Production line and production method based on soft film production device
By designing a soft film production line connecting presses, laminated calenders, thermal curing machines, coolers and cutting machines, the problems of cumbersome operation and low production efficiency caused by independent operation of existing equipment are solved, and the equipment is realized The system operation and continuous production between the two systems improve production efficiency and product quality.
Patent Information
- Application Number
- CN202411726482.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-02-14
AI Technical Summary
The existing thermally conductive soft film production equipment operates independently, resulting in cumbersome operations and complicated production processes, reducing production efficiency and difficulty in achieving continuous production.
A production line based on soft film production device is designed, including a press press, a laminated calender, a thermal curing machine, a cooler and a cutting machine that is connected in sequence. The product line is realized through the traction mechanism and the conveying mechanism of the cutting machine. Horizontal operation and continuous production.
It realizes system operation between equipment, reduces manual operation and material conversion time, streamlines processes, improves production efficiency, and reduces product damage risks, and is suitable for continuous production of soft films.
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Figure CN119427624A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of thermally conductive soft rubber sheet production, and relates to a production line and a production method for continuous production of thermally conductive soft rubber sheets. Background Art
[0002] With the continuous development of thermal conductive soft film product technology, the requirements for thermal conductive soft film production technology, especially production equipment, are getting higher and higher. While requiring to improve production efficiency, the production equipment is often required to be simple and convenient to operate. In the existing production and processing of thermal conductive soft films, generally, equipment with different functions such as presses, laminators, calenders, heat curing machines and cutting machines are used to perform processing operations for different production processes. However, since these equipment with different functions are often independent, when producing soft films, each device needs to be operated separately, which makes the equipment operation extremely cumbersome, and the production processes between equipment are often repeated, which makes the production process complicated. All of the above reasons lead to low efficiency in the production and processing of soft films, which is not conducive to continuous production.
[0003] In order to improve the production efficiency of soft films, it is a common way to improve the production equipment through integration. For example, the Chinese utility model patent with patent number CN201320686733.6 discloses a thermal conductive film laminating machine. In addition to the original laminating function, the laminating machine also integrates cutting, winding and unwinding functions, which to a certain extent realizes the functional integration of a single laminating production equipment. However, this is only applicable to the improvement of production efficiency at a certain stage in production. For the production and processing of soft films at all stages, the functional integration of a single device is far from enough. The Chinese utility model patent with patent number CN202320406767.9 discloses a ceramic silicone calendering production line, which uses multiple devices to work together to improve production efficiency. However, in the thermal conductive soft film production industry, because its material is very soft, if the equipment is simply combined together, it is difficult to obtain products that meet quality requirements. In addition, in the calendering production process of soft films, the film often needs to be processed, and the degree of refinement is higher.
[0004] Therefore, there is an urgent need for a thermally conductive soft film production and processing technology that can improve the current situation of independent operation of existing soft film production equipment, and provide a production line that is simple and convenient to operate, suitable for continuous production, especially for soft films, so as to achieve the purpose of improving production efficiency. Summary of the invention
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides:
[0006] A production line based on a soft film production device includes a soft film production device which is sequentially connected with a pressing machine 1, a coating calender 2, a heat curing machine 3, a cooling machine 4 and a cutting machine 5, and a product line passing through the production device; wherein the part of the product line passing through the coating calender 2, the heat curing machine 3, the cooling machine 4 to the cutting machine 5 is a horizontal line.
[0007] Furthermore, the cutting machine 5 comprises a traction mechanism 52, which is symmetrically arranged relative to the horizontal product line to provide a horizontal pulling force for the product line.
[0008] Furthermore, the cutting machine 5 also includes a conveying mechanism 51, which is located in front of the traction mechanism 52 and is arranged on the bottom surface of the horizontal product line to provide a horizontal driving force for the horizontal product line; the conveying speed of the conveying mechanism 51 is greater than the running speed of the horizontal product line.
[0009] Furthermore, the cutting machine 5 includes a cutting mechanism, which is located between the conveying mechanism 51 and the traction mechanism 52, and is arranged above both sides of the horizontal product line; the cutting machine 5 also includes a cutting mechanism, which is located at the rear side of the traction mechanism 51, and is arranged above the horizontal product line for cutting the horizontal product line.
[0010] Furthermore, the thermal curing machine 3 includes a conveying belt 32; the conveying belt 32 is arranged on the bottom surface of the horizontal product line to provide vertical support for the horizontal product line; the conveying speed of the conveying belt 32 is equal to the running speed of the horizontal product line.
[0011] Furthermore, a partition is arranged between the thermal curing machine 3 and the cooling machine 4; a horizontal product line channel is arranged on the partition, and the horizontal product line channel includes an opening and a shield, the shield is located at the upper part of the opening, and the product line channel also includes a supporting device, which is arranged at the bottom of the horizontal product line to provide vertical support force for the horizontal product line.
[0012] Furthermore, the laminating calender 2 is also provided with a laminating mechanism 22; the laminating mechanism 22 comprises a roller group symmetrically arranged relative to the product line, wherein the diameter of the upper roller of the roller group is smaller than the diameter of the lower roller, and is used to provide vertical pressure for the product line.
[0013] Furthermore, the laminating calender 2 includes a calendering mechanism 23; the calendering mechanism 23 is located behind the laminating mechanism 22, and the calendering mechanism 23 is symmetrically arranged relative to the horizontal product line to provide a vertical calendering force for the product line, including a roller group; the diameter of the roller group is larger than the diameter of the roller of the laminating mechanism 22.
[0014] Furthermore, the cooler 4 includes a cooling platform 42, which is arranged at the bottom surface of the horizontal product line to provide vertical support for the horizontal product line; a guide mechanism 53 is arranged between the cooler 4 and the cutting machine 2, and the guide mechanism 53 is arranged at the bottom surface of the horizontal product line to provide vertical support for the horizontal product line.
[0015] The present invention also provides a production method based on the above-mentioned soft film production line, wherein the preparation process includes:
[0016] S1. The rubber material is exported to the film-coating calender 2 through the press 1; S2. The horizontal product line is pulled by the cutter 5, so that the product line passes through the film-coating calender 2, the heat curing machine 3, the cooling machine 4 and the cutter 5 in sequence.
[0017] Compared with the prior art, the present invention provides a production line and a production method thereof based on an improved soft film production device, and the beneficial effects are:
[0018] (1) Replace the existing situation where the pressing machine, laminating calender, heat curing machine, cooling machine and cutting machine production line are operated separately, and provide a soft film production line that operates as a system, avoiding the time of manual conversion or waiting of materials and semi-finished products between various equipment, streamlining the process and improving production efficiency; and the production line can be in a horizontal state during the process of movement, reducing the damage to the product, which is especially suitable for soft films.
[0019] (2) Based on the above-mentioned software film production line, the power source in the production line is improved to avoid the situation where each device reuses the power source. The operation of the product line can be achieved only by pulling and pushing the cutting machine at the end of the production line, reducing the power mechanism.
[0020] (3) On the basis of the above-mentioned software film production line, suitable connecting devices, partitioning devices, etc. are set between the equipment to avoid adverse effects between the various processes and reduce the risk of production interruption. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of a soft film production device;
[0022] Figure 2 This is a schematic diagram of the soft film production line.
[0023] Description of main symbols:
[0024] 1 Pressing machine 11 Pressure plate 12 Diversion mechanism 2 Laminating calender 21 Drainage agency 22 Laminating mechanism 23 Calendering mechanism 3 Heat curing machine 31 Tunnel Oven 32 Conveyor Belt 4 Cooling machine 41 Cooling table 5 Cutting Machine 51 Transmission mechanism 52 Traction mechanism 53 Guiding institutions DETAILED DESCRIPTION
[0025] like Figure 1-2As shown, an embodiment of the present invention provides a production line based on a soft film production device, including: a production device connected in sequence to a pressing machine 1, a coating calender 2, a heat curing machine 3, a cooling machine 4 and a cutting machine 5; wherein: the product line from the coating calender 2 via the heat curing machine 3, the cooling machine 4 to the cutting machine 5 is a horizontal product line.
[0026] Specifically, the soft film production device includes a press 1, a film coating calender 2, a heat curing machine 3, a cooling machine 4, and a cutting machine 5 connected in sequence; wherein a flow guiding mechanism 12 is connected between the press 1 and the film coating calender 2, and the flow guiding mechanism 12 includes a first flow guiding pipe and a second flow guiding pipe connected to each other, the front end of the first flow guiding pipe is connected to the press 1, the front end of the second flow guiding pipe is connected to the first flow guiding pipe, and the front end of the film coating calender 2 is connected to the second flow guiding pipe; the press 1 includes a pressure plate 12, an opening is provided on the pressure plate 12, and the opening is detachably connected to the front end of the first flow guiding pipe of the flow guiding mechanism 11; the front end of the film coating calender 2 is provided with a flow guiding mechanism 21 , the drainage mechanism 21 is detachably connected to the rear end of the second guide pipe; a detachably connected supporting device is provided between the laminating calender 2 and the heat curing machine 3; the heat curing machine 3 includes a plurality of tunnel ovens 31, and the tunnel ovens 31 are detachably connected; a detachably connected supporting device is provided between the heat curing machine 3 and the cooling machine 4; a detachably connected guiding mechanism 53 is provided between the cooling machine 4 and the cutting machine 5, and the guiding mechanism 53 includes a bracket and a plurality of guiding rollers, at least two guiding rollers are detachably connected to the lower side of the bracket, and at least one guiding roller is detachably connected to the upper side of the bracket, and the guiding rollers on the upper side and the guiding rollers on the lower side are staggered;
[0027] More specifically, the front end of the first guide pipe of the guide mechanism 11 is sleeved on the press machine to guide the flow direction of the rubber material, and the front end of the second guide pipe is sleeved on the rear end of the first pipe to fix the discharge position of the rubber material; the first pipe is a hose, preferably a plastic pipe, and the second pipe is a hard pipe, preferably a steel pipe; the hose is transparent to facilitate observation of the rubber material; a fastening device is provided at the connection position between the first guide pipe and the second guide pipe, and the fastening device is an annular fastening hoop;
[0028] More specifically, the drainage mechanism 21 includes a baffle plate and a fixing rod. The baffle plates are located on both sides of the drainage mechanism 21. The fixing rod is detachably connected to the baffle plates on both sides. The rear end of the second guide pipe is detachably connected to the fixing rod.
[0029] More specifically, the pressing machine 1 includes a pressure plate 11, on which an opening is arranged, and the opening is detachably connected to the front end of the first guide tube of the guide mechanism 12; the pressing machine 1 also includes a rubber cylinder and a pressing mechanism arranged in sequence from the bottom surface to the top surface, the rubber cylinder is used to store rubber, and the pressing mechanism is used to apply pressure to the rubber and squeeze the rubber out at a certain frequency; the rubber cylinder is detachably connected to the pressing device, and the rubber can be replenished and replaced at any time according to the discharge demand; the pressing mechanism includes a base, a pressure plate 11 and a power component, and the base is detachably connected to the ground so that the pressing machine 1 is fixed on the ground. During pressing, when the pressing machine discharges material from the pressure plate above the cylinder, the pressing machine can remain in a stable state; the power component is used to adjust the height of the rubber cylinder to facilitate discharge.
[0030] In this embodiment, the rubber material is directly transported to the coating calender through the guide mechanism 11, which replaces manual operation and improves production efficiency. In addition, the flow direction of the rubber material can be flexibly adjusted through the structure of the first guide tube and the second guide tube. When the product line operation is abnormal, such as defects such as air holes and uneven thickness are found, the flow direction and flow rate of the rubber material can be observed and adjusted in time to avoid production interruptions.
[0031] More specifically, the air cooling chamber of the cooling machine 4 is located above the cooling platform 42, and the water cooling chamber is located below the cooling platform 42, so as to realize rapid cooling of the product; the water cooling chamber includes an outer shell, an inner cavity and a plurality of hoses, and a plurality of through holes are provided on the side wall of the outer shell. The hoses circulate and transport and discharge cooling water to the inner cavity through the through holes, and the cooling water is used to water-cool the cured soft film; the air cooling chamber includes an outer shell and a fan, and the fan is fixedly mounted on the outer shell, with the air inlet facing the product line, so as to air-cool the product; the cooling machine 4 also includes a bracket for supporting and fixing the cooling machine.
[0032] More specifically, the coating calender 2 is used to coat and calender the extruded rubber material; the coating calender 2 is fixed on the ground so that it can be stably installed in the factory to ensure that the calendering process of the software sheet is as stable as possible, and the thickness of the calendered sheet can be as minimum as 0.1 mm, preferably in the range of 0.1 to 3 mm; the coating mechanism 22 is used to cover the rubber material with upper and lower films to assist in the molding of the rubber material; the calendering device 21 is used to calender the coated rubber material; the coating calender 2 also includes a feed port and a discharge port, and the feed port is arranged before the drainage mechanism 21.
[0033] Specifically, the cutting machine 5 includes a traction mechanism 52, which is symmetrically arranged relative to the horizontal product line to provide a horizontal pulling force for the product line;
[0034] More specifically, the traction mechanism 52 includes at least one roller set, which is symmetrically arranged relative to the horizontal product line. The rollers can move relative to each other, and the traction force on the product line can be adjusted by adjusting the distance between the rollers.
[0035] More specifically, the surface of the traction roller set is made of plastic material, preferably rubber, and the large friction of the rubber surface facilitates the generation of sufficient pulling force to pull the product line forward;
[0036] Specifically, the cutting machine 5 further includes a conveying mechanism 51, which is located before the traction mechanism 52 and is arranged on the bottom surface of the horizontal product line to provide a horizontal driving force for the horizontal product line; the conveying speed of the conveying mechanism 51 is greater than the running speed of the horizontal product line;
[0037] More specifically, the conveying mechanism 51 is a conveyor belt, and the surface of the conveyor belt is located at the same horizontal plane as the horizontal product line; the conveyor belt includes a conveyor belt and power rollers located on both sides of the conveyor belt; the surface material of the conveyor belt is plastic, preferably rubber.
[0038] During the operation of the product line of this embodiment, the power for moving forward is first provided by the conveying mechanism 51 and then by the traction mechanism 51. Since the conveying mechanism 51 is subjected to surface contact force, compared with the line contact force of the traction roller group 51, the uniform force can effectively reduce the risk of product damage and can assist the operation of the product line.
[0039] Specifically, the cutting machine 5 includes a cutting mechanism, which is located between the conveying mechanism 51 and the traction mechanism 52, and is arranged above both sides of the horizontal product line; the cutting machine 5 also includes a cutting mechanism, which is located at the rear side of the traction mechanism 51 and is arranged above the horizontal product line for cutting the horizontal product line.
[0040] More specifically, the cutting mechanism is arranged parallel to the traveling direction of the product line, and is used to cut and process the product line along the traveling direction of the product line;
[0041] More specifically, the cutting device is located perpendicularly relative to the direction of travel of the product line and is used to cut the product line;
[0042] More specifically, the cutting device and the trimming device include a cutter and a driving unit, and the driving unit is used to control the cutter to cut according to a preset frequency.
[0043] Specifically, the thermal curing machine 3 includes a conveying belt 32; the conveying belt 32 is arranged on the bottom surface of the horizontal product line to provide vertical support for the horizontal product line; the conveying speed of the conveying belt 32 is equal to the running speed of the horizontal product line.
[0044] More specifically, the conveyor belt surface material of the conveyor belt 32 is fabric, which can maintain a flat surface under long-term high temperature conditions;
[0045] More specifically, the tunnel ovens 31 of the heat curing machine 3 are detachably connected to each other. The tunnel ovens 31 can be added or reduced according to product requirements, making the production line more flexible and suitable for products that do not require heat curing. The tunnel oven 31 is provided with a feed port, a conveyor belt 32 and a discharge port from the front end to the rear end. The tunnel oven 31 is also provided with a heating device, which is located at the top of the tunnel oven 31 and is used to heat and cure the soft film in the tunnel oven 31. The tunnel oven 31 is also provided with an exhaust device, which is located at the top of the tunnel oven 31 and penetrates the top wall, and is used to discharge water vapor, by-products, etc. generated during the heating and curing process. The conveyor belt 32 is located in the box body and is used to convey the molded soft film at a predetermined conveying speed to ensure sufficient curing.
[0046] In this embodiment, when the production line enters the heat curing machine through the laminating calender, the product line is still in a rubber state and needs to be heated and heat-cured in the heat curing machine before it can be formed. In order to ensure the heat curing effect, the length of the heat curing machine sometimes even reaches 13 meters. In this case, the product line is very likely to be deformed due to the influence of gravity. The conveyor belt 32 maintains the same speed as the horizontal product line to provide support for the horizontal product line and avoid defects such as wrinkles.
[0047] Specifically, a partition is provided between the thermal curing machine 3 and the cooling machine 4; a horizontal product line channel is provided on the partition, the horizontal product line channel includes an opening and a shield, the shield is located at the upper part of the opening, and the product line channel also includes a supporting device, the supporting device is provided at the bottom of the horizontal product line to provide vertical support for the horizontal product line;
[0048] More specifically, the partition is used for partitioned production to avoid adverse effects on adjacent equipment production when the heat curing machine is heated, and the partition is a heat insulation board, a wall, etc.;
[0049] More specifically, the opening of the product line channel is used for passing the product line, and the shield is used to partially cover the opening and expose the product line. The shield may include a cover plate, a film, etc., so that the product line can pass through the partition smoothly while reducing the negative impact of high temperature; the supporting device can be detachably installed between the thermal curing machine 3 and the cooling machine 4, and is used to support the horizontal operation of the product line. The supporting device includes multiple rollers for rolling the product line to avoid damaging the surface of the soft film. The supporting device is a detachable connection, preferably a rivet connection.
[0050] The partitions and product line channels implemented in this embodiment can effectively avoid the adverse effects of the high-temperature thermal curing process of the soft film on the subsequent cooling process, while ensuring the smooth operation of the product line and facilitating continuous production.
[0051] Specifically, the laminating calender 2 is further provided with a laminating mechanism 22; the laminating mechanism 22 comprises a roller set symmetrically arranged relative to the product line, wherein the diameter of the upper roller of the roller set is smaller than the diameter of the lower roller, and is used to provide vertical pressure for the product line.
[0052] Specifically, the laminating calender 2 includes a calendering mechanism 23; the calendering mechanism 23 is located behind the laminating mechanism 22, and the calendering mechanism 23 is symmetrically arranged relative to the horizontal product line to provide a vertical calendering force for the product line, and includes a roller group; the diameter of the roller group is larger than the diameter of the roller of the laminating mechanism 22.
[0053] More specifically, the calendering mechanism 23 includes at least one calendering roller group symmetrically arranged relative to the horizontal product line. The calendering roller group includes two rollers symmetrically arranged relative to the product line. The rollers can move relative to each other. The calendering force on the film can be adjusted by adjusting the distance between the roller groups to adjust the thickness of the film. The calendering roller group is made of metal, preferably steel. The deadweight of the steel can provide sufficient calendering force.
[0054] More specifically, the coating calender 2 is located at the front end of the horizontal product line and is used to calender the liquid rubber into shape.
[0055] Specifically, the cooling machine 4 includes a cooling platform 42, which is arranged on the bottom surface of the horizontal product line to provide vertical support for the horizontal product line; a guiding mechanism 53 is arranged between the cooling machine 4 and the cutting machine 2, and the guiding mechanism 53 is arranged on the bottom surface of the horizontal product line to provide vertical support for the horizontal product line;
[0056] More specifically, the guide mechanism 53 is disposed before the conveyor belt 51, and is used to adjust the traveling direction of the product line while supporting the product line to maintain a horizontal state;
[0057] More specifically, the guiding mechanism 53 includes an ultrasonic detector for detecting the traveling direction of the product line. When the product line deviates from the preset track, the ultrasonic detector will issue an abnormal alarm;
[0058] More specifically, the guide mechanism 53 further includes a bracket and a plurality of guide rollers, and the product line passes through the guide rollers; at least two guide rollers are detachably connected to the lower side of the bracket, and at least one guide roller is detachably connected to the upper side of the bracket; the guide rollers located on the upper side of the product line and the guide rollers on the lower side are staggered, and the product line sequentially passes through the bottom of the lower guide roller located at the front end of the guide mechanism 53, the top of the upper guide roller, and the bottom of the lower guide roller located at the rear end of the guide mechanism 53. When the position of the guide roller changes, the traveling direction of the product line also changes;
[0059] The guiding mechanism 53 of this embodiment can monitor in real time and adjust the running direction of the product line in time, so that the product line maintains a stable horizontal moving state.
[0060] More specifically, a material receiving device is also provided behind the cutting machine 5 for receiving the finished soft film after cutting.
[0061] An embodiment of the present invention also provides a production method based on the above-mentioned soft film production line, wherein the preparation process includes: S1. exporting the rubber material to the coating calender 2 through the pressing machine 1; S2. pulling the horizontal product line through the cutting machine 5, so that the product line passes through the coating calender 2, the heat curing machine 3, the cooling machine 4 and the cutting machine 5 in sequence.
[0062] Specifically, S1. The step of conveying the rubber material from the discharge area to the calendering area specifically includes: S11. Extruding the rubber material through the press 12, S12. Conveying the rubber material from the press 12 to the coating calender 2 through the guide mechanism 11;
[0063] Specifically, S2. Pulling the product line through the traction mechanism 51 so that the product line passes through the calendering area, the heat curing machine and the cutting machine in sequence specifically includes: S21. Calendering the rubber material into shape through the calendering mechanism 21, S22. Heat and cure the formed soft rubber sheet through the heat curing machine 3, S23. Cooling the heat-cured rubber sheet through the cooling machine 3, S24. Pushing the product line through the conveying mechanism 52, S25. Cutting the soft rubber sheet along the production line direction through the cutting machine, S26. Cutting the product line through the cutting device to obtain a finished soft rubber product.
[0064] The soft film production line of this embodiment integrates the equipment used from pressing to cutting processes, and can realize the whole production and processing process through the traction roller group in the cutting area as the main power. The equipment is simple and easy to operate. In addition, the product line of the present invention always maintains a horizontal state during the calendering, heat curing and cutting processes, reducing the stress on the product and avoiding product deformation caused by production. It is very suitable for the production of soft film products.
[0065] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, rather than to limit the protection scope of the present invention. Those skilled in the art should understand that the technical solution of the present invention can be deduced or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.
Claims
1. A production line based on a soft film production device, comprising a soft film production device connected in sequence to a pressing machine (1), a film coating calender (2), a heat curing machine (3), a cooling machine (4) and a cutting machine (5), and a product line passing through the production device; characterized in that: The part of the product line that passes through the laminating calender (2) via the heat curing machine (3), the cooling machine (4) to the cutting machine (5) is a horizontal line.
2. The production line based on the soft film production device according to claim 1, characterized in that: The cutting machine (5) comprises a traction mechanism (52), which is symmetrically arranged relative to the horizontal product line to provide a pulling force in the horizontal direction for the product line.
3. The production line based on the soft film production device according to claim 2, characterized in that: The cutting machine (5) further comprises a conveying mechanism (51), which is located in front of the traction mechanism (52) and is arranged on the bottom surface of the horizontal product line to provide a horizontal driving force for the horizontal product line; the conveying speed of the conveying mechanism (51) is greater than the running speed of the horizontal product line.
4. The production line based on the soft film production device according to claim 3, characterized in that: The cutting machine (5) comprises a cutting mechanism, which is located between the conveying mechanism (51) and the traction mechanism (52) and is arranged above both sides of the horizontal product line; the cutting machine (5) also comprises a cutting mechanism, which is located at the rear side of the traction mechanism (51) and is arranged above the horizontal product line for cutting the horizontal product line.
5. The production line based on the soft film production device according to any one of claims 1 to 4, characterized in that: The thermal curing machine (3) comprises a conveying crawler (32); the conveying crawler (32) is arranged on the bottom surface of the horizontal product line to provide vertical support force for the horizontal product line; the conveying speed of the conveying crawler (32) is equal to the running speed of the horizontal product line.
6. The production line based on the soft film production device according to claim 5, characterized in that: A partition is provided between the thermal curing machine (3) and the cooling machine (4); a horizontal product line channel is provided on the partition, the horizontal product line channel comprises an opening and a shield, the shield is located above the opening, and the product line channel also comprises a supporting device, the supporting device is provided at the bottom of the horizontal product line for providing vertical support force for the horizontal product line.
7. The production line based on the soft film production device according to any one of claims 1 to 4, characterized in that: The laminating calender (2) is also provided with a laminating mechanism (22); the laminating mechanism (22) comprises a roller group symmetrically arranged relative to the product line, wherein the diameter of the upper roller of the roller group is smaller than the diameter of the lower roller, and is used to provide vertical pressure for the product line.
8. The production line based on the soft film production device according to claim 7, characterized in that: The coating calender (2) comprises a calendering mechanism (23); the calendering mechanism (23) is located behind the coating mechanism (22); the calendering mechanism (23) is symmetrically arranged relative to the horizontal product line to provide a vertical calendering force for the product line, and comprises a roller group; the diameter of the roller group is greater than the diameter of the roller of the coating mechanism (22).
9. The production line based on the soft film production device according to any one of claims 1 to 4, characterized in that: The cooling machine (4) comprises a cooling platform (42), which is arranged on the bottom surface of the horizontal product line and is used to provide a vertical support force for the horizontal product line; a guiding mechanism (53) is arranged between the cooling machine (4) and the cutting machine (2), which is arranged on the bottom surface of the horizontal product line and is used to provide a vertical support force for the horizontal product line.
10. A production method based on the soft film production line according to claim 1, characterized in that: The preparation process comprises: S1. exporting the rubber material to a coating calender (2) through a press (1); S2. The horizontal product line is pulled through the cutting machine (5), so that the product line passes through the laminating calender (2), the heat curing machine (3), the cooling machine (4) and the cutting machine (5) in sequence.
Citation Information
Patent Citations
Film laminator for heat-conduction film
CN203567314U
Ceramic silica gel calendering production line
CN219838092U