeding port, a material guide plate, a speed reduction plate, a U-shaped speed reduction plate and a speed reduction wheel. The feeding port is fixedly installed on the top of the outer shell, the material guide plate is fixedly installed inside the outer shell, the speed reduction plate is fixedly installed on the inner wall of the material guide plate, the U-shaped speed reduction plate is slidably installed on the inner wall of the material guide plate, and the speed reduction wheel is rotatably installed on the end of the U-shaped speed reduction plate away from the material guide plate. The speed reduction plate and the U-shaped speed reduction plate prevent the nylon from being damaged due to excessive speed during the falling process, and the speed reduction wheel on the U-shaped speed reduction plate allows the nylon to fall in the middle part of the conveyor belt for easy cutting.
[0007] According to the above technical solution, the feeding device also includes an L-shaped push rod, a baffle and a No. 1 spring. The L-shaped push rod is fixedly installed on the end of the U-shaped deceleration plate away from the material guide plate. The baffle is rotatably installed on the inner wall of the material guide plate. The No. 1 spring is fixedly installed between the U-shaped deceleration plate and the inner wall of the material guide plate. The contact surface between the L-shaped push rod and the baffle is set as an inclined surface. The reduction wheel is squeezed to make the U-shaped deceleration plate move toward the direction of the material guide plate, so that the L-shaped push rod pushes the baffle to rotate upward, blocking the next piece of nylon and ensuring that only one piece of nylon passes through at a time, and there will be no jamming due to too much nylon.
[0008] According to the above technical solution, the clamping device includes a motor, a disc, a trapezoidal slider, a threaded rod and a turntable. The motor is fixedly installed on the top of the base, the disc is fixedly installed on the output end of the motor, the trapezoidal slider is slidably installed on the top of the disc, the threaded rod rotates and penetrates the trapezoidal slider, and the turntable is fixedly installed on the top of the trapezoidal slider. The trapezoidal slider is connected to the threaded rod through a thread. The position of the trapezoidal slider can be adjusted by rotating the threaded rod to adjust the eccentricity of the turntable, thereby adjusting the passing spacing between the No. 1 push plates, so as to adapt to nylon of different sizes.
[0009] According to the above technical solution, the clamping device also includes a long rod, a push plate No. 1 and a U-shaped fixed plate. The long rod is slidably installed on the top of the trapezoidal slider, the push plate No. 1 is fixedly installed on the end of the long rod away from the trapezoidal slider, and the U-shaped fixed plate is fixedly installed on the bottom of the long rod. Through the push of the push plate No. 1, the nylon can always be located in the middle part of the conveyor belt for easy cutting.
[0010] According to the above technical solution, the blocking device includes a No. 1 rack, a No. 2 push plate, a gear, a No. 2 rack and a shift rod, the No. 1 rack slides through the No. 1 push plate, the No. 2 push plate is fixedly installed on the end of the No. 1 rack close to the No. 1 push plate, the gear is rotatably installed on the top of the No. 1 rack, the No. 2 rack is slidably installed on the top of the gear, the shift rod is fixedly installed on the end of the No. 2 rack away from the gear, the No. 1 rack is meshed with the gear, and the gear is meshed with the No. 2 rack, and the No. 2 push plate is squeezed to make the No. 1 rack drive the gear and the No. 2 rack to move and extend the shift rod, thereby blocking the nylon on one side and allowing the nylon on the other side to pass through first, preventing two pieces of nylon from passing through at the same time and causing damage to the cutter.
[0011] According to the above technical scheme, the blocking device also includes a No. 1 hydraulic cylinder, a liquid guide tube, a No. 2 hydraulic cylinder and a No. 2 spring. The No. 1 hydraulic cylinder is fixedly installed on the end of the No. 1 rack close to the gear, the No. 2 hydraulic cylinder is fixedly installed on the bottom of the baffle, one end of the liquid guide tube is installed on the end of the No. 1 hydraulic cylinder away from the No. 1 rack, and the other end of the liquid guide tube is installed on the end of the No. 2 hydraulic cylinder close to the guide plate. The No. 2 spring is fixedly installed between the No. 1 push plate and the No. 2 push plate. Through the movement of the No. 1 rack, the liquid in the No. 1 hydraulic cylinder flows into the No. 2 hydraulic cylinder, causing the baffle to rotate upward to block the nylon, thereby preventing excessive nylon on the conveyor belt from causing poor passage.
[0012] The present invention provides a production device for functional nylon 6 chips, which has the following beneficial effects: (1) This invention uses a deceleration plate and a U-shaped deceleration plate to prevent the nylon from being damaged due to excessive speed during the falling process. The deceleration wheel on the U-shaped deceleration plate allows the nylon to fall to the middle of the conveyor belt for easy cutting. The deceleration wheel is squeezed to move the U-shaped deceleration plate in the direction of the guide plate, so that the L-shaped push rod pushes the baffle to rotate upward, blocking the next piece of nylon and ensuring that only one piece of nylon passes through at a time, so that the material will not be stuck due to too much nylon.
[0013] (2) The invention can make the nylon always located in the middle of the conveyor belt by pushing the No. 1 push plate to facilitate cutting. The threaded connection between the trapezoidal slider and the threaded rod can be used to adjust the position of the trapezoidal slider by rotating the threaded rod to adjust the eccentricity of the turntable, thereby adjusting the passing distance between the No. 1 push plates, so as to adapt to nylon of different sizes.
[0014] (3) The invention, by squeezing the No. 2 push plate, causes the No. 1 rack to drive the gear and the No. 2 rack to move and extend the stop rod, thereby blocking the nylon on one side and allowing the nylon on the other side to pass through first, preventing two pieces of nylon from passing through at the same time and damaging the cutter. By moving the No. 1 rack, the liquid in the No. 1 hydraulic cylinder flows into the No. 2 hydraulic cylinder, causing the baffle to rotate upward to block the nylon, preventing excessive nylon on the conveyor belt from causing poor passage. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the internal structure of the housing of the present invention; Figure 3 It is a schematic diagram of the structure of the feeding device of the present invention; Figure 4 It is a schematic diagram of the structure of the clamping device of the present invention; Figure 5 It is a schematic cross-sectional view of the disc structure of the present invention; Figure 6 It is a schematic diagram of the structure of the blocking device of the present invention; Figure 7 For the present invention Figure 3 A magnified schematic diagram of the structure in the middle.
[0016] In the figure: 1. base; 2. shell; 301. feed inlet; 302. guide plate; 303. speed reducer; 304. U-shaped speed reducer; 305. speed reducer wheel; 306. No. 1 spring; 307. L-shaped push rod; 308. baffle; 4. conveyor belt; 401. motor; 402. disc; 403. trapezoidal slider; 404. threaded rod; 405. turntable; 406. long rod; 407. push plate No. 1; 408. U-shaped fixing plate; 501. No. 1 rack; 502. No. 2 push plate; 503. gear; 504. No. 2 rack; 505. gear lever; 506. No. 1 hydraulic cylinder; 507. liquid guide tube; 508. No. 2 hydraulic cylinder; 509. No. 2 spring; 6. cutter. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] See also Figure 1-Figure 7 One embodiment of the present invention is: a production device for functional nylon 6 slices, comprising a base 1, a shell 2 is fixedly installed on the top of the base 1, a feeding device is fixedly installed inside the shell 2, a conveyor belt 4 is rotatably installed on the top of the base 1, a clamping device is fixedly installed on the top of the base 1, a blocking device is arranged inside the clamping device, and a cutter 6 is fixedly installed on the top of the base 1; Among them, the feeding device includes a feeding port 301, a guide plate 302, a speed reducer 303, a U-shaped speed reducer 304 and a speed reduction wheel 305. The feeding port 301 is fixedly installed on the top of the outer shell 2, the guide plate 302 is fixedly installed inside the outer shell 2, the speed reducer 303 is fixedly installed on the inner wall of the guide plate 302, the U-shaped speed reducer 304 is slidably installed on the inner wall of the guide plate 302, and the speed reduction wheel 305 is rotatably installed on the end of the U-shaped speed reducer 304 away from the guide plate 302. The speed reducer 303 and the U-shaped speed reducer 304 prevent the nylon from being damaged due to excessive speed during the falling process, and the speed reduction wheel 305 on the U-shaped speed reducer 304 allows the nylon to fall in the middle part of the conveyor belt 4 for easy cutting.
[0019] The feeding device also includes an L-shaped push rod 307, a baffle 308 and a No. 1 spring 306. The L-shaped push rod 307 is fixedly installed on one end of the U-shaped deceleration plate 304 away from the guide plate 302. The baffle 308 is rotatably installed on the inner wall of the guide plate 302. The No. 1 spring 306 is fixedly installed between the U-shaped deceleration plate 304 and the inner wall of the guide plate 302. The contact surface between the L-shaped push rod 307 and the baffle 308 is set as an inclined surface. The reduction wheel 305 is squeezed to make the U-shaped deceleration plate 304 move toward the guide plate 302, so that the L-shaped push rod 307 pushes the baffle 308 to rotate upward, blocking the next piece of nylon and ensuring that only one piece of nylon passes through at a time, and there will be no jamming due to too much nylon.
[0020] The clamping device includes a motor 401, a disc 402, a trapezoidal slider 403, a threaded rod 404 and a turntable 405. The motor 401 is fixedly installed on the top of the base 1, the disc 402 is fixedly installed on the output end of the motor 401, the trapezoidal slider 403 is slidably installed on the top of the disc 402, the threaded rod 404 rotates and penetrates the trapezoidal slider 403, and the turntable 405 is fixedly installed on the top of the trapezoidal slider 403. The threaded connection between the trapezoidal slider 403 and the threaded rod 404 can be used to adjust the position of the trapezoidal slider 403 by rotating the threaded rod 404 to adjust the eccentricity of the turntable 405, thereby adjusting the passing spacing between the No. 1 push plate 407, so as to adapt to nylon of different sizes.
[0021] The clamping device also includes a long rod 406, a push plate No. 1 407 and a U-shaped fixed plate 408. The long rod 406 is slidably installed on the top of the trapezoidal slider 403, the push plate No. 1 407 is fixedly installed on the end of the long rod 406 away from the trapezoidal slider 403, and the U-shaped fixed plate 408 is fixedly installed on the bottom of the long rod 406. Through the push of the push plate No. 1 407, the nylon can always be located in the middle part of the conveyor belt 4 for easy cutting.
[0022] The blocking device includes a No. 1 rack 501, a No. 2 push plate 502, a gear 503, a No. 2 rack 504 and a shift rod 505. The No. 1 rack 501 slides through the No. 1 push plate 407, the No. 2 push plate 502 is fixedly installed at one end of the No. 1 rack 501 close to the No. 1 push plate 407, the gear 503 is rotatably installed on the top of the No. 1 rack 501, the No. 2 rack 504 is slidably installed on the top of the gear 503, and the shift rod 505 is fixedly installed on one end of the No. 2 rack 504 away from the gear 503. The No. 1 rack 501 is meshed with the gear 503, and the gear 503 is meshed with the No. 2 rack 504. The No. 2 push plate 502 is squeezed to make the No. 1 rack 501 drive the gear 503 and the No. 2 rack 504 to move and the shift rod 505 to extend, thereby blocking the nylon on one side and allowing the nylon on the other side to pass through first, preventing the two pieces of nylon from passing through at the same time and damaging the cutter 6.
[0023] The blocking device also includes a No. 1 hydraulic cylinder 506, a liquid guide tube 507, a No. 2 hydraulic cylinder 508 and a No. 2 spring 509. The No. 1 hydraulic cylinder 506 is fixedly installed on the end of the No. 1 rack 501 close to the gear 503, the No. 2 hydraulic cylinder 508 is fixedly installed on the bottom of the baffle 308, one end of the liquid guide tube 507 is installed on the end of the No. 1 hydraulic cylinder 506 away from the No. 1 rack 501, and the other end of the liquid guide tube 507 is installed on the end of the No. 2 hydraulic cylinder 508 close to the guide plate 302, and the No. 2 spring 509 is fixedly installed between the No. 1 push plate 407 and the No. 2 push plate 502. Through the movement of the No. 1 rack 501, the liquid in the No. 1 hydraulic cylinder 506 flows into the No. 2 hydraulic cylinder 508, causing the baffle 308 to rotate upward to block the nylon, thereby preventing excessive nylon on the conveyor belt 4 from causing poor passage.
[0024] During operation: put the nylon 6 to be sliced into the feed port 301, and the nylon 6 passes through the speed reducer 303 from the feed port 301, and the speed reducer 303 reduces the falling speed of the nylon 6, and reaches the U-shaped speed reducer 304 after passing through the speed reducer 303. When passing through the middle of the U-shaped speed reducer 304, the speed reducer 305 will be squeezed by the nylon 6, and the speed reducer 305 will move toward the guide plate 302, and the speed reducer 305 will drive the U-shaped speed reducer 304 to move, and the movement of the U-shaped speed reducer 304 will drive the L-shaped push rod 307 to move, and the movement of the L-shaped push rod 307 will push the baffle 308 to rotate upward; When nylon 6 falls onto the conveyor belt 4, the motor 401 starts to rotate the disc 402, the disc 402 rotates to drive the trapezoidal slider 403 to rotate, the trapezoidal slider 403 rotates to drive the turntable 405 to rotate, the turntable 405 rotates to drive the long rod 406 to move, the long rod 406 moves to pull the first push plate 407 to move, the trapezoidal slider 403 is threadedly connected with the threaded rod 404, and the threaded rod 404 can be rotated to move the trapezoidal slider 403 to slide and retract on the top of the disc 402, so as to adjust the eccentricity of the turntable 405; When push plate No. 2 502 is squeezed too much, it will move toward push plate No. 1 407, which will drive rack No. 1 501 to move. The movement of rack No. 1 501 will drive gear 503 to rotate. The rotation of gear 503 will drive rack No. 2 504 to move. The movement of rack No. 2 504 will push the shift rod 505 to move. The movement of rack No. 1 501 will push the liquid in hydraulic cylinder No. 1 506 to flow into hydraulic cylinder No. 2 508 through liquid guide tube 507, so that hydraulic cylinder No. 2 508 will lift baffle 308.
[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A production device for functional nylon 6 chips, comprising a base (1), characterized in that: A shell (2) is fixedly mounted on the top of the base (1), a feeding device is fixedly mounted inside the shell (2), a conveyor belt (4) is rotatably mounted on the top of the base (1), a clamping device is fixedly mounted on the top of the base (1), a blocking device is arranged inside the clamping device, and a cutter (6) is fixedly mounted on the top of the base (1); The feeding device comprises a feeding port (301), a material guide plate (302), a speed reducer (303), a U-shaped speed reducer (304) and a speed reduction wheel (305); the feeding port (301) is fixedly mounted on the top of the housing (2); the material guide plate (302) is fixedly mounted inside the housing (2); the speed reducer (303) is fixedly mounted on the inner wall of the material guide plate (302); the U-shaped speed reducer (304) is slidably mounted on the inner wall of the material guide plate (302); and the speed reduction wheel (305) is rotatably mounted on one end of the U-shaped speed reducer (304) away from the material guide plate (302).
2. The production device of a functional nylon 6 slice according to claim 1, characterized in that: The feeding device further comprises an L-shaped push rod (307), a baffle (308) and a No. 1 spring (306); the L-shaped push rod (307) is fixedly mounted on one end of the U-shaped deceleration plate (304) away from the material guide plate (302); the baffle (308) is rotatably mounted on the inner wall of the material guide plate (302); and the No. 1 spring (306) is fixedly mounted between the U-shaped deceleration plate (304) and the inner wall of the material guide plate (302).
3. The production device of functional nylon 6 chips according to claim 2, characterized in that: The clamping device comprises a motor (401), a disc (402), a trapezoidal slider (403), a threaded rod (404) and a rotating disk (405); the motor (401) is fixedly mounted on the top of the base (1); the disc (402) is fixedly mounted on the output end of the motor (401); the trapezoidal slider (403) is slidably mounted on the top of the disc (402); the threaded rod (404) rotates and passes through the trapezoidal slider (403); and the rotating disk (405) is fixedly mounted on the top of the trapezoidal slider (403).
4. The production device of a functional nylon 6 slice according to claim 3, characterized in that: The clamping device further comprises a long rod (406), a push plate (407) and a U-shaped fixing plate (408), wherein the long rod (406) is slidably mounted on the top of the trapezoidal slider (403), the push plate (407) is fixedly mounted on an end of the long rod (406) away from the trapezoidal slider (403), and the U-shaped fixing plate (408) is fixedly mounted on the bottom of the long rod (406).
5. The production device of functional nylon 6 chips according to claim 4, characterized in that: The blocking device comprises a first rack (501), a second push plate (502), a gear (503), a second rack (504) and a shift lever (505); the first rack (501) slides through the first push plate (407); the second push plate (502) is fixedly mounted on an end of the first rack (501) close to the first push plate (407); the gear (503) is rotatably mounted on the top of the first rack (501); the second rack (504) is slidably mounted on the top of the gear (503); and the shift lever (505) is fixedly mounted on an end of the second rack (504) away from the gear (503).
6. The production device of functional nylon 6 chips according to claim 5, characterized in that: The blocking device further comprises a No. 1 hydraulic cylinder (506), a liquid guide tube (507), a No. 2 hydraulic cylinder (508) and a No. 2 spring (509); the No. 1 hydraulic cylinder (506) is fixedly mounted on one end of the No. 1 rack (501) close to the gear (503); the No. 2 hydraulic cylinder (508) is fixedly mounted on the bottom of the baffle plate (308); one end of the liquid guide tube (507) is mounted on one end of the No. 1 hydraulic cylinder (506) away from the No. 1 rack (501); the other end of the liquid guide tube (507) is mounted on one end of the No. 2 hydraulic cylinder (508) close to the material guide plate (302); and the No. 2 spring (509) is fixedly mounted between the No. 1 push plate (407) and the No. 2 push plate (502).
7. The production device of functional nylon 6 chips according to claim 6, characterized in that: The first rack (501) is meshed with the gear (503), and the gear (503) is meshed with the second rack (504).
8. The production device of functional nylon 6 chips according to claim 7, characterized in that: The threaded rod (404) is threadedly connected to the trapezoidal sliding block (403), and the contact surface between the L-shaped push rod (307) and the baffle plate (308) is configured as an inclined surface.
Citation Information
Patent Citations
Equipment for producing nylon 6 slices
CN211538550U