Full-automatic production, fertilization and sowing all-in-one machine for seedling culture nutrition blocks
By designing a fully automatic seedling nutrition block production and fertilization sowing machine, the problems of low production efficiency of existing equipment and high cost of traditional seedling cultivation methods are solved, efficient and automated seedling cultivation production is achieved, and production efficiency and economic income are significantly improved.
Patent Information
- Application Number
- CN202411616776.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The production efficiency of existing seedling nutrition block production equipment is low and cannot meet the needs of large-scale seedling cultivation. The traditional seedling cultivation method consumes a lot of manpower and high-quality soil, and has high planting costs.
A fully automatic seedling nutrition block production, fertilization and seeding integrated machine is designed, including an intelligent production line outer frame, seedling nutrition block pressing system, sterilization system, fertilization system, seeding system and soil covering system, realizing efficient pressing and sterilization of nutrient blocks , fertilize, sow and cover the soil.
Efficient production has been achieved, and the cultivation of 79,200 seedlings can be completed in a single hour, with a daily yield of 633,600 seedlings, which has increased production efficiency by more than 60 times, liberating labor and reducing planting costs.
Smart Images

Figure CN119453025A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of seedling nutrient block production equipment, and in particular to a fully automatic seedling nutrient block production, fertilization and sowing integrated machine. Background Art
[0002] Nutrient blocks are seedling blocks made from basic raw materials such as peat and vermiculite with added slow-release fertilizers, processed agricultural residues and specific adjuvants. They have the advantages of comprehensive nutritional elements, no pathogens or insect eggs, easy operation, seed saving, fast seedling growth after planting and high survival rate. They are an alternative to nutrient pot seedling cultivation.
[0003] The existing fruit, vegetable and flue-cured tobacco seedling raising method is the traditional seedling raising method, which uses plastic seedling raising trays and puts the mixed nutrient soil into the hole trays. The nutrient soil can be ordinary black soil or peat soil. After drying, powder screening, and fertilizer mixing, it is manually loaded into the hole tray, and then the seeds are manually sown into the soil of the hole tray. Some large-scale planting bases use mechanical sowing, but only a small part of the bases, and they cannot be integrated for seedling raising and planting. The traditional seedling raising method consumes a lot of manpower and a large amount of high-quality soil. The planting cost is very high. Now the problem is that there is no one available for the growers and no soil available. In the document (application number: CN202411290117.8), a fertilizing seeder and method for producing seedling nutrient blocks are disclosed. The seeder pours the prepared seedling matrix raw materials into a silo, and the seedling matrix raw materials in the silo enter the lower mold through a spreader; the hydraulic rod is started by a controller, and the telescopic end of the hydraulic rod drives the upper mold to press the seedling matrix raw materials inside the lower mold, which not only replaces the soil-paving hole tray, replaces manual labor, but also replaces the plastic seedling hole tray. However, the equipment can only process one nutrient block at a time, and the production efficiency is low, which cannot meet the demand. Summary of the invention
[0004] The purpose of the present invention is to solve the above problems and provide a fully automatic seedling nutrient block production and fertilization and sowing all-in-one machine.
[0005] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:
[0006] A fully automatic seedling nutrient block production and fertilization and sowing integrated machine, comprising an intelligent production line outer frame, a mesh belt conveyor line body is arranged inside the intelligent production line outer frame, a seedling nutrient block pressing system is arranged at the right end of the mesh belt conveyor line body, a sterilization system, a fertilization system, a sowing system and a soil covering system are installed inside the intelligent production line outer frame, and the sterilization system, the fertilization system, the sowing system and the soil covering system are arranged in sequence from right to left;
[0007] The seedling raising nutrient block pressing system comprises a pressing frame arranged at the right end of the mesh belt conveyor line body, an oil hydraulic press is fixedly installed on the top of the pressing frame, an upper pressing die is fixedly installed on the bottom of the oil hydraulic press, a nutrient block die is fixedly installed inside the pressing frame, a support platform is arranged inside the pressing frame, a lifting cylinder is fixedly installed on the bottom of the support platform, a lower top die is fixedly installed on the top of the telescopic end of the lifting cylinder, and the lower top die is located between the support platform and the nutrient block die, a feeding platform is arranged on the right side of the pressing frame, and a material hopper is fixedly installed on the top of the feeding platform, A feeding plate cylinder is fixedly installed on the right side of the top of the feeding platform, and a metering feeding plate is fixedly installed on the telescopic end of the feeding plate cylinder, and the metering feeding plate is located below the outlet of the material hopper. The interior of the nutrient block mold is linearly arranged with multiple groups of mold cavities, and the bottom of the upper die is provided with multiple groups of pressure rods, and the bottom end of the pressure rod is provided with a frustum head, and the pressure rod can be tightly inserted in the mold cavity. The top of the lower ejector is provided with multiple groups of ejector rods, and the ejector rods can be tightly inserted in the mold cavity. The interior of the metering feeding plate is provided with multiple groups of metering holes, and the metering holes are arranged corresponding to the mold cavities;
[0008] A material transfer guide plate is arranged on the left side of the nutrient block mold, a plurality of groups of material transfer guide rollers are arranged between the material transfer guide plate and the mesh belt conveyor line body, a feeder is arranged on the right side of the seedling nutrient block pressing system, and a screw conveyor is arranged between the feeder and the material hopper.
[0009] Furthermore, the sterilization system includes a sterilizing water tank, a sterilizing atomization assembly and an atomizing nozzle. A liquid level sensor is provided inside the sterilizing water tank. The sterilizing water tank, the sterilizing atomization assembly and the atomizing nozzle are all installed in the outer frame of the intelligent production line. The sterilizing atomization assembly is located on the right side of the sterilizing water tank, the atomizing nozzle is located below the sterilizing water tank and above the mesh belt conveyor line. There are multiple groups of atomizing nozzles. The water outlet of the sterilizing water tank is connected to the sterilizing atomization assembly, the water outlet mist end of the sterilizing atomization assembly is connected to the atomizing nozzle, and a liquid inlet is provided on the top of the sterilizing water tank.
[0010] Furthermore, the fertilization system includes a drip irrigation water tank assembly, a drip irrigation pump assembly and a drip irrigation water distribution assembly. A liquid level sensor 2 is arranged inside the drip irrigation water tank assembly. The drip irrigation water tank assembly, the drip irrigation pump assembly, the drip irrigation water distribution assembly and the dripping head are all fixedly installed in the outer frame of the intelligent production line. The drip irrigation pump assembly is located on the right side of the drip irrigation water tank assembly, and the drip irrigation water distribution assembly is located below the drip irrigation water tank assembly. Multiple groups of drip irrigation pipes are arranged below the drip irrigation water tank assembly, and multiple groups of dripping heads are arranged at the bottom of the drip irrigation pipes. A liquid inlet 2 is arranged at the top of the drip irrigation water tank assembly.
[0011] Furthermore, the sowing system includes a seed box assembly, which is fixedly installed in the outer frame of the intelligent production line. A plurality of feeding pipes are arranged at the bottom of the seed box assembly, and a seeder head is arranged at the bottom of the feeding pipes.
[0012] Furthermore, a feeding machine is also provided on the back of the seed box assembly, and a screw conveyor is also provided between the feeding machine and the seed box assembly.
[0013] Furthermore, the soil covering system includes a soil covering box, a fixed soil covering leaking plate and a soil covering pull plate cylinder. A distance measuring sensor is arranged inside the soil covering box. The soil covering box, the fixed soil covering leaking plate and the soil covering pull plate cylinder are all fixedly installed in the outer frame of the intelligent production line. The fixed soil covering leaking plate is located below the soil covering box. A pullable soil covering pull plate is slidably connected between the soil covering box and the fixed soil covering leaking plate. The pullable soil covering pull plate is fixedly connected to the telescopic end of the soil covering pull plate cylinder. Multiple groups of soil covering holes are provided inside the pullable soil covering pull plate and the fixed soil covering leaking plate.
[0014] Furthermore, vibrators for under-screen material are fixedly installed on all four sides of the soil covering material box, a sweeping roller is rotatably installed inside the soil covering material box, and the sweeping roller is located below the vibrator for under-screen material, and a cycloidal needle reducer is fixedly installed on the outer side of the soil covering material box, and the cycloidal needle reducer is connected to the sweeping roller through a chain and a sprocket.
[0015] Furthermore, a feeding machine is also arranged on the back of the soil covering material box, and a screw conveyor is also arranged between the feeding machine and the soil covering material box.
[0016] Furthermore, a sweeping roller 2 is fixedly installed inside the outer frame of the intelligent production line, and the sweeping roller 2 is located on the left side of the soil covering system.
[0017] Furthermore, an air pump is fixedly installed inside the outer frame of the intelligent production line.
[0018] The beneficial effects of the present invention are as follows:
[0019] 1. The present invention can press a plurality of nutrient blocks at a time by setting a nutrient block pressing system for raising seedlings, and the plurality of nutrient blocks are automatically arranged in rows and moved to the mesh belt conveyor line body under the action of a material transfer guide plate and a material transfer guide roller, and then the nutrient blocks are efficiently sterilized, fertilized, sown and covered with soil through a sterilization system, a fertilization system, a sowing system and a soil covering system, with high production efficiency. A maximum of 8,000 to 10,000 seedlings can be raised in 8 hours of work per day, while 79,200 seedlings can be raised per hour by using a nutrient block production, fertilization and sowing all-in-one machine. From the production of nutrient blocks to sterilization, fertilization and sowing and covering soil, 633,600 seedlings can be raised in 8 hours per day, which is more than 60 times the production efficiency of raising seedlings by 3 persons, liberating labor, greatly reducing the planting cost of farmers and increasing economic income.
[0020] 2. The present invention sets a seedling raising nutrient block pressing system so that a seed trough which is wide at the top and narrow at the bottom is formed inside the pressed nutrient soil. During irrigation, water can easily penetrate into the bottom of the pit, while the narrow portion helps to reduce water evaporation and avoid excessive water loss, which is conducive to seed germination and growth. At the same time, it can better accommodate seeds and keep them in a suitable position, thereby improving the stability of automatic sowing. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall production line of the present invention;
[0022] Figure 2 It is a front view structural schematic diagram of the seedling raising nutrient block pressing system of the present invention;
[0023] Figure 3 It is a schematic diagram of the top view of the structure of the seedling raising nutrient block pressing system of the present invention;
[0024] Figure 4 It is a schematic diagram of the front view structure of the sterilization system of the present invention;
[0025] Figure 5 It is a right view structural schematic diagram of the sterilization system of the present invention;
[0026] Figure 6 It is a front view structural schematic diagram of the fertilization system of the present invention;
[0027] Figure 7 It is a right view structural schematic diagram of the fertilization system of the present invention;
[0028] Figure 8 It is a front view structural schematic diagram of the seeding system of the present invention;
[0029] Fig. 9 It is a right view structural schematic diagram of the seeding system of the present invention;
[0030] Fig.10 It is a schematic diagram of the front view structure of the soil covering system of the present invention;
[0031] Fig.11 It is a right view structural schematic diagram of the soil covering system of the present invention;
[0032] Fig.12 It is a schematic diagram of a nutrition block of the present invention.
[0033] Figure numerals: 1. Intelligent production line outer frame; 2. Mesh belt conveyor line body; 3. Seedling nutrient block pressing system; 31. Pressing frame; 32. Hydraulic press; 33. Upper pressing die; 34. Nutrient block mold; 35. Lifting cylinder; 36. Lower top die; 37. Material hopper; 38. Feeding plate cylinder; 39. Measuring feeding plate; 310. Material transfer guide plate; 311. Material transfer guide roller; 4. Sterilization system; 41. Sterilization water tank; 42. Liquid inlet 1; 43. Sterilization atomization assembly; 44. Atomization nozzle; 5. Fertilization system; 5 1. Drip irrigation water tank assembly; 52. Liquid inlet 2; 53. Drip irrigation pump assembly; 54. Drip irrigation water distribution assembly; 55. Drip head; 6. Seeding system; 61. Seed box assembly; 62. Feed pipe; 63. Seeder head; 7. Soil covering system; 71. Soil covering material box; 72. Screen material vibrator; 73. Sweeping roller 1; 74. Cycloidal needle reducer; 75. Pumping soil covering pull plate; 76. Fixed soil covering leakage plate; 77. Soil covering pull plate cylinder; 8. Sweeping roller 2; 9. Feeding machine; 10. Screw conveyor; 11. Air pump. DETAILED DESCRIPTION
[0034] To make the purpose, technical solution and advantages of the embodiments of the present invention more clear, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0035] Embodiment 1, as Figure 1-Figure 12 As shown, a fully automatic seedling nutrient block production and fertilization and sowing integrated machine includes an intelligent production line outer frame 1, a mesh belt conveyor line body 2 is arranged inside the intelligent production line outer frame 1, a seedling nutrient block pressing system 3 is arranged at the right end of the mesh belt conveyor line body 2, and a sterilization system 4, a fertilization system 5, a sowing system 6 and a soil covering system 7 are installed inside the intelligent production line outer frame 1, and the sterilization system 4, the fertilization system 5, the sowing system 6 and the soil covering system 7 are arranged from right to left in sequence;
[0036] The seedling raising nutrient block pressing system 3 includes a pressing frame 31 arranged at the right end of the mesh belt conveyor line body 2, a hydraulic press 32 is fixedly installed on the top of the pressing frame 31, an upper pressing die 33 is fixedly installed on the bottom of the hydraulic press 32, a nutrient block mold 34 is fixedly installed inside the pressing frame 31, a support platform is arranged inside the pressing frame 31, a lifting cylinder 35 is fixedly installed on the bottom of the support platform, a lower top die 36 is fixedly installed on the top of the telescopic end of the lifting cylinder 35, and the lower top die 36 is located between the support platform and the nutrient block mold 34, a feeding platform is arranged on the right side of the pressing frame 31, and a A material hopper 37 and a feeding plate cylinder 38 are fixedly installed on the right side of the top of the feeding platform. A metering feeding plate 39 is fixedly installed on the telescopic end of the feeding plate cylinder 38. The metering feeding plate 39 is located below the outlet of the material hopper 37. The inner linear arrangement of the nutrient block mold 34 has multiple groups of mold cavities. The bottom of the upper die 33 is provided with multiple groups of pressure rods. The bottom ends of the pressure rods are provided with frustum heads. The pressure rods can be tightly inserted into the mold cavities. The top of the lower ejector die 36 is provided with multiple groups of ejector rods. The ejector rods can be tightly inserted into the mold cavities. The inner part of the metering feeding plate 39 is provided with multiple groups of metering holes. The metering holes are arranged corresponding to the mold cavities.
[0037] A material transfer guide plate 310 is arranged on the left side of the nutrient block mold 34, and multiple groups of material transfer guide rollers 311 are arranged between the material transfer guide plate 310 and the mesh belt conveyor line body 2. A feeding machine 9 is arranged on the right side of the seedling nutrient block pressing system 3, and a screw conveyor 10 is arranged between the feeding machine 9 and the material hopper 37.
[0038] During production, the material enters the material hopper 37 through the feeding machine 9 and the screw conveyor 10, and then the bottom valve of the material hopper 37 is opened, and the material enters the metering hole of the metering feeding plate 39, and the metering holes are set to 196. Then the feeding pull plate cylinder 38 pushes the metering feeding plate 39 to move to the left. At this time, the ejector rod is completely inserted into the mold cavity, and the top end is flush with the upper surface of the nutrient block mold 34. When the metering hole on the metering feeding plate 39 is completely aligned with the mold cavity, the lifting cylinder 35 is controlled to operate, and the lifting cylinder 35 drives the lower ejector rod to move to the left. The mold 36 descends, and the lower top mold 36 drives the push rod to descend, and the raw materials in the metering hole enter the mold cavity. When the lower top mold 36 descends to the support platform, the hydraulic press 32 is started, and the hydraulic press 32 drives the upper pressing mold 33 to descend. The upper pressing mold 33 drives the pressing rod to pass through the metering hole and enter the mold cavity. The pressing rod scrapes the material that may remain in the metering hole into the mold cavity to ensure that the amount of material is sufficient. The pressing rod and the push rod are squeezed to complete the pressing of the nutrient block, and the setting of the frustum head makes a seed groove with a wide top and a narrow bottom formed inside the nutrient soil. The nutrient block is attached Fig.12As shown, during irrigation, water can easily penetrate into the bottom of the pit, while the narrow mouth part helps to reduce water evaporation, avoids excessive water loss, helps the germination and growth of seeds, and can better accommodate seeds and keep them in a suitable position, thereby improving the stability of automatic sowing. After the pressing is completed, the upper pressing die 33 rises, the feeding plate cylinder 38 drives the metering feeding plate 39 to reset, and the lifting cylinder 35 drives the lower top die 36 to rise, and the nutrient block is ejected. After the metering feeding plate 39 is loaded with materials, it extends to the left again to eject the nutrient block, and the next pressing is performed at the same time. The nutrient block slides down onto the feeding guide roller 311 under the action of the feeding guide plate 310, and the multiple groups of feeding guide rollers 311 rotate to automatically arrange the nutrient blocks into rows and enter the mesh belt conveyor line body 2, and each row of 22 nutrient blocks, the mesh belt conveyor line body 2 sequentially transports the nutrient blocks to the sterilization system 4, the fertilization system 5, the sowing system 6 and the soil covering system 7 below, and performs efficient sterilization, fertilization, sowing and soil covering, with high production efficiency;
[0039] The all-in-one machine of the present invention can raise a maximum of 8,000 to 10,000 seedlings in 8 hours a day, while the all-in-one machine for producing fertilization and sowing with nutrient blocks can raise 79,200 seedlings per hour. From producing nutrient blocks to sterilizing, fertilizing, and sowing and covering soil, 633,600 seedlings can be raised in 8 hours a day, which is more than 60 times the production efficiency of raising seedlings by three people. It liberates labor, greatly reduces farmers' planting costs, and increases economic income.
[0040] Embodiment 2, based on the above embodiment, provides a sterilization system 4 structure;
[0041] like Figure 4 , Figure 5 As shown, the sterilization system 4 includes a sterilizing water tank 41, a sterilizing atomizing assembly 43 and an atomizing nozzle 44. A liquid level sensor is provided inside the sterilizing water tank 41. The sterilizing water tank 41, the sterilizing atomizing assembly 43 and the atomizing nozzle 44 are all installed in the outer frame 1 of the intelligent production line. The sterilizing atomizing assembly 43 is located on the right side of the sterilizing water tank 41. The atomizing nozzle 44 is located below the sterilizing water tank 41 and above the mesh belt conveyor line 2. The atomizing nozzle 44 is provided with multiple groups. The water outlet of the sterilizing water tank 41 is connected to the sterilizing atomizing assembly 43, and the water outlet mist end of the sterilizing atomizing assembly 43 is connected to the atomizing nozzle 44. A liquid inlet 42 is provided at the top of the sterilizing water tank 41.
[0042] A liquid level sensor is provided in the sterilizing water tank 41, which can control the position of the sterilizing liquid. At the same time, through the setting of the sterilizing atomizing assembly 43 and the atomizing nozzle 44, the atomizing nozzle 44 is provided in six groups, 5 rows are sprayed at a time, 22 blocks per row, 110 blocks are sprayed once every five seconds, and the mesh belt conveyor line 2 runs forward.
[0043] Embodiment 3, based on the above embodiment, provides a fertilization system 5 structure;
[0044] like Figure 6 , Figure 7 As shown, the fertilization system 5 includes a drip irrigation tank assembly 51, a drip irrigation pump assembly 53 and a drip irrigation water distribution assembly 54. A liquid level sensor 2 is arranged inside the drip irrigation tank assembly 51. The drip irrigation tank assembly 51, the drip irrigation pump assembly 53, the drip irrigation water distribution assembly 54 and the drip head 55 are all fixedly installed in the outer frame 1 of the intelligent production line. The drip irrigation pump assembly 53 is located on the right side of the drip irrigation tank assembly 51, and the drip irrigation water distribution assembly 54 is located below the drip irrigation tank assembly 51. A plurality of drip irrigation pipes are arranged below the drip irrigation tank assembly 51, a plurality of drip irrigation heads 55 are arranged at the bottom of the drip irrigation pipes, and a liquid inlet 2 52 is arranged at the top of the drip irrigation tank assembly 51.
[0045] Two liquid level sensors are provided in the drip irrigation water tank assembly 51, which can control the position of the fertilizer liquid. At the same time, through the arrangement of the drip irrigation pump assembly 53 and the drip irrigation water distribution assembly 54, five groups of drip irrigation pipes are arranged, and 22 groups of drip heads 55 are arranged. Five groups are drip-irrigated at a time, each group has 22 blocks, and 110 blocks are drip-irrigated once every five seconds. The mesh belt conveyor line 2 runs forward.
[0046] Embodiment 4, based on the above embodiment, provides a sowing system 6 structure;
[0047] like Figure 8 , Fig. 9 As shown, the sowing system 6 includes a seed box assembly 61, which is fixedly installed in the outer frame 1 of the intelligent production line. A plurality of feed pipes 62 are arranged at the bottom of the seed box assembly 61, and a seeder head 63 is arranged at the bottom of the feed pipe 62.
[0048] The feed pipe 62 is also arranged into five groups, each group having 22 rows. A solenoid valve is arranged inside the feed pipe 62. When the solenoid valve is opened, the seeds are introduced into the seeder head 63. The seeder head 63 accurately sows the seeds into the nutrient block by introducing gas.
[0049] Furthermore, a feeding machine 9 is also provided on the back of the seed box assembly 61, and a screw conveyor 10 is also provided between the feeding machine 9 and the seed box assembly 61. This design facilitates the replenishment of seeds.
[0050] Embodiment 5, based on the above embodiment, provides a soil covering system 7 structure;
[0051] like Fig.10 , Fig.11As shown, the soil covering system 7 includes a soil covering box 71, a fixed soil covering leaking plate 76 and a soil covering pull plate cylinder 77. A distance measuring sensor is arranged inside the soil covering box 71. The soil covering box 71, the fixed soil covering leaking plate 76 and the soil covering pull plate cylinder 77 are all fixedly installed in the outer frame 1 of the intelligent production line. The fixed soil covering leaking plate 76 is located below the soil covering box 71. A movable soil covering pull plate 75 is slidably connected between the soil covering box 71 and the fixed soil covering leaking plate 76. The movable soil covering pull plate 75 is fixedly connected to the telescopic end of the soil covering pull plate cylinder 77. A plurality of groups of soil covering holes are provided inside the movable soil covering pull plate 75 and the fixed soil covering leaking plate 76.
[0052] By setting the distance measuring sensor, the amount of soil in the box is located, and the soil covering pull plate cylinder 77 drives the soil covering pull plate 75 to slide. When the soil covering holes correspond, the soil covering holes are divided into five groups, each with 22 rows. The soil covering begins through the soil covering holes. After the nutrient blocks are covered with soil, the bed can be placed and watered for normal seedling cultivation.
[0053] Furthermore, screen-under material vibrators 72 are fixedly installed around the soil-covering material box 71, a sweeping roller 73 is rotatably installed inside the soil-covering material box 71, and the sweeping roller 73 is located below the screen-under material vibrator 72. A cycloidal needle reducer 74 is fixedly installed on the outer side of the soil-covering material box 71, and the cycloidal needle reducer 74 is connected to the sweeping roller 73 through a chain and a sprocket.
[0054] By providing the under-screen material vibrator 72 and the sweeping roller 73, the covering soil can be evenly discharged without causing material blockage.
[0055] Furthermore, a feeding machine 9 is also provided on the back of the soil covering material box 71, and a screw conveyor 10 is also provided between the feeding machine 9 and the soil covering material box 71 to facilitate the replenishment of the soil.
[0056] Embodiment 6, based on the above embodiment, further includes that a sweeping roller 2 8 is fixedly installed inside the outer frame 1 of the intelligent production line, and the sweeping roller 2 8 is located on the left side of the soil covering system 7 to roll the nutrient soil after the soil covering is completed.
[0057] Embodiment 7, based on the above embodiment, further includes: an air pump 11 is fixedly installed inside the outer frame 1 of the intelligent production line, and the air pump 11 provides an air source for the all-in-one machine.
[0058] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A fully automatic seedling nutrient block production and fertilization and sowing integrated machine, comprising an intelligent production line outer frame (1), characterized in that: A mesh belt conveyor line body (2) is arranged inside the outer frame (1) of the intelligent production line, a seedling nutrient block pressing system (3) is arranged at the right end of the mesh belt conveyor line body (2), a sterilization system (4), a fertilization system (5), a sowing system (6) and a soil covering system (7) are installed inside the outer frame (1) of the intelligent production line, and the sterilization system (4), the fertilization system (5), the sowing system (6) and the soil covering system (7) are arranged in sequence from right to left; The seedling raising nutrient block pressing system (3) comprises a pressing frame (31) arranged at the right end of the mesh belt conveyor line body (2); a hydraulic press (32) is fixedly installed on the top of the pressing frame (31); an upper pressing die (33) is fixedly installed on the bottom of the hydraulic press (32); a nutrient block mold (34) is fixedly installed inside the pressing frame (31); a support platform is arranged inside the pressing frame (31); a lifting cylinder (35) is fixedly installed on the bottom of the support platform; a lower pressing die (36) is fixedly installed on the top of the telescopic end of the lifting cylinder (35); the lower pressing die (36) is located between the support platform and the nutrient block mold (34); a feeding platform is arranged on the right side of the pressing frame (31); A material hopper (37) is fixedly installed on the top, a feeding plate cylinder (38) is fixedly installed on the right side of the top of the feeding platform, a metering feeding plate (39) is fixedly installed on the telescopic end of the feeding plate cylinder (38), and the metering feeding plate (39) is located below the outlet of the material hopper (37). The interior of the nutrient block mold (34) is linearly arranged with multiple groups of mold cavities, the bottom of the upper pressure mold (33) is provided with multiple groups of pressure rods, the bottom end of the pressure rod is provided with a frustum head, and the pressure rod can be tightly inserted in the mold cavity, the top of the lower top mold (36) is provided with multiple groups of ejector rods, and the ejector rods can be tightly inserted in the mold cavity, and the interior of the metering feeding plate (39) is provided with multiple groups of metering holes, and the metering holes are arranged corresponding to the mold cavities; A material transfer guide plate (310) is arranged on the left side of the nutrient block mold (34), and a plurality of groups of material transfer guide rollers (311) are arranged between the material transfer guide plate (310) and the mesh belt conveyor line body (2). A feeder (9) is arranged on the right side of the seedling raising nutrient block pressing system (3), and a screw conveyor (10) is arranged between the feeder (9) and the material hopper (37).
2. The fully automatic seedling nutrient block production and fertilization and sowing integrated machine according to claim 1 is characterized in that: The sterilization system (4) comprises a sterilization water tank (41), a sterilization atomization assembly (43) and an atomization nozzle (44). A liquid level sensor is provided inside the sterilization water tank (41). The sterilization water tank (41), the sterilization atomization assembly (43) and the atomization nozzle (44) are all installed in the outer frame (1) of the intelligent production line. The sterilization atomization assembly (43) is located on the right side of the sterilization water tank (41). The atomization nozzle (44) is located below the sterilization water tank (41) and above the mesh belt conveyor line (2). The atomization nozzle (44) is provided in multiple groups. The water outlet of the sterilization water tank (41) is connected to the sterilization atomization assembly (43). The water outlet end of the sterilization atomization assembly (43) is connected to the atomization nozzle (44). A liquid inlet (42) is provided at the top of the sterilization water tank (41).
3. The fully automatic seedling nutrient block production and fertilization and sowing integrated machine according to claim 1 is characterized in that: The fertilization system (5) comprises a drip irrigation water tank assembly (51), a drip irrigation pump assembly (53) and a drip irrigation water distribution assembly (54); a second liquid level sensor is arranged inside the drip irrigation water tank assembly (51); the drip irrigation water tank assembly (51), the drip irrigation pump assembly (53), the drip irrigation water distribution assembly (54) and the drip head (55) are all fixedly installed in the outer frame (1) of the intelligent production line; the drip irrigation pump assembly (53) is located on the right side of the drip irrigation water tank assembly (51); the drip irrigation water distribution assembly (54) is located below the drip irrigation water tank assembly (51); a plurality of drip irrigation pipes are arranged below the drip irrigation water tank assembly (51); a plurality of drip irrigation heads (55) are arranged at the bottom of the drip irrigation pipes; and a second liquid inlet (52) is arranged at the top of the drip irrigation water tank assembly (51).
4. The fully automatic seedling raising nutrient block production and fertilization and sowing integrated machine according to claim 1, characterized in that: The sowing system (6) comprises a seed box assembly (61), wherein the seed box assembly (61) is fixedly installed in the outer frame (1) of the intelligent production line, and a plurality of groups of feed pipes (62) are arranged at the bottom of the seed box assembly (61), and a seeder head (63) is arranged at the bottom of the feed pipe (62).
5. The fully automatic seedling raising nutrient block production and fertilization and sowing integrated machine according to claim 4 is characterized in that: A feeding machine (9) is also provided on the back of the seed box assembly (61), and a screw conveyor (10) is also provided between the feeding machine (9) and the seed box assembly (61).
6. The fully automatic seedling raising nutrient block production and fertilization and sowing integrated machine according to claim 1, characterized in that: The soil covering system (7) comprises a soil covering material box (71), a fixed soil covering leakage plate (76) and a soil covering pull plate cylinder (77). A distance measuring sensor is arranged inside the soil covering material box (71). The soil covering material box (71), the fixed soil covering leakage plate (76) and the soil covering pull plate cylinder (77) are all fixedly installed in the outer frame (1) of the intelligent production line. The fixed soil covering leakage plate (76) is located below the soil covering material box (71). A movable soil covering pull plate (75) is slidably connected between the soil covering material box (71) and the fixed soil covering leakage plate (76). The movable soil covering pull plate (75) is fixedly connected to the telescopic end of the soil covering pull plate cylinder (77). Multiple groups of soil covering holes are arranged inside the movable soil covering pull plate (75) and the fixed soil covering leakage plate (76).
7. The fully automatic seedling raising nutrient block production and fertilization and sowing integrated machine according to claim 6, characterized in that: The soil covering material box (71) is fixedly provided with undersize material vibrators (72) on all sides thereof, a sweeping roller (73) is rotatably provided inside the soil covering material box (71), the sweeping roller (73) being located below the undersize material vibrator (72), and a cycloidal pin reducer (74) is fixedly provided on the outside of the soil covering material box (71), the cycloidal pin reducer (74) being transmission-connected to the sweeping roller (73) via a chain and a sprocket.
8. The fully automatic seedling raising nutrient block production and fertilization and sowing integrated machine according to claim 7, characterized in that: A feeding machine (9) is also provided on the back of the soil covering material box (71), and a screw conveyor (10) is also provided between the feeding machine (9) and the soil covering material box (71).
9. A fully automatic seedling nutrient block production and fertilization and sowing integrated machine according to any one of claims 1 to 8, characterized in that: A second sweeping roller (8) is fixedly installed inside the outer frame (1) of the intelligent production line, and the second sweeping roller (8) is located on the left side of the soil covering system (7).
10. A fully automatic seedling raising nutrient block production, fertilization and sowing integrated machine according to any one of claims 1 to 8, characterized in that: An air pump (11) is fixedly installed inside the outer frame (1) of the intelligent production line.
Citation Information
Patent Citations
Fertilizing and seeding machine and method for producing seedling culture nutrition blocks
CN118892060A