Fixed-machining vertical keel enamelled steel plate wall surface mounting process and system

Abstract

The invention relates to a process and a system for installing a fixed processing vertical keel enamelled steel plate wall surface, the system of the process for installing the fixed processing vertical keel enamelled steel plate wall surface comprises an L-shaped corner brace, a U-shaped keel, a first hook and an enamelled steel plate, the L-shaped corner brace comprises a first connecting plate and a second connecting plate, the second connecting plate is provided with a first oblong hole, and the U-shaped keel is provided with a second oblong hole; the first connecting plate is adjustably connected with the expansion bolt, and the first long round hole is adjustably connected with the U-shaped keel. The fixed machining vertical keel enamelled steel plate wall surface system has the advantages of reducing working procedures, being convenient to disassemble and assemble, saving cost, reducing pollution and the like.

Description

Technical Field

[0001] The invention relates to the technical field of vertical keel enameled steel plate wall installation, in particular to a custom-made vertical keel enameled steel plate wall installation process and system. Background Art

[0002] At present, the installation process of enameled steel plate wall is a practical dry hanging component, which is mainly used for the dry hanging installation of enameled steel plate on indoor decoration wall. This process makes the installation of enameled steel plate on the wall more flexible, convenient and accurate. The characteristics of the assembly type determine that it is developing in the direction of the technical field of industrial green building.

[0003] The application of wall enameled steel plates in interior decoration is becoming more and more extensive, and various processes and research and development are becoming more and more mature. Many construction difficulties have been solved by using modern scientific and industrial technologies. The installation of existing wall enameled steel plates has a complicated installation process and requires a large number of installations such as angle brackets on horizontal keels or vertical keels, which increases working hours and costs. At the same time, it is not convenient for disassembly and assembly, and welding pollutes the environment.

[0004] To this end, we have developed a custom-made vertical keel enameled steel plate wall installation process and system to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to overcome the shortcomings of the prior art and to provide a process and system for installing a fixed vertical keel enameled steel plate wall, which has the advantages of reducing the number of working steps, facilitating disassembly and assembly, saving costs, and reducing pollution.

[0006] To achieve the above object, the technical solution adopted by the present invention is: a fixed processing vertical keel enameled steel plate wall installation process, comprising the following steps: S10. Positioning preparation: prepare L-shaped corners, U-shaped keels, first hooks and enameled steel plates, determine the installation position of the U-shaped keels according to the multiple rows of expansion bolts set on the wall, and lay out the lines on site; S20. Fix the fixtures: Determine the distance of the enameled steel plate from the wall, control the length of the bench-shaped fixture consisting of the L-shaped corner bracket and the U-shaped keel from the wall, use galvanized expansion bolts to fix the L-shaped corner bracket and perform rust-proof treatment; S30. Fixing the U-shaped keel: according to the layout of the enameled steel plate on the wall, determine the opening processing position of the U-shaped keel, open a rectangular hole at the first hook position of the enameled steel plate, open a first oblong hole at the galvanized L-shaped corner code, open a second oblong hole at the galvanized U-shaped keel, and fix the L-shaped corner code to the vertical U-shaped keel with galvanized carriage screws; S40. Install the vertical seam enamel cover seam strip: Based on the position of the center line of the U-shaped keel, first hang the second hook of the enamel cover seam strip in the opening of the galvanized U-shaped keel, lined with a U-shaped flame-retardant rubber pad; S50. Install the enameled steel plate: The first hook of the enameled steel plate is hung in the opening of the 80*40*3mm galvanized U-shaped keel and is also hung on the U-shaped flame-retardant rubber pad of the lining; S60. Fine-tuning and correction of enameled steel plates.

[0007] Preferably, in step S30, when installing the U-shaped keel, each U-shaped keel is adjusted in three dimensions through the L-shaped angle code and the second oblong hole, so that the center of each U-shaped keel is aligned with the layout of the overlapping position. If the installation deviation of the U-shaped keel exceeds the requirements of the specification, it must be adjusted in three dimensions or reinstalled, and the installation error of each U-shaped keel should be eliminated in time and must not be accumulated.

[0008] A system for processing vertical keel enameled steel plate wall installation process, the L-shaped angle code includes a first connecting plate and a second connecting plate, the second connecting plate is provided with a first oblong hole, the first connecting plate is adjustably connected to the expansion bolt, and the first oblong hole is adjustably connected to the U-shaped keel.

[0009] Preferably, the U-shaped keel is provided with two side walls and a bottom plate, the side walls are provided with a plurality of second oblong holes, and the second oblong holes are adjustably connected to the first oblong holes via carriage screws.

[0010] Preferably, the first oblong hole and the second oblong hole are arranged perpendicularly.

[0011] Preferably, the bottom plate is provided with a plurality of rectangular holes, the first hook comprises a first hanging plate and a second hanging plate, and the first hanging plate is snap-connected with the rectangular holes.

[0012] Preferably, the first hanging plate is provided with a groove, the groove is engaged with the rectangular hole, and a U-shaped flame-retardant rubber pad is crimped between the groove and the bottom plate.

[0013] Preferably, the second hanging plate is provided with a plurality of connection holes, and the connection holes are fixedly connected to the enameled steel plate by welding.

[0014] Preferably, the inner wall of the enameled steel plate is fixedly connected to a galvanized steel plate, and an aluminum honeycomb core is provided between the enameled steel plate and the galvanized steel plate.

[0015] Preferably, the center distance between two adjacent U-shaped keels is 1150 mm to 1250 mm.

[0016] Due to the application of the above technical solution, the present invention has the following advantages compared with the prior art: 1. The custom-made vertical keel enameled steel plate wall system of the present invention is customized by opening holes on the vertical U-shaped keel, and the enameled steel plate is directly hung on the U-shaped keel through the hanging plate. There is no need for a horizontal keel, and there is no need to install angle brackets on the vertical keel, which reduces the installation process and saves costs.

[0017] 2. At the same time, the vertical keel adopts 3mm hot-dip galvanized U-shaped keel for fixed-length opening processing, which is lighter, more flexible and efficient, and the cost of the keel is lower, which reduces costs while meeting strength requirements.

[0018] 3. It can be used in special construction sites where open flame operations need to be avoided. It not only reduces the pollution of smoke, harmful gases and noise on site, but also saves the labor cost of on-site welding personnel. The assembled structure is easy to assemble and disassemble. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the top structure of the custom-made vertical keel enameled steel plate wall system of the present invention.

[0020] Figure 2 It is a schematic diagram of the side structure of the fixed vertical keel enameled steel plate wall system of the present invention.

[0021] Figure 3 For the present invention Figure 2 Enlarged view of point A in the middle. DETAILED DESCRIPTION

[0022] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0023] Figures 1 to 3 A system for a fixed vertical keel enameled steel plate wall installation process includes an L-shaped angle code 20, a U-shaped keel 30, a first hook 40 and an enameled steel plate 70. The L-shaped angle code 20 includes a first connecting plate 21 and a second connecting plate 22. The first connecting plate 21 is provided with a fine-tuning hole 211, and the second connecting plate 22 is provided with a first oblong hole 221. The first connecting plate 21 and the expansion bolt 10 are adjustably connected in the horizontal direction through the fine-tuning hole 211, and the first oblong hole 221 and the U-shaped keel 30 are adjustably connected in the front and rear directions from the wall.

[0024] The U-shaped keel 30 is provided with two side walls 31 and a bottom plate 32. The side wall 31 is provided with a plurality of second oblong holes 311, and the bottom plate 32 is provided with a plurality of rectangular holes 321. The second oblong holes 311 are adjustably connected to the first oblong holes 221 through carriage screws 29. The first oblong holes 221 and the second oblong holes 311 are arranged vertically. An L-shaped angle bracket 20 is fixedly connected to the outer sides of the two side walls 31 of the U-shaped keel 30, respectively.

[0025] The first hook 40 includes a first hanging plate 41 and a second hanging plate 42. The first hanging plate 41 is provided with a groove 410, and the second hanging plate 42 is provided with a plurality of connecting holes 421. The first hanging plate 41 is clamped with the rectangular hole 321. The groove 410 is clamped with the rectangular hole 321, and a U-shaped flame-retardant rubber pad 35 is crimped between the bottom plate 32. The connecting hole 421 is fixedly connected to the enameled steel plate 70 by welding the bridle 50.

[0026] The inner wall of the enameled steel plate 70 is fixedly connected to a galvanized steel plate 90, and an aluminum honeycomb core 80 is provided between the enameled steel plate 70 and the galvanized steel plate 90. One end of two horizontally adjacent enameled steel plates 70 is fixedly connected to a welded horseman 50. The center distance between two adjacent U-shaped keels 30 is 1150 mm to 1250 mm, preferably 1150 mm, 1200 mm or 1250 mm.

[0027] A process for installing a fixed vertical keel enameled steel plate wall surface comprises the following steps: S10. Positioning preparation: prepare L-shaped angle code 20, U-shaped keel 30, first hook 40 and enameled steel plate 70, according to the multiple rows of expansion bolts 10 set on the wall 5, each U-shaped keel 30 corresponds to two rows of expansion bolts 10, determine the vertical installation position of U-shaped keel 30, lay out the lines on site, set the horizontal and vertical reference lines, and place the wall parallel line according to the distance from the wall.

[0028] S20. Fix the fixture: determine the distance of the enameled steel plate 70 out of the wall, control the length of the bench-shaped fixture composed of the L-shaped angle code 20 and the U-shaped keel 30 out of the wall, use M10*80mm galvanized expansion bolts 10 to fix the 5mm hot-dip galvanized L-shaped angle code 20 and do anti-rust treatment, and fine-tune the left and right distance of the enameled steel plate 70 through the fine-tuning hole 211 of the first connecting plate 21 of the L-shaped angle code 20.

[0029] S30. Fix the 80*40*3mm galvanized U-shaped keel: According to the layout of the wall enameled steel plate 70, determine the hole processing position of the 80*40*3mm galvanized U-shaped keel 30, open a 60*80mm rectangular hole 321 at the first hook 40 of the enameled steel plate, open a first oblong hole 221 at the 5mm galvanized L-shaped corner code 20, and open a second oblong hole 311 at the 80*40*3mm galvanized U-shaped keel 30. The first oblong hole 221 adjusts the front and rear distance of the U-shaped keel from the wall, and the second oblong hole 311 adjusts the U-shaped keel The upper and lower distances of the keel from the wall are convenient for adjusting the vertical U-shaped keel in three dimensions; the L-shaped angle code 20 and the vertical U-shaped keel 30 are fixedly connected by M10*25mm galvanized carriage screws 29 after adjustment. When installing the U-shaped keel 30, each U-shaped keel is adjusted in three dimensions through the L-shaped angle code and the second oblong hole, so that the center of each U-shaped keel is aligned with the layout of the overlapping position. If the installation deviation of the U-shaped keel exceeds the requirements of the specification, it must be adjusted in three dimensions or reinstalled, and the installation error of each U-shaped keel should be eliminated in time and not accumulated.

[0030] S40. Install 40*10*1.5mm vertical enamel cover strip: Based on the position of the center line of the U-shaped keel, first hang the second hook 61 of the 40*10*1.5mm enamel cover strip 60 in the opening of the 80*40*3mm galvanized U-shaped keel 30 lined with a U-shaped flame retardant rubber pad 35.

[0031] S50. Install the enameled steel plate: The first hook 40 of the enameled steel plate 70 is hung in the opening of the 80*40*3mm galvanized U-shaped keel 30, and is hung on the U-shaped flame-retardant rubber pad 35 of the lining. The first hook 40 includes a first hanging plate 41 and a second hanging plate 42. The first hanging plate 41 is clamped with the rectangular hole 321. The first hanging plate 41 is provided with a groove 410, which is clamped with the rectangular hole 321, and the U-shaped flame-retardant rubber pad 35 is crimped between the first hanging plate 41 and the bottom plate 32. The second hanging plate 42 is provided with a plurality of connecting holes 421. The first hanging plate 41 passes through the rectangular hole 321 horizontally, and the groove 410 is crimped with the U-shaped flame-retardant rubber pad 35 and is clamped on the bottom plate 32. The connecting hole 421 is fixedly connected to the enameled steel plate 70 by welding the tie 50. The first hanging plate 41 hangs the enameled steel plate 70 from bottom to top by welding the tie 50.

[0032] S60. Fine-tune and correct the 1.5mm thick enameled steel plate 70 as a whole, and finally clean the surface.

[0033] The above are only specific application examples of the present invention and do not constitute any limitation on the protection scope of the present invention. Any technical solution formed by equivalent transformation or equivalent replacement shall fall within the protection scope of the present invention.

Claims

1. A process for installing a fixed vertical keel enameled steel plate on a wall, characterized by: The following steps are involved: S10 positioning preparation: prepare L-shaped corner code (20), U-shaped keel (30), the first hook (40) and the enameled steel plate (70), according to the wall (5) set of multiple expansion bolts (10), determine the U-shaped keel (30) installation position, on-site line; S20 fixed fixture: determine the enameled steel plate (70) wall distance, control the L-shaped corner code (20) and the U-shaped keel (30) composed of the bench-shaped fixture wall length, use galvanized expansion bolts (10) fixed connection L-shaped corner code (20) and do rust-proof treatment; S30 fixed U-shaped keel: according to the layout of the wall enameled steel plate (70), determine the opening processing position of the U-shaped keel (30), the first hook (40) of the enameled steel plate is opened at the rectangular hole (321), the galvanized L-shaped corner code (20) opens a first oblong hole (221), the galvanized U-shaped keel (30) opens a second oblong hole (311), the L-shaped corner code (20) and the vertical U-shaped keel (30) are fixedly connected by galvanized carriage screws (29); S40. Installing the vertical enamel seam cover strip: Based on the centerline position of the U-shaped keel, first hang the second hook (61) of the enamel cover strip (60) in the opening of the galvanized U-shaped keel (30), lined with a U-shaped flame retardant rubber pad (35); S50 installation of enameled steel plate: the first hook (40) of the enameled steel plate (70) is hung in the opening of the 80 * 40 * 3mm galvanized U-shaped keel (30), and is also hung on the inner lining of the U-shaped flame retardant rubber pad (35); S60. Fine-tune and correct the enameled steel plate (70).

2. According to the process for installing the vertical keel enameled steel plate wall according to claim 1, it is characterized in that: In step S30, when installing the U-shaped keel (30), the three-dimensional direction of each U-shaped keel is adjusted through the L-shaped angle code and the second oblong hole, so that the center of each U-shaped keel is aligned with the layout of the overlapping position. If the installation deviation of the U-shaped keel exceeds the specification requirements, the three-dimensional direction adjustment or reinstallation must be performed, and the installation error of each U-shaped keel should be eliminated in time and not accumulated.

3. According to the system for processing vertical keel enameled steel plate wall installation process of claim 1, it is characterized in that: The L-shaped angle bracket (20) comprises a first connecting plate (21) and a second connecting plate (22); the second connecting plate (22) is provided with a first oblong hole (221); the first connecting plate (21) is adjustably connected to the expansion bolt (10); and the first oblong hole (221) is adjustably connected to the U-shaped keel (30).

4. According to claim 3, the system for processing vertical keel enameled steel plate wall installation process is characterized in that: The U-shaped keel (30) is provided with two side walls (31) and a bottom plate (32); the side wall (31) is provided with a plurality of second oblong holes (311); the second oblong holes (311) and the first oblong holes (221) are adjustably connected via carriage screws (29).

5. According to claim 4, the system for processing vertical keel enameled steel plate wall installation process is characterized in that: The first oblong hole (221) and the second oblong hole (311) are arranged perpendicularly.

6. The system for the wall installation process of vertical keel enameled steel plate according to claim 4 is characterized in that: The bottom plate (32) is provided with a plurality of rectangular holes (321); the first hook (40) comprises a first hanging plate (41) and a second hanging plate (42); the first hanging plate (41) is snap-connected with the rectangular holes (321).

7. The system for the wall installation process of vertical keel enameled steel plate according to claim 6 is characterized in that: The first hanging plate (41) is provided with a groove (410), the groove (410) is clamped with the rectangular hole (321), and a U-shaped flame-retardant rubber pad (35) is crimped between the groove (410) and the bottom plate (32).

8. The system for the wall installation process of vertical keel enameled steel plate according to claim 6 is characterized in that: The second hanging plate (42) is provided with a plurality of connection holes (421), and the connection holes (421) are fixedly connected to the enameled steel plate (70) via welding ties (50).

9. The system for the wall installation process of vertical keel enameled steel plate according to claim 8 is characterized in that: A galvanized steel plate (90) is fixedly connected to the inner wall of the enameled steel plate (70), and an aluminum honeycomb core (80) is provided between the enameled steel plate (70) and the galvanized steel plate (90).

10. The system for the wall installation process of vertical keel enameled steel plate according to claim 3 is characterized in that: The center distance between two adjacent U-shaped keels (30) is 1150 mm to 1250 mm.

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