High-temperature cloth tearing, bus bar shaping and high-temperature cloth ironing equipment

By designing an automated device that integrates the straightening and ironing functions of high-temperature cloth, the low assembly quality and resource waste caused by manual operation in traditional junction box installation are solved, and efficient and precise component processing and material recycling are achieved.

CN119421530APending Publication Date: 2025-02-11SHENZHEN HYMSON LASER INTELLIGENT EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202411469249.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-02-11

AI Technical Summary

Technical Problem

The traditional junction box installation adopts manual operation to lead to poor assembly quality and waste of high-temperature cloth resources.

Method used

A high-temperature cloth tearing, bus bar shaping and high-temperature cloth ironing equipment is designed, and a high-temperature cloth straightening mechanism and a ironing mechanism are integrated to achieve automated processing.

Benefits of technology

Through automated processing, the shaping accuracy of the bus bar is improved, the waste of high-temperature cloth is reduced, the production cost is reduced, and the yield rate of component junction box assembly is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119421530A_ABST
    Figure CN119421530A_ABST
Patent Text Reader

Abstract

The invention provides high-temperature cloth tearing, bus bar shaping and high-temperature cloth ironing equipment which comprises a main rack, a feeding mechanism, a transverse moving mechanism, a high-temperature cloth tearing straightening mechanism and an ironing mechanism, and the feeding mechanism, the transverse moving mechanism, the high-temperature cloth tearing straightening mechanism and the ironing mechanism are arranged on the main rack. The high-temperature cloth tearing and straightening mechanism is connected to the transverse moving mechanism, the transverse moving mechanism is used for driving the high-temperature cloth tearing and straightening mechanism to tear high-temperature cloth and straighten bus bars, and the ironing mechanism is used for ironing and collecting the high-temperature cloth. Straightening and shaping of the bus bar, tearing of the high-temperature cloth and ironing and recycling of the high-temperature cloth can be automatically completed, and the problems that due to the fact that a traditional junction box is manually installed, the assembling quality is low, and resources of the high-temperature cloth are wasted are solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of photovoltaic assembly production, and more specifically to a device for tearing off high-temperature cloth, shaping busbars and ironing high-temperature cloth. Background Art

[0002] With the rapid development of the photovoltaic industry, the performance requirements of photovoltaic modules are constantly increasing, and higher requirements are put forward for key indicators such as current carrying, heat dissipation and system stability of junction box products, which promotes the continuous iteration and optimization of junction box products. However, in the key process of junction box installation, the traditional manual installation method is difficult to meet the needs of large-scale production due to its complex process, low efficiency and easy errors. Especially in the links of straightening and shaping the busbars, tearing the high-temperature cloth and ironing, manual operation often leads to inconsistent vertical state of the busbars, affecting the subsequent assembly quality. At the same time, improper handling of the high-temperature cloth also causes waste of resources. Summary of the invention

[0003] The purpose of the present invention is to overcome the defects of the prior art and provide a high-temperature cloth tearing, busbar shaping and high-temperature cloth ironing equipment, which aims to solve the problems of poor assembly quality and waste of high-temperature cloth resources caused by manual installation of traditional junction boxes.

[0004] To achieve the above object, the present invention adopts the following technical solutions:

[0005] A high-temperature cloth tearing, busbar shaping and high-temperature cloth ironing equipment, comprising a main frame and a feeding mechanism, a lateral movement mechanism, a high-temperature cloth tearing and straightening mechanism and an ironing mechanism arranged on the main frame, wherein the feeding mechanism is used to transport the photovoltaic components to be processed into the main frame;

[0006] The tearing off and straightening off mechanism for high temperature cloth is connected to the transverse movement mechanism, and the transverse movement mechanism is used to drive the tearing off and straightening off mechanism for high temperature cloth to tear off the high temperature cloth and straighten the bus bar, and the ironing mechanism is used to iron and collect the high temperature cloth.

[0007] In one embodiment, the ironing mechanism comprises:

[0008] A connecting frame, the connecting frame comprising a welding frame and a profile frame, the welding frame is connected to the main frame, and the profile frame is connected to the bottom of the welding frame;

[0009] A heating component, the heating component comprising a thermocouple, a heater and a heating copper block, the thermocouple and the heater being fixedly connected to the heating copper block;

[0010] A first driving component, which is disposed on the connecting frame and is used to drive the heating component to move so as to heat and iron the high-temperature cloth;

[0011] A flat belt module is arranged on the connecting frame and is used for conveying high-temperature cloth.

[0012] In one embodiment, the first driving assembly includes: a first mounting plate, a driving cylinder, a first bearing, a second mounting plate and a second bearing, the first mounting plate is arranged on the top of the welding frame, the driving cylinder is arranged on the first mounting plate, the first bearing is passed through the first mounting plate and connected to the second mounting plate, the second bearing is passed through and fixedly connected to the second mounting plate, and the second bearing is connected to the heating assembly through a connecting rod.

[0013] In one embodiment, the ironing mechanism also includes a thermal insulation pad, the second bearing, the second mounting plate, the connecting rod, the thermal insulation pad and the heating copper block are connected in sequence, the driving cylinder drives the second mounting plate to move downward, and the second mounting plate drives the heating assembly to move downward so that the heating copper block abuts against the surface of the high-temperature cloth conveyed by the flat belt module.

[0014] In one embodiment, a material receiving box is provided in the profile frame, and the material receiving box is provided at the outlet of the flat belt module for collecting the ironed high-temperature cloth.

[0015] In one embodiment, the traverse mechanism comprises:

[0016] A square frame, wherein a mounting base plate and a reducer base plate are provided on the square frame, and the reducer base plate is arranged on the mounting base plate;

[0017] A second drive assembly, the second drive assembly comprises an electric control box, a servo motor and a gear reducer, the electric control box is arranged on the square frame, the gear reducer is connected to the reducer bottom plate, and the servo motor is connected to the gear reducer;

[0018] A transverse guide assembly, the transverse guide assembly includes a slider and a linear guide rail, the slider is arranged on the linear guide rail, the slider is connected to the tearing off high-temperature cloth straightening mechanism, the linear guide rail is arranged at the bottom of the square frame, and the second drive assembly drives the slider to move along the linear guide rail to drive the tearing off high-temperature cloth straightening mechanism to move along the first direction.

[0019] In one embodiment, the tearing and straightening mechanism for high temperature cloth comprises:

[0020] a third driving assembly, the third driving assembly being connected to the transverse movement mechanism;

[0021] A scooping module, the scooping module is connected to the third driving assembly, the scooping module includes a hot air gun and a scooping claw assembly, the hot air gun transmits heat to the high-temperature cloth, and the third driving assembly drives the scooping claw assembly to move so that the edge of the high-temperature cloth is scooped up by the scooping claw assembly;

[0022] A tearing module, the tearing module is connected to the third driving assembly and is used to clamp the edge of the high-temperature cloth. The third driving assembly drives the tearing module to move upward to separate the high-temperature cloth from the photovoltaic assembly.

[0023] A straightening module is connected to the third driving assembly and is used to straighten the busbar so that the busbar is in a vertical state.

[0024] In one embodiment, the tearing module includes two groups of symmetrically arranged jaw assemblies, the jaw assembly includes a first jaw and a second jaw arranged opposite to each other up and down, and the third driving assembly drives the first jaw and the second jaw to rotate relative to each other to clamp or release the high-temperature cloth.

[0025] In one embodiment, the straightening module includes a third clamp and a fourth clamp that are symmetrically arranged, and the third clamp and the fourth clamp are used to fix two sides of the bus bar to limit the position of the bus bar in the first direction.

[0026] In one embodiment, the straightening module further includes a fifth jaw and a sixth jaw symmetrically arranged, wherein the fifth jaw and the sixth jaw move relative to each other along the second direction to clamp the bus bar so that the bus bar is straightened in the gap between the fifth jaw and the sixth jaw.

[0027] Compared with the prior art, the beneficial effects of the present invention are as follows: the high-temperature cloth tearing, busbar shaping and high-temperature cloth ironing equipment provided by the present invention integrates the tearing and straightening mechanism of the high-temperature cloth and the ironing mechanism into one, so that the straightening and shaping of the busbar, tearing of the high-temperature cloth and ironing and recycling of the high-temperature cloth can all be completed automatically. The ironing mechanism integrated in this equipment realizes the ironing and automatic collection of the torn high-temperature cloth, promotes the recycling of materials and reduces production costs. At the same time, the high-precision straightening and shaping of the busbar is achieved through mechanical positioning, avoiding the inconsistent vertical state of the busbar due to uncontrollable manual operation, providing favorable conditions for subsequent automated installation, and significantly improving the yield rate of component junction box assembly.

[0028] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, the following preferred embodiments are specifically cited and described in detail as follows. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 A schematic diagram of the overall structure of a high-temperature cloth tearing, busbar shaping and high-temperature cloth ironing equipment provided by the present invention;

[0030] Figure 2 A schematic diagram of the overall structure of an ironing mechanism of a high-temperature cloth tearing, busbar shaping and high-temperature cloth ironing equipment provided by the present invention;

[0031] Figure 3 A schematic diagram of the visual structure of an ironing mechanism of a high-temperature cloth tearing, busbar shaping and high-temperature cloth ironing equipment provided by the present invention;

[0032] Figure 4 A schematic diagram of the overall structure of a transverse movement mechanism of a high-temperature cloth tearing, busbar shaping and high-temperature cloth ironing equipment provided by the present invention;

[0033] Figure 5 A bottom-up structural schematic diagram of a transverse movement mechanism of a high-temperature cloth tearing, busbar shaping and high-temperature cloth ironing equipment provided by the present invention;

[0034] Figure 6 A schematic diagram of the top view of a high-temperature cloth tearing and straightening mechanism of a high-temperature cloth tearing, busbar shaping and high-temperature cloth ironing equipment provided by the present invention;

[0035] Figure 7 A schematic diagram of the overall structure of a high-temperature cloth tearing and straightening mechanism of a high-temperature cloth tearing, busbar shaping and high-temperature cloth ironing equipment provided by the present invention;

[0036] Figure 8 A schematic diagram of the side structure of a high-temperature cloth tearing and straightening mechanism of a high-temperature cloth tearing, busbar shaping and high-temperature cloth ironing equipment provided by the present invention;

[0037] Reference numerals

[0038] 1. Main frame;

[0039] 2. Transverse movement mechanism; 21. Square frame; 211. Mounting base plate; 212. Reducer base plate; 213. Electric control box; 214. Servo motor; 215. Gear reducer; 22. Slider; 23. Linear guide;

[0040] 3. Tear off the high-temperature cloth and straighten the mechanism; 31. The third driving assembly; 311. The first cylinder; 312. The second cylinder; 313. The third cylinder; 314. The fourth cylinder; 32. The shoveling module; 321. The hot air gun; 322. The shoveling claw assembly; 3221. The first connecting rod mechanism; 33. The tearing module; 331. The first clamping claw; 332. The second clamping claw; 34. The straightening module; 341. The third clamping claw; 342. The fourth clamping claw; 343. The fifth clamping claw; 344. The sixth clamping claw; 3441. The adjustment assembly; 35. The connecting bracket; 351. The second rotating shaft; 352. The movable connecting plate; 3521. The first rotating shaft; 36. The visual camera module;

[0041] 4. Ironing mechanism; 41. Connecting frame; 411. Welding frame; 412. Profile frame; 42. Heating assembly; 421. Thermocouple; 422. Heating copper block; 423. Temperature controller; 424. Insulation pad; 43. First driving assembly; 431. First mounting plate; 432. Driving cylinder; 433. First bearing; 434. Second mounting plate; 435. Second bearing; 436. Connecting rod; 437. Buffer spring; 44. Flat belt module; 441. Receiving box. DETAILED DESCRIPTION

[0042] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0044] It should be understood that when used in this specification and the appended claims, the terms "include" and "comprises" indicate the presence of described features, integers, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components and / or combinations thereof.

[0045] It should also be understood that the terms used in this specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. As used in the specification of the present invention and the appended claims, unless the context clearly indicates otherwise, the singular forms "a", "an" and "the" are intended to include plural forms.

[0046] It should be further understood that the term "and / or" used in the present description and the appended claims refers to any and all possible combinations of one or more of the associated listed items, and includes these combinations.

[0047] See also Figures 1 to 8 As shown, the present invention discloses a high-temperature cloth tearing, busbar shaping and high-temperature cloth ironing equipment, including a main frame 1 and a feeding mechanism (not shown) arranged on the main frame 1, a transverse mechanism 2, a tearing high-temperature cloth straightening mechanism 3 and an ironing mechanism 4, the feeding mechanism is used to transport the photovoltaic components to be processed into the main frame 1; the tearing high-temperature cloth straightening mechanism 3 is connected to the transverse mechanism 2, the transverse mechanism 2 is used to drive the tearing high-temperature cloth straightening mechanism 3 to tear off the high-temperature cloth and straighten the busbar, and the ironing mechanism 4 is used to iron and collect the high-temperature cloth.

[0048] Specifically, the high-temperature cloth tearing and straightening mechanism 3 is driven by the transverse mechanism 2 to reach the high-temperature cloth tearing position and the busbar straightening position to tear off the high-temperature cloth and complete the busbar straightening action, thereby realizing high-precision straightening and shaping of the busbar, avoiding the inconsistent vertical state of the busbar due to uncontrollable manual operation, providing favorable conditions for subsequent automated installation, and significantly improving the yield rate of component junction box assembly. At the same time, the transverse mechanism 2 is also used to throw the high-temperature cloth to the ironing mechanism 4. The ironing mechanism 4 integrated in this equipment realizes the ironing and automatic collection of the torn high-temperature cloth without manual intervention, thereby saving labor costs and time, promoting the recycling of materials, and reducing production costs.

[0049] In one embodiment, the ironing mechanism 4 includes: a connecting frame 41, the connecting frame 41 includes a welding frame 411 and a profile frame 412, the welding frame 411 is connected to the main frame 1, and the profile frame 412 is connected to the bottom of the welding frame 411; a heating component 42, the heating component 42 includes a thermocouple 421, a heater (not shown) and a heating copper block 422, the thermocouple 421 and the heater are fixedly connected to the heating copper block 422; a first driving component 43, the first driving component 43 is arranged on the connecting frame 41, and is used to drive the heating component 42 to move to heat and iron the high-temperature cloth; a flat belt module 44, the flat belt module 44 is arranged on the connecting frame 41, and the flat belt module 44 is used to convey the high-temperature cloth.

[0050] Specifically, the ironing mechanism 4 is firmly connected to the main frame 1 through the connecting frame 41, wherein the welding frame 411 is responsible for fixing the ironing mechanism 4 on the main frame 1, and the profile frame 412 is connected to the bottom of the welding frame 411 as a supporting structure to ensure the stability of the entire ironing mechanism 4. The heating assembly 42 is composed of a thermocouple 421, a heater and a heating copper block 422. It can be understood that a thermostat 423 is also provided. The thermocouple 421 is used to sense and feedback the temperature of the heating copper block 422 to ensure the temperature control accuracy during the heating process. The thermostat 423 automatically adjusts the power of the heater according to the temperature signal fed back by the thermocouple 421 to maintain the heating copper block 422 within the set temperature range. The heater is responsible for heating the heating copper block 422. The heating copper block 422 is a component that directly contacts the high-temperature cloth, and the high-temperature cloth is heated and ironed by its high temperature. The first driving assembly 43 is arranged on the connecting frame 41, and is used to drive the heating assembly 42 to move up and down, so that the heating copper block 422 is in close contact with the high-temperature cloth for heating and ironing. The flat belt module 44 is responsible for smoothly conveying the high-temperature cloth to be ironed to the bottom of the heating copper block 422 for ironing, and at the same time conveying the ironed high-temperature cloth to a collection place for reuse. The entire ironing process is highly automated, reducing manual intervention and operating difficulty, and improving production efficiency and consistency of product quality.

[0051] In one embodiment, the first driving component 43 includes: a first mounting plate 431, a driving cylinder 432, a first bearing 433, a second mounting plate 434 and a second bearing 435, the first mounting plate 431 is arranged on the top of the welding frame 411, the driving cylinder 432 is arranged on the first mounting plate 431, the first bearing 433 is passed through the first mounting plate 431 and connected to the second mounting plate 434, the second bearing 435 is passed through and fixedly connected to the second mounting plate 434, and the second bearing 435 is transmission-connected to the heating component 42 via a connecting rod 436.

[0052] Specifically, the piston rod (not shown) of the driving cylinder 432 is passed through the first mounting plate 431 and connected to the second mounting plate 434. When the driving cylinder 432 is working, the piston rod extends or retracts, driving the second mounting plate 434 connected thereto to produce displacement. The second bearing 435 on the second mounting plate 434 is connected to the connecting rod 436, and the connecting rod 436 then transmits power to the heating component 42, thereby driving the heating component 42 to move along a predetermined trajectory, and the heating copper block 422 is pressed down to approach or reset away from the high-temperature cloth, thereby achieving heating and ironing of the high-temperature cloth. The first bearing 433 is passed through and fixed on the first mounting plate 431, and is connected to the second mounting plate 434, playing a supporting and guiding role, so that when the driving cylinder 432 drives the second mounting plate 434 to move, the shaking of the second mounting plate 434 is reduced, and the stability is improved. In this embodiment, the first bearing 433 and the second bearing 435 are both linear bearings. It is understandable that a buffer spring 437 is provided on the connecting rod 436 to provide buffering through its elastic deformation, thereby reducing the impact force directly acting on the connecting rod 436 and other related components, thereby protecting these components from damage.

[0053] In one embodiment, the ironing mechanism 4 also includes a thermal insulation pad 424, the second bearing 435, the second mounting plate 434, the connecting rod 436, the thermal insulation pad 424 and the heating copper block 422 are connected in sequence, the driving cylinder 432 drives the second mounting plate 434 to move downward, and the second mounting plate 434 drives the heating assembly 42 to move downward so that the heating copper block 422 abuts against the surface of the high-temperature cloth conveyed by the flat belt module 44.

[0054] Specifically, the heating copper block 422 maintains a high temperature under the action of the heater. When it contacts the high-temperature cloth, it not only transfers heat to the high-temperature cloth through heat transfer, but also irons out the wrinkles on the high-temperature cloth through its flat surface. The heat insulation pad 424 is placed between the connecting rod 436 and the heating copper block 422 to isolate the high temperature generated by the heating copper block 422 and prevent the high temperature from being directly transferred to the connecting rod 436, the second mounting plate 434 and other components, thereby protecting these components from being damaged by high temperature and extending their service life.

[0055] It is understandable that in this embodiment, the ironing mechanism 4 is provided with three groups of heating components 42 to increase the heating area and improve the ironing efficiency. In other embodiments, the number of heating components 42 can be adjusted according to actual production requirements and the area size of the high-temperature cloth.

[0056] In one embodiment, a receiving box 441 is provided in the profile rack 412, and the receiving box 441 is provided at the outlet of the flat belt module 44, and is used to collect the ironed high-temperature cloth. Specifically, the high-temperature cloth after ironing continues to move along the flat belt module 44 until it reaches its outlet. When the high-temperature cloth falls from the flat belt module 44, it is stably caught and stored in the receiving box 441 located below the outlet. The design of the receiving box 441 usually takes into account the needs of easy access and emptying, so as to clean up the stored high-temperature cloth in time, so as to make secondary use of it, improve the utilization rate of resources, and reduce production costs. It is understandable that a handle is provided on the receiving box 441, so as to facilitate the timely extraction of the receiving box 441 with enough high-temperature cloth. Further, in this embodiment, the receiving box 441 is preferably provided in the profile rack 412. In other embodiments, the receiving box 441 can be provided below the profile rack 412 to receive the ironed high-temperature cloth according to actual conditions.

[0057] In one embodiment, the transverse movement mechanism 2 includes: a square frame 21, on which a mounting base plate 211 and a reducer base plate 212 are provided, and the reducer base plate 212 is arranged on the mounting base plate 211; a second drive component, the second drive component includes an electric control box 213, a servo motor 214 and a gear reducer 215, the electric control box 213 is arranged on the square frame 21, the gear reducer 215 is connected to the reducer base plate 212, and the servo motor 214 is connected to the gear reducer 215; a transverse movement guide component, the transverse movement guide component includes a slider 22 and a linear guide rail 23, the slider 22 is arranged on the linear guide rail 23, the slider 22 is connected to the tearing off high-temperature cloth straightening mechanism 3, the linear guide rail 23 is arranged at the bottom of the square frame 21, and the second drive component drives the slider 22 to move along the linear guide rail 23 to drive the tearing off high-temperature cloth straightening mechanism 3 to move along the first direction.

[0058] Specifically, the square frame 21 serves as the basic support structure of the entire transverse mechanism 2, providing sufficient strength and stability to bear the weight of other components and withstand the forces generated during movement. The electric control box 213 is responsible for controlling the electrical part of the entire transverse mechanism 2, including the start, stop, acceleration, deceleration and other actions of the servo motor 214, to ensure the precise control of the transverse process. According to the instructions issued by the electric control box 213, the servo motor 214 outputs precise speed and torque to drive the gear reducer 215 to rotate. The gear reducer 215 converts the high-speed and low-torque output of the servo motor 214 into a low-speed and high-torque output through the effect of deceleration and torque increase to meet the requirements of the transverse mechanism 2 for load and precision. The slider 22 is set on the linear guide rail 23, and the two cooperate to form a linear motion pair, which ensures that the transverse mechanism 2 drives the tearing and straightening mechanism 3 of the high-temperature cloth to move accurately in the specified direction, meeting the production line's demand for position adjustment during the high-temperature cloth processing process.

[0059] In one embodiment, the tearing off and straightening mechanism 3 for high-temperature cloth comprises: a third driving component 31, which is connected to the transverse movement mechanism 2; a scooping module 32, which is connected to the third driving component 31, and comprises a hot air gun 321 and a scooping claw component 322, wherein the hot air gun 321 transmits heat to the high-temperature cloth, and the third driving component 31 drives the scooping claw component 322 to move so that the edge of the high-temperature cloth is scooped up by the scooping claw component 322; a tearing module 33, which is connected to the third driving component 31 and is used to clamp the edge of the high-temperature cloth, and the third driving component 31 drives the tearing module 33 to move upward to separate the high-temperature cloth from the photovoltaic component; a straightening module 34, which is connected to the third driving component 31 and is used to straighten the bus bar so that the bus bar is in a vertical state.

[0060] Specifically, the third drive assembly 31 is responsible for providing driving force for the entire tearing and straightening mechanism 3 for the high-temperature cloth. The air outlet of the hot air gun 321 is located above the edge of the shovel claw assembly 322 to ensure that the edge of the high-temperature cloth is fully heated, thereby softening the adhesive between the high-temperature cloth and the photovoltaic module, reducing its adhesion, and preparing for the subsequent shoveling operation. The third drive assembly 31 controls the movement of the shovel claw assembly 322 so that the inner side of the shovel blade of the shovel claw assembly 322 abuts against the surface of the photovoltaic module to form prestress; the shovel claw assembly 322 is provided with a first connecting rod mechanism 3221, and the third drive assembly 31 includes a first cylinder 311, which controls the movement of the connecting rod mechanism to provide inward and upward stress to the shovel claw assembly 322, so that the shovel claw assembly 322 moves toward the inside of the high-temperature cloth, so that the shovel blade shovels the high-temperature cloth from the bottom of the high-temperature cloth along the outer edge inward, and the high-temperature cloth remains in an inclined state. The third driving component 31 drives the tearing module 33 to clamp the high-temperature cloth inward from both sides, and then drives the tearing module 33 to move upward by a preset distance, so that the high-temperature cloth is torn upward until the high-temperature cloth is completely separated from the photovoltaic component.

[0061] It is understandable that in this embodiment, the heat gun 321 is preferably used to deliver heat to the high temperature cloth. In actual production, a driving device (such as a cylinder or a spring) and a heating block can be combined to make the heating block contact with the high temperature cloth to heat the high temperature cloth according to needs.

[0062] In one embodiment, the tearing module 33 includes two groups of symmetrically arranged jaw assemblies, and the jaw assembly includes a first jaw 331 and a second jaw 332 that are relatively arranged up and down. The third driving assembly 31 drives the first jaw 331 and the second jaw 332 to rotate relative to each other to clamp or release the high-temperature cloth.

[0063] Specifically, the tearing and straightening mechanism 3 for high-temperature cloth further includes a connecting bracket 35, the second clamping jaw 332 is fixedly connected to the connecting bracket 35, the end of the first clamping jaw 331 is rotatably connected to a movable connecting plate 352 through a first rotating shaft 3521, and the middle of the first clamping jaw 331 is rotatably connected to the connecting bracket 35 through a second rotating shaft 351; the third driving assembly 31 includes a second cylinder 312, the piston rod of the second cylinder 312 is connected to the movable connecting plate 352, and the first clamping jaw 331 and the second clamping jaw 332 are arranged opposite to each other up and down. When the second cylinder 312 is started, the piston rod of the second cylinder 312 drives the movable connecting plate 352 to reciprocate up and down, and the first clamping jaw 331 rotates around the second rotating shaft 351 to achieve approaching or moving away from the second clamping jaw 332, thereby clamping or loosening the high-temperature cloth.

[0064] In one embodiment, the straightening module 34 includes a third clamp 341 and a fourth clamp 342 that are symmetrically arranged, and the third clamp 341 and the fourth clamp 342 are used to fix the two sides of the bus bar to limit the position of the bus bar in the first direction. Specifically, the third driving assembly 31 also includes a third cylinder 313, and the third clamp 341 and the fourth clamp 342 are symmetrically arranged on both sides of the third cylinder 313. The third cylinder 313 controls the third clamp 341 and the fourth clamp 342 to repeatedly clamp the two ends of the bus bar to limit the position of the bus bar in the first direction and squeeze the two sides of the bus bar flat.

[0065] In one embodiment, the straightening module 34 further includes a fifth clamp 343 and a sixth clamp 344 which are symmetrically arranged, and the fifth clamp 343 and the sixth clamp 344 move relative to each other along the second direction to clamp the bus bar, so that the bus bar is straightened in the gap between the fifth clamp 343 and the sixth clamp 344. Specifically, the third driving assembly 31 further includes a fourth cylinder 314, and the fifth clamp 343 and the sixth clamp 344 are symmetrically arranged on both sides of the fourth cylinder 314, and the fourth cylinder 314 controls the fifth clamp 343 and the sixth clamp 344 to achieve reciprocating relative movement along the second direction, so that the bus bar is repeatedly clamped in the gap between the fifth clamp 343 and the sixth clamp 344 to straighten the bus bar. It can be understood that the second direction is perpendicular to the first direction on the horizontal plane.

[0066] Specifically, an adjustment component 3441 is provided between the fifth clamping jaw 343 and the sixth clamping jaw 344 for adjusting the gap width after the fifth clamping jaw 343 and the sixth clamping jaw 344 are locked to adapt to the width of different busbars. In this embodiment, the adjustment component 3441 is a bolt adjustment member.

[0067] Specifically, the tearing off and straightening mechanism for high temperature cloth 3 also includes a visual camera module 36 for visually inspecting the busbar and the high temperature, and identifying the position information of the busbar and the high temperature cloth when the photovoltaic module stops on the feeding mechanism during the feeding stage.

[0068] The above examples are only used to further illustrate the technical content of the present invention, so that readers can understand it more easily, but they do not mean that the implementation of the present invention is limited to this. Any technical extension or re-creation made according to the present invention is protected by the present invention. The protection scope of the present invention shall be subject to the claims.

Claims

1. A high temperature cloth tearing, busbar shaping and high temperature cloth ironing equipment, characterized in that: It includes a main frame and a feeding mechanism, a lateral movement mechanism, a high-temperature cloth tearing and straightening mechanism, and an ironing mechanism arranged on the main frame, wherein the feeding mechanism is used to transport the photovoltaic components to be processed into the main frame; The tearing off and straightening off mechanism for high temperature cloth is connected to the transverse movement mechanism, and the transverse movement mechanism is used to drive the tearing off and straightening off mechanism for high temperature cloth to tear off the high temperature cloth and straighten the bus bar, and the ironing mechanism is used to iron and collect the high temperature cloth.

2. The high temperature cloth tearing, busbar shaping and high temperature cloth ironing equipment according to claim 1 is characterized in that: The ironing mechanism comprises: A connecting frame, the connecting frame comprising a welding frame and a profile frame, the welding frame is connected to the main frame, and the profile frame is connected to the bottom of the welding frame; A heating component, the heating component comprising a thermocouple, a heater and a heating copper block, the thermocouple and the heater being fixedly connected to the heating copper block; A first driving component, which is disposed on the connecting frame and is used to drive the heating component to move so as to heat and iron the high-temperature cloth; A flat belt module is arranged on the connecting frame and is used for conveying high-temperature cloth.

3. The high temperature cloth tearing, busbar shaping and high temperature cloth ironing equipment according to claim 2 is characterized in that: The first driving assembly includes: a first mounting plate, a driving cylinder, a first bearing, a second mounting plate and a second bearing. The first mounting plate is arranged on the top of the welding frame, the driving cylinder is arranged on the first mounting plate, the first bearing is passed through the first mounting plate and connected to the second mounting plate, the second bearing is passed through and fixedly connected to the second mounting plate, and the second bearing is connected to the heating assembly through a connecting rod.

4. The high temperature cloth tearing, busbar shaping and high temperature cloth ironing equipment according to claim 3 is characterized in that: The ironing mechanism also includes a thermal insulation pad, the second bearing, the second mounting plate, the connecting rod, the thermal insulation pad and the heating copper block are connected in sequence, the driving cylinder drives the second mounting plate to move downward, and the second mounting plate drives the heating assembly to move downward so that the heating copper block abuts against the surface of the high-temperature cloth conveyed by the flat belt module.

5. The high temperature cloth tearing, busbar shaping and high temperature cloth ironing equipment according to claim 2, characterized in that: A material receiving box is arranged in the profile frame, and the material receiving box is arranged at the outlet of the flat belt module and is used for collecting the ironed high-temperature cloth.

6. The high temperature cloth tearing, busbar shaping and high temperature cloth ironing equipment according to claim 1, characterized in that: The traverse mechanism comprises: A square frame, wherein a mounting base plate and a reducer base plate are provided on the square frame, and the reducer base plate is arranged on the mounting base plate; A second drive assembly, the second drive assembly comprises an electric control box, a servo motor and a gear reducer, the electric control box is arranged on the square frame, the gear reducer is connected to the reducer bottom plate, and the servo motor is connected to the gear reducer; A transverse guide assembly, the transverse guide assembly includes a slider and a linear guide rail, the slider is arranged on the linear guide rail, the slider is connected to the tearing off high-temperature cloth straightening mechanism, the linear guide rail is arranged at the bottom of the square frame, and the second drive assembly drives the slider to move along the linear guide rail to drive the tearing off high-temperature cloth straightening mechanism to move along the first direction.

7. The high temperature cloth tearing, busbar shaping and high temperature cloth ironing equipment according to claim 1, characterized in that: The tearing and straightening mechanism for high temperature cloth comprises: a third driving assembly, the third driving assembly being connected to the transverse movement mechanism; A scooping module, the scooping module is connected to the third driving assembly, the scooping module includes a hot air gun and a scooping claw assembly, the hot air gun transmits heat to the high-temperature cloth, and the third driving assembly drives the scooping claw assembly to move so that the edge of the high-temperature cloth is scooped up by the scooping claw assembly; A tearing module, the tearing module is connected to the third driving assembly and is used to clamp the edge of the high-temperature cloth. The third driving assembly drives the tearing module to move upward to separate the high-temperature cloth from the photovoltaic assembly. A straightening module is connected to the third driving assembly and is used to straighten the busbar so that the busbar is in a vertical state.

8. The high temperature cloth tearing, busbar shaping and high temperature cloth ironing equipment according to claim 7, characterized in that: The tearing module includes two groups of symmetrically arranged jaw assemblies, the jaw assembly includes a first jaw and a second jaw that are relatively arranged up and down, and the third driving assembly drives the first jaw and the second jaw to rotate relative to each other to clamp or release the high-temperature cloth.

9. The high temperature cloth tearing, busbar shaping and high temperature cloth ironing equipment according to claim 7, characterized in that: The straightening module comprises a third clamp and a fourth clamp that are symmetrically arranged, and the third clamp and the fourth clamp are used to fix two sides of the bus bar to limit the position of the bus bar in the first direction.

10. The high temperature cloth tearing, busbar shaping and high temperature cloth ironing equipment according to claim 9, characterized in that: The straightening module also includes a fifth clamp and a sixth clamp that are symmetrically arranged. The fifth clamp and the sixth clamp move relative to each other along the second direction to clamp the bus bar so that the bus bar is straightened in the gap between the fifth clamp and the sixth clamp.