Flip-off demolding method

Abstract

The application provides a turnover demolding method and relates to the technical field of material processing. The method comprises the following steps: controlling a first turnover module to move above a transmission module; controlling the transmission module to transmit a target object to a preset area, and controlling a second turnover module to approach the first turnover module, wherein the target object comprises a carrier for carrying target material; clamping the carrier by using a clamping unit of the first turnover module; determining that the second turnover module meets a preset condition, and controlling the first turnover module and the second turnover module to synchronously turn over, wherein the preset condition comprises that the second turnover module is buckled on the first turnover module; and if it is determined that the second turnover module turns over to a preset state, controlling the first turnover module to separate from the second turnover module to realize the separation of the target material from the carrier, wherein the preset state comprises a horizontal state. The application can realize the automatic demolding of the material, has high demolding efficiency, is low in cost and can demold for a long time, and effectively improves the production efficiency and reduces the production cost.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of material processing, in particular, the present application relates to a turnover demolding method. BACKGROUND

[0002] Industrial automation is a system in which automatic control and automatic adjustment devices are widely used in industrial production to replace manual operation of machines and machine systems for processing and production.

[0003] For the processing of intensive products, a large amount of manpower is required, and the labor intensity of workers is relatively large, so realizing industrial automation is an inevitable trend of future development. After realizing industrial automation, all processes in the production process, including feeding, discharging, loading and unloading, do not need to be directly operated by people for production, but machines continuously and repeatedly produce one or a batch of products automatically.

[0004] When processing materials such as cakes with molds, demolding treatment needs to be performed according to processing requirements. The existing demolding method adopts manual demolding, which is low in efficiency, high in cost, difficult to demold for a long time, and may contaminate the material, and it is difficult to effectively meet the low-cost, pollution-free production requirements. SUMMARY

[0005] The embodiments of the present application provide a turnover demolding method, which can solve the problems of low efficiency, high cost, difficulty in long-time demolding and possible contamination of the material of the existing manual demolding method.

[0006] In order to achieve this object, the embodiments of the present application provide the following schemes.

[0007] According to an aspect of the embodiments of the present application, a turnover demolding method is provided for a turnover demolding device, the turnover demolding device comprising a transmission module, a first turnover module and a second turnover module, the method comprising:

[0008] controlling the first turnover module to move above the transmission module;

[0009] controlling the transmission module to transmit a target object to a preset area, and controlling the second turnover module to approach the first turnover module, the target object comprising a carrier for carrying target material;

[0010] clamping the carrier by using a clamping unit of the first turnover module;

[0011] determining that the second turnover module meets a preset condition, and controlling the first turnover module and the second turnover module to be synchronously turned, the preset condition comprising that the second turnover module is buckled on the first turnover module;

[0012] If it is determined that the second overturning module is overturned to a preset state, the first overturning module is controlled to separate from the second overturning module to realize the separation of the target material and the carrier, and the preset state includes a horizontal state.

[0013] In a possible implementation, the first overturning module further comprises a first driving unit, the first driving unit is connected with the clamping unit, the clamping unit comprises a clamping frame provided with a clamping area, and the clamping frame is rotationally fixed on one side of the transmission module.

[0014] The control of the first overturning module moving above the transmission module comprises:

[0015] The first driving unit is controlled to drive the clamping unit to rotate above the transmission module, so that the clamping area remains in a horizontal state and is opposite to the transmission module.

[0016] In a possible implementation, the transmission module comprises a conveying unit provided with a first material conveying belt, the first material conveying belt comprises a first conveying belt and a second conveying belt arranged side by side, one end of the target object is placed on the first conveying belt, and the other end is placed on the second conveying belt.

[0017] The control of the transmission module conveying the target object to a preset area comprises:

[0018] The first conveying belt and the second conveying belt are used to convey the target object to the preset area, and the preset area is opposite to the clamping area.

[0019] In a possible implementation, the transmission module comprises a jacking unit provided with a sensor and a jacking cylinder, the sensor and the jacking cylinder are arranged in the preset area and between the first conveying belt and the second conveying belt.

[0020] The control of the transmission module conveying the target object to a preset area comprises:

[0021] If it is determined by the sensor that the target object reaches the preset area, the jacking cylinder is used to jack up the target object to the clamping area.

[0022] In a possible implementation, the method comprises:

[0023] The first overturning module is controlled to return above the transmission module.

[0024] If it is determined that the clamping unit clamps the carrier, the clamping unit is controlled to release the carrier, the target object is lowered onto the material conveying belt by the jacking cylinder, and the carrier is conveyed by the material conveying belt.

[0025] In a possible implementation, the conveying module comprises a baffle and a lifting cylinder, the lifting cylinder is arranged between the first conveying belt and the second conveying belt and in front of the preset area, the driving end of the lifting cylinder is connected with the baffle, and the front is determined based on the conveying direction of the target object;

[0026] The control of the conveying module to convey the target object to the preset area comprises:

[0027] If it is determined that the target object reaches the preset area, the lifting cylinder is controlled to lift the baffle to block the target object by the baffle;

[0028] The conveying of the carrier by the material conveying belt comprises:

[0029] The lifting cylinder is controlled to lower the baffle;

[0030] If it is determined that the baffle is lowered to a predetermined position, the carrier is conveyed by the material conveying belt.

[0031] In a possible implementation, the clamping unit comprises a clamping cylinder and a clamping plate, the clamping cylinder is fixed on the opposite side of the clamping area, and the driving end of the clamping cylinder is connected with the clamping plate;

[0032] The clamping of the carrier by the clamping unit of the first turnover module comprises:

[0033] The clamping plate is driven by the clamping unit to abut against the opposite side of the carrier to clamp the carrier.

[0034] In a possible implementation, the turnover demolding device comprises a track module provided with an arc-shaped track, the arc-shaped track is vertically arranged, and the first turnover module and the second turnover module rotate in the space surrounded by the arc-shaped track;

[0035] The second turnover module comprises a second driving unit, and the second driving unit and the first driving unit are movably fixed on the outer side of the arc-shaped track;

[0036] The synchronous turnover of the first turnover module and the second turnover module comprises:

[0037] The first driving unit and the second driving unit are controlled to move along the arc-shaped track from one end of the arc-shaped track close to the conveying module to the other end of the arc-shaped track.

[0038] In a possible implementation, the second overturning module comprises a material placing unit and a material placing piece, the material placing unit is provided with a demolding frame and an overturning seat, one side of the demolding frame is rotationally fixed to the top of the overturning seat, and the other side is connected with the second driving unit, and the material placing piece is arranged on the side of the demolding frame close to the first overturning module;

[0039] The determining that the second overturning module meets the preset condition comprises:

[0040] If the material placing piece abuts against the clamping unit and the clamping area is opposite to the material placing piece, it is determined that the second overturning module meets the preset condition.

[0041] In a possible implementation, the material placing piece comprises a conveying belt fixed frame and a second material conveying belt, the conveying belt fixed frame is arranged on the side of the demolding frame close to the clamping unit and connected with the demolding frame, and the second material conveying belt is sleeved on the conveying belt fixed frame.

[0042] The method comprises:

[0043] The method comprises:

[0044] The technical scheme provided by the embodiments of the present application has the beneficial effects that:

[0045] The overturning and demolding method provided by the present application comprises: controlling the first overturning module to move above the conveying module; controlling the conveying module to convey a target object to a preset area, and controlling the second overturning module to approach the first overturning module, the target object comprising a carrier piece carrying a target material; clamping the carrier piece by using the clamping unit of the first overturning module; determining that the second overturning module meets a preset condition, and controlling the first overturning module and the second overturning module to overturn synchronously, the preset condition comprising that the second overturning module is buckled on the first overturning module; if it is determined that the second overturning module overturns to a preset state, controlling the first overturning module to separate from the second overturning module to realize the separation of the target material and the carrier piece, the preset state comprising a horizontal state. The embodiments of the present application can realize the automatic demolding of the material, have high demolding efficiency, low cost and can demold for a long time, and can reduce the possibility of pollution of the material, effectively improve the production efficiency and reduce the production cost. BRIEF DESCRIPTION OF DRAWINGS

[0046] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed in the description of the embodiments of the present application will be briefly introduced.

[0047] Figure 1A flowchart of the flipping and demolding method provided in the embodiments of this application;

[0048] Figure 2 This is a structural diagram of the flipping and demolding method provided in the embodiments of this application;

[0049] Figure 3 A side view of the flipping and demolding method provided in the embodiments of this application;

[0050] Figure 4 A top view of the flipping and demolding method provided in the embodiments of this application;

[0051] Figure 5 A structural diagram of the transmission module provided in an embodiment of this application;

[0052] Figure 6 A top view of the transmission module provided in an embodiment of this application;

[0053] Figure 7 A front view of the transmission module provided in an embodiment of this application;

[0054] Figure 8 A left view of the transmission module provided in an embodiment of this application;

[0055] Figure 9 A bottom view of the transmission module provided in an embodiment of this application;

[0056] Figure 10 A structural diagram of the tray provided in the embodiments of this application;

[0057] Figure 11 This is a structural diagram of a portion of the flipping and demolding method provided in the embodiments of this application;

[0058] Figure 12 for Figure 11 The main view;

[0059] Figure 13 A structural diagram of a portion of the first flip module provided in an embodiment of this application;

[0060] Figure 14 This is a structural diagram of a portion of the second flip module provided in an embodiment of this application;

[0061] Figure 15 for Figure 14 Rear view.

[0062] Label Explanation:

[0063] 1. Protective frame; 11. Base; 12. Support base; 13. Fixing column;

[0064] 2, transmission module; 21, transmission side plate; 211, wire slot; 221, first conveyor belt; 222, second conveyor belt; 231, baffle; 232, lifting cylinder; 24, jacking cylinder; 25, jacking support; 251, support plate; 252, shaft support; 253, first cross support; 254, second cross support; 255, first bottom plate; 256, support plate; 26, sensor; 27, first drive motor; 281, first transmission shaft; 282, first tensioner; 29, linear bearing;

[0065] 3, first turnover module; 31, clamping unit; 311, clamping seat; 312, gear; 313, protective cover; 314, clamping frame; 315, clamping cylinder; 316, clamping plate; 32, first drive unit;

[0066] 4, second turnover module; 41, material placement unit; 411, turnover seat; 412, demolding frame; 413, gear shaft; 42, second drive unit; 43, conveyor belt fixing frame;

[0067] 5, control module; 6, warning light; 7, track module; 71, arc-shaped track; 72, chain; 81, carrier. DETAILED DESCRIPTION

[0068] The embodiments of the present application will be described below in conjunction with the accompanying drawings. It should be understood that the embodiments described below in conjunction with the accompanying drawings are exemplary descriptions of the technical solutions of the embodiments of the present application, and do not constitute a limitation on the technical solutions of the embodiments of the present application.

[0069] Those skilled in the art can understand that the singular forms "a", "an" and "the" used herein include the plural forms unless specifically stated otherwise. It should be further understood that the terms "include" and "contain" used in the embodiments of the present application mean that the corresponding features can be implemented as the presented features, information, data, steps, operations, elements and / or components, but do not exclude other features, information, data, steps, operations, elements, components and / or their combinations supported by the present technology. It should be understood that when we say that an element is "connected" or "coupled" to another element, the element can be directly connected or coupled to the other element, or can mean that the element and the other element establish a connection relationship through an intermediate element. In addition, the "connection" or "coupling" used herein can include wireless connection or wireless coupling. The term "and / or" used herein indicates that at least one of the items defined by the term, for example, "A and / or B" indicates that it is implemented as "A", or as "A", or as "A and B".

[0070] In order to make the purpose, technical solutions and advantages of the present application clearer, the embodiments of the present application will be further described in detail below in conjunction with the accompanying drawings.

[0071] The technical solutions of the embodiments of the application and the technical effects brought by the technical solutions of the application will be described below by describing several exemplary embodiments. It should be noted that the following embodiments can be mutually referenced, borrowed or combined. The same terms, similar features and similar implementation steps in different embodiments will not be repeatedly described.

[0072] The flip demolding method provided in the application aims to solve at least one technical problem in the prior art.

[0073] A flip demolding method is provided in the embodiments of the application, as shown in the accompanying drawings, the method comprises: Figures 1-15

[0074] S101: controlling the first flip module 3 to move above the transmission module 2.

[0075] S102: controlling the transmission module 2 to transmit the target object to a preset area, and controlling the second flip module 4 to approach the first flip module 3.

[0076] Optionally, the target object comprises a carrier 81 carrying the target material.

[0077] S103: clamping the carrier 81 by using the clamping unit 31 of the first flip module 3.

[0078] S104: determining that the second flip module 4 meets a preset condition, and controlling the first flip module 3 and the second flip module 4 to flip synchronously.

[0079] Optionally, the preset condition comprises that the second flip module 4 is buckled on the first flip module 3.

[0080] S105: if it is determined that the second flip module 4 is flipped to a preset state, controlling the first flip module 3 to separate from the second flip module 4 to realize the separation of the target material and the carrier 81.

[0081] Optionally, the preset state comprises a horizontal state and other states capable of stably placing and transporting the target material.

[0082] The flip demolding method of the application will be further described below in combination with the specific structure of the flip demolding device.

[0083] ​Optionally, the turnover demolding device comprises a conveying module 2, a first turnover module 3 and a second turnover module 4. The conveying module 2 comprises a conveying unit provided with a first material conveying belt, and the target object to be demolded is placed on the first material conveying belt. The conveying unit is used to convey the target object to a preset area through the first material conveying belt. The target object comprises a carrier 81 carrying target material. The first turnover module 3 comprises a first driving unit 32 and a clamping unit 31. The first driving unit 32 is connected with the clamping unit 31. The clamping unit 31 is used to clamp both sides of the carrier 81 when the target object is located in the preset area. The first driving unit 32 is used to drive the clamping unit 31 to approach or move away from the first material conveying belt. The second turnover module 4 comprises a second driving unit 42 and a material placing unit 41 provided with a material placing part. The material placing unit 41 is rotationally fixed on the same side of the first material conveying belt as the clamping unit 31, and the material placing unit 41 is located on the side of the clamping unit 31 away from the first material conveying belt. The material placing unit 41 is used to contact the target material on the clamping unit 31 and carry the demolded target material through the material placing part. The second driving unit 42 is connected with the material placing unit 41, and is used to drive the material placing unit 41 to abut against or move away from the clamping unit 31 to demold the target material after the clamping unit 31 clamps the carrier 81.

[0084] Optionally, the first material conveying belt comprises a first conveying belt 221 and a second conveying belt 222 arranged side by side. One end of the carrier 81 is placed on the first conveying belt 221, and the other end is placed on the second conveying belt 222. The target material is located on the side of the carrier 81 away from the first material conveying belt.

[0085] Optionally, the turnover demolding device of the present application can be used in a device for demolding cakes. Correspondingly, the target object can be a baking tray (i.e. the carrier 81 is a baking tray) on which a cake is placed. A plurality of baking trays are arranged side by side and conveyed to the preset area by the first conveying belt 221 and the second conveying belt 222.

[0086] Optionally, the conveying module 2 comprises a lifting unit provided with a sensor 26 and a lifting cylinder 24. The sensor 26 and the lifting cylinder 24 are arranged in the preset area and located between the first conveying belt 221 and the second conveying belt 222. The lifting cylinder 24 is used to lift the target object when the sensor 26 detects the target object. The height of the lifted target object is consistent with the clamping height of the clamping unit 31 to facilitate the clamping unit 31 to clamp both sides of the carrier 81.

[0087] Optionally, in order to facilitate the quick handling of the carrier 81 separated from the target material after demolding, the method further comprises: controlling the first turnover module 3 to return to above the transmission module 2; if it is determined that the clamping unit 31 clamps the carrier 81, controlling the clamping unit 31 to release the carrier 81, using the jacking cylinder 24 to drive the target object to descend onto the material conveying belt, and using the material conveying belt to transport the carrier 81, so as to quickly transport the carrier 81 away.

[0088] Optionally, the preset area can accommodate a plurality of target objects, in order to realize the synchronous jacking of the plurality of target objects, the number of jacking cylinders 24 can be a plurality, and the plurality of jacking cylinders 24 are synchronously actuated according to the received instructions, so as to synchronously jack up the plurality of target objects in the preset area.

[0089] In an embodiment, the target object is a baking tray on which a cake is placed, and the preset area can accommodate four baking trays. The number of jacking cylinders 24 arranged in the preset area is two, and the four baking trays in the preset area are synchronously jacked up by the two jacking cylinders 24.

[0090] Optionally, the number of sensors 26 can be consistent with the number of target objects that can be accommodated in the preset area. The positions of the sensors 26 correspond to the positions of the target objects in the preset area, and the position of each sensor 26 corresponds to a target object.

[0091] In an embodiment, the sensor 26 can be a proximity switch arranged below the preset area, which can send an arrival signal indicating that a target object is detected when the proximity switch detects the presence of a target object above it.

[0092] Optionally, the transmission module 2 further comprises a jacking support 25 and a transmission support provided with two transmission side plates 21, the transmission side plates 21 are arranged side by side, the conveying module is fixed to the side of the transmission side plates 21 opposite to each other, the jacking support 25 is connected to the transmission side plates 21 on both sides, and the jacking module is fixed to the jacking support 25.

[0093] Optionally, the sensor 26 is arranged on one side of the preset area, in order to accommodate the line connected with the sensor 26 and the jacking cylinder 24, the transmission module 2 further comprises a wire slot 211 arranged on the transmission side plate 21 close to the sensor 26 and located on the side of the transmission side plate 21 away from the preset area.

[0094] In an embodiment, the transmission side plate 21 comprises a groove plate and a first flat plate, the side of the groove plate facing the preset area is provided with a groove, and the inclination angles of the two sides of the groove are different. The first flat plate is arranged on the top of the groove plate and connected to the side of the top of the groove.

[0095] Optionally, the transmission module 2 further comprises a jacking unit, the jacking unit comprises a baffle 231 and a lifting cylinder 232, the lifting cylinder 232 is arranged between the first conveying belt 221 and the second conveying belt 222 and located at the target object moving-out side of the preset area, the top end of the lifting cylinder 232 is connected with the baffle 231, and the lifting cylinder 232 is used for jacking up the baffle 231 to block the target object from leaving the preset area. Wherein, after the lifting cylinder 232 drives the baffle 231 to descend, the height of the top of the baffle 231 is lower than the height of the top of the first conveying belt 221 and the second conveying belt 222 so as to drive the target object to move by the material conveying belt.

[0096] Optionally, the control transmission module 2 transmits the target object to the preset area, comprising: if it is determined that the target object reaches the preset area, controlling the lifting cylinder 232 to lift the baffle 231 to block the target object by the baffle 231.

[0097] Wherein, when the carrier 81 needs to be transmitted, the carrier 81 is transmitted by the material conveying belt, comprising: controlling the lifting cylinder 232 to lower the baffle 231; if it is determined that the baffle 231 is lowered to a predetermined position, the carrier 81 is transmitted by the material conveying belt.

[0098] Optionally, the first conveying belt 221 and the second conveying belt 222 are arranged on the side of the two transmission side plates 21 opposite to each other; the jacking bracket 25 comprises a cylinder fixing seat provided with a first bottom plate 255 and a first vertical plate, the bottom of the lifting cylinder 232 is fixed on the first bottom plate 255, the first vertical plate is fixed on both ends of the first bottom plate 255, and the top of the first vertical plate is connected with the bottom of the transmission side plate 21. Wherein, the first conveying belt 221 and the second conveying belt 222 are arranged above the first bottom plate 255.

[0099] Optionally, the transmission module 2 further comprises a first driving motor 27, a first transmission mechanism and a second transmission mechanism, both ends of the first transmission mechanism and the second transmission mechanism are mounted on the transmission side plate 21, the first end of the first conveying belt 221 and the second conveying belt 222 is sleeved on the first transmission mechanism, the second end of the first conveying belt 221 and the second conveying belt 222 is sleeved on the second transmission mechanism, the first driving motor 27 is fixed on the transmission side plate 21 and connected with the first transmission mechanism.

[0100] In one embodiment, the first driving motor 27 and the clamping module can be fixed on the opposite side of the material conveying belt.

[0101] Optionally, the second transmission mechanism comprises a first transmission shaft 281, a transmission wheel and a first tensioner 282, the transmission wheel is arranged on both ends of the first transmission shaft 281, and the first conveying belt 221 and the second conveying belt 222 are sleeved on different transmission wheels; the first tensioner 282 is fixed on the transmission side plate 21 and connected with the end of the first transmission shaft 281.

[0102] Optionally, the first transmission mechanism can also include a first transmission shaft 281, and transmission wheels, the first transmission belt 221 and the second transmission belt 222 being sleeved on the transmission wheels at both ends of the first transmission shaft 281.

[0103] In an embodiment, the number of the first tensioners 282 can be two, one first tensioner 282 being arranged on each transmission side plate 21, and the tension of the first transmission belt 221 and the second transmission belt 222 being adjusted by the first tensioners 282.

[0104] Optionally, the transmission bracket includes a transmission belt bracket provided with a supporting plate 256 and a first cross support 253, the two ends of the first cross support 253 being fixed to different transmission side plates 21, the supporting plate 256 being fixed at the two ends of the first cross support 253, and the first transmission belt 221 and the second transmission belt 222 being placed on different supporting plates 256.

[0105] In an embodiment, the supporting plate 256 is arranged between the transmission wheels at both ends of the first transmission belt 221 or the second transmission belt 222. The jacking module can include a mounting plate, one end of the mounting plate being fixed to the bottom of one of the supporting plates 256, the other end of the mounting plate extending away from the supporting plate 256, and the sensor 26 being fixed to the end of the mounting plate away from the supporting plate 256.

[0106] Optionally, the transmission belt bracket further includes a cushion strip, the supporting plate 256 being hollow to form a cavity, the cavity being provided with an elongated opening away from the first cross support 253, the width of the elongated opening being smaller than the width of the cavity, and the cushion strip being sleeved on both sides of the elongated opening, the first transmission belt 221 or the second transmission belt 222 being placed on the cushion strip.

[0107] Optionally, the transmission bracket further includes a plurality of supporting shafts 252, the two ends of the supporting shaft 252 being fixed to different transmission side plates 21, and the first end of the supporting shaft 252 being arranged in the loop formed by the first transmission belt 221 and the second end of the supporting shaft 252 being arranged in the loop formed by the second transmission belt 222. The two ends of the supporting shaft 252 are provided with guide wheels, the guide wheels being in contact with the bottom inside the loop formed by the first transmission belt 221 or the second transmission belt 222.

[0108] Optionally, the jacking bracket 25 includes a jacking frame provided with a support plate 251, the size of the jacking frame corresponding to the size of the preset area, the jacking frame being arranged between the first transmission belt 221 and the second transmission belt 222 and below the target object, and the output end of the jacking cylinder 24 being connected with the support plate 251.

[0109] In one embodiment, the lifting support 25 can be rectangular, and the support plates 251 are arranged inside the rectangle and perpendicular to the moving direction of the target object. The number of the support plates 251 matches the number of the lifting cylinders 24. The lifting cylinders 24 drive the lifting support 25 to drive the lifting cylinders 232 of the target object.

[0110] Optionally, the lifting support 25 comprises a second cross brace 254 arranged below the support plates 251 and fixed at both ends to different transmission side plates 21, and the lifting cylinders 24 are fixed to the second cross brace 254.

[0111] Optionally, the lifting support 25 further comprises linear bearings 29 arranged on both sides of the lifting cylinders 24 and penetrating the second cross brace 254, and bearing slides penetrating the linear bearings 29 and fixed at one end to the support plates 251. The linear bearings 29 and the bearing slides ensure that the lifting cylinders 24 can drive the lifting support 25 to lift the lifting cylinders 232 in a fixed direction.

[0112] Optionally, the clamping unit 31 comprises a clamping frame 314, a clamping base 311, and clamping cylinders 315. The clamping base 311 is fixed on one side of the material conveying belt, and the top of the clamping base 311 is rotationally connected to the clamping frame 314. The clamping frame 314 is provided with a clamping area corresponding in shape to the shape of the preset area, and the area of the clamping area is greater than the area of the preset area. The clamping cylinders 315 are arranged on opposite sides of the clamping area, and the side of the clamping frame 314 away from the clamping base 311 is connected to the first driving unit 32. Correspondingly, the clamping unit 31 of the first overturning module 3 clamps the carrier 81, which comprises driving the clamping plate 316 of the clamping unit 31 to abut against the opposite side of the carrier 81 to clamp the carrier 81.

[0113] Optionally, the control of the first overturning module 3 moving above the transmission module 2 comprises controlling the first driving unit 32 to drive the clamping unit 31 to rotate above the transmission module 2, so that the clamping area remains in a horizontal state and is opposite to the transmission module 2.

[0114] Correspondingly, the control of the transmission module 2 transmitting the target object to the preset area comprises using the first conveying belt 221 and the second conveying belt 222 to transmit the target object to the preset area opposite to the clamping area.

[0115] Optionally, the use of the first conveying belt 221 and the second conveying belt 222 to transmit the target object to the preset area comprises using the lifting cylinders 24 to lift the target object to the clamping area if it is determined by the sensor 26 that the target object has reached the preset area.

[0116] Optionally, the number of clamping seats 311 can be two, and the two clamping seats 311 are arranged side by side on the same side of the material conveying belt. One side of the clamping frame 314 is rotationally connected to the top of the two clamping seats 311, and the first driving unit 32 drives the clamping frame 314 to approach or move away from the material conveying belt. Wherein, when the clamping carrier 81 is clamped, the clamping frame 314 is located above the material conveying belt, and the height of the clamping carrier 81 after being jacked up on both sides is consistent with the height of the clamping area, and the driving end of the clamping cylinder 315 moves to the direction close to the clamping carrier 81 to clamp the clamping carrier 81.

[0117] In one embodiment, the clamping seat 311 comprises a first column, a second column, a first bearing fixing seat, a second bearing fixing seat and a first bearing column, the first column and the second column are arranged side by side, the first bearing fixing seat is installed on the top of the first column, the second bearing fixing seat is installed on the top of the second column, one end of the first bearing column is rotationally fixed to the first bearing fixing seat, and the other end of the second bearing column is rotationally fixed to the second bearing fixing seat. One side of the clamping frame 314 is rotationally fixed to the first bearing column.

[0118] Optionally, the clamping frame 314 is provided with a rotary fixing seat at both ends of the side close to the clamping seat 311, and the first bearing column passes through the rotary fixing seat, so as to fix the clamping frame 314 on the clamping seat 311.

[0119] Optionally, the clamping unit 31 further comprises a clamping plate 316, the clamping plate 316 is arranged in the clamping area, the driving end of the clamping cylinder 315 is connected to the clamping plate 316, and the side of the clamping cylinder 315 away from the clamping plate 316 is connected to the clamping frame 314. The clamping unit 31 is used to drive the clamping plate 316 to clamp the clamping carrier 81.

[0120] In one embodiment, the number of clamping cylinders 315 can be eight, and the clamping cylinders 315 are symmetrically arranged on both sides of the clamping area. The length of the clamping plate 316 corresponds to the length of the clamping area, and the clamping plate 316 is arranged on both sides of the clamping area.

[0121] Optionally, the material placing unit 41 comprises a demolding frame 412 and a turnover seat 411, the turnover seat 411 and the clamping seat 311 are arranged side by side on the same side of the first material conveying belt, and the turnover seat 411 is arranged between the clamping seats 311; one side of the demolding frame 412 is rotationally connected with the turnover seat 411, the material placing piece is arranged on the side of the demolding frame 412 close to the clamping unit 31, and the second driving unit 42 is connected with the side of the demolding frame 412 away from the turnover seat 411. Wherein, the second turnover module 4 is determined to meet the preset condition, including: if the material placing piece abuts against the clamping unit 31, and the clamping area is opposite to the material placing piece, it is determined that the second turnover module 4 meets the preset condition. At this time, the target object in the clamping area can abut against the material placing piece or the distance between the target object and the material placing piece is less than the preset distance, so as to avoid the target material on the carrier 81 from falling or deforming during synchronous turnover.

[0122] Optionally, the structure of the turnover seat 411 is the same as that of the clamping seat 311, and in order to improve the stability of the turnover seat 411 and the clamping seat 311, the turnover machine demolding device further comprises a fixing column 13, which is connected with the vertical column in the turnover seat 411 and the clamping seat 311 respectively.

[0123] In one embodiment, the demolding frame 412 comprises a rotating support column and a third cross brace, one end of the rotating support column is bent and extends to the top of the turnover seat 411 to be rotationally fixed on the top of the turnover seat 411. The number of rotating support columns is two, the two rotating support columns are arranged side by side, and the number of third cross braces is two, the two third cross braces are arranged side by side, and the two ends are connected with different rotating support columns.

[0124] Optionally, the material placing piece comprises a conveying belt fixing frame 43 and a second material conveying belt, the conveying belt fixing frame 43 is arranged on the side of the demolding frame 412 close to the clamping unit 31 and connected with the demolding frame 412, and the second material conveying belt is sleeved on the conveying belt fixing frame 43. Wherein, when it is determined that the first turnover module 3 and the second turnover module 4 are separated, the target material is transmitted by the second material conveying belt.

[0125] Specifically, after the clamping unit 31 clamps the carrier 81, the second turnover module 4 abuts the target material on the carrier 81 through the second material conveying belt, and the first driving unit 32 and the second driving unit 42 move synchronously, so as to avoid the second material conveying belt from being separated from the target material. After it is determined that the second material conveying belt reaches a predetermined position (for example, the second material conveying belt is in a horizontal state), the first driving unit 32 drives the clamping unit 31 to move away from the second material conveying belt, so as to separate the carrier 81 and the target material by gravity. After the carrier 81 and the target material are separated, the first driving unit 32 can drive the clamping unit 31 to rotate to above a preset area and abut the conveying module 2. After it is determined that the distance between the carrier 81 on the clamping unit 31 and the material conveying belt is a preset distance or the carrier 81 abuts the jacking support 25, the clamping cylinder 315 is controlled to release the carrier 81, so as to put the carrier 81 back to the material conveying belt.

[0126] Optionally, the second turnover module 4 can further include a driver arranged at one side of the conveying belt fixing frame 43 and used to drive the second material conveying belt to act. After the target material is separated from the carrier 81, the driver can drive the second material conveying belt to move, so as to convey the target material to a next processing position.

[0127] Optionally, the conveying belt fixing frame 43 can include a plurality of conveying belt fixing shafts and a second tensioner. The second material conveying belt is sleeved on the conveying belt fixing seat. The second tensioner is arranged at one end of the conveying belt fixing frame 43 and connected with one of the conveying belt fixing shafts at the end to adjust the tightness of the second material conveying belt.

[0128] Optionally, the turnover demolding device further includes a track module 7 provided with an arc-shaped track 71. The arc-shaped track 71 is vertically arranged. The first driving unit 32 and the second driving unit 42 are movably fixed on the arc-shaped track 71. The arc-shaped track 71 is fixed at opposite sides of the material conveying belt and the clamping unit 31 and the material placing unit 41 are arranged inside the arc formed by the arc-shaped track 71. Specifically, the first turnover module 3 and the second turnover module 4 rotate in the space surrounded by the arc-shaped track 71. The radius of the arc-shaped track 71 corresponds to the rotation radius of the clamping unit 31 and the demolding frame 412, so that the first driving unit 32 and the second driving unit 42 can move along the arc-shaped track 71.

[0129] Optionally, the outer side of the arc-shaped track 71 is provided with a chain 72 laid along the arc-shaped track 71, the first driving unit 32 and the second driving unit 42 are arranged on the outer side of the arc-shaped track 71, and the first driving unit 32 and the second driving unit 42 comprise a gear 312 engaged with the chain 72. The synchronous overturning of the first overturning module 3 and the second overturning module 4 is controlled, including: controlling the first driving unit 32 and the second driving unit 42 to move along the arc-shaped track 71 from the end close to the conveying module 2 to the other end of the arc-shaped track 71.

[0130] In an embodiment, the first driving unit 32 and the second driving unit 42 each comprise a driving motor, a gear shaft 413, and a protective cover 313. The driving motor provides driving force for the rotation of the clamping unit 31 or the material placing unit 41. The gear shaft 413 penetrates the gear 312 and is fixed at both ends to the stripping frame 412 or the clamping frame 314. The number of gears 312 is two, and the number of chains 72 can also be two. Each gear 312 is engaged with one chain 72. The protective cover 313 is arranged above the gear shaft 413 and is bent at both ends towards the arc-shaped track 71. The protective cover 313 abuts against the top of the stripping frame 412 or the clamping frame 314.

[0131] Optionally, the overturning stripping device further comprises a control module 5 and a protective frame 1. The protective frame 1 is arranged on the outer side of the overturning stripping device and surrounds the overturning stripping device. The control module 5 is arranged on the outer side of the protective frame 1 and is connected to the conveying module 2, the first overturning module 3, and the second overturning module 4, respectively. The two ends of the arc-shaped track 71 and the two ends of the conveying module 2 are fixed to the protective frame 1. The power supply module that supplies power to the overturning stripping device and the gas path that supplies gas to the air cylinder in the overturning stripping device can also be arranged on the same side of the protective frame 1 as the control module 5.

[0132] Optionally, the bottom of the protective frame 1 can also be provided with a base 11 arranged around the bottom of the protective frame 1. The height and levelness of the protective frame 1 are adjusted by the base 11. A wire mesh can be arranged around the protective frame 1 to further protect the conveying module 2, the first overturning module 3, and the second overturning module 4.

[0133] In an embodiment, the protective frame 1 comprises a support seat 12 which can be composed of square tubes. The support seat 12 is arranged below the conveying module 2, the first overturning module 3, and the second overturning module 4. The transmission side plate 21, the clamping seat 311, the overturning seat 411, and the arc-shaped track 71 are fixed to the support seat 12.

[0134] Optionally, the top of the control module 5 can also be provided with a warning light 6. When the overturning stripping device fails or works abnormally, the control module 5 alarms through the warning light 6.

[0135] The overturning demolding method of the embodiment of the application controls the first overturning module to move above the transmission module; controls the transmission module to transmit the target object to a preset area, and controls the second overturning module to approach the first overturning module, the target object including a carrier carrying target material; the carrier is clamped by the clamping unit of the first overturning module; the second overturning module is determined to meet a preset condition, the first overturning module and the second overturning module are controlled to overturn synchronously, the preset condition including that the second overturning module is buckled on the first overturning module; if it is determined that the second overturning module overturns to a preset state, the first overturning module and the second overturning module are controlled to separate to realize the separation of the target material and the carrier, and the preset state includes a horizontal state. The embodiment of the application can realize automatic demolding of the material, has high demolding efficiency, low cost and can demold for a long time, and can reduce the possibility of pollution of the material, effectively improve the production efficiency and reduce the production cost.

[0136] The terms "first", "second", "third", "fourth", "1", "2", and the like (if any) in the specification and claims of the application and the above-described drawings are used to distinguish similar objects, and do not necessarily have to be used to describe a specific order or sequence. It should be understood that the data thus used can be interchanged under appropriate circumstances, so that the embodiments of the application described herein can be implemented in an order other than that illustrated or described.

[0137] It should be understood that, although the various operation steps in the flowcharts of the embodiments of the application are indicated by arrows, the implementation order of the steps is not limited to the order indicated by the arrows. Unless otherwise specified herein, in some implementation scenarios of the embodiments of the application, the implementation steps in each flowchart can be executed in other orders as required. In addition, part or all of the steps in each flowchart can include multiple sub-steps or multiple stages based on the actual implementation scenario. Part or all of these sub-steps or stages can be executed at the same time, and each of these sub-steps or stages can also be executed at different times. In the scenario where the execution times are different, the execution order of these sub-steps or stages can be flexibly configured according to requirements, and the embodiments of the application do not limit this.

[0138] The above is only an optional implementation manner of some implementation scenarios of the application, and it should be pointed out that, for ordinary skilled persons in the technical field, other similar implementation manners based on the technical idea of the application without departing from the technical concept of the application also belong to the protection scope of the embodiments of the application.

Claims

1. A method of inversion demolding, characterized in that, The application discloses a method for overturning a demolding device, the demolding device comprising a transmission module, a first overturning module and a second overturning module, the method comprising: controlling the first overturning module to move above the transmission module; controlling the transmission module to transmit a target object to a preset area, and controlling the second overturning module to approach the first overturning module, the target object comprising a carrier carrying target material; using a clamping unit of the first overturning module to clamp the carrier; determining that the second overturning module meets a preset condition, and controlling the first overturning module and the second overturning module to overturn synchronously, the preset condition comprising that the second overturning module is buckled on the first overturning module; if it is determined that the second overturning module overturns to a preset state, controlling the first overturning module to separate from the second overturning module to realize separation of the target material from the carrier, the preset state comprising a horizontal state; the first overturning module further comprises a first driving unit, the first driving unit is connected with the clamping unit, the clamping unit comprises a clamping frame provided with a clamping area, and the clamping frame is rotationally fixed on one side of the transmission module; the controlling the first overturning module to move above the transmission module comprises: controlling the first driving unit to drive the clamping unit to rotate above the transmission module, so that the clamping area remains in a horizontal state and is opposite to the transmission module; the transmission module comprises a conveying unit provided with a first material conveying belt, the first material conveying belt comprises first and second conveying belts arranged side by side, one end of the target object is placed on the first conveying belt, and the other end is placed on the second conveying belt; the controlling the transmission module to transmit the target object to the preset area comprises: transmitting the target object to the preset area by using the first and second conveying belts, and the preset area is opposite to the clamping area.

2. The inversion demolding method according to claim 1, characterized by, the transmission module comprises a jacking unit provided with a sensor and a jacking cylinder, the sensor and the jacking cylinder are arranged in the preset area and located between the first and second conveying belts; the transmitting the target object to the preset area by using the first and second conveying belts comprises: if it is determined by the sensor that the target object reaches the preset area, the target object is jacked to the clamping area by using the jacking cylinder.

3. The inversion demolding method according to claim 2, characterized by, the method comprises: controlling the first overturning module to return above the transmission module; if it is determined that the clamping unit clamps the carrier, controlling the clamping unit to release the carrier, lowering the target object to a material conveying belt by using the jacking cylinder, and transmitting the carrier by using the material conveying belt.

4. The inversion demolding method according to claim 3, characterized by the transmission module comprises a baffle and a lifting cylinder, the lifting cylinder is arranged between the first and second conveying belts and located in front of the preset area, a driving end of the lifting cylinder is connected with the baffle, and the front is determined based on a transmission direction of the target object; the controlling the transmission module to transmit the target object to the preset area comprises: If it is determined that the target object reaches the preset area, the lifting cylinder is controlled to lift the baffle to block the target object by the baffle; The conveying of the material conveying belt includes: The lifting cylinder is controlled to lower the baffle; If it is determined that the baffle is lowered to a predetermined position, the material conveying belt is used to convey the carrier.

5. The inversion demolding method according to claim 1, characterized by, The clamping unit includes a clamping cylinder and a clamping plate, the clamping cylinder is fixed on the opposite side of the clamping area, and the driving end of the clamping cylinder is connected with the clamping plate; The clamping of the carrier by the clamping unit of the first turnover module includes: The clamping plate is driven by the clamping unit to abut against the opposite side of the carrier to clamp the carrier.

6. The inversion demolding method according to claim 1, characterized by, The turnover demolding device includes a track module provided with an arc-shaped track, the arc-shaped track is vertically arranged, and the first turnover module and the second turnover module rotate in the space surrounded by the arc-shaped track; The second turnover module includes a second driving unit, and the second driving unit and the first driving unit are movably fixed on the outer side of the arc-shaped track; The synchronous turnover of the first turnover module and the second turnover module includes: The first driving unit and the second driving unit are controlled to move along the arc-shaped track from one end of the arc-shaped track close to the transmission module to the other end of the arc-shaped track.

7. The inversion demolding method according to claim 6, characterized in that, The second turnover module includes a material placing unit provided with a demolding frame and a turnover seat, and a material placing piece, one side of the demolding frame is rotationally fixed to the top of the turnover seat, the other side is connected with the second driving unit, and the material placing piece is arranged on one side of the demolding frame close to the first turnover module; The determination that the second turnover module meets the preset condition includes: If the material placing piece abuts against the clamping unit, and the clamping area is opposite to the material placing piece, it is determined that the second turnover module meets the preset condition.

8. The inversion demolding method according to claim 7, characterized by, The material placing piece includes a conveying belt fixed frame and a second material conveying belt, the conveying belt fixed frame is arranged on one side of the demolding frame close to the clamping unit and connected with the demolding frame, and the second material conveying belt is sleeved on the conveying belt fixed frame. The method includes: After it is determined that the first turnover module and the second turnover module are separated, the target material is conveyed by the second material conveying belt.

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