Dye device with dye concentration adjusting function for textile fabric processing

Abstract

The invention discloses a textile fabric processing dye device with a dye concentration adjusting function, and relates to the technical field of dye concentration adjusting devices.The textile fabric processing dye device comprises a dye box, a dye concentration detection box is installed at the bottom of the outer wall of the dye box, and a detection chamber is formed in the dye concentration detection box; a detection light source is mounted on one side of the top of the dye concentration detection box. By integrating the detection light source, the photoresistor, the data acquisition module, the processor module, the PLC and the execution mechanism, the dye concentration can be automatically and accurately detected and adjusted in real time, the detection efficiency of the dye concentration and the adjustment accuracy of the dye concentration are further improved, and through flexible programming of the PLC, the detection efficiency of the dye concentration is improved. The concentration of dyes of different types and colors can be adjusted, so that higher flexibility and adaptability can be achieved in the textile fabric processing process, and diversified production requirements can be met.

Description

Technical Field

[0001] The invention relates to the technical field of dye concentration regulating devices, in particular to a dye device for textile fabric processing with a dye concentration regulating function. Background Art

[0002] Dyes refer to a class of organic compounds that can give other substances bright and firm colors. Since the pigments used nowadays are all artificially synthesized, they are also called synthetic dyes. Dyes and pigments are generally compounds that have colors themselves and can give other substances bright and firm colors in a molecular or dispersed state. When using dyes to dye textile fabrics, it is necessary to ensure the diversity of the dyes and to have the effect of adjusting the concentration, so as to facilitate the acquisition of fabrics of different colors.

[0003] The existing dyeing device for textile fabric processing with dye concentration adjustment function has the following defects: 1. Patent document US09093222B2 discloses a dye adsorption device and a dye adsorption method, but the above document cannot achieve the technical problem of adjusting the concentration of dyes of different types and colors; 2. Patent document US07113280B2 discloses a dye detection method and device, but the above document cannot ensure the stability of the pigment storage tank during transportation or use, which may easily cause the tank to fall off or the dye to leak; 3. Patent document JP2008178842A discloses a method for washing a water-soluble dye dispersing device, but the above document cannot accurately distinguish a variety of different dyes and the amount of output dyes, which easily leads to technical problems such as deviation in the concentration of the used dyes; 4. Patent document CN110681530B discloses a dye device for raincoat processing with easy-to-adjust dye concentration. However, the dye device in the above document cannot automatically clean its interior and has a technical problem of difficult cleaning. Summary of the invention

[0004] The object of the present invention is to provide a dye device for textile fabric processing with a dye concentration adjustment function to solve the technical problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a dye device for textile fabric processing with a dye concentration adjustment function, comprising a dye box, a dye concentration detection box is installed at the bottom of the outer wall of the dye box, a detection chamber is opened inside the dye concentration detection box, a detection light source is installed on one side of the top of the dye concentration detection box, a photoresistor is installed on the other side of the top of the dye concentration detection box, and one end of the detection light source and the photoresistor are both installed through the inner top wall of the detection chamber, a liquid inlet pipe is installed on one side of the dye concentration detection box, and the other end of the liquid inlet pipe is installed through the bottom of the outer wall of the dye box, and a first solenoid valve is installed at one end of the liquid inlet pipe; A first water pump is installed on the other side of the dye concentration detection box, and the input end of the first water pump is installed on the inner wall of the detection chamber, and an output pipe is installed on the output end of the first water pump, and the other end of the outer wall of the output pipe penetrates and is installed on the bottom of the outer wall of the dye box; The detection light source and the photoresistor are both electrically connected to a data acquisition module, the data acquisition module is used to collect the output light intensity of the detection light source and the light intensity received by the photoresistor, and send the detection data to the processor module, the processor module is used to determine the concentration of the dye based on the acquired data, the processor module sends instructions to the PLC controller based on the dye concentration, and the PLC controller controls the actuator according to the received instructions to complete the adjustment of the dye concentration.

[0006] Preferably, the actuator includes a top cover, and the top cover is installed on the top of the dye box, a fixing box is installed on the top of the top cover, a plurality of mounting grooves are opened on the outer side of the top of the fixing box, a group of grooves are installed on the top of the inner wall of the mounting groove, a group of limiting grooves are opened on the inner bottom wall of the groove, a limiting block is installed on the inner wall of the limiting groove, a limiting plate is installed on the top of the limiting block, and the limiting plate is installed on the inner wall of the groove, a first pressure spring is installed on the outer wall of the limiting block, and the top of the first pressure spring is installed on the bottom of the limiting plate.

[0007] Preferably, the inner wall of the mounting groove is movably connected to a dye storage tank, the outer wall of the dye storage tank is installed with a group of fixed blocks, and the outer wall of the fixed block is movably connected to the inner wall of the groove, and the bottom of the fixed block is movably connected to the top of the limiting plate.

[0008] Preferably, a plurality of through holes are opened on the top of the top cover, and one end of the through holes is opened in the middle of the bottom wall of the installation groove, the inner wall of the through hole is movably connected with a discharge port, and the top of the discharge port is installed on the bottom of the dye storage tank, a one-way valve is installed in the middle of the inner wall of the discharge port, and a sealing gasket is installed at the bottom of the inner wall of the discharge port.

[0009] Preferably, a storage slot is provided in the middle of the top of the fixed box, a dual-spindle servo motor is installed on the inner wall of the storage slot, a first rotating plate is installed on the top of the dual-spindle servo motor, a laser generator is installed on one side of the top of the first rotating plate, the laser generator is used to emit lasers of different signals according to instructions, and a plurality of receivers are installed on the top of the fixed box, the receivers are used to receive the laser signal emitted by the laser generator, determine whether the laser signal matches its preset receiving condition, and send the data to the data acquisition module.

[0010] Preferably, a rotating disk is installed at the bottom of the dual-spindle servo motor, a second rotating plate is installed on the outer wall of the rotating disk, and the second rotating plate and the first rotating plate have the same direction, a transport hole is opened on one side of the top of the second rotating plate, a telescopic hose is installed on the top of the transport hole, a pipette is installed on the top of the telescopic hose, a plurality of pipette ports are opened on the outer side of the top of the pipette, an electric telescopic cylinder is installed on the bottom of the outer wall of the pipette through a connecting block, and the bottom of the electric telescopic cylinder is installed on the top of the second rotating plate, a second water pump is installed on the bottom of the second rotating plate, and the input end of the second water pump is installed at the bottom of the transport hole, a flow control valve is installed on the output end of the second water pump, and the flow control valve is electrically connected to the processor module.

[0011] Preferably, a first servo motor is installed in the middle of the bottom of the dye box, a stirring roller is installed on the top of the first servo motor, a plurality of stirring rods are installed on the outer wall of the stirring roller, a U-shaped plate is installed at the bottom of the dye box, a second servo motor is installed on one side of the bottom of the U-shaped plate, an active roller is installed on the output end of the second servo motor passing through the bottom of the U-shaped plate, a transmission belt is installed on the outer wall of the active roller, a driven roller is installed on the other end of the inner wall of the transmission belt, threaded rods are installed on the tops of the active roller and the driven roller, annular plates are threadedly connected to the outer walls of the threaded rods, annular grooves are provided on the outer wall of the annular plate, annular blocks are installed on the inner wall of the annular grooves, a plurality of cleaning brushes are installed on the outer wall of the annular block, a rack is installed on the inner wall of the annular block, a gear is meshed on the outer wall of the rack, a reducer is connected to the top of the gear through a transmission rod, and a third servo motor is installed on the input end of the reducer.

[0012] Preferably, a spray ring pipe is installed on the top of the inner wall of the dye box, a nozzle is installed on the bottom of the spray ring pipe, a water inlet pipe is installed through the top of the outer wall of the dye box, and one end of the water inlet pipe is installed through the top of the spray ring pipe, a second solenoid valve is installed on the outer wall of the water inlet pipe, a discharge pipe is installed at the bottom of the outer wall of the dye box, and a third solenoid valve is installed on the outer wall of the discharge pipe.

[0013] Preferably, the working steps of the dye device for textile fabric processing with dye concentration adjustment function are as follows: S1. By integrating the detection light source, photoresistor, data acquisition module, processor module, PLC controller and actuator, it is conducive to automatic detection and adjustment of dye concentration in real time and accurately; S2, by placing the dye storage tank in the installation groove, and moving the positions of a group of fixed blocks to the notches at the top of the groove, respectively, pressing the dye storage tank, so that the fixed blocks push the limiting plate to move in the groove, and after the fixed blocks reach the specified position, rotating the dye storage tank, and then limiting the position of the fixed blocks through the elastic force of the groove and the first pressure spring and the limiting plate, thereby ensuring the stability of the dye storage tank during transportation and use; S3. Through the setting of the laser generator and the receiver, the laser generator has the function of emitting different signal lasers, which can accurately adjust the effect of the position of the first rotating plate, select the required dye storage tank for accurate delivery, and ensure that the dye can flow out when needed through the one-way valve, avoiding unnecessary leakage or waste; S4, determine the exact position through the laser generator and the receiver, and then use the telescopic hose and the pipette to drive the pipette to move upwards by using the electric telescopic cylinder, and squeeze open the one-way valve, use the second water pump to suck out the dye in the dye storage tank through the pipette, and the flow control valve can accurately control the amount of dye output; S5. The setting of the stirring roller and the stirring rod is helpful to improve the mixing effect of the dye; S6. Through the setting of the active roller, the transmission belt and the driven roller, the second servo motor can drive the two threaded rods to rotate at the same time, and then adjust the position of the annular plate, and then use the setting of the spray ring tube and the nozzle to spray the water evenly on the inner wall of the dye box. Use the setting of the third servo motor and the reducer to drive the gear to rotate. The gear rotation can drive the rack and the annular block to rotate in the annular groove, and then drive the cleaning brush to rotate, which can automatically clean the inner wall of the dye box and improve the cleaning efficiency and cleaning effect.

[0014] Preferably, the step S1 further includes the following steps: S11. Through the flexible programming of the PLC controller, the concentration of different types and colors of dyes can be adjusted, which can provide higher flexibility and adaptability in the textile fabric processing process and meet the diverse production needs; The step S4 also includes the following steps: S41. The sealing pad can seal the output end of the discharge port to prevent dye leakage.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention integrates a detection light source, a photoresistor, a data acquisition module, a processor module, a PLC controller and an actuator, which is conducive to automatic detection and adjustment of dye concentration in real time and accurately, thereby improving the detection efficiency of obtaining dye concentration and the accuracy of adjusting dye concentration. Through the flexible programming of the PLC controller, the concentration of dyes of different types and colors can be adjusted, thereby having higher flexibility and adaptability in the textile fabric processing process and meeting diversified production needs; 2. The present invention stores the dye storage tank in the installation groove, moves a group of fixed blocks to the notch at the top of the groove, presses the dye storage tank, and makes the fixed blocks push the limiting plate to move in the groove. After the fixed blocks reach the specified position, the dye storage tank is rotated, and the position of the fixed blocks is limited by the elastic force of the groove, the first pressure spring and the limiting plate, thereby ensuring the stability of the dye storage tank during transportation and use, and preventing it from falling off or leaking due to accidental collision or vibration. 3. The present invention can accurately adjust the position of the first rotating plate by setting a laser generator and a receiver, and the laser generator has the function of emitting different signal lasers, so as to select the required dye storage tank for accurate delivery, and ensure that the dye can flow out only when needed by a one-way valve, thereby avoiding unnecessary leakage or waste, and then use the second water pump to suck out the dye in the dye storage tank through the pipette, and the flow control valve can accurately control the amount of the output dye, thereby improving the efficiency and accuracy of the use of the dye; 4. The present invention is beneficial to improving the mixing effect of dyes through the arrangement of stirring rollers and stirring rods. Through the arrangement of active rollers, transmission belts and driven rollers, the second servo motor can simultaneously drive the two threaded rods to rotate, thereby adjusting the position of the annular plate. The spray ring tube and nozzle are then used to evenly spray water on the inner wall of the dye box. The third servo motor and reducer are used to drive the gears to rotate. The gear rotation can drive the rack and the annular block to rotate in the annular groove, thereby driving the cleaning brush to rotate, thereby automatically cleaning the inner wall of the dye box and improving the cleaning efficiency and cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the cross-sectional structure of the dye box of the present invention; Figure 3 For the present invention Figure 2 Schematic diagram of the structure at A in the middle; Figure 4 For the present invention Figure 2 Schematic diagram of the structure at B in the middle; Figure 5 For the present invention Figure 2Schematic diagram of the structure at C in the middle; Figure 6 It is a schematic diagram of the annular plate structure of the present invention; Figure 7 It is a schematic diagram of the U-shaped plate structure of the present invention; Figure 8 It is a structural schematic diagram of the dye concentration detection box of the present invention; Fig. 9 It is a schematic diagram of the system flow of the present invention; Fig.10 It is a schematic diagram of the workflow of the present invention.

[0017] In the figure: 1, dye box; 2, dye concentration detection box; 3, detection room; 4, detection light source; 5, photoresistor; 6, liquid inlet pipe; 7, first solenoid valve; 8, first water pump; 9, output pipe; 10, data acquisition module; 11, processor module; 12, PLC controller; 13, actuator; 14, top cover; 15, fixing box; 16, mounting groove; 17, groove; 18, limiting groove; 19, limiting block; 20, limiting plate; 21, first pressure spring; 22, dye storage tank; 23, fixing block; 24, through hole; 25, discharge port; 26, one-way valve; 27, sealing cushion; 28, storage tank; 29, dual-spindle servo motor; 30, first rotating plate; 31, laser generator; 32, receiving device; 33, rotating disk; 34, second rotating plate; 35, transport hole; 36, telescopic hose; 37, liquid suction tube; 38, liquid suction port; 39, electric telescopic cylinder; 40, second water pump; 41, first servo motor; 42, stirring roller; 43, stirring rod; 44, U-shaped plate; 45, second servo motor; 46, active roller; 47, transmission belt; 48, driven roller; 49, threaded rod; 50, annular plate; 51, annular groove; 52, annular block; 53, cleaning brush; 54, rack; 55, gear; 56, reducer; 57, third servo motor; 58, spray ring pipe; 59, nozzle; 60, water inlet pipe; 61, second solenoid valve; 62, discharge pipe; 63, third solenoid valve; 64, flow control valve. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] Example 1: Please refer to Figure 1 , Figure 8 and Fig. 9 , an embodiment of the present invention: a dye device for textile fabric processing with a dye concentration adjustment function, comprising a dye box 1, a dye concentration detection box 2 is installed at the bottom of the outer wall of the dye box 1, a detection chamber 3 is opened inside the dye concentration detection box 2, a detection light source 4 is installed on one side of the top of the dye concentration detection box 2, a photoresistor 5 is installed on the other side of the top of the dye concentration detection box 2, and one end of the detection light source 4 and the photoresistor 5 are both installed through the inner top wall of the detection chamber 3, a liquid inlet pipe 6 is installed on one side of the dye concentration detection box 2, and the other end of the liquid inlet pipe 6 is installed through the bottom of the outer wall of the dye box 1, and a first solenoid valve 7 is installed at one end of the liquid inlet pipe 6; A first water pump 8 is installed on the other side of the dye concentration detection box 2, and the input end of the first water pump 8 is installed on the inner wall of the detection chamber 3, and an output pipe 9 is installed on the output end of the first water pump 8, and the other end of the outer wall of the output pipe 9 penetrates and is installed on the bottom of the outer wall of the dye box 1; The detection light source 4 and the photoresistor 5 are both electrically connected to a data acquisition module 10, and the data acquisition module 10 is used to collect the output light intensity of the detection light source 4 and the light intensity received by the photoresistor 5, and send the detection data to a processor module 11, and the processor module 11 is used to determine the concentration of the dye according to the acquired data, and the processor module 11 sends instructions to the PLC controller 12 according to the dye concentration, and the PLC controller 12 controls the actuator 13 according to the received instructions to complete the adjustment of the dye concentration; Furthermore, by integrating the detection light source 4, the photoresistor 5, the data acquisition module 10, the processor module 11, the PLC controller 12 and the actuator 13, it is beneficial to automatically detect and adjust the dye concentration in real time and accurately, thereby improving the detection efficiency of obtaining the dye concentration and the accuracy of adjusting the dye concentration. Through the flexible programming of the PLC controller 12, the concentration of dyes of different types and colors can be adjusted, thereby enabling higher flexibility and adaptability in the textile fabric processing process and meeting diverse production needs.

[0022] Example 2: Please refer to Figure 2 and Figure 4 , an embodiment provided by the present invention: the actuator 13 includes a top cover 14, and the top cover 14 is installed on the top of the dye box 1, a fixing box 15 is installed on the top of the top cover 14, and a plurality of mounting grooves 16 are opened on the outer side of the top of the fixing box 15, a group of grooves 17 are installed on the top of the inner wall of the mounting groove 16, and a group of limiting grooves 18 are opened on the inner bottom wall of the groove 17, and a limiting block 19 is installed on the inner wall of the limiting groove 18, and a limiting plate 20 is installed on the top of the limiting block 19, and the limiting plate 20 is installed on the inner wall of the groove 17, and a first pressure spring 21 is installed on the outer wall of the limiting block 19, and the top of the first pressure spring 21 is installed on the bottom of the limiting plate 20; The inner wall of the installation groove 16 is movably connected to a dye storage tank 22, and a set of fixing blocks 23 are installed on the outer wall of the dye storage tank 22, and the outer wall of the fixing block 23 is movably connected to the inner wall of the groove 17, and the bottom of the fixing block 23 is movably connected to the top of the limiting plate 20; Furthermore, by storing the dye storage tank 22 in the mounting groove 16, and moving the positions of a group of fixed blocks 23 to the notches at the top of the groove 17, respectively, the dye storage tank 22 is pressed, so that the fixed blocks 23 push the limiting plate 20 to move in the groove 17, and after the fixed blocks 23 reach the specified position, the dye storage tank 22 is rotated, and then the position of the fixed blocks 23 is limited by the elastic force of the groove 17 and the first pressure spring 21 and the limiting plate 20, thereby ensuring the stability of the dye storage tank 22 during transportation and use, and preventing it from falling off or leaking due to accidental collision or vibration.

[0023] Example 3: Please refer to Figure 1 , an embodiment provided by the present invention: a plurality of through holes 24 are opened on the top of the top cover 14, and one end of the through hole 24 is opened in the middle of the inner bottom wall of the mounting groove 16, the inner wall of the through hole 24 is movably connected with a discharge port 25, and the top of the discharge port 25 is installed at the bottom of the dye storage tank 22, a one-way valve 26 is installed in the middle of the inner wall of the discharge port 25, and a sealing cushion 27 is installed at the bottom of the inner wall of the discharge port 25; A storage slot 28 is provided in the middle of the top of the fixed box 15, a dual-spindle servo motor 29 is installed on the inner wall of the storage slot 28, a first rotating plate 30 is installed on the top of the dual-spindle servo motor 29, a laser generator 31 is installed on one side of the top of the first rotating plate 30, the laser generator 31 is used to emit lasers of different signals according to instructions, and a plurality of receivers 32 are installed on the top of the fixed box 15, the receivers 32 are used to receive the laser signal emitted by the laser generator 31, determine whether the laser signal matches its preset receiving condition, and send the data to the data acquisition module 10; Furthermore, through the setting of the laser generator 31 and the receiver 32, the laser generator 31 has the function of emitting different signal lasers, which can accurately adjust the effect of the position of the first rotating plate 30, select the required dye storage tank 22 for precise delivery, and ensure that the dye can flow out only when needed through the one-way valve 26, avoiding unnecessary leakage or waste, and improving the efficiency and accuracy of dye use.

[0024] Example 4: Please refer to Figure 2 and Figure 3 , an embodiment provided by the present invention: a plurality of through holes 24 are opened on the top of the top cover 14, and one end of the through hole 24 is opened in the middle of the inner bottom wall of the mounting groove 16, the inner wall of the through hole 24 is movably connected with a discharge port 25, and the top of the discharge port 25 is installed at the bottom of the dye storage tank 22, a one-way valve 26 is installed in the middle of the inner wall of the discharge port 25, and a sealing cushion 27 is installed at the bottom of the inner wall of the discharge port 25; A rotating disk 33 is installed at the bottom of the dual-spindle servo motor 29, and a second rotating plate 34 is installed on the outer wall of the rotating disk 33, and the second rotating plate 34 and the first rotating plate 30 have the same direction, a transport hole 35 is opened on one side of the top of the second rotating plate 34, a telescopic hose 36 is installed on the top of the transport hole 35, a liquid suction pipe 37 is installed on the top of the telescopic hose 36, and a plurality of liquid suction ports 38 are opened on the outer side of the top of the liquid suction pipe 37, an electric telescopic cylinder 39 is installed on the bottom of the outer wall of the liquid suction pipe 37 through a connecting block, and the bottom of the electric telescopic cylinder 39 is installed on the top of the second rotating plate 34, a second water pump 40 is installed on the bottom of the second rotating plate 34, and the input end of the second water pump 40 is installed on the bottom of the transport hole 35, a flow control valve 64 is installed on the output end of the second water pump 40, and the flow control valve 64 is electrically connected to the processor module 11; Furthermore, the exact position is determined by the laser generator 31 and the receiver 32, and the telescopic hose 36 and the pipette 37 are arranged, and the electric telescopic cylinder 39 is used to drive the pipette 37 to move upward, and squeeze open the one-way valve 26. At the same time, the sealing cushion 27 can seal the output end of the discharge port 25 to prevent dye leakage. The second water pump 40 is used to suck out the dye in the dye storage tank 22 through the pipette 37, and the flow control valve 64 can accurately control the amount of dye output.

[0025] Example 5: Please refer to Figure 2 , Figure 5 , Figure 6 and Figure 7 , an embodiment provided by the present invention: a first servo motor 41 is installed in the middle of the bottom of the dye box 1, a stirring roller 42 is installed on the top of the first servo motor 41, and a plurality of stirring rods 43 are installed on the outer wall of the stirring roller 42, a U-shaped plate 44 is installed at the bottom of the dye box 1, a second servo motor 45 is installed on one side of the bottom of the U-shaped plate 44, an active roller 46 is installed at the output end of the second servo motor 45 through the bottom of the U-shaped plate 44, a transmission belt 47 is installed on the outer wall of the active roller 46, and a transmission belt 47 is installed at the other end of the inner wall of the transmission belt 47. The tops of the driving roller 48, the active roller 46 and the driven roller 48 are all installed with threaded rods 49, the outer walls of the threaded rods 49 are all threadedly connected with annular plates 50, the outer wall of the annular plate 50 is provided with annular grooves 51, the inner wall of the annular grooves 51 is installed with annular blocks 52, the outer wall of the annular blocks 52 is installed with a plurality of cleaning brushes 53, the inner wall of the annular blocks 52 is installed with racks 54, the outer wall of the racks 54 is meshed with gears 55, the top of the gears 55 is connected with a reducer 56 through a transmission rod, and the input end of the reducer 56 is installed with a third servo motor 57; A spray ring pipe 58 is installed at the top of the inner wall of the dye box 1, a nozzle 59 is installed at the bottom of the spray ring pipe 58, a water inlet pipe 60 is installed through the top of the outer wall of the dye box 1, and one end of the water inlet pipe 60 is installed through the top of the spray ring pipe 58, a second solenoid valve 61 is installed on the outer wall of the water inlet pipe 60, a discharge pipe 62 is installed at the bottom of the outer wall of the dye box 1, and a third solenoid valve 63 is installed on the outer wall of the discharge pipe 62; Furthermore, the arrangement of the stirring roller 42 and the stirring rod 43 is conducive to improving the mixing effect of the dyes. Through the arrangement of the active roller 46, the transmission belt 47 and the driven roller 48, the second servo motor 45 can simultaneously drive the two threaded rods 49 to rotate, thereby adjusting the position of the annular plate 50. The spray ring tube 58 and the nozzle 59 are then used to spray the water evenly on the inner wall of the dye box 1. The third servo motor 57 and the reducer 56 are used to drive the gear 55 to rotate. The rotation of the gear 55 can drive the rack 54 and the annular block 52 to rotate in the annular groove 51, thereby driving the cleaning brush 53 to rotate, thereby automatically cleaning the inner wall of the dye box 1 and improving the cleaning efficiency and cleaning effect.

[0026] Example 6: Please refer to Fig.10 , an embodiment provided by the present invention: the working steps of the dye device for textile fabric processing with dye concentration adjustment function are as follows: S1, by integrating the detection light source 4, the photoresistor 5, the data acquisition module 10, the processor module 11, the PLC controller 12 and the actuator 13, it is conducive to the automatic detection and adjustment of the dye concentration in real time and accurately; S2, by storing the dye storage tank 22 in the installation groove 16, and moving the positions of a group of fixed blocks 23 to the notches at the top of the groove 17, respectively, pressing the dye storage tank 22, so that the fixed blocks 23 push the limiting plate 20 to move in the groove 17, and after the fixed blocks 23 reach the specified position, rotating the dye storage tank 22, and then limiting the position of the fixed blocks 23 through the elastic force of the groove 17 and the first pressure spring 21 and the limiting plate 20, thereby ensuring the stability of the dye storage tank 22 during transportation and use; S3, through the arrangement of the laser generator 31 and the receiver 32, the laser generator 31 has the function of emitting different signal lasers, the effect of accurately adjusting the position of the first rotating plate 30 can be achieved, the required dye storage tank 22 can be selected for accurate delivery, and the one-way valve 26 can ensure that the dye can flow out when needed, avoiding unnecessary leakage or waste; S4, the laser generator 31 and the receiver 32 are used to determine the exact position, and then the telescopic hose 36 and the liquid suction tube 37 are set, and the electric telescopic cylinder 39 is used to drive the liquid suction tube 37 to move upward, and the one-way valve 26 is squeezed to open, and the second water pump 40 is used to suck out the dye in the dye storage tank 22 through the liquid suction tube 37, and the flow control valve 64 can accurately control the amount of the output dye; S5, through the setting of the stirring roller 42 and the stirring rod 43, it is beneficial to improve the mixing effect of the dye; S6. Through the setting of the active roller 46, the transmission belt 47 and the driven roller 48, the second servo motor 45 can simultaneously drive the two threaded rods 49 to rotate, thereby adjusting the position of the annular plate 50, and then using the setting of the spray ring tube 58 and the nozzle 59, the water flow is evenly sprayed on the inner wall of the dye box 1, and the setting of the third servo motor 57 and the reducer 56 is used to drive the gear 55 to rotate. The rotation of the gear 55 can drive the rack 54 and the annular block 52 to rotate in the annular groove 51, and then drive the cleaning brush 53 to rotate, which can automatically clean the inner wall of the dye box 1 and improve the cleaning efficiency and cleaning effect; The S1 also includes the following steps: S11, through the flexible programming of the PLC controller 12, it is possible to adjust the concentration of dyes of different types and colors, thereby having higher flexibility and adaptability in the textile fabric processing process and being able to meet diverse production needs; The step S4 also includes the following steps: S41, the sealing pad 27 can seal the output end of the discharge port 25 to prevent dye leakage.

[0027] Working principle: by integrating the detection light source 4, the photoresistor 5, the data acquisition module 10, the processor module 11, the PLC controller 12 and the actuator 13, it is conducive to the automatic detection and adjustment of the dye concentration in real time and accurately, thereby improving the detection efficiency of obtaining the dye concentration and the accuracy of adjusting the dye concentration. Through the flexible programming of the PLC controller 12, it is possible to adjust the concentration of dyes of different types and colors, thereby having higher flexibility and adaptability in the textile fabric processing process, and being able to meet the diversified production needs. By storing the dye storage tank 22 in the installation slot 16 and moving the positions of a group of fixed blocks 23 respectively, To the notch at the top of the groove 17, press the dye storage tank 22, so that the fixed block 23 pushes the limiting plate 20 to move in the groove 17, and after the fixed block 23 reaches the specified position, rotate the dye storage tank 22, and then limit the position of the fixed block 23 through the elastic force of the groove 17 and the first pressure spring 21 and the limiting plate 20, thereby ensuring the stability of the dye storage tank 22 during transportation and use, and preventing it from falling off or leaking due to accidental collision or vibration. Through the setting of the laser generator 31 and the receiver 32, the laser generator 31 has the function of emitting different signal lasers, which can accurately adjust the effect of the position of the first rotating plate 30 and select the required dye The storage tank 22 is used for accurate transportation, and the one-way valve 26 is used to ensure that the dye can flow out only when needed, avoiding unnecessary leakage or waste, and improving the efficiency and accuracy of dye use. The laser generator 31 and the receiver 32 determine the exact position, and then the telescopic hose 36 and the suction tube 37 are set, and the electric telescopic cylinder 39 is used to drive the suction tube 37 to move upward, and squeeze open the one-way valve 26. At the same time, the sealing cushion 27 can seal the output end of the discharge port 25 to avoid dye leakage. The second water pump 40 is used to suck out the dye in the dye storage tank 22 through the suction tube 37. The flow control valve 64 can accurately control the amount of dye output. The setting of the roller 42 and the stirring rod 43 is beneficial to improving the mixing effect of the dye. Through the setting of the active roller 46, the transmission belt 47 and the driven roller 48, the second servo motor 45 can simultaneously drive the two threaded rods 49 to rotate, and then adjust the position of the annular plate 50. Then, the spray ring tube 58 and the nozzle 59 are used to spray the water evenly on the inner wall of the dye box 1. The third servo motor 57 and the reducer 56 are used to drive the gear 55 to rotate. The rotation of the gear 55 can drive the rack 54 and the annular block 52 to rotate in the annular groove 51, and then drive the cleaning brush 53 to rotate, which can automatically clean the inner wall of the dye box 1 and improve the cleaning efficiency and cleaning effect.

[0028] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A dye device for textile fabric processing with a dye concentration adjustment function, comprising a dye box (1), characterized in that: A dye concentration detection box (2) is installed at the bottom of the outer wall of the dye box (1), a detection chamber (3) is provided inside the dye concentration detection box (2), a detection light source (4) is installed on one side of the top of the dye concentration detection box (2), a photoresistor (5) is installed on the other side of the top of the dye concentration detection box (2), and one end of the detection light source (4) and the photoresistor (5) are both installed through the inner top wall of the detection chamber (3), a liquid inlet pipe (6) is installed on one side of the dye concentration detection box (2), and the other end of the liquid inlet pipe (6) is installed through the bottom of the outer wall of the dye box (1), and a first solenoid valve (7) is installed at one end of the liquid inlet pipe (6); A first water pump (8) is installed on the other side of the dye concentration detection box (2), and the input end of the first water pump (8) is installed on the inner wall of the detection chamber (3); an output pipe (9) is installed on the output end of the first water pump (8), and the other end of the outer wall of the output pipe (9) is installed through the bottom of the outer wall of the dye box (1); The detection light source (4) and the photoresistor (5) are both electrically connected to a data acquisition module (10). The data acquisition module (10) is used to collect the light intensity output by the detection light source (4) and the light intensity received by the photoresistor (5), and send the detection data to a processor module (11). The processor module (11) is used to determine the concentration of the dye according to the acquired data. The processor module (11) sends an instruction to a PLC controller (12) according to the dye concentration. The PLC controller (12) controls the actuator (13) according to the received instruction to complete the adjustment of the dye concentration.

2. A dye device for textile fabric processing with dye concentration adjustment function according to claim 1, characterized in that: The actuator (13) comprises a top cover (14), and the top cover (14) is installed on the top of the dye box (1), a fixing box (15) is installed on the top of the top cover (14), a plurality of mounting grooves (16) are provided on the outer side of the top of the fixing box (15), a group of grooves (17) are installed on the top of the inner wall of the mounting groove (16), a group of limiting grooves (18) are provided on the inner bottom wall of the groove (17), a limiting block (19) is installed on the inner wall of the limiting groove (18), a limiting plate (20) is installed on the top of the limiting block (19), and the limiting plate (20) is installed on the inner wall of the groove (17), a first pressure spring (21) is installed on the outer wall of the limiting block (19), and the top of the first pressure spring (21) is installed on the bottom of the limiting plate (20).

3. The dye device for textile fabric processing with dye concentration adjustment function according to claim 1, characterized in that: The inner wall of the installation groove (16) is movably connected to a dye storage tank (22), the outer wall of the dye storage tank (22) is installed with a group of fixed blocks (23), the outer wall of the fixed block (23) is movably connected to the inner wall of the groove (17), and the bottom of the fixed block (23) is movably connected to the top of the limiting plate (20).

4. The dye device for textile fabric processing with dye concentration adjustment function according to claim 1, characterized in that: The top of the top cover (14) is provided with a plurality of through holes (24), and one end of each through hole (24) is provided at the middle of the inner bottom wall of the mounting groove (16). The inner wall of the through hole (24) is movably connected with a discharge port (25), and the top of the discharge port (25) is mounted on the bottom of the dye storage tank (22). A one-way valve (26) is mounted in the middle of the inner wall of the discharge port (25), and a sealing cushion (27) is mounted at the bottom of the inner wall of the discharge port (25).

5. The dye device for textile fabric processing with dye concentration adjustment function according to claim 1, characterized in that: A storage slot (28) is provided in the middle of the top of the fixed box (15); a dual-spindle servo motor (29) is installed on the inner wall of the storage slot (28); a first rotating plate (30) is installed on the top of the dual-spindle servo motor (29); a laser generator (31) is installed on one side of the top of the first rotating plate (30); the laser generator (31) is used to emit lasers of different signals according to instructions; a plurality of receivers (32) are installed on the top of the fixed box (15); the receivers (32) are used to receive laser signals emitted by the laser generator (31), determine whether the laser signals match the preset receiving conditions, and send the data to the data acquisition module (10).

6. The dye device for textile fabric processing with dye concentration adjustment function according to claim 1, characterized in that: A rotating disk (33) is installed at the bottom of the dual-spindle servo motor (29), a second rotating plate (34) is installed on the outer wall of the rotating disk (33), and the second rotating plate (34) and the first rotating plate (30) are in the same direction, a transport hole (35) is opened on one side of the top of the second rotating plate (34), a telescopic hose (36) is installed on the top of the transport hole (35), a liquid suction tube (37) is installed on the top of the telescopic hose (36), and a plurality of liquid suction ports are opened on the outer side of the top of the liquid suction tube (37) (38), an electric telescopic cylinder (39) is installed at the bottom of the outer wall of the suction tube (37) through a connecting block, and the bottom of the electric telescopic cylinder (39) is installed on the top of the second rotating plate (34), a second water pump (40) is installed at the bottom of the second rotating plate (34), and the input end of the second water pump (40) is installed at the bottom of the transport hole (35), and a flow control valve (64) is installed at the output end of the second water pump (40), and the flow control valve (64) is electrically connected to the processor module (11).

7. The dye device for textile fabric processing with dye concentration adjustment function according to claim 1, characterized in that: A first servo motor (41) is installed in the middle of the bottom of the dye box (1), a stirring roller (42) is installed on the top of the first servo motor (41), and a plurality of stirring rods (43) are installed on the outer wall of the stirring roller (42). A U-shaped plate (44) is installed at the bottom of the dye box (1), and a second servo motor (45) is installed on one side of the bottom of the U-shaped plate (44). An active roller (46) is installed at the output end of the second servo motor (45) passing through the bottom of the U-shaped plate (44), a transmission belt (47) is installed on the outer wall of the active roller (46), and a driven roller (48) is installed on the other end of the inner wall of the transmission belt (47). A threaded rod (49) is installed on the top of the driven roller (46) and the driven roller (48), and the outer wall of the threaded rod (49) is threadedly connected to an annular plate (50), and an annular groove (51) is provided on the outer wall of the annular plate (50), and an annular block (52) is installed on the inner wall of the annular groove (51), and a plurality of cleaning brushes (53) are installed on the outer wall of the annular block (52), and a rack (54) is installed on the inner wall of the annular block (52), and a gear (55) is meshed on the outer wall of the rack (54), and the top of the gear (55) is connected to a reducer (56) through a transmission rod, and a third servo motor (57) is installed at the input end of the reducer (56).

8. The dye device for textile fabric processing with dye concentration adjustment function according to claim 1, characterized in that: A spray ring pipe (58) is installed at the top of the inner wall of the dye box (1), and a nozzle (59) is installed at the bottom of the spray ring pipe (58). A water inlet pipe (60) is installed through the top of the outer wall of the dye box (1), and one end of the water inlet pipe (60) is installed through the top of the spray ring pipe (58). A second solenoid valve (61) is installed on the outer wall of the water inlet pipe (60). A discharge pipe (62) is installed at the bottom of the outer wall of the dye box (1), and a third solenoid valve (63) is installed on the outer wall of the discharge pipe (62).

9. A method for using a dye device for textile fabric processing with a dye concentration adjustment function according to any one of claims 1 to 8, characterized in that: The working steps of the dye device for textile fabric processing with dye concentration adjustment function are as follows: S1, by integrating a detection light source (4), a photoresistor (5), a data acquisition module (10), a processor module (11), a PLC controller (12) and an actuator (13), it is beneficial to automatically detect and adjust the dye concentration in real time and accurately; S2, by storing the dye storage tank (22) in the installation groove (16), and moving the positions of a group of fixed blocks (23) to the notches at the top of the groove (17), respectively, pressing the dye storage tank (22), so that the fixed blocks (23) push the limiting plate (20) to move in the groove (17), and after the fixed blocks (23) reach the specified position, rotating the dye storage tank (22), and then limiting the position of the fixed blocks (23) through the elastic force of the groove (17) and the first pressure spring (21) and the limiting plate (20), thereby ensuring the stability of the dye storage tank (22) during transportation and use; S3, by setting up the laser generator (31) and the receiver (32), the laser generator (31) has the function of emitting different signal lasers, so as to accurately adjust the effect of the position of the first rotating plate (30), select the required dye storage tank (22) for accurate delivery, and ensure that the dye can flow out only when needed through the one-way valve (26), thereby avoiding unnecessary leakage or waste; S4, determining the exact position through the laser generator (31) and the receiver (32), and then using the telescopic hose (36) and the suction tube (37) to drive the suction tube (37) to move upward using the electric telescopic cylinder (39), and squeeze open the one-way valve (26), and using the second water pump (40) to suck out the dye in the dye storage tank (22) through the suction tube (37), and the flow control valve (64) can accurately control the amount of dye output; S5, by setting the stirring roller (42) and the stirring rod (43), it is beneficial to improve the mixing effect of the dye; S6. By setting the active roller (46), the transmission belt (47) and the driven roller (48), the second servo motor (45) can simultaneously drive the two threaded rods (49) to rotate, thereby adjusting the position of the annular plate (50). Then, by using the spray ring tube (58) and the nozzle (59), the water flow is evenly sprayed on the inner wall of the dye box (1). By using the third servo motor (57) and the reducer (56), the gear (55) is driven to rotate. The rotation of the gear (55) can drive the rack (54) and the annular block (52) to rotate in the annular groove (51), thereby driving the cleaning brush (53) to rotate, so that the inner wall of the dye box (1) can be automatically cleaned, thereby improving the cleaning efficiency and cleaning effect.

10. The method for using the dye device for textile fabric processing with dye concentration adjustment function according to claim 9, characterized in that: The S1 also includes the following steps: S11. Through the flexible programming of the PLC controller (12), the concentration of dyes of different types and colors can be adjusted, thereby achieving higher flexibility and adaptability in the textile fabric processing process and meeting diversified production needs; The step S4 also includes the following steps: S41, the sealing cushion (27) can seal the output end of the discharge port (25) to prevent leakage of dye.

Images