Automatic packaging device and method for self-adhesive insulating tape

Abstract

The invention discloses an automatic packaging device and method for a self-adhesive insulating tape, the automatic packaging device comprises a first transmission part, a packaging part, a guide part, a tape fixing part, a second transmission part and a winding column connected to the second transmission part, and the packaging part, the guide part and the tape fixing part are all connected to the first transmission part; the guide part is located below the packaging part, the adhesive tape fixing part is located on the right side of the packaging part, and the first transmission part can drive the packaging part, the guide part and the adhesive tape fixing part to rotate synchronously; the winding column is connected to the second transmission component, the second transmission component is connected to the first transmission component, and the first transmission component can drive the second transmission component and the winding column to rotate synchronously; the winding column is located below the adhesive tape fixing part, and the automatic packaging device for the self-adhesive insulating adhesive tape is adopted in the automatic packaging method for the self-adhesive insulating adhesive tape.

Description

Technical Field

[0001] The invention relates to the technical field of self-adhesive insulating tape encapsulation, and in particular to a self-adhesive insulating tape automatic encapsulation device and method. Background Art

[0002] Self-adhesive insulating material refers to a material that has its own stickiness and can be directly adhered to the surface of the insulated object without the use of additional adhesives or other auxiliary bonding methods to play an insulating and protective role.

[0003] Self-adhesive insulating tape with double-sided adhesive is a kind of self-adhesive insulating tape specially designed for electrical insulation. Its base material is usually made of materials with good insulating properties, such as polyimide (PI), polyester (PET) and other polymer materials. These materials themselves have excellent electrical properties and can withstand a certain voltage without breakdown. The adhesive layer will use a special insulating adhesive, and its chemical composition has been carefully formulated. While ensuring good adhesion, it has a high insulation resistance and can effectively prevent the passage of current.

[0004] The encapsulation of self-adhesive insulating materials refers to the operation and the formed coating structure of wrapping and sealing electrical equipment, components or lines with self-adhesive insulating materials to play multiple roles such as insulation and protection. The encapsulation methods of self-adhesive insulating materials generally include winding encapsulation, sheet encapsulation and coating encapsulation, among which winding encapsulation is a more commonly used encapsulation method for wires, cables and some slender electrical components. Use self-adhesive insulating materials (such as self-adhesive insulating tape) to wrap it along the length direction of the encapsulated object, tightly fitting it in circles until the required encapsulation thickness or coverage is reached.

[0005] At present, the wrapping of double-sided self-adhesive insulating tape is done manually by holding the self-adhesive insulating tape in both hands alternately and rotating the self-adhesive insulating tape around the object to be wrapped, so as to wrap the self-adhesive insulating tape around the object to be wrapped. The wrapping efficiency is low in this way. At the same time, for some special occasions, this insulation wrapping method has many inconveniences. For example, when performing wrapping operations at high altitude or in a narrow space, it is difficult for operators to maintain a stable posture and operating effect. Operators need to adjust their positions frequently, which increases the difficulty and risk of the operation. Summary of the invention

[0006] In view of the above shortcomings, the present invention provides a self-adhesive insulating tape automatic encapsulation device and method, which can improve the encapsulation efficiency of the self-adhesive insulating tape.

[0007] In order to solve the above problems, the present invention first provides a self-adhesive insulating tape automatic encapsulation device, comprising an encapsulation mechanism and a film collecting mechanism, wherein the encapsulation mechanism comprises a first transmission component, an encapsulation component, a guide component and a tape fixing component, wherein the encapsulation component, the guide component and the tape fixing component are all connected to the first transmission component, the guide component is located below the encapsulation component, and the tape fixing component is located on the right side of the encapsulation component, and the first transmission component can drive the encapsulation component, the guide component and the tape fixing component to rotate synchronously;

[0008] The film collecting mechanism includes a second transmission component and a winding column connected to the second transmission component, the second transmission component is connected to the first transmission component, and the first transmission component can drive the second transmission component and the winding column to rotate synchronously; the winding column is located below the tape fixing component.

[0009] Preferably, the first transmission component comprises a first transmission gear, two second transmission gears and a third transmission gear, the two second transmission gears are respectively arranged on both sides of the first transmission gear, the first transmission gear is meshed with the two second transmission gears, and the two second transmission gears are respectively meshed with the third transmission gear;

[0010] A notch is formed on the third transmission gear, so that the third transmission gear is formed into a C-shaped transmission gear; a first driving motor is connected to the first transmission gear, and the first driving motor drives the first transmission gear to rotate.

[0011] Preferably, the encapsulation component includes a fixing groove and connecting blocks connected to both ends of the fixing groove, the connecting blocks are connected to the third transmission gear, the notch of the fixing groove corresponds to the notch on the third transmission gear, and a slit is provided at the bottom of the fixing groove, and the slit is located above the guide component.

[0012] Preferably, the guide component comprises a guide post and an anti-sticking sleeve sleeved on the guide post, and the guide post is connected to the first transmission component and is located below the encapsulation component.

[0013] Preferably, the tape fixing component comprises a connecting support plate, a connecting column and a release wheel, the connecting support plate is connected to the first transmission component, the connecting column is connected to the connecting support plate, and the release wheel is connected to the connecting column.

[0014] Preferably, the second transmission component comprises a driving gear, a primary transmission gear and a secondary transmission gear, the driving gear and the primary transmission gear are meshed with each other, and the primary transmission gear and the secondary transmission gear are meshed with each other;

[0015] Among them, the first-level transmission gear is connected to the first support plate, the second-level transmission gear is connected to the second support plate, the first support plate and the second support plate are connected to the first transmission component, the second-level transmission gear is connected to a rotating shaft, and the winding column is sleeved on the rotating shaft; the driving gear is connected to a second driving motor, and the second driving motor drives the driving gear to rotate.

[0016] Preferably, the automatic wrapping device for self-adhesive insulating tape also includes a mounting plate, which is provided with a mounting port, the first transmission component is arranged inside the mounting plate and part of the first transmission component leaks out from the mounting port, and the wrapping mechanism and the membrane collecting mechanism are connected to the first transmission component leaking out from the mounting port.

[0017] The present invention also provides a method for automatically encapsulating a self-adhesive insulating tape, using the above-mentioned automatic encapsulating device for encapsulating a self-adhesive insulating tape. The method for automatically encapsulating a self-adhesive insulating tape comprises the following steps:

[0018] S1, installing a self-adhesive insulating tape on a tape fixing component, and placing an object to be encapsulated on the encapsulating component;

[0019] S2, take a section of self-adhesive insulating tape on the tape fixing component, separate the sticky insulating adhesive layer and the release film of the self-adhesive insulating tape, pass the sticky insulating adhesive layer around the guide component and adhere it to the object to be encapsulated, and wind the release film onto the winding column;

[0020] S3. The first transmission component and the second transmission component are rotated simultaneously. The first transmission component drives the object to be encapsulated to rotate so that the sticky insulating adhesive layer of the self-adhesive insulating tape is wound around the object to be encapsulated. The second transmission component rotates the winding column so that the release film of the self-adhesive insulating tape is wound around the winding column.

[0021] Compared with the prior art, the present invention provides an automatic wrapping device and method for self-adhesive insulating tape. When using the self-adhesive insulating tape to wrap an object, the object to be wrapped is placed on the wrapping component and the self-adhesive insulating tape is installed on the tape fixing component. Then, a section of the self-adhesive insulating tape is taken, and the sticky insulating adhesive layer and the release film of the section of the self-adhesive insulating tape are separated. The sticky insulating adhesive layer is passed around the guide component and then adhered to the object to be wrapped. The release film is wound onto the winding column. Then, the first transmission component and the second transmission component are rotated at the same time. The first transmission component drives the object to be wrapped to rotate, so that the sticky insulating adhesive layer of the self-adhesive insulating tape is wound onto the object to be wrapped. The second transmission component rotates the winding column, so that the release film of the self-adhesive insulating tape is wound onto the winding column. Semi-automatic wrapping of objects with the self-adhesive insulating tape is achieved, and the wrapping efficiency of the self-adhesive insulating tape is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.

[0023] Figure 1 A schematic structural diagram of the automatic encapsulation device for the self-adhesive insulating tape provided by the present invention;

[0024] Figure 2 A schematic diagram of the structure of the automatic sealing device for the self-adhesive insulating tape provided by the present invention

[0025] Figure 3 yes Figure 1 A view of the automatic encapsulation device for self-adhesive insulating tape in direction A;

[0026] Figure 4 A schematic structural diagram of a first transmission component provided by the present invention;

[0027] Figure 5 A schematic diagram of the structure of the second transmission component provided by the present invention

[0028] Figure 6 This is a schematic structural diagram of the tape fixing component provided by the present invention. DETAILED DESCRIPTION

[0029] The technical scheme in the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiment of the present invention. Obviously, the described embodiment is only a part of the embodiment of the present invention, not all of the embodiments. Based on the embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0031] In the description of the present invention, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If the terms "first", "second", "third" are described, they are only used for the purpose of description and distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0033] Example 1

[0034] See also Figure 1 In this embodiment 1, an automatic wrapping device for a self-adhesive insulating tape includes a wrapping mechanism 1 and a film collecting mechanism 2. The wrapping mechanism 1 includes a first transmission component 11, a wrapping component 12, a guide component 13 and a tape fixing component 14. The wrapping component 22, the guide component 13 and the tape fixing component 14 are all connected to the first transmission component 11. The guide component 13 is located below the wrapping component 12. The tape fixing component 14 is located on the right side of the wrapping component 12. The first transmission component 11 can drive the wrapping component 12, the guide component 13 and the tape fixing component 14 to rotate synchronously.

[0035] The membrane collecting mechanism 2 includes a second transmission component 21 and a winding column 22 connected to the second transmission component 21. The second transmission component 21 is connected to the first transmission component 11. The first transmission component 11 can drive the second transmission component 21 and the winding column 22 to rotate synchronously; the winding column 22 is located below the tape fixing component 14.

[0036] In the above embodiment, a self-adhesive insulating tape automatic encapsulation device is provided. When the first transmission component 11 rotates, the encapsulation component 12, the guide component 13 and the tape fixing component 14 connected to the first transmission component 11 move simultaneously, and the positions of the encapsulation component 12, the guide component 13 and the tape fixing component 14 on the first transmission component 11 remain unchanged. The encapsulation component 12, the guide component 13 and the tape fixing component 14 do not rotate on the second transmission component 21. The second transmission component 21 and the winding column 22 move together with the encapsulation component 12, the guide component 13 and the tape fixing component 14, and the second transmission component 21 enables the winding column 22 to rotate on the second transmission component 21.

[0037] Example 2

[0038] See also Figure 1 and Figure 3 In this embodiment 2, the first transmission component 11 includes a first transmission gear 111, two second transmission gears 112 and a third transmission gear 113. The two second transmission gears 112 are respectively arranged on both sides of the first transmission gear 111. The first transmission gear 111 and the two second transmission gears 112 are meshed with each other, and the two second transmission gears 112 are respectively meshed with the third transmission gear 113; wherein a notch 1130 is formed on the third transmission gear 113, so that the third transmission gear 113 is formed as a C-shaped transmission gear; the first transmission gear 111 is connected to a first driving motor, and the first driving motor drives the first transmission gear 111 to rotate.

[0039] The first transmission gear 111 , the two second transmission gears 112 and the third transmission gear 113 can make the encapsulating component 12 rotate clockwise.

[0040] Example 3

[0041] See also Figure 1 and Figure 2 In Example 3, the encapsulation component 12 includes a fixing groove 121 and a connecting block 122 connected to both ends of the fixing groove 121, the connecting block 122 is connected to the third transmission gear 113, the notch 1210 of the fixing groove 121 corresponds to the notch 1130 on the third transmission gear 113, and a slit 1211 is provided at the bottom of the fixing groove 121, and the slit 1211 is located above the guide component 13.

[0042] Example 4

[0043] See also Figure 1 and Figure 2In Example 4, the guide component 13 includes a guide column 131 and an anti-sticking sleeve 132 sleeved on the guide column 131, and the guide column 131 is connected to the first transmission component 11 and is located below the encapsulation component 12.

[0044] Example 5

[0045] See also Figure 1 , Figure 2 and Figure 4 In Example 5, the second transmission component 21 includes a driving gear 211, a primary transmission gear 212 and a secondary transmission gear 213, the driving gear 211 and the primary transmission gear 212 are meshed with each other, and the primary transmission gear 212 is meshed with the secondary transmission gear 213; wherein, the primary transmission gear 212 is connected to the first support plate 214, the secondary transmission gear 213 is connected to the second support plate 215, the first support plate 214 and the second support plate 215 are connected to the first transmission component 11, the secondary transmission gear 213 is connected to a rotating shaft 216, and the winding column 22 is sleeved on the rotating shaft 216; the driving gear 211 is connected to a second driving motor, and the second driving motor drives the driving gear 211 to rotate.

[0046] Example 6

[0047] See also Figure 1 , Figure 2 and Figure 5 In Example 6, the tape fixing component 14 includes a connecting support plate 141, a connecting column 142 and a release wheel 143, the connecting support plate 141 is connected to the first transmission component 11, the connecting column 142 is connected to the connecting support plate 141, and the release wheel 142 is connected to the connecting column 142.

[0048] As a preferred embodiment, the release wheel 143 is connected to the self-adhesive insulating tape 4, the connecting column 142 passes through the driving gear 211, the driving gear 211 can rotate on the connecting column 142, the connecting column 142 passes through the driving gear 211 and is connected to the support member 144, the support member 144 is connected to the connecting support plate 141, and the connecting support plate 141 is further connected to the first transmission component 11.

[0049] Example 7

[0050] See also Figure 1In Example 7, the automatic wrapping device for self-adhesive insulating tape also includes a mounting plate 3, a mounting port 31 is provided on the mounting plate 3, the first transmission component 11 is arranged inside the mounting plate 3 and part of the first transmission component 11 leaks out from the mounting port 31, and the wrapping mechanism 1 and the membrane collecting mechanism 2 are connected to the first transmission component 11 leaking out from the mounting port 31.

[0051] Example 8

[0052] See also Figure 1-Figure 5 In Example 8, a method for automatically encapsulating a self-adhesive insulating tape is provided. The method adopts the above-mentioned automatic encapsulating device for automatically encapsulating a self-adhesive insulating tape. The method for automatically encapsulating a self-adhesive insulating tape includes the following steps:

[0053] S1. Install a self-adhesive insulating tape on a tape fixing component, and place an object to be encapsulated on the encapsulating component.

[0054] Specifically, the self-adhesive insulating tape 4 is mounted on the release wheel 143 , and the object to be wrapped is placed on the fixing groove 121 .

[0055] S2. Take a section of self-adhesive insulating tape on the tape fixing component, separate the sticky insulating adhesive layer and the release film of the self-adhesive insulating tape, pass the sticky insulating adhesive layer around the guide component and adhere it to the object to be encapsulated, and wind the release film onto the winding column.

[0056] Specifically, the first section of the self-adhesive insulating tape 4 on the release wheel 143 is released, and the sticky insulating adhesive layer 41 and the release film 42 on the section of the self-adhesive insulating tape 4 are separated, and the sticky insulating adhesive layer 41 is passed around the anti-sticking sleeve 132 on the guide component, and then passes through the slit 1211 at the bottom of the fixing groove 121 into the fixing groove 121, and is bonded to the object to be encapsulated in the fixing groove 121, and the release film 42 is wound around the winding column 22.

[0057] S3. The first transmission component and the second transmission component are rotated simultaneously. The first transmission component drives the object to be encapsulated to rotate so that the sticky insulating adhesive layer of the self-adhesive insulating tape is wound around the object to be encapsulated. The second transmission component rotates the winding column so that the release film of the self-adhesive insulating tape is wound around the winding column.

[0058] Specifically, the third transmission gear 113 in the first transmission component rotates clockwise, and the object to be encapsulated in the fixed groove 121 does not rotate. The third transmission gear 113 drives the sticky insulating adhesive layer 41 to rotate around the object to be encapsulated when it rotates clockwise, so that the sticky insulating adhesive layer 41 is wrapped around the object to be encapsulated. In this process, the secondary transmission gear 213 in the second transmission component rotates counterclockwise. When the secondary transmission gear 213 rotates counterclockwise, it drives the winding column 22 to rotate counterclockwise. During the counterclockwise rotation of the winding column 22, the release film 42 is wrapped around the winding column 22.

[0059] The above embodiment provides an automatic packaging device for self-adhesive insulating tape, which can wrap the sticky insulating adhesive layer in the self-adhesive insulating tape around the object to be packaged, and can also collect the release film in the self-adhesive insulating tape.

[0060] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A self-adhesive insulating tape automatic encapsulation device, characterized in that: It comprises a sealing mechanism and a film collecting mechanism, wherein the sealing mechanism comprises a first transmission component, a sealing component, a guide component and a tape fixing component, wherein the sealing component, the guide component and the tape fixing component are all connected to the first transmission component, the guide component is located below the sealing component, and the tape fixing component is located on the right side of the sealing component, and the first transmission component can drive the sealing component, the guide component and the tape fixing component to rotate synchronously; The film collecting mechanism includes a second transmission component and a winding column connected to the second transmission component, the second transmission component is connected to the first transmission component, and the first transmission component can drive the second transmission component and the winding column to rotate synchronously; the winding column is located below the tape fixing component.

2. The automatic sealing device for self-adhesive insulating tape according to claim 1, characterized in that: The first transmission component includes a first transmission gear, two second transmission gears and a third transmission gear, the two second transmission gears are respectively arranged on both sides of the first transmission gear, the first transmission gear is meshed with the two second transmission gears, and the two second transmission gears are respectively meshed with the third transmission gear; A notch is formed on the third transmission gear, so that the third transmission gear is formed into a C-shaped transmission gear; a first driving motor is connected to the first transmission gear, and the first driving motor drives the first transmission gear to rotate.

3. The automatic sealing device for self-adhesive insulating tape according to claim 2, characterized in that: The encapsulation component includes a fixing groove and connecting blocks connected to both ends of the fixing groove, the connecting blocks are connected to the third transmission gear, the notch of the fixing groove corresponds to the notch on the third transmission gear, and a slit is opened at the bottom of the fixing groove, and the slit is located above the guide component.

4. The automatic wrapping device for self-adhesive insulating tape according to claim 1, characterized in that: The guide component comprises a guide post and an anti-sticking sleeve sleeved on the guide post. The guide post is connected to the first transmission component and is located below the encapsulation component.

5. The automatic wrapping device for self-adhesive insulating tape according to claim 1, characterized in that: The adhesive tape fixing component comprises a connecting support plate, a connecting column and a releasing wheel, wherein the connecting support plate is connected to the first transmission component, the connecting column is connected to the connecting support plate, and the releasing wheel is connected to the connecting column.

6. The automatic sealing device for self-adhesive insulating tape according to claim 1, characterized in that: The second transmission component comprises a driving gear, a primary transmission gear and a secondary transmission gear, the driving gear and the primary transmission gear are meshed with each other, and the primary transmission gear is meshed with the secondary transmission gear; Among them, the first-level transmission gear is connected to the first support plate, the second-level transmission gear is connected to the second support plate, the first support plate and the second support plate are connected to the first transmission component, the second-level transmission gear is connected to a rotating shaft, and the winding column is sleeved on the rotating shaft; the driving gear is connected to a second driving motor, and the second driving motor drives the driving gear to rotate.

7. The automatic wrapping device for self-adhesive insulating tape according to claim 1, characterized in that: The automatic wrapping device for self-adhesive insulating tape also includes a mounting plate, a mounting port is provided on the mounting plate, the first transmission component is arranged inside the mounting plate and part of the first transmission component leaks out from the mounting port, and the wrapping mechanism and the film collecting mechanism are connected to the first transmission component leaking out from the mounting port.

8. A method for automatically encapsulating a self-adhesive insulating tape, characterized in that: Using the self-adhesive insulating tape automatic wrapping device as described in any one of claims 1 to 7, the self-adhesive insulating tape automatic wrapping method includes the following: S1, installing a self-adhesive insulating tape on a tape fixing component, and placing an object to be encapsulated on the encapsulating component; S2, take a section of self-adhesive insulating tape on the tape fixing component, separate the sticky insulating adhesive layer and the release film of the self-adhesive insulating tape, pass the sticky insulating adhesive layer around the guide component and adhere it to the object to be encapsulated, and wind the release film onto the winding column; S3. The first transmission component and the second transmission component are rotated simultaneously. The first transmission component drives the object to be encapsulated to rotate so that the sticky insulating adhesive layer of the self-adhesive insulating tape is wound around the object to be encapsulated. The second transmission component rotates the winding column so that the release film of the self-adhesive insulating tape is wound around the winding column.

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