Hose steel wire winding and wrapping cloth integrated device

Abstract

This invention relates to the field of hose winding technology and discloses an integrated device for hose wire winding and cloth wrapping, comprising: a traveling trolley that travels along the length of the hose; a wire roller, a wire distributor, and a spiral spool connected sequentially along the traveling direction of the trolley; the wire wound on the wire roller passes through the wire distributor and the spiral spool before being wound onto the hose; and a cloth wrapping frame connected to the end of the traveling trolley and arranged on both sides of the hose; the cloth on the cloth wrapping frame is wrapped around the outside of the wire of the hose. This invention integrates the cloth wrapping component into the hose wire winding device. During the winding operation, the traveling trolley travels along the length of the hose, the wire is released and wound onto the hose, and after a preset interval, the cloth is released and wound onto the hose already wrapped with wire. This effectively achieves simultaneous wire winding and cloth wrapping operations, eliminating the need for a separate cloth wrapping station, resulting in higher integration of the device and improved efficiency in hose winding.

Description

Technical Field

[0001] This invention relates to the field of hose winding technology, and more specifically, to an integrated device for hose wire winding and cloth wrapping. Background Technology

[0002] Steel wire reinforced rubber hoses mainly consist of an inner rubber layer, multiple layers of fabric (wire) winding, a steel wire reinforcement layer, and an outer rubber layer. By winding steel wire around the rubber hose, the strength of the hose is greatly enhanced. In the prior art, such as the invention patent application number CN200980115244.1, a method for constructing a hose reinforced with spirally laid fibers is disclosed. The apparatus for implementing the method includes a laying head and a roller support platform, wherein the hose being constructed rotates and moves forward relative to the laying head, and wherein the reinforcing fibers are unfolded from the roller through an annular fiber guide. This apparatus lays the reinforcing fibers on the hose surface synchronously with the movement of the roller support platform and the rotation of the hose.

[0003] After the steel wire of a flexible hose is wound, it usually needs to be wrapped with fabric to facilitate the protection and transportation of the hose. However, the hose wire winding device described above does not have the function of simultaneously wrapping the fabric; it needs to be moved to the wrapping station after the wire winding is completed, resulting in low hose processing efficiency. Therefore, it is necessary to propose an integrated hose wire winding and fabric wrapping device to at least partially solve the problems existing in the prior art. Summary of the Invention

[0004] The summary section introduces a series of simplified concepts, which will be further explained in detail in the detailed description section. The summary section of this invention is not intended to limit the key features and essential technical features of the claimed technical solution, nor is it intended to determine the scope of protection of the claimed technical solution.

[0005] To at least partially solve the above problems, the present invention provides an integrated device for flexible hose wire winding and wrapping, comprising:

[0006] The traveling trolley moves along the length of the hose. The traveling trolley is connected in sequence with a wire roller, a wire divider and a spool. The wire wound on the wire roller passes through the wire divider and the spool and then winds onto the hose. The hose rotates around its own axis.

[0007] The fabric wrapping frame is connected to the end of the traveling trolley and arranged on both sides of the hose. The fabric on the wrapping frame is wrapped around the outside of the steel wire of the hose.

[0008] Preferably, the steel wire is either a single strand or a twisted wire rope.

[0009] Preferably, the side end of the plum blossom disc is connected to a spiral opening, and the hose passes through the center of the spiral opening and the plum blossom disc. The inner diameter of the spiral opening is larger than the diameter of the hose after the steel wire is wound around it.

[0010] Preferably, the wire roller and the wire divider are connected to the wire roller frame on the side of the traveling trolley, the wire roller and the wire roller frame are at a preset angle, and the wire roller and the wire divider are set as one group or multiple groups in parallel.

[0011] Preferably, the fabric frame is connected to a fabric roller and a guide roller, the fabric roller is wrapped with fabric, and the fabric on the fabric roller passes around the guide roller and is wrapped around the outside of the steel wire of the hose.

[0012] Preferably, the trolley moves along the guide rails, with two guide rails arranged on both sides of the hose. A drive mechanism and multiple hose support seats are provided between the two guide rails. The drive mechanism is used to drive the hose to rotate around its own axis, and the hose support seats are used to support the hose after it is wrapped with steel wire.

[0013] Preferably, the hose support is telescopic, and the height of the retracted hose support is lower than the height of the bottom surface of the traveling trolley.

[0014] Preferably, the hose support includes:

[0015] The lifting platform is connected to the ground between two guide rails;

[0016] The slide is connected to the top of the lifting seat. The top of the slide has symmetrical inclined surfaces on both sides, and flanges are connected to both ends of the inclined surfaces.

[0017] The slide is slidably connected to the inclined surface. The slide has a threaded hole running through it in the horizontal direction. The threads of the two slides are in opposite directions.

[0018] An adjusting screw passes through two threaded holes and has two threaded areas with opposite directions of rotation. The two threaded areas are connected to the two threaded holes respectively.

[0019] The idler roller is rotatably connected to the top of the carriage and supported at the bottom of the hose.

[0020] Preferably, the hose support also includes:

[0021] Guide grooves, two guide grooves are symmetrically opened at the bottom of the carriage;

[0022] Guide posts, two guide posts are symmetrically connected on the inclined surface, and the guide posts are slidably connected in the guide groove;

[0023] The flange fixing block is bent. The top of the flange fixing block is connected to both sides of the bottom of the slide by bolts. The bottom of the flange fixing block is bent to the underside of the flange to form a sliding structure.

[0024] Compared with the prior art, the present invention has at least the following beneficial effects:

[0025] This invention provides an integrated device for hose wire winding and cloth wrapping, which integrates the cloth wrapping component into the hose wire winding device. During the winding operation, the trolley moves along the length of the hose, the wire is released and wound around the hose, and after a preset interval, the cloth is released and wound around the hose with the wire already wrapped around it. This effectively realizes the simultaneous operation of wire winding and cloth wrapping, without the need for a separate cloth wrapping station. The device has a higher degree of integration and improves the efficiency of hose winding.

[0026] The present invention provides an integrated device for flexible hose wire winding and wrapping. Other advantages, objectives and features of the present invention will be partly apparent from the following description, and partly understood by those skilled in the art through study and practice of the invention. Attached Figure Description

[0027] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings:

[0028] Figure 1 This is a schematic diagram of the structure of an integrated device for flexible hose wire winding and cloth wrapping according to the present invention;

[0029] Figure 2 This is a schematic diagram of the hose support base in the integrated hose wire winding and wrapping device of the present invention;

[0030] Figure 3 This is a schematic diagram of the structure facing the inclined plane of the slide in the integrated device for winding and wrapping steel wire of a flexible hose according to the present invention.

[0031] In the diagram: 1. Traveling trolley; 2. Hose; 3. Wire roller; 4. Splitter; 5. Spindle; 6. Fabric wrapping frame; 7. Wire; 8. Winding opening; 9. Wire roller frame; 10. Guide rail; 11. Hose support; 12. Fabric roller; 13. Guide roller; 14. Drive mechanism; 15. Lifting seat; 16. Slide; 17. Inclined surface; 18. Flanged edge; 19. Slide frame; 20. Threaded hole; 21. Adjusting screw; 22. Support roller; 23. Guide groove; 24. Guide column; 25. Flanged edge fixing block; 26. Fabric. Detailed Implementation

[0032] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments, so that those skilled in the art can implement it based on the description.

[0033] It should be understood that terms such as “having,” “comprising,” and “including” as used herein do not exclude the presence or addition of one or more other elements or combinations thereof.

[0034] Example 1:

[0035] like Figure 1 As shown, the present invention provides an integrated device for flexible hose wire winding and cloth wrapping, comprising:

[0036] The traveling trolley 1 moves along the length of the hose 2. The traveling trolley 1 is connected in sequence with a wire roller 3, a wire divider 4 and a swivel disc 5 along the direction of travel. The wire 7 wound on the wire roller 3 passes through the wire divider 4 and the swivel disc 5 in sequence and then winds onto the hose 2. The hose 2 rotates around its own axis.

[0037] Fabric frame 6 is connected to the end of the traveling trolley 1 and arranged on both sides of the hose 2. The fabric 26 on the fabric frame 6 is wrapped around the outside of the steel wire 7 of the hose 2.

[0038] The side end of the plum blossom disc 5 is connected to the spiral nozzle 8. The hose 2 passes through the center of the spiral nozzle 8 and the plum blossom disc 5. The inner diameter of the spiral nozzle 8 is larger than the diameter of the hose 2 after it is wrapped with the steel wire 7.

[0039] The steel wire 7 is set to either a single-strand steel wire or a twisted steel wire rope.

[0040] The working principle and beneficial effects of the above technical solution are as follows:

[0041] In the use of an integrated device for winding and wrapping flexible hoses with steel wires, the steel wires 7 on the steel wire roller 3 pass sequentially through the wire divider 4 and the spool 5, winding onto the flexible hose 2. The wire divider 4 is equipped with multiple vertical dividing rollers, and the multiple steel wires 7 are divided through the gaps between adjacent dividing rollers. The spool 5 is detachably connected to the spool seat of the traveling trolley 1. According to the number of steel wires 7 in the winding layer, corresponding guide holes are machined on the pitch circle of the spool 5, and the guide holes distribute the steel wires 7 evenly. During winding, the flexible hose 2 rotates under the action of the drive mechanism, and the steel wire roller 3 rotates under the action of the drive device to release the wires. At the same time, the traveling trolley 1 moves along the length of the flexible hose 2, winding the steel wires 7 onto the surface of the flexible hose 2. The winding nozzle 8 flattens the steel wires 7 on the surface of the flexible hose 2, making the wound steel wires 7 smoother. Simultaneously, the wrapping frame 6 releases the fabric 26, which wraps around the outside of the steel wires of the flexible hose 2. With the rotation of the flexible hose 2 and the movement of the traveling trolley 1, the wrapping operation is achieved. The steel wires 7 on the steel wire roller 3 are set as single strands of steel wire or twisted steel wire rope.

[0042] Through the above structural design, the cloth wrapping component is integrated into the hose wire winding device. During the winding operation, the traveling trolley 1 moves along the length of the hose 2, the steel wire 7 is released and wound onto the hose 2, and after a preset interval, the cloth is released and wound onto the hose 2 that has been wrapped with steel wire 7. This effectively realizes the simultaneous operation of steel wire winding and cloth wrapping, without the need to set up a separate cloth wrapping station. The device has a higher degree of integration and improves the efficiency of hose winding processing.

[0043] Example 2:

[0044] like Figure 1 As shown, based on the above embodiment 1, the wire roller 3 and the wire divider 4 are connected to the wire roller frame 9 on the side of the traveling trolley 1. The wire roller 3 and the wire roller frame 9 are at a preset angle. The wire roller 3 and the wire divider 4 are set as one group or multiple groups in parallel.

[0045] The working principle and beneficial effects of the above technical solution are as follows:

[0046] Each group of wire rollers 3 and wire dividers 4 forms a wire feeding unit. Depending on the winding angle and number of strands of the wire 7 on the hose 2, different wire feeding units are required. Therefore, the wire rollers 3 and wire dividers 4 are set into multiple groups, with different angles or numbers of wire rollers 3 in each group. Multiple groups of wire feeding units are arranged in parallel, which allows for quick replacement of the wire feeding unit when the winding parameters need to be adjusted, improving the adaptability and convenience of the device, and thus improving the wire winding efficiency.

[0047] Example 3:

[0048] like Figure 1 As shown, based on the above embodiment 1, the fabric frame 6 is connected to a fabric roller 12 and a guide roller 13. Fabric 26 is wound on the fabric roller 12. The fabric on the fabric roller 12 passes around the guide roller 13 and is wound around the outside of the steel wire 7 of the hose 2.

[0049] The working principle and beneficial effects of the above technical solution are as follows:

[0050] One or more fabric rollers 12 are provided on the fabric frame 6. Each fabric roller 12 corresponds to a guide roller 13. When feeding the material, multiple fabric rollers 12 feed out multiple strands of fabric 26. After being guided by the guide rollers 13, the fabric is wound onto the hose 2. The arrangement of multiple fabric rollers 12 can adapt to the winding requirements of different numbers of strands of fabric 26. The guide rollers 13 guide each strand of fabric to avoid interference between the fabric 26, so that it can be wound along a preset angle. The fabric rollers 12 can be connected to a drive motor.

[0051] Example 4:

[0052] like Figure 1As shown, based on the above embodiment 1, the traveling trolley 1 moves along the guide rail 10. The two guide rails 10 are respectively arranged on both sides of the hose 2. A drive mechanism 14 and a plurality of hose support seats 11 are provided in the middle of the two guide rails 10. The drive mechanism 14 is used to drive the hose 2 to rotate around its own axis, and the hose support seats 11 are used to support the hose 2 after the steel wire 7 is wound around it.

[0053] The hose support 11 is telescopic, and the height of the hose support 11 after retraction is lower than the height of the bottom surface of the traveling trolley 1.

[0054] The working principle and beneficial effects of the above technical solution are as follows:

[0055] Due to the relatively long length of the hose 2, multi-point support is required to reduce its deformation. A hose support seat 11 is installed below the hose 2. At the initial winding position, the hose support seat 11 is in a retracted state and located below the traveling trolley 1, so it does not obstruct the movement of the traveling trolley 1. The swivel disc 5 is located near the section where the hose 2 connects to the drive mechanism 14. As winding progresses, the traveling trolley 1 gradually moves away from the drive mechanism 14, and the wound portion of the hose 2 gradually lengthens. When the traveling trolley 1 moves to the point where the hose support seat 11 is fully exposed, a trigger signal is generated to control the hose support seat 11 to extend and reset to contact the hose 2, thus supporting the hose 2. In other words, as the traveling trolley 1 moves, the hose support seat 11 at the current position rises sequentially every preset distance, achieving multi-point support for the hose 2 at the preset position, preventing the hose 2 from deforming during winding, improving the straightness of the hose 2, and improving processing quality.

[0056] Example 5:

[0057] like Figure 2 , 3 As shown, based on the above embodiment 4, the hose support 11 includes:

[0058] Lifting platform 15, which is connected to the ground between two guide rails 10;

[0059] Slide 16 is connected to the top of lifting seat 15. Sloping surfaces 17 are symmetrically arranged on both sides of the top of slide 16, and flanges 18 are connected to both ends of the sloping surfaces 17.

[0060] The slide 19 is slidably connected to the inclined plane 17. The slide 19 has a threaded hole 20 through it in the horizontal direction. The threads of the two slides 19 have opposite directions.

[0061] An adjusting screw 21 passes through two threaded holes 20. The adjusting screw 21 is provided with two threaded areas with opposite directions of rotation, and the two threaded areas are respectively connected to the two threaded holes 20.

[0062] The idler roller 22 is rotatably connected to the top of the carriage 19 and supported at the bottom of the hose 2.

[0063] The working principle and beneficial effects of the above technical solution are as follows:

[0064] The hose support 11 is raised and lowered using a lifting seat 15, which can be configured as a hydraulic lift, scissor lift, or pneumatic lift. In use, the worker rotates one end of the adjusting screw 21, causing it to rotate within the threaded hole 20. This rotation drives the slide 19 to slide along the inclined plane 17, which in turn moves the support rollers 22, thus adjusting the distance between the two support rollers 22. The distance between the two support rollers 22 is adjusted according to the diameter of the hose 2 to be supported. The two support rollers 22 are symmetrically arranged so that the hose 2 is centered on the two support rollers 22. After adjustment, the support point of the support rollers 22 on the hose 2 is located at a 45° angle below the hose 2. The hose support 11 is simple to adjust and effectively supports hoses 2 of different diameters, ensuring that the support position of the hose 2 is always at a 45° angle below, guaranteeing support effectiveness. Furthermore, the lifting design of the hose support 11 facilitates flexible switching between support and retraction states.

[0065] Example 6:

[0066] like Figure 2 , 3 As shown, based on the above embodiment 5, the hose support 11 further includes:

[0067] Guide groove 23, two guide grooves 23 are symmetrically opened at the bottom of the carriage 19;

[0068] Guide posts 24, two guide posts 24 are symmetrically connected on the inclined surface 17, and the guide posts 24 are slidably connected in the guide groove 23;

[0069] The flange fixing block 25 is bent. The top of the flange fixing block 25 is connected to both sides of the bottom of the slide 19 by bolts. The bottom of the flange fixing block 25 is bent to the bottom of the flange 18 to form a sliding structure.

[0070] The working principle and beneficial effects of the above technical solution are as follows:

[0071] The hose support 11 is provided with a guide groove 23 and a guide post 24. When the carriage 19 slides on the inclined plane 17, the guide post 24 slides along the guide groove 23, which guides the carriage 19. After the carriage 19 is installed on the inclined plane 17, the top end of the flange fixing block 25 is connected to the bottom end of the carriage 19 by bolts. The bottom end of the flange fixing block 25 is bent to the bottom of the flange 18, which limits the carriage 19 in the vertical direction of the inclined plane 17, prevents the carriage 19 from overturning when the adjusting screw 21 rotates, and improves the stability of the roller 22 adjustment process.

[0072] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0073] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0074] Although embodiments of the present invention have been disclosed above, they are not limited to the applications listed in the specification and embodiments. They can be applied to various fields suitable for the present invention. Other modifications can be easily made by those skilled in the art. Therefore, without departing from the general concept defined by the claims and their equivalents, the present invention is not limited to the specific details and illustrations shown and described herein.

Claims

1. An integrated device for flexible hose wire winding and cloth wrapping, characterized in that, include: The traveling trolley (1) moves along the length of the hose (2). The traveling trolley (1) is connected in sequence with a wire roller (3), a wire divider (4) and a flower disc (5) along the direction of travel. The wire (7) wound on the wire roller (3) passes through the wire divider (4) and the flower disc (5) in sequence and then winds onto the hose (2). The hose (2) rotates around its own axis. Fabric frame (6) is connected to the end of the traveling trolley (1) and arranged on both sides of the hose (2). The fabric (26) on the fabric frame (6) is wrapped around the outside of the steel wire (7) of the hose (2). The trolley (1) moves along the guide rail (10). The two guide rails (10) are respectively arranged on both sides of the hose (2). A drive mechanism (14) and multiple hose support seats (11) are set in the middle of the two guide rails (10). The drive mechanism (14) is used to drive the hose (2) to rotate around its own axis. The hose support seats (11) are used to support the hose (2) after the steel wire (7) is wound around it. The hose support (11) includes: The lifting seat (15) is connected to the ground between two guide rails (10); The slide (16) is connected to the top of the lifting seat (15). The top of the slide (16) is symmetrically provided with inclined surfaces (17) on both sides, and the two ends of the inclined surfaces (17) are connected with flanges (18). The slide (19) is slidably connected to the inclined plane (17). The slide (19) has a threaded hole (20) through it in the horizontal direction. The threads of the threaded holes (20) on the two slides (19) are opposite in direction. Adjusting screw (21) passes through two threaded holes (20). The adjusting screw (21) has two threaded areas with opposite directions of rotation, and the two threaded areas are screwed into the two threaded holes (20) respectively. The idler roller (22) is rotatably connected to the top of the carriage (19) and supported at the bottom of the hose (2).

2. The integrated device for flexible hose wire winding and cloth wrapping according to claim 1, characterized in that, The steel wire (7) is set to either a single strand of steel wire or a twisted wire rope.

3. The integrated device for flexible hose wire winding and cloth wrapping according to claim 1, characterized in that, The side end of the plum blossom plate (5) is connected to the spiral mouth (8). The hose (2) passes through the center of the spiral mouth (8) and the plum blossom plate (5). The inner diameter of the spiral mouth (8) is larger than the diameter of the hose (2) after the steel wire (7) is wound around it.

4. The integrated device for flexible hose wire winding and cloth wrapping according to claim 1, characterized in that, The wire roller (3) and the wire divider (4) are connected to the wire roller frame (9) on the side of the traveling trolley (1). The wire roller (3) and the wire roller frame (9) are at a preset angle. The wire roller (3) and the wire divider (4) are set as one set or multiple sets in parallel.

5. The integrated device for flexible hose wire winding and cloth wrapping according to claim 1, characterized in that, The fabric frame (6) is connected to a fabric roller (12) and a guide roller (13). Fabric (26) is wound on the fabric roller (12). The fabric (26) on the fabric roller (12) passes around the guide roller (13) and then wraps around the outside of the steel wire (7) of the hose (2).

6. The integrated device for flexible hose wire winding and cloth wrapping according to claim 1, characterized in that, The hose support (11) is telescopic, and the height of the hose support (11) after retraction is lower than the height of the bottom surface of the traveling trolley (1).

7. The integrated device for flexible hose wire winding and cloth wrapping according to claim 1, characterized in that, The hose support (11) also includes: Guide groove (23), two guide grooves (23) are symmetrically opened at the bottom of the carriage (19); Guide posts (24), two guide posts (24) are symmetrically connected on the inclined plane (17), and the guide posts (24) are slidably connected in the guide groove (23); The flange fixing block (25) is bent. The top of the flange fixing block (25) is connected to the two sides of the bottom of the slide (19) by bolts. The bottom of the flange fixing block (25) is bent to the bottom of the flange (18) to form a sliding structure.

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