Rubber additive production wastewater settling tank with movable scraper

By designing automatic sludge scraping components with movable scrapers in the settlement tank, the problems of low efficiency and insufficient safety of traditional settlement tank cleaning are solved, and more efficient and safe sediment cleaning is achieved.

CN119425169AActive Publication Date: 2025-02-14JIANGSU HONGTAI RUBBER AUX

Patent Information

Application Number
CN202510040621.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2025-02-14
Estimated Expiration
2045-01-10

AI Technical Summary

Technical Problem

Traditional settlement tanks are inefficient when cleaning sediment, easily get stuck, and pose a threat to the health and safety of operators.

Method used

A settlement groove with a movable scraper is designed, and the hydraulic rod and drive the sludge scraper assembly are used to drive the sludge scraper assembly for automatic circulation. Combined with the coordinated work of the first sludge scraper assembly and the second sludge scraper assembly, the inner wall of the settlement groove is realized. Complete cleaning.

Benefits of technology

It improves cleaning efficiency and effectiveness, reduces the need for manual intervention, avoids stuck problems, and improves the safety of operators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a settling tank, in particular to a rubber additive production wastewater settling tank with a movable scraper, which comprises a settling tank, and two sides of the settling tank are communicated with drain pipes; wherein a hydraulic rod is arranged in the center of the bottom end of the settling tank, a driving assembly is arranged on the hydraulic rod, a plurality of threaded lead screws are evenly arranged on the driving assembly, a mounting plate is arranged at the ends, away from the driving assembly, of the threaded lead screws, a reciprocating assembly is arranged in the mounting plate, and the driving assembly drives the reciprocating assembly to do linear reciprocating motion through the threaded lead screws; a plurality of first mud scraping assemblies are arranged on the mounting plate, and a plurality of second mud scraping assemblies are arranged at the bottom end of the mounting plate. According to the settling tank inner wall cleaning device, the first mud scraping assembly is arranged to loosen an adhesion layer through impact, an arc-shaped plate of the second mud scraping assembly and a third scraping plate on the arc-shaped plate scrape loose sediments, the first mud scraping assembly and the second mud scraping assembly work cooperatively, the sediments are scraped after being impacted, comprehensive cleaning of the inner wall of the settling tank is achieved, and the cleaning efficiency and effect are improved.
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Description

Technical Field

[0001] The invention relates to a sedimentation tank, in particular to a sedimentation tank for wastewater produced by rubber additives and provided with a movable scraper. Background Art

[0002] Rubber additives are an indispensable type of chemical additives in the rubber industry. They play a key role in the processing and use of rubber. There are many types of rubber additives, including accelerators, antioxidants, vulcanizers, plasticizers, reinforcing fillers, foaming agents, softeners, pigment dispersants, etc. Each additive has its specific function to improve the performance or processability of rubber.

[0003] Wastewater generated during the production of rubber additives must go through sedimentation and purification before it can be safely discharged. After frequent use or long-term operation, a large amount of sediment will accumulate inside the sedimentation tank, and regular dredging and maintenance operations are urgently needed. However, traditional scraping equipment relies too much on manual hand-held operation, or when the equipment is running in the sedimentation tank, due to the large sedimentation tank, the equipment is prone to jamming when scraping the entire inner wall of the sedimentation tank. The traditional method is not only inefficient, slow to scrape and prone to jamming, but also directly exposes operators to the sedimentation tank containing harmful chemical gases and complex physical environment, which seriously threatens the physical and mental health and safety of the staff.

[0004] Based on this, the invention discloses a sedimentation tank for rubber additive production wastewater with a movable scraper. Summary of the invention

[0005] In order to solve the problems raised in the background technology, the purpose of the present invention is to provide a sedimentation tank for rubber additive production wastewater with a movable scraper, which loosens the attached layer through impact through the first scraper component, and the arc plate of the second scraper component and the third scraper thereon scrape the loosened sediment. The two work together, first impact and then scrape, to achieve comprehensive cleaning of the inner wall of the sedimentation tank, and improve the cleaning efficiency and effect.

[0006] To achieve the above-mentioned purpose, a sedimentation tank for wastewater from rubber additive production with a movable scraper comprises a sedimentation tank, and drainage pipes are connected to both sides of the sedimentation tank.

[0007] Among them, a hydraulic rod is arranged at the center position of the bottom end of the sedimentation tank, a driving assembly is arranged on the hydraulic rod, a number of threaded screws are evenly arranged on the driving assembly, a mounting plate is arranged at the end of the threaded screw away from the driving assembly, a reciprocating assembly is arranged in the mounting plate, and the driving assembly drives the reciprocating assembly to perform linear reciprocating motion through the threaded screw.

[0008] A plurality of first scraper assemblies are arranged on the mounting plate, and a plurality of second scraper assemblies are arranged at the bottom of the mounting plate. The reciprocating assembly drives the first scraper assemblies to cyclically impact the inner wall of the sedimentation tank, and the second scraper assemblies are used to scrape off the sediment after the first scraper assemblies impact.

[0009] A lifting assembly is arranged on the threaded screw rod on the same side of the drainage pipe, and a first scraper which fits the inner wall of the bottom end of the sedimentation tank is arranged at the bottom end of the lifting assembly to scrape off the sediment on the bottom wall.

[0010] As a further improvement of the present technical solution, the drive assembly includes a mounting cylinder fixedly connected to the top end of the hydraulic rod, a drive motor is fixedly arranged in the mounting cylinder, a first bevel gear is arranged at the output end of the drive motor, a plurality of second bevel gears corresponding to the threaded screw are meshed on the first bevel gear, and the second bevel gear is fixedly connected to one end of the threaded screw.

[0011] As a further improvement of the present technical solution, the lifting assembly includes an outer cylinder with a bottom end fixedly connected to the first scraper. In an initial state, the first scraper is arranged adjacent to the driving assembly. The outer cylinder is slidably connected with an inner cylinder. The bottom end of the inner cylinder located in the outer cylinder is fixedly connected to one end of a first spring. The other end of the first spring is fixedly connected to the bottom inner wall of the outer cylinder. The other end of the inner cylinder extends to the outside of the outer cylinder, and a telescopic rod is slidably connected to the inner cylinder. The bottom end of the telescopic rod located in the inner cylinder is fixedly connected to one end of a second spring. The other end of the second spring is fixedly connected to the bottom inner wall of the inner cylinder. The other end of the telescopic rod extends to the outside of the inner cylinder and is fixedly connected to an extrusion block. The extrusion block is threadedly connected to the threaded screw.

[0012] As a further improvement of the technical solution, an airbag is provided on the threaded screw between the extrusion block and the mounting plate, the airbag is sleeved on the threaded screw, and the airbag is filled with a sediment treatment agent.

[0013] Preferably, a dosing pipe is provided on the mounting plate above the first scraper assembly, the dosing pipe is connected to a plurality of high-pressure nozzles, the dosing pipe is connected to the airbag, and the sediment treating agent in the airbag is sprayed toward the sediment attachment layer on the inner wall of the sedimentation tank through the plurality of high-pressure nozzles.

[0014] As a further improvement of the technical solution, the reciprocating assembly includes a gear and a moving plate, a mounting groove is opened in the middle position of the mounting plate, the moving plate is slidably connected in the mounting groove, a rectangular through-hole is opened in the middle of the moving plate, the gear is fixedly connected to the other end of the threaded screw away from the second bevel gear, the gear is meshed with the top and bottom ends of the through-hole, and some areas of the gear contain teeth, and some areas are smooth; A first slide groove is provided in the mounting plate at the top of the mounting groove, the bottom of the first slide groove is a T-shaped structure, a moving rod adapted to the first slide groove is slidably connected in the first slide groove, the moving rod is fixedly connected to the moving plate, and the center of the moving rod and the center of the gear are located on the same vertical line; A plurality of top rods corresponding to the first mud scraping assembly are fixedly connected to the moving rod, and the top ends of the top rods are in a smooth structure.

[0015] Preferably, the first scraper assembly includes a second scraper and a slide rod, a plurality of second slide grooves are evenly provided in the mounting plate, a slide cavity is provided in the second slide groove, the slide cavity is larger than the second slide groove, a slide rod is slidably connected in the second slide groove, the bottom end of the slide rod extends to the outside of the second slide groove and is fixedly connected to the second scraper, the second scraper is wedge-shaped, and a plurality of notches are provided at the narrower end of the second scraper; A limiting ring is fixedly connected to the slide rod, the limiting ring is slidably connected in the slide cavity, and the radius of the limiting ring is greater than the radius of the second slide groove, a third spring is sleeved on the slide rod, one end of the third spring is fixedly connected to the limiting ring, and the other end is fixedly connected to a moving ring, the moving ring is slidably connected to the slide rod, and the moving ring is fixedly connected to the inner wall of the slide cavity at one end away from the limiting ring; A third slide groove is provided at the top of the slide rod away from the second scraper, the third slide groove is adapted to the length of the top rod, a convex block is fixed at the top of the third slide groove, and the convex block has a smooth structure; The slide bar is arranged at an angle to drive the narrower end of the second scraper to hit the inner wall of the sedimentation tank in an oblique downward direction, and the top rod is parallel to the axial direction of the slide bar; A movable space is reserved between an end of the slide bar away from the second scraper and the top end of the second slide groove.

[0016] As a further improvement of the technical solution, the area of ​​the gear containing teeth is adapted to the distance that the moving rod needs to move in order for it to drive the push rod to complete a lifting of the protrusion and drop it.

[0017] Preferably, the second scraper assembly comprises an arc-shaped plate, a material trough is provided on one side of the mounting plate, a mounting rod is fixedly connected in the material trough, a plurality of arc-shaped plates corresponding to the second scrapers are rotatably connected to the mounting rod, a third scraper is fixedly provided on the top of the arc-shaped plate, the third scraper is fitted with the inner wall of the sedimentation tank, the third scraper is made of soft material, such as rubber, etc., a convex rod is fixedly provided on the top of the arc-shaped plate adjacent to and directly below the third scraper, and the top of the convex rod is a smooth structure; A torsion spring is fixedly arranged at the connection between the arc plate and the mounting rod, one end of the torsion spring is fixedly connected to the arc plate, and the other end is fixedly connected to the mounting rod, and the torsion spring always has a tendency to rotate the arc plate in a direction to fit with the inner wall of the sedimentation tank; Both sides of the first scraper, the second scraper, the third scraper and the protruding rod leave gaps with the inner walls of both sides of the sedimentation tank.

[0018] As a further improvement of the present technical solution, limiting components are fixedly installed on both sides of the mounting plate, and the limiting components include limiting plates fixedly connected to both sides of the mounting plate, and the top end of the limiting plate is rotatably connected to a roller, and the roller is in contact with the inner wall of the sedimentation tank.

[0019] Compared with the prior art, the present invention has the following beneficial effects: 1. In a sedimentation tank for wastewater from the production of rubber additives with a movable scraper, a hydraulic rod and a driving assembly are used, and the driving assembly drives the reciprocating assembly to perform linear reciprocating motion through a threaded screw, which is conducive to realizing the automatic circulation action of the scraping assembly, reducing the need for manual intervention, thereby improving the cleaning efficiency; the second scraper in the first scraping assembly cyclically impacts the inner wall of the sedimentation tank, which is conducive to loosening the stubborn sediment attachment layer, thereby facilitating subsequent scraping operations; wherein the third scraper in the second scraping assembly fits with the inner wall of the sedimentation tank, and the design of the arc plate and the torsion spring is conducive to automatic adjustment when encountering a protrusion or a stubborn layer, avoiding jamming, and ensuring that the scraping process is continuous and smooth, thereby achieving effective response to various complex situations.

[0020] 2. In the settling tank for rubber additive production wastewater with movable scrapers, multiple second scrapers are arranged to work side by side, which is beneficial to increase the scraping area and strength. Even if individual scrapers encounter obstacles, it will not affect the overall operation, thereby ensuring the high efficiency of the entire scraping process; secondly, the first spring and the second spring in the lifting assembly can absorb impact, which is beneficial to reduce the direct collision of the first scraper when encountering hard sediment, and the multi-section sleeve can optimize the space, while ensuring that the first scraper is always in contact with the bottom wall of the sedimentation tank during ascent and descent, and the airbag is filled with sediment treatment agent and sprayed through a high-pressure nozzle, which is beneficial to soften and decompose the sediment, facilitating subsequent physical scraping. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the partial structure of the airbag of the present invention; Figure 3 It is a structural cross-sectional view of the drive assembly of the present invention; Figure 4 It is a structural schematic diagram of the limiting assembly of the present invention; Figure 5 It is a structural exploded view of the mounting plate of the present invention; Figure 6 for Figure 2 A magnified view of the structure at center A; Figure 7 It is a structural schematic diagram of the reciprocating assembly of the present invention; Figure 8 for Figure 7 A magnified view of the structure at B in the middle; Fig. 9 It is a partial structural schematic diagram of the first mud scraping assembly of the present invention; Fig.10 It is a structural schematic diagram of the first mud scraping assembly of the present invention; Fig.11 It is a schematic diagram of the structure of the present invention; Fig.12 It is a structural schematic diagram of the mounting plate of the present invention; Fig.13 It is a partial structural cross-sectional view of the mounting plate of the present invention.

[0022] The meaning of each number in the figure is: 1. Sedimentation tank; 2. Drain pipe; 3. Hydraulic rod; 4. Driving assembly; 5. Threaded screw; 6. Airbag; 7. Lifting assembly; 8. First scraper; 9. Mounting plate; 10. Dosing pipe; 11. High-pressure nozzle; 12. First scraper assembly; 13. Second scraper assembly; 14. Limiting assembly; 15. First slide; 16. Mounting groove; 17. Reciprocating assembly; 18. Second slide; 19. Sliding cavity; 20. Material trough; 21. Mounting rod; 41. Mounting cylinder; 42. Driving motor; 43. First bevel gear; 44. Second bevel gear; 71. outer cylinder; 72. inner cylinder; 73. first spring; 74. telescopic rod; 75. second spring; 76. extrusion block; 121, second scraper; 122, notch; 123, slide bar; 124, third spring; 125, stop ring; 126, moving ring; 127, third slide groove; 128, bump 131, curved plate; 132, third scraper; 133, convex rod; 134, torsion spring; 141. limit plate; 142. roller; 171. gear; 172. movable plate; 173. opening; 174. movable rod; 175. ejector rod. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] Existing sedimentation tanks rely too much on manual labor or equipment scraping alone during operation to scrape sediment, and are prone to getting stuck. The traditional method is not only inefficient but also easily affects the physical and mental health of workers.

[0025] To this end, the present invention provides a settling tank for wastewater from rubber additive production with a movable scraper, see Figure 1 As shown, it includes a sedimentation tank 1, and drainage pipes 2 are connected on both sides of the sedimentation tank 1. The sediment and wastewater are discharged through the drainage pipes 2 on both sides, and the drainage pipes 2 are located at the bottom end of the sedimentation tank 1.

[0026] For details, see Figure 1-Figure 2 As shown, a hydraulic rod 3 is arranged at the center of the bottom end of the sedimentation tank 1, a driving assembly 4 is arranged on the hydraulic rod 3, and a plurality of threaded screw rods 5 are evenly arranged on the driving assembly 4, such as Figure 3 It can be seen that the drive assembly 4 includes a mounting cylinder 41 fixedly connected to the top end of the hydraulic rod 3, a drive motor 42 is fixedly arranged in the mounting cylinder 41, a first bevel gear 43 is arranged at the output end of the drive motor 42, a plurality of second bevel gears 44 corresponding to the threaded screw 5 are meshed on the first bevel gear 43, and the second bevel gear 44 is fixedly connected to one end of the threaded screw 5.

[0027] Among them, Figure 5 and Figure 7-Figure 8As shown, a mounting plate 9 is provided at one end of the threaded screw 5 away from the driving assembly 4, and a reciprocating assembly 17 is provided in the mounting plate 9. The driving assembly 4 drives the reciprocating assembly 17 to perform linear reciprocating motion through the threaded screw 5, and the reciprocating assembly 17 includes a gear 171 and a moving plate 172. A mounting groove 16 is provided in the middle position of the mounting plate 9, and the moving plate 172 is slidably connected in the mounting groove 16. A rectangular through-hole 173 is provided in the middle of the moving plate 172. The gear 171 is fixedly connected to the other end of the threaded screw 5 away from the second bevel gear 44, and the gear 171 is aligned with the top and bottom ends of the through-hole 173. The gear 171 is meshed, and some areas of the gear 171 contain teeth, while some areas are smooth. In this way, during the rotation of the gear 171, it will reciprocate and mesh with the top and bottom ends of the rectangular opening 173 respectively, thereby driving the movable plate 172 to reciprocate left and right in a straight line. It should be supplemented that the entire mechanism includes a threaded screw 5, a mounting plate 9 and a reciprocating assembly 17, a first sludge scraping assembly 12 and a second sludge scraping assembly 13 arranged thereon. The initial state is preferably raised to the top of the sedimentation tank 1 to prevent wastewater from soaking the equipment for a long time. Of course, the equipment can also be placed in the sedimentation tank 1, but protective work needs to be done.

[0028] Then, a first slide groove 15 is provided in the mounting plate 9 at the top of the mounting groove 16. Figure 6 As shown, the bottom end of the first slide groove 15 is a T-shaped structure, and a moving rod 174 adapted to the first slide groove 15 is slidably connected in the first slide groove 15, and the moving rod 174 is fixedly connected to the moving plate 172. Figure 8 It can be seen that the center of the moving rod 174 and the center of the gear 171 are located on the same vertical line, which can ensure the symmetry of the two ends of the moving rod 174 and ensure that the two ends move equal distances when performing linear reciprocating motion; and a number of top rods 175 corresponding to the first mud scraper assembly 12 are fixedly connected to the moving rod 174, and the top of the top rod 175 is a smooth structure.

[0029] Further, such as Figure 2 and Figure 6 It can be seen that a plurality of first scraper assemblies 12 are arranged on the mounting plate 9, and a plurality of second scraper assemblies 13 are arranged at the bottom end of the mounting plate 9. The first scraper assemblies 12 are driven by the reciprocating assembly 17 to cyclically impact the inner wall of the sedimentation tank 1 to loosen the stubborn sediment attachment layer, and then the second scraper assemblies 13 are used to scrape off the sediment after the impact of the first scraper assemblies 12, so as to achieve the purpose of efficient cleaning.

[0030] For details, please refer to Figure 9-10As shown, the first scraper assembly 12 includes a second scraper 121 and a slide rod 123, a plurality of second slide grooves 18 are evenly opened in the mounting plate 9, a slide cavity 19 is opened in the second slide groove 18, the slide cavity 19 is larger than the second slide groove 18, a slide rod 123 is slidably connected in the second slide groove 18, the bottom end of the slide rod 123 extends to the outside of the second slide groove 18 and is fixedly connected to the second scraper 121, the second scraper 121 is a wedge-shaped structure, and a plurality of notches 122 are opened at the narrower end of the second scraper 121, and the plurality of notches 122 can improve the purpose of impacting and removing the sediment attachment layer, making it easier to loosen from the inner wall of the sedimentation tank 1.

[0031] Secondly, a limit ring 125 is fixedly connected to the slide bar 123, and the limit ring 125 is slidably connected in the slide cavity 19, and the radius of the limit ring 125 is greater than the radius of the second slide groove 18. A third spring 124 is sleeved on the slide bar 123, one end of the third spring 124 is fixedly connected to the limit ring 125, and the other end is fixedly connected to the moving ring 126. The moving ring 126 is slidably connected to the slide bar 123, and the moving ring 126 is fixedly connected to the inner wall of the slide cavity 19 away from the limit ring 125. In this way, the slide bar 123 can slide in the second slide groove 18, driving the limit ring 125 to slide in the slide cavity 19, and under the limiting action of the moving ring 126, the third spring 124 is squeezed. In this way, when the third spring 124 is released, the limit ring 125 limits the slide bar 123 to reset it to the specified position where it fits the inner wall of the sedimentation tank 1, and then hits the inner wall of the sedimentation tank 1.

[0032] Then, the top of the slide bar 123 away from the second scraper 121 is provided with a third slide groove 127, and the third slide groove 127 is adapted to the length of the push rod 175. The top of the third slide groove 127 is fixedly provided with a protrusion 128, and the protrusion 128 is of a smooth structure. In this way, the protrusion 128 and the end of the push rod 175 are both of smooth structure, ensuring that when the push rod 175 squeezes the protrusion 128, the slide bar 123 can slide obliquely upward along the second slide groove 18; therefore, the slide bar 123 and the corresponding second slide groove 18 are both inclinedly arranged to drive the narrower end of the second scraper 121 to hit the inner wall of the sedimentation tank 1 in an oblique downward direction. The oblique impact is more conducive to giving full play to the characteristics of the wedge-shaped structure of the second scraper 121, and the several notches 122 opened at the end can better shovel off the loose attachment layer, which is convenient for the next step. Scraping. It should also be noted that the reason why several groups of first scraper assemblies 12 are set up, and the second scrapers 121 are arranged side by side and fit against the inner wall of the sedimentation tank 1, is that, firstly, such multiple groups arranged side by side can more efficiently realize the reciprocating vibration zone to remove loose attachments, because if it is a single plate, in actual application, it is not easy to achieve reciprocating vibration due to its length problem, and multiple groups can more easily achieve this movement effect; secondly, it is to avoid the second scraper 121 being stuck or unable to reset due to the stubborn or raised attachment layer in a certain place. For multiple groups of second scrapers 121, if one of them cannot be reset or stuck, it will not affect the other second scrapers 121 to impact and operate on other parallel places. If it is a whole piece, a raised place may affect the impact operation of other areas.

[0033] The push rod 175 is parallel to the axial direction of the slide bar 123, which can ensure that the push rod 175 obliquely lifts the slide bar 123; at the same time, there is a movable space between the end of the slide bar 123 away from the second scraper 121 and the top of the second slide groove 18, which can ensure that the slide bar 123 has space to slide obliquely upward; in addition, the area of ​​the gear 171 containing teeth is adapted to the distance that the moving rod 174 needs to move to complete the lifting of the protrusion 128 and fall, which can ensure that when the gear 171 and the upper and lower ends of the opening 173 of the moving plate 172 are respectively engaged, the push rod 175 can be driven to lift the protrusion 128 and make it fall, completing the process of the second scraper 121 hitting the inner wall of the sedimentation tank 1 once. With this movement, the second scraper 121 can realize the reciprocating movement of hitting the inner wall of the sedimentation tank 1.

[0034] Further, such as Figure 2 and Figure 3As shown, a lifting assembly 7 is arranged on the threaded screw 5 located on the same side of the drain pipe 2, and a first scraper 8 is arranged at the bottom end of the lifting assembly 7, which is in contact with the inner wall of the bottom end of the sedimentation tank 1, so as to scrape off the sediment on the bottom wall; the lifting assembly 7 includes an outer cylinder 71 with a bottom end fixedly connected to the first scraper 8. In the initial state, the first scraper 8 is arranged adjacent to the driving assembly 4, and an inner cylinder 72 is slidably connected inside the outer cylinder 71. The bottom end of the inner cylinder 72 located inside the outer cylinder 71 is fixedly connected to one end of a first spring 73, and the other end of the first spring 73 is fixedly connected to the inner wall of the bottom end of the outer cylinder 71. The other end of the inner cylinder 72 extends to the outside of the outer cylinder 71, and a telescopic rod 74 is slidably connected inside the inner cylinder 72. The bottom end of the telescopic rod 74 located inside the inner cylinder 72 is fixedly connected to one end of a second spring 75, and the other end of the second spring 75 is fixedly connected to the inner wall of the bottom end of the inner cylinder 72. The outer wall of the inner cylinder 72 is provided with an extrusion block 76 which is fixedly connected to the outer wall of the inner cylinder 72 and is threadedly connected to the threaded screw 5. By arranging the outer cylinder 71 to be slidably connected to the inner cylinder 72 and the inner cylinder 72 to be slidably connected to the telescopic rod 74, the threaded screw 5 can be supported. Secondly, the elastic force of the first spring 73 and the second spring 75 in the outer cylinder 71 and the inner cylinder 72 can be used to squeeze the first scraper 8 so that it fits the bottom wall of the sedimentation tank 1. In addition, when the first scraper 8 encounters a hard sediment attachment layer, the first spring 73 and the second spring 75 can play an upward buffering role to prevent the first scraper 8 from getting stuck. Finally, the overall telescopic space can be reduced, so that the threaded screw 5 can fit the bottom wall of the sedimentation tank 1 more closely in the initial state. In this way, the mounting plate 9 can be closer to the bottom wall of the sedimentation tank 1, so that it can clean more inner wall attachments.

[0035] Furthermore, the second scraper assembly 13 includes an arc-shaped plate 131, a material trough 20 is opened on one side of the mounting plate 9, a mounting rod 21 is fixedly connected in the material trough 20, and a plurality of arc-shaped plates 131 corresponding to the second scraper 121 are rotatably connected to the mounting rod 21. A third scraper 132 is fixedly provided on the top of the arc-shaped plate 131. The third scraper 132 fits the inner wall of the sedimentation tank 1. The third scraper 132 is made of a soft material, such as rubber. A convex rod 133 is fixedly provided on the top of the arc-shaped plate 131 adjacent to the third scraper 132 just below the convex rod 133. The top of the rod 133 is a smooth structure, and the material of the third scraper 132 should be soft so that it can be squeezed and deformed when encountering a protrusion or a stubborn sediment attachment layer, and then contact the convex rod 133 with a smooth structure, thereby lifting the arc plate 131 and temporarily skipping over a certain protrusion, etc., and it should have a certain hardness so that it can play a scraping role when scraping off the ordinary attachment layer and the attachment layer after the second scraper 121 hits it. Therefore, rubber can be realized, and other related materials can also be used. Here, only rubber is taken as an example.

[0036] A torsion spring 134 is fixedly arranged at the connection between the arc plate 131 and the mounting rod 21, one end of the torsion spring 134 is fixedly connected to the arc plate 131, and the other end is fixedly connected to the mounting rod 21, and the torsion spring 134 always has a tendency to rotate the arc plate 131 in the direction of fitting with the inner wall of the sedimentation tank 1, so that the third scraper 132 can always fit the inner wall of the sedimentation tank 1 to scrape off the sediment attachment layer loosened by the impact of the second scraper 121, and secondly, when encountering a stubborn layer or protrusion locally, under the action of the convex rod 133 with a smooth structure, the arc plate 131 can be rotated in the direction away from the inner wall of the sedimentation tank 1, thereby not affecting The other arc plates 131 drive the third scraper 132 to work, and after passing over the protrusion or stubborn layer, the arc plate 131 will be reset to the position in contact with the inner wall of the sedimentation tank 1 under the action of the torsion spring 134, and then the stubborn layer or protrusion can be gradually scraped off through multiple up and down movements. It should be noted that the reason why several groups of arc plates 131 corresponding to the second scraper 121 are arranged and also arranged side by side is that when working together with the second scraper 121, when encountering the stubborn layer or protrusion at the same place, they can achieve synchronous jumping and passing without affecting the operation of other second scrapers 121 and the third scraper 132.

[0037] Both sides of the first scraper 8, the second scraper 121, the third scraper 132 and the protruding rod 133 leave gaps with the inner walls on both sides of the sedimentation tank 1, but are close to the inner wall of the sedimentation tank 1, so as to minimize the impact on other inner walls around the sedimentation tank 1 when working at the same time, and most of the inner walls of the sedimentation tank 1 can be scraped as much as possible.

[0038] In addition, see Figure 1-Figure 3 As shown, an airbag 6 is arranged on the threaded screw 5 between the extrusion block 76 and the mounting plate 9, the airbag 6 is sleeved on the threaded screw 5, and the airbag 6 is filled with a sediment treatment agent, and a dosing pipe 10 is arranged on the mounting plate 9 above the first scraper assembly 12, the dosing pipe 10 is connected to a plurality of high-pressure nozzles 11, the dosing pipe 10 is connected to the airbag 6, and the sediment treatment agent in the airbag 6 is sprayed toward the sediment attachment layer on the inner wall of the sedimentation tank 1 through the plurality of high-pressure nozzles 11.

[0039] In addition, Figure 4-Figure 6 As shown, limiting components 14 are fixedly installed on both sides of the mounting plate 9, and the limiting components 14 include limiting plates 141 fixedly connected to both sides of the mounting plate 9. The top of the limiting plate 141 is rotatably connected to a roller 142, and the roller 142 fits against the inner wall of the sedimentation tank 1. In this way, the mounting plate 9 can reduce the resistance to movement during the up and down movement, and at the same time, it can limit the mounting plate 9 so that it will not rotate and can only move up and down along the inner wall of the sedimentation tank 1.

[0040] Working principle: When the sedimentation tank 1 needs to be cleaned, the sediment treatment agent is added into the air bag 6, and the drive motor 42 and the hydraulic rod 3 are started. Then the hydraulic rod 3 rises, and the drive motor 42 drives the movable plate 172 to reciprocate linearly through the threaded screw 5, and then squeezes the protrusion 128 through the top rod 175, so that the slide bar 123 drives the second scraper 121 to cyclically and obliquely hit the inner wall attachment layer of the sedimentation tank 1 downward, causing it to loosen, and then the hydraulic rod 3 continues to rise, and the loose sediment attachment layer is scraped off by the third scraper 132 under the second scraper 121, and the threaded screw 5 rotates to drive the extrusion block 76 to move in the direction of the extrusion air bag 6 to extrude the air bag 6. Because the extrusion block 76 is fixedly connected to the first scraper 8 through the outer cylinder 71, The first scraper 8 limits the extrusion block 76 so that it can only move forward and backward. After the extrusion airbag 6 is squeezed, the treatment agent therein is sprayed toward the attachment layer through the high-pressure nozzle 11, so that it is separated from the inner wall of the sedimentation tank 1 and falls off or loosens, which is convenient for the operation of the second scraper 121 and the third scraper 132 mentioned above. The fallen sediment attachments pass through the arc-shaped arc plate 131, and then slide to the bottom of the sedimentation tank 1 through the material trough 20. The sediment attachments that fall on the bottom are scraped into the vicinity of the drain pipe 2 by the first scraper 8 for discharge; thereby achieving the purpose of scraping off the sediment attachment layer on the inner wall of the sedimentation tank 1, and then effectively solving the problem that the existing sedimentation tank 1 relies too much on manual labor when scraping off the sediment, which is inefficient and easily affects the physical and mental health of the staff.

[0041] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A settling tank for wastewater from rubber additive production with a movable scraper, comprising a settling tank (1), both sides of the settling tank (1) being connected to drainage pipes (2), characterized in that: A hydraulic rod (3) is arranged at the center of the bottom end of the sedimentation tank (1), a driving assembly (4) is arranged on the hydraulic rod (3), a plurality of threaded screws (5) are evenly arranged on the driving assembly (4), a mounting plate (9) is arranged at one end of the threaded screw (5) away from the driving assembly (4), a reciprocating assembly (17) is arranged inside the mounting plate (9), and the driving assembly (4) drives the reciprocating assembly (17) to perform linear reciprocating motion via the threaded screw (5); A plurality of first scraper assemblies (12) are arranged on the mounting plate (9), and a plurality of second scraper assemblies (13) are arranged at the bottom end of the mounting plate (9); the reciprocating assembly (17) drives the first scraper assemblies (12) to cyclically impact the inner wall of the sedimentation tank (1), and the second scraper assemblies (13) are used to scrape off sediment after the first scraper assemblies (12) impact. A lifting assembly (7) is arranged on the threaded screw (5) located on the same side of the drainage pipe (2), and a first scraper (8) is arranged at the bottom end of the lifting assembly (7) and is in contact with the inner wall of the bottom end of the sedimentation tank (1) for scraping off sediment on the bottom wall.

2. The settling tank for wastewater from rubber additive production with a movable scraper according to claim 1, characterized in that: The drive assembly (4) comprises a mounting cylinder (41) fixedly connected to the top end of the hydraulic rod (3), a drive motor (42) being fixedly arranged in the mounting cylinder (41), a first bevel gear (43) being arranged at the output end of the drive motor (42), a plurality of second bevel gears (44) corresponding to the threaded screw (5) being meshed on the first bevel gear (43), and the second bevel gear (44) being fixedly connected to one end of the threaded screw (5).

3. The settling tank for wastewater from rubber additive production with a movable scraper according to claim 1, characterized in that: The lifting assembly (7) comprises an outer cylinder (71) whose bottom end is fixedly connected to the first scraper (8); in an initial state, the first scraper (8) is arranged adjacent to the driving assembly (4); an inner cylinder (72) is slidably connected inside the outer cylinder (71); the bottom end of the inner cylinder (72) located inside the outer cylinder (71) is fixedly connected to one end of a first spring (73); the other end of the first spring (73) is fixedly connected to the inner wall of the bottom end of the outer cylinder (71); the other end of the inner cylinder (72) extends to the inner wall of the first spring (73); A telescopic rod (74) is slidably connected to the outside of the outer cylinder (71) and inside the inner cylinder (72); the bottom end of the telescopic rod (74) located inside the inner cylinder (72) is fixedly connected to one end of a second spring (75); the other end of the second spring (75) is fixedly connected to the inner wall of the bottom end of the inner cylinder (72); the other end of the telescopic rod (74) extends to the outside of the inner cylinder (72) and is fixedly connected to an extrusion block (76); the extrusion block (76) is threadedly connected to the threaded screw (5).

4. The settling tank for wastewater from rubber additive production with a movable scraper according to claim 3, characterized in that: An air bag (6) is provided on the threaded screw (5) between the extrusion block (76) and the mounting plate (9), the air bag (6) is sleeved on the threaded screw (5), and the air bag (6) is filled with a sediment treatment agent.

5. The settling tank for wastewater from rubber additive production with a movable scraper according to claim 4, characterized in that: A dosing pipe (10) is provided on the mounting plate (9) above the first scraper assembly (12); the dosing pipe (10) is connected to a plurality of high-pressure nozzles (11); the dosing pipe (10) is connected to the airbag (6); and the sediment treatment agent in the airbag (6) is sprayed toward the sediment attachment layer on the inner wall of the sedimentation tank (1) through the plurality of high-pressure nozzles (11).

6. The settling tank for wastewater from rubber additive production with a movable scraper according to claim 2, characterized in that: The reciprocating assembly (17) comprises a gear (171) and a movable plate (172); a mounting groove (16) is provided in the middle of the mounting plate (9); the movable plate (172) is slidably connected in the mounting groove (16); a rectangular opening (173) is provided in the middle of the movable plate (172); the gear (171) is fixedly connected to the other end of the threaded screw (5) away from the second bevel gear (44); the gear (171) is meshed with the top and bottom ends of the opening (173); and a part of the gear (171) has teeth and a part of the gear (171) is smooth; A first slide groove (15) is provided in the mounting plate (9) at the top of the mounting groove (16), the bottom of the first slide groove (15) is a T-shaped structure, a moving rod (174) adapted to the first slide groove (15) is slidably connected in the first slide groove (15), the moving rod (174) is fixedly connected to the moving plate (172), and the center of the moving rod (174) and the center of the gear (171) are located on the same vertical line; A plurality of top rods (175) corresponding to the first mud scraping assembly (12) are fixedly connected to the moving rod (174), and the top ends of the top rods (175) are of a smooth structure.

7. The settling tank for wastewater from rubber additive production with a movable scraper according to claim 6, characterized in that: The first scraper assembly (12) comprises a second scraper (121) and a slide rod (123); a plurality of second slide grooves (18) are evenly arranged in the mounting plate (9); a slide cavity (19) is arranged in the second slide groove (18); the slide cavity (19) is larger than the second slide groove (18); a slide rod (123) is slidably connected in the second slide groove (18); a bottom end of the slide rod (123) extends to the outside of the second slide groove (18) and is fixedly connected to the second scraper (121); the second scraper (121) is wedge-shaped, and a plurality of notches (122) are arranged at a narrower end of the second scraper (121); A limit ring (125) is fixedly connected to the slide rod (123), the limit ring (125) is slidably connected in the slide cavity (19), and the radius of the limit ring (125) is greater than the radius of the second slide groove (18), a third spring (124) is sleeved on the slide rod (123), one end of the third spring (124) is fixedly connected to the limit ring (125), and the other end is fixedly connected to a moving ring (126), the moving ring (126) is slidably connected to the slide rod (123), and the moving ring (126) is fixedly connected to the inner wall of the slide cavity (19) at one end away from the limit ring (125); A third slide groove (127) is provided at the top of the slide rod (123) away from the second scraper (121), the third slide groove (127) is adapted to the length of the top rod (175), a protrusion (128) is fixedly provided at the top of the third slide groove (127), and the protrusion (128) has a smooth structure; The slide bar (123) is arranged at an angle to drive the narrower end of the second scraper (121) to strike the inner wall of the sedimentation tank (1) in an oblique downward direction, and the top rod (175) is parallel to the axial direction of the slide bar (123); A movable space is left between an end of the sliding rod (123) away from the second scraper (121) and the top end of the second sliding groove (18).

8. The settling tank for wastewater from rubber additive production with a movable scraper according to claim 6, characterized in that: The toothed area of ​​the gear (171) is adapted to the distance that the moving rod (174) needs to move after it drives the push rod (175) to lift the protrusion (128) once and then drop it.

9. The settling tank for wastewater from rubber additive production with a movable scraper according to claim 7, characterized in that: The second scraper assembly (13) comprises an arc-shaped plate (131), a material trough (20) is provided on one side of the mounting plate (9), a mounting rod (21) is fixedly connected inside the material trough (20), a plurality of arc-shaped plates (131) corresponding to the second scrapers (121) are rotatably connected to the mounting rod (21), a third scraper (132) is fixedly provided at the top end of the arc-shaped plate (131), the third scraper (132) is in contact with the inner wall of the sedimentation tank (1), the third scraper (132) is made of a soft material, such as rubber, etc., a convex rod (133) is fixedly provided at the top end of the arc-shaped plate (131) adjacent to and directly below the third scraper (132), the top end of the convex rod (133) being a smooth structure; A torsion spring (134) is fixedly provided at the connection between the arc-shaped plate (131) and the mounting rod (21); one end of the torsion spring (134) is fixedly connected to the arc-shaped plate (131), and the other end is fixedly connected to the mounting rod (21); and the torsion spring (134) always has a tendency to rotate the arc-shaped plate (131) in a direction in which it is in contact with the inner wall of the sedimentation tank (1); Both sides of the first scraper (8), the second scraper (121), the third scraper (132) and the protruding rod (133) leave gaps with the inner walls of both sides of the sedimentation tank (1).

10. The settling tank for wastewater from rubber additive production with a movable scraper according to claim 9, characterized in that: Limiting assemblies (14) are fixedly mounted on both sides of the mounting plate (9), the limiting assemblies (14) comprising limiting plates (141) fixedly connected to both sides of the mounting plate (9), the top ends of the limiting plates (141) being rotatably connected to rollers (142), the rollers (142) being in contact with the inner wall of the sedimentation tank (1).

Citation Information

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