Skid-mounted high-temperature plasma hazardous solid waste treatment device and treatment method

By designing a skid-mounted high-temperature plasma hazardous solid waste treatment device, the high-temperature plasma is used to thermally crack the hazardous solid waste to generate combustible synthesis gas and inert glass bodies, solving the complex structure, high cost and waste of resources in the prior art. The problem of this achieves efficient resource recycling and processing.

CN119436157APending Publication Date: 2025-02-14SINOPEC OILFIELD SERVICE CORPORATION +1
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Patent Information

Application Number
CN202310949262.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-07-31
Publication Date
2025-02-14

AI Technical Summary

Technical Problem

In the prior art, the hazardous solid waste treatment device has a complex structure, high production and configuration costs, and is difficult to maintain and repair the equipment. At the same time, the recycling and utilization of resources cannot be achieved, resulting in waste of resources and secondary pollution.

Method used

A skid-mounted high-temperature plasma hazardous solid waste treatment device is designed, including feed module, high-temperature plasma working module, synthesis gas treatment module and vitreous treatment module. The hazardous solid waste is thermally cracked through high-temperature plasma. Generates combustible syngas and inert vitreous bodies.

Benefits of technology

The carbon-based waste in hazardous solid waste is completely converted into inert vitreous and combustible synthesis gas, which improves processing efficiency and resource recycling rate, reduces transportation and treatment costs, and avoids secondary pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a skid-mounted high-temperature plasma dangerous solid waste treatment device and method, and the treatment system comprises a feeding module which is used for feeding dangerous solid waste into a high-temperature plasma working module; the high-temperature plasma working module is used for carrying out thermal cracking on the dangerous solid waste through high-temperature plasma to generate combustible synthesis gas and slag; the synthesis gas treatment module is used for cooling and dedusting combustible synthesis gas generated by the high-temperature plasma working module; and the glass body processing module is used for cooling the slag discharged by the high-temperature plasma working module into a glass body. The method comprises the following treatment steps: conveying the dangerous solid waste into a high-temperature plasma melting furnace, continuously heating the dangerous solid waste in a crucible by a plasma torch to melt the dangerous solid waste, and generating combustible synthesis gas; cooling the melt into a glass body; and the combustible synthesis gas is recovered after cooling and dedusting. The device can convert dangerous solid waste into inert glass and combustible synthesis gas, and is safe and reliable.
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Description

Technical Field

[0001] The invention relates to a solid waste treatment device, in particular to a skid-mounted high-temperature plasma hazardous solid waste treatment device, belonging to the technical field of solid waste treatment facilities. Background Art

[0002] At present, solid waste is mainly composed of industrial solid waste and domestic solid waste, and the output is in a state of continuous increase, which causes serious pollution to the environment. Especially hazardous solid waste, if it is not treated scientifically, it is likely to damage the surrounding environment. At present, there are more than 70 types of hazardous solid waste in the "National List of Hazardous Wastes" promulgated by my country. In addition, hazardous solid waste is highly toxic and is likely to cause corrosion. In other words, hazardous solid waste is not only diverse in type, but also highly harmful. If hazardous solid waste is discharged directly without treatment, it will cause serious harm to the surrounding ecological environment. Therefore, it must be treated before it can be discharged.

[0003] There are various methods for treating hazardous solid waste, which can be generally divided into the following four methods. The first is chemical method, the second is physical method, the third is biological treatment method, and the fourth is stabilization solidification method. These methods are all used to change the properties of toxic substances in hazardous waste from the perspective of physical chemistry to achieve harmlessness. However, secondary pollution is easily caused during the treatment process, and generally only the treatment of harmful substances is considered, and resource recovery and utilization are not achieved, resulting in a certain degree of resource waste.

[0004] The Chinese invention patent with publication number CN 102141249B discloses a solid waste incineration treatment system, which belongs to drilling solid waste treatment technology. The solid waste incineration treatment system includes a feeding system, an incineration system and an exhaust gas treatment system connected in sequence, and a discharge system connected to the incineration system is also provided at the lower end of the incineration system. This technical solution avoids the pollution problem of solid waste treatment to the environment, but cannot recycle carbon-based waste in the waste.

[0005] Therefore, it has become a top priority for the environmental protection industry to develop an efficient system for resource utilization of hazardous solid waste using integrated technology. Summary of the invention

[0006] The primary purpose of the present invention is to overcome the problems in the prior art of complex structure of hazardous solid waste treatment devices, high production and configuration costs, and difficulty in later maintenance and overhaul of equipment, and to provide a skid-mounted high-temperature plasma hazardous solid waste treatment device that can completely convert carbon-based waste in hazardous solid waste into inert glass and combustible synthesis gas, and has more flexible and convenient transportation and treatment and high reliability.

[0007] In order to solve the above technical problems, a skid-mounted high-temperature plasma hazardous solid waste treatment device of the present invention comprises a treatment system and a control system installed on a common base, wherein the treatment system comprises: A feeding module is used to feed the pre-treated hazardous solid waste in the form of flowing slag into the high-temperature plasma working module; High-temperature plasma working module, which uses high-temperature plasma to thermally crack hazardous solid waste to produce combustible synthesis gas and slag; A synthesis gas processing module is used to cool down and remove dust from the combustible synthesis gas generated by the high-temperature plasma working module; The glass body processing module cools the slag discharged from the high temperature plasma working module to cool it into an inert and stable glass body.

[0008] As an improvement of the present invention, the feed module comprises: The solid waste rack inlet feeds hazardous solid waste in the form of flowing slag into the feeding device; A feeding device is used to feed the hazardous solid waste in the form of flowing slag into the high-temperature plasma working module.

[0009] As a further improvement of the present invention, the high-temperature plasma working module includes a high-temperature plasma melting furnace, a plasma torch is installed on the furnace top of the high-temperature plasma melting furnace, the lower end of the plasma torch extends to the lower part of the furnace chamber, and hazardous solid waste is thermally cracked. The upper side wall of the furnace chamber is provided with a melting furnace exhaust port.

[0010] As a further improvement of the present invention, the synthesis gas processing module includes a quenching dust removal device, a condenser, a washing tower and an induced draft fan. The tangential air inlet on the upper part of the quenching dust removal device is connected to the exhaust port of the melting furnace, the top outlet of the quenching dust removal device is connected to the hot side inlet of the condenser, the hot side outlet of the condenser is connected to the lower air inlet of the washing tower, and the top air outlet of the washing tower is connected to the rack synthesis gas outlet.

[0011] As a further improvement of the present invention, the glass processing module includes a crucible, a slag storage chamber and a cooling water tank. The crucible is located at the bottom of the furnace of the high-temperature plasma melting furnace, receives the hazardous solid waste fed by the feeding module, and serves as a place for thermal cracking under the plasma torch.

[0012] As a further improvement of the present invention, the slag storage chamber is located directly below the crucible, and a guide groove is provided on the outer periphery of the crucible for molten hazardous solid waste to flow into the slag storage chamber; a molten material discharge port is provided at the bottom of the slag storage chamber to discharge the molten material.

[0013] As a further improvement of the present invention, the slag storage chamber is in a cone shape that is larger at the top and smaller at the bottom, and the cooling water tank is located below the molten material discharge port.

[0014] As a further improvement of the present invention, a filter screen is provided in the middle of the height direction of the cooling water tank. The slag enters the cooling water tank and falls on the filter screen to become an inert and stable glass body after cooling. The bottom outlet of the cooling water tank is connected to a circulating water pump, and the circulating water pump draws clean water under the filter screen to the upper part of the cooling water tank for circulation.

[0015] As a further improvement of the present invention, the fixed end of the filter screen is hinged to the side wall of the cooling water tank, and the side wall is provided with a glass body outlet. The other end of the filter screen is a free end, and a telescopic rod is hinged at the lower middle part of the filter screen, and the telescopic rod lifts the free end of the filter screen to make the glass body float out of the liquid surface.

[0016] As a further improvement of the present invention, the bottom of the cooling water tank is supported on a common base by a slide rail, and a gravity sensor for weighing the weight of the cooling water tank is installed on the common base; one side of the cooling water tank is provided with a box pushing mechanism for pushing or pulling the cooling water tank along the slide rail.

[0017] As a further improvement of the present invention, the high-temperature plasma melting furnace is provided with a sealing device at the furnace entrance to prevent the generated synthesis gas from escaping from the feeding port.

[0018] Another object of the present invention is to overcome the problems existing in the prior art and provide a skid-mounted high-temperature plasma hazardous solid waste treatment method, which can completely convert carbon-based waste in hazardous solid waste into inert glass and combustible synthesis gas, thereby realizing resource recovery and avoiding secondary pollution.

[0019] In order to solve the above technical problems, the skid-mounted high-temperature plasma hazardous solid waste treatment method of the present invention adopts a skid-mounted high-temperature plasma hazardous solid waste treatment device, which comprises the following steps in sequence: Step 1: pre-treating the collected hazardous solid waste, and continuously conveying the hazardous solid waste in a slag-like state into a high-temperature plasma melting furnace through a feeding device; Step 2: The hazardous solid waste in the form of flowing slag falls into the crucible at the bottom of the furnace. The plasma torch generates a large amount of heat energy, which continuously heats the hazardous solid waste in the crucible to melt it. The temperature inside the furnace is 1000-1500°C, which destroys most of the toxic and harmful substances in the hazardous solid waste, and the organic matter in it is quickly gasified to generate combustible synthesis gas; after the inorganic matter and the remaining toxic and harmful substances are melted, they are discharged into the cooling water tank through the slag storage chamber and cooled to form an inert and stable glass body; Step 3: Hazardous solid waste is thermally cracked in a high-temperature plasma melting furnace to produce combustible synthesis gas. Under the suction action of the induced draft fan, it first enters the quenching and dust removal device for primary cooling and primary dust removal; then enters the condenser for secondary cooling, and then enters the washing tower for secondary dust removal, and then a relatively pure combustible synthesis gas is obtained.

[0020] Preferably, when the glass body in the cooling water tank reaches a certain weight, the gravity sensor sends a signal to the control system, and the control system controls the box pushing mechanism to push out, pushing the cooling water tank along the slide rail away from the bottom of the high-temperature plasma melting furnace; then the telescopic rod is extended to lift the free end of the filter screen plate, so that the glass body floats to the surface of the liquid, and after the glass body is cleared out, the telescopic rod is retracted to reset the filter screen plate; then the control system controls the box pushing mechanism to pull back, so that the cooling water tank returns along the slide rail to the bottom of the high-temperature plasma melting furnace.

[0021] Compared with the prior art, the present invention has achieved the following beneficial effects: (1) The device adopts a skid-mounted design, which facilitates the disassembly and packaging of the equipment, makes transportation and treatment more flexible, saves transportation costs, and complies with national hazardous waste management requirements.

[0022] (2) The production and installation of the skid-mounted equipment are all in the factory, and there is no need to reinstall it after leaving the factory, which is very convenient. The various parts of the equipment of the present invention are fixedly selected, standardized in production, and the products are fixed.

[0023] (3) The installation structure of the present invention is compact and occupies less space than the traditional installation method. The functional components are integrated into an integral base, which can be easily moved as a whole, reducing the investment in fixed equipment.

[0024] (4) The control system adopts semi-automatic control to reduce labor costs. Through data analysis operations, it can improve the safety and efficiency of hazardous solid waste treatment.

[0025] (5) The present invention has the advantages of high volume reduction, zero pollution, low permeability, and high strength, and solves the problems of low efficiency and poor environmental protection brought about by traditional hazardous solid waste treatment methods.

[0026] (6) Avoid secondary pollution during the treatment of hazardous solid waste and achieve the recycling of resources such as combustible synthesis gas. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The accompanying drawings are only provided for reference and explanation and are not intended to limit the present invention.

[0028] Figure 1 It is a schematic structural diagram of the skid-mounted high-temperature plasma hazardous solid waste treatment device of the present invention; Figure 2This is a module flow chart of the skid-mounted high-temperature plasma hazardous solid waste treatment device of the present invention; Figure 3 This is an equipment flow chart of the skid-mounted high-temperature plasma hazardous solid waste treatment device of the present invention; In the figure: 1. Solid waste rack entrance; 2. Feeding device; 3. High-temperature plasma melting furnace; 4. Plasma torch; 5. Crucible; 6. Slag storage chamber; 7. Rapid cooling and dust removal device; 8. Condenser; 9. Scrubber; 10. Induced draft fan; 11. Rack synthesis gas outlet; 12. Cooling water tank; 13. Filter screen; 14. Telescopic rod; 15. Circulating water pump. Implementation

[0029] In the following description of the present invention, the directions or positional relationships indicated by terms such as "up", "down", "front", "back", "left", "right", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description, and do not mean that the device must have a specific direction.

[0030] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below with reference to specific diagrams.

[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0032] like Figures 1 to 3 As shown, the skid-mounted high-temperature plasma hazardous solid waste treatment device of the present invention includes a treatment system and a control system. The control system is used to store and analyze the operating parameters and working conditions of each device in the treatment system. The operating parameters of each device are controlled through data flow to unify and coordinate the operation of each system and each module in the system to achieve the control effect of the system.

[0033] A control panel is provided outside the processing system to monitor the status parameters of each submodule of the processing system. The control system is provided with software to understand the operating status of the system by analyzing and processing the parameters of each device. In the event of abnormal operating status of system equipment or excessive exhaust emissions, the monitoring software will give a real-time alarm and display the abnormal location. The operating parameters of each device can be controlled through the control panel to adjust the system, and the system can be shut down quickly in the event of an emergency.

[0034] The treatment system consists of four modules: feed module, high temperature plasma working module, synthesis gas treatment module and glass treatment module. The feed module is connected to the high temperature plasma working module, which is respectively connected to the synthesis gas treatment system and the glass treatment module. These four modules constitute the treatment system of the skid-mounted high temperature plasma hazardous solid waste treatment device. The treatment system is connected to the control system, which feeds back data information to the control system for processing. The control system analyzes and processes the information status fed back by the treatment system to unify and coordinate the connections between the systems for control.

[0035] The feeding module includes a solid waste rack inlet 1 and a feeding device 2 . The pre-treated hazardous solid waste in the form of flowing slag is connected to the solid waste rack inlet 1 and fed into the high-temperature plasma melting furnace 3 through the feeding device 2 .

[0036] The high-temperature plasma working module is the main place for gasification and melting treatment of hazardous solid waste, including a high-temperature plasma melting furnace 3. A plasma torch 4 is installed on the top of the high-temperature plasma melting furnace 3. The internal temperature of the furnace of the high-temperature plasma melting furnace 3 is 1000-1500°C. A crucible 5 and a slag storage chamber 6 are arranged at the bottom of the high-temperature plasma melting furnace 3. A melting furnace exhaust port is arranged on the side wall of the high-temperature plasma melting furnace 3; the slag storage chamber 6 at the bottom discharges slag into the cooling water tank 12 for cooling, and the glass formed by the cooled slag is recovered.

[0037] The glass processing module includes a crucible 5, a slag storage chamber 6, a cooling water tank 12 and a circulating water pump 15. The sediment in the slag storage chamber 6 flows into the cooling water tank 12 to form a glass body. The cooling water tank 12 is connected to the circulating water pump 15. The circulating cooling water sent by the circulating water pump 15 is used to cool the generated slag. The cooling water tank 12 is provided with a water replenishment port for water replenishment. The circulating cooling water is also used to cool the plasma torch 4 and the synthesis gas.

[0038] The synthesis gas processing module is used to process the synthesis gas generated by gasification of hazardous solid waste, including cooling, dust removal, desulfurization and denitrification processes. The synthesis gas processing module includes a quenching dust removal device 7, a condenser 8, a washing tower 9, an induced draft fan 10 and a rack synthesis gas outlet 11. The melting furnace exhaust port on the upper part of the high-temperature plasma melting furnace 3 is connected to the tangential air inlet on the upper part of the quenching dust collector 7, the top air outlet of the quenching dust collector 7 is connected to the hot side inlet of the condenser 8, the hot side outlet of the condenser 8 is connected to the lower air inlet of the washing tower 9, the top air outlet of the washing tower 9 is connected to the inlet of the induced draft fan 10, and the outlet of the induced draft fan 10 is connected to the rack synthesis gas outlet 11.

[0039] A central tube is provided at the top center of the quench dust removal device 7. The upper end of the central tube is the top air outlet of the quench dust removal device 7. The lower end of the central tube extends to the lower part of the inner cavity of the quench dust removal device 7. After the combustible synthesis gas enters the inner cavity of the quench dust removal device 7 from the tangential air inlet, it rotates at high speed along the annular space between the outer periphery of the central tube and the inner wall of the quench dust removal device 7. Under the action of centrifugal force, larger particles are thrown inside the dust removal device and settle. An atomizing nozzle is provided at the upper part of the inner cavity of the quench dust removal device 7 to atomize the cooling water, and then the combustible synthesis gas is sprayed for cooling and dust removal. The quench dust removal device 7 is provided with a water outlet for recycling cooling waste water and circulating spraying. When the concentration is too high, it can be discharged into the sewage treatment station for treatment.

[0040] A spray pipe is provided at the top of the washing tower 9, and a plurality of atomizing nozzles are installed on the spray pipe. The washing liquid adopts an alkaline solution to circulate and spray the synthesis gas for washing and purification. A water collecting tray is provided at the bottom of the washing tower 9, and the water outlet of the water collecting tray is connected to the inlet of the circulation pump, and the outlet of the circulation pump is connected to the spray pipe at the top.

[0041] The solid waste rack inlet 1 is connected to the feeding device 2, and the formed feeding module is connected to the high-temperature plasma melting furnace 3, and the high-temperature plasma melting furnace 3 is connected to two routes: the first is connected to the glass body processing module, including the crucible 5, the slag storage chamber 6, the cooling water tank 12 and the circulating water pump 15. The other is connected to the synthesis gas processing module, including the quenching dust removal device 7, the condenser 8, the washing tower 9, the induced draft fan 10 and the rack synthesis gas outlet 11.

[0042] The conveying device transfers hazardous solid waste into the feeding device 2 through the solid waste rack entrance 1, and the feeding device 2 continuously presses it into the high-temperature plasma melting furnace 3. A sealing device is provided at the entrance of the furnace to prevent the synthesis gas from escaping from the feeding port.

[0043] A plasma torch 4 is installed on the top of the high-temperature plasma melting furnace 3, and the power of the plasma torch 4 can be appropriately adjusted according to the feedback of the control system. The lower end of the plasma torch 4 is inserted into the lower part of the furnace of the high-temperature plasma melting furnace 3, and a crucible 5 is provided at the bottom of the furnace. The crucible 5 is used to hold the slag-like hazardous solid waste transported into the furnace by the feeding device 2, and is the main place for the thermal cracking of hazardous solid waste under the plasma torch 4. A guide groove is provided on the outer periphery of the crucible 5 to guide the molten hazardous solid waste to flow into the slag storage chamber 6, and a molten material discharge port is provided at the bottom of the slag storage chamber 6 to discharge the molten material in the slag storage chamber 6. The hazardous solid waste is melted into a liquid state under the plasma torch 4. When the molten liquid material overflows the upper edge of the crucible 5, it will flow into the slag storage chamber 6 below along the guide groove to prevent the slag from accumulating in the furnace and slagging. The hazardous solid waste that is not completely melted will continue to remain in the crucible 5 until it is completely melted and cracked.

[0044] A filter screen plate 13 is provided in the middle of the height direction of the cooling water tank 12. The slag enters the cooling water tank 12 and falls on the filter screen plate 13 to become an inert and stable glass body after cooling. The circulating water pump 15 continuously extracts clean water under the filter screen plate 13 and sends it to the upper part of the cooling water tank 12 for circulation. The fixed end of the filter screen plate 13 is hinged to the side wall of the cooling water tank 12, and the other end of the filter screen plate 13 is a free end. A telescopic rod 14 is hinged at the lower middle part of the filter screen plate 13.

[0045] The bottom of the cooling water tank 12 is supported on a common base through a slide rail, and a gravity sensor for weighing the cooling water tank 12 is installed on the common base; a box pushing mechanism for pushing the cooling water tank 12 out or pulling it back along the slide rail is provided on one side of the cooling water tank 12.

[0046] The treatment method of the skid-mounted high-temperature plasma hazardous solid waste treatment device specifically includes the following steps: Step 1: pre-treat the collected hazardous solid waste, and continuously transport the hazardous solid waste in a slag-like state into a high-temperature plasma melting furnace 3 through a feeding device 2 .

[0047] Step 2: The hazardous solid waste in a slag-like state falls into the crucible 5 provided in the furnace, and the plasma torch 4 generates a large amount of heat energy, which continuously heats the hazardous solid waste in the crucible 5 to melt it. The temperature inside the furnace is 1000-1500°C, which can destroy most of the toxic and harmful substances in the hazardous solid waste, and the organic matter therein is rapidly gasified to generate a combustible synthesis gas mainly composed of H2 and CO. After the inorganic matter and the remaining toxic and harmful substances are melted, they are discharged into the cooling water tank 12 through the slag storage chamber 6 and cooled by circulating cooling water to form an inert and stable glass body.

[0048] Step 3: After the hazardous solid waste is thermally cracked in the high-temperature plasma melting furnace 3, the generated combustible synthesis gas is discharged through the melting furnace exhaust port on the upper side wall of the high-temperature plasma melting furnace 3. Under the suction action of the induced draft fan 10, the combustible synthesis gas first enters the rapid cooling and dust removal device 7 through the exhaust pipe for primary cooling and primary dust removal; then enters the condenser 8 for secondary cooling, and a shell and tube heat exchanger is used to further recover the sensible heat contained in the combustible synthesis gas.

[0049] Then the combustible synthesis gas enters the washing tower 9 for secondary dust removal. A spray pipe is provided on the top of the washing tower 9 to circulate and spray the synthesis gas to obtain a relatively pure combustible synthesis gas mainly composed of H2 and CO. The gas enters different processing devices through the rack synthesis gas outlet 11, or directly enters the combustion equipment as a gas fuel.

[0050] When the glass in the cooling water tank 12 reaches a certain weight, the gravity sensor sends a signal to the control system, and the control system controls the box pushing mechanism to push out, pushing the cooling water tank 12 away from the bottom of the high-temperature plasma melting furnace along the slide rail; then the telescopic rod 14 extends to lift the free end of the filter plate 13, so that the glass floats to the surface of the liquid. After the glass is cleared out, the telescopic rod 14 retracts to reset the filter plate 13; then the control system controls the box pushing mechanism to pull back, so that the cooling water tank 12 returns to the bottom of the high-temperature plasma melting furnace along the slide rail.

[0051] Compared with other methods, the skid-mounted high-temperature plasma treatment of hazardous solid waste of the present invention has the following advantages: This skid-mounted high-temperature plasma hazardous solid waste treatment device can almost completely convert carbon-based waste in hazardous solid waste into inert glass and combustible synthesis gas, which is more efficient than other technologies. Compared with traditional treatment technologies, this technical solution can completely decompose toxic and harmful substances such as nitrogen oxides and dioxins in hazardous solid waste. After the hazardous solid waste is melted, the toxic and harmful substances in the ash are sealed by the melted inorganic matter to form a harmless and stable inert glass.

[0052] The combustible synthesis gas and glass produced by this skid-mounted high-temperature plasma hazardous solid waste treatment device can be recycled, which greatly reduces the overall energy consumption of the system from the perspective of energy utilization.

[0053] In summary, the skid-mounted high-temperature plasma hazardous solid waste treatment device of the present invention solves the outstanding problems of traditional hazardous solid waste treatment methods such as waste of resources, large floor space, high cost, low efficiency and environmental pollution. The application of the skid-mounted high-temperature plasma hazardous solid waste treatment device fundamentally solves the source of pollution. The overall system can achieve all-weather operation. The plasma torch 4 can appropriately and reasonably adjust the power according to the information status of each subsystem under the treatment system collected by the control system analysis, thereby improving the efficiency of the system. The skid-mounted high-temperature plasma hazardous solid waste treatment device can operate at full load in harsh environments, and is more efficient, safe, reliable and pollution-free than other treatment methods.

[0054] The above is only a preferred embodiment of the present invention, which shows and describes the basic principles, main features and advantages of the present invention, but does not limit the scope of patent protection of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. In addition to the above embodiments, the present invention may have other implementation modes without departing from the spirit and scope of the present invention. The present invention may also have various changes and improvements, and all technical solutions formed by equivalent substitution or equivalent transformation fall within the scope of protection required by the present invention. The scope of protection required by the present invention is defined by the attached claims and their equivalents. The technical features not described in the present invention can be realized by or using existing technologies, which will not be repeated here.

Claims

1. A skid-mounted high-temperature plasma hazardous solid waste treatment device, comprising a treatment system and a control system mounted on a common base, characterized in that: The processing system comprises: A feeding module is used to feed the pre-treated hazardous solid waste in the form of flowing slag into the high-temperature plasma working module; High-temperature plasma working module, which uses high-temperature plasma to thermally crack hazardous solid waste to produce combustible synthesis gas and slag; A synthesis gas processing module is used to cool down and remove dust from the combustible synthesis gas generated by the high-temperature plasma working module; The glass body processing module cools the slag discharged from the high temperature plasma working module to cool it into an inert and stable glass body.

2. The skid-mounted high-temperature plasma hazardous solid waste treatment device according to claim 1 is characterized in that: The feeding module comprises: The solid waste rack inlet feeds hazardous solid waste in the form of flowing slag into the feeding device; A feeding device is used to feed the hazardous solid waste in the form of flowing slag into the high-temperature plasma working module.

3. The skid-mounted high-temperature plasma hazardous solid waste treatment device according to claim 1 is characterized in that: The high-temperature plasma working module includes a high-temperature plasma melting furnace, a plasma torch is installed on the furnace top of the high-temperature plasma melting furnace, the lower end of the plasma torch extends to the lower part of the furnace chamber to perform thermal cracking on hazardous solid waste, and the upper side wall of the furnace chamber is provided with a melting furnace exhaust port.

4. The skid-mounted high-temperature plasma hazardous solid waste treatment device according to claim 3 is characterized in that: The synthesis gas processing module includes a quenching dust removal device, a condenser, a washing tower and an induced draft fan. The tangential air inlet at the top of the quenching dust removal device is connected to the exhaust port of the melting furnace, the top outlet of the quenching dust removal device is connected to the hot side inlet of the condenser, the hot side outlet of the condenser is connected to the lower air inlet of the washing tower, and the top air outlet of the washing tower is connected to the rack synthesis gas outlet.

5. The skid-mounted high-temperature plasma hazardous solid waste treatment device according to claim 3 or 4, characterized in that: The glass processing module includes a crucible, a slag storage chamber and a cooling water tank. The crucible is located at the bottom of the furnace of the high-temperature plasma melting furnace, receives the hazardous solid waste fed by the feeding module, and serves as a place for thermal cracking under the plasma torch.

6. The skid-mounted high-temperature plasma hazardous solid waste treatment device according to claim 5 is characterized in that: The slag storage chamber is located directly below the crucible. The outer periphery of the crucible is provided with a guide groove for allowing molten hazardous solid waste to flow into the slag storage chamber. The bottom of the slag storage chamber is provided with a molten material discharge port for discharging the molten material.

7. The skid-mounted high-temperature plasma hazardous solid waste treatment device according to claim 6 is characterized in that: The slag storage chamber is in a cone shape with a larger top and a smaller bottom, and the cooling water tank is located below the molten material discharge port.

8. The skid-mounted high-temperature plasma hazardous solid waste treatment device according to claim 5 is characterized in that: A filter screen is provided in the middle of the height direction of the cooling water tank. The slag enters the cooling water tank and falls on the filter screen to become an inert and stable glass body after cooling. The bottom outlet of the cooling water tank is connected to a circulating water pump, which draws clean water under the filter screen and sends it to the upper part of the cooling water tank for circulation.

9. The skid-mounted high-temperature plasma hazardous solid waste treatment device according to claim 8 is characterized in that: The fixed end of the filter screen is hinged to the side wall of the cooling water tank, and the side wall is provided with a glass body outlet. The other end of the filter screen is a free end. A telescopic rod is hinged below the middle of the filter screen, and the telescopic rod lifts the free end of the filter screen to make the glass body float out of the liquid surface.

10. The skid-mounted high-temperature plasma hazardous solid waste treatment device according to claim 5, characterized in that: The bottom of the cooling water tank is supported on a common base through a slide rail, and a gravity sensor for weighing the cooling water tank is installed on the common base; a box pushing mechanism for pushing the cooling water tank out or pulling it back along the slide rail is provided on one side of the cooling water tank.

11. The skid-mounted high-temperature plasma hazardous solid waste treatment device according to claim 3 is characterized in that: The high-temperature plasma melting furnace is provided with a sealing device at the furnace entrance to prevent the generated synthesis gas from escaping from the feeding port.

12. A skid-mounted high-temperature plasma hazardous solid waste treatment method, characterized in that: The skid-mounted high-temperature plasma hazardous solid waste treatment device according to claim 10 comprises the following steps in sequence: Step 1: pre-treating the collected hazardous solid waste, and continuously conveying the hazardous solid waste in a slag-like state into a high-temperature plasma melting furnace through a feeding device; Step 2: The hazardous solid waste in the form of flowing slag falls into the crucible at the bottom of the furnace. The plasma torch generates a large amount of heat energy, which continuously heats the hazardous solid waste in the crucible to melt it. The temperature inside the furnace is 1000-1500°C, which destroys most of the toxic and harmful substances in the hazardous solid waste, and the organic matter in it is quickly gasified to generate combustible synthesis gas; after the inorganic matter and the remaining toxic and harmful substances are melted, they are discharged into the cooling water tank through the slag storage chamber and cooled to form an inert and stable glass body; Step 3: Hazardous solid waste is thermally cracked in a high-temperature plasma melting furnace to produce combustible synthesis gas. Under the suction action of the induced draft fan, it first enters the quenching and dust removal device for primary cooling and primary dust removal; then enters the condenser for secondary cooling, and then enters the washing tower for secondary dust removal, and then a relatively pure combustible synthesis gas is obtained.

13. The skid-mounted high-temperature plasma hazardous solid waste treatment method according to claim 12, characterized in that: When the glass in the cooling water tank reaches a certain weight, the gravity sensor sends a signal to the control system, and the control system controls the box pushing mechanism to push out, pushing the cooling water tank along the slide rail away from the bottom of the high-temperature plasma melting furnace; then the telescopic rod extends to lift the free end of the filter screen plate to make the glass float to the surface of the liquid, and after the glass is cleared out, the telescopic rod retracts to reset the filter screen plate; then the control system controls the box pushing mechanism to pull back, so that the cooling water tank returns to the bottom of the high-temperature plasma melting furnace along the slide rail.

Citation Information

Patent Citations

  • Solid waste incineration treatment system and treatment process of solid waste incineration treatment system

    CN102141249B