Chinese chestnut shelling device
By designing a small and portable chestnut removal device, using a crushing barrel, a central conical grinding wheel and a pre-cut mechanism, the existing chestnut processing process is solved, and efficient and low-cost chestnut processing is achieved. Effect.
Patent Information
- Application Number
- CN202411642897.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing chestnut processing process is cumbersome, and due to the large chestnut removal machine, it is difficult to efficiently process in the mountains, resulting in time-consuming and labor-intensive picking, transportation and removal of the chestnut, which increases work intensity and labor costs.
A small and portable chestnut removal device is designed, including a crushing barrel, a central conical grinding wheel, a conical inner wall grinding wall and a pre-cut mechanism. The central conical grinding wheel is driven to rotate by driving the motor, and combined with the conical inner wall grinding wall The spiral convex ribs and the elastic pressing and cutting blades of the pre-cut mechanism achieve efficient crushing and separation of chestnut canopies.
The device is compact in structure, easy to handle and use on site. Through pre-cut and rotary rolling technology, the chestnut crushing efficiency is improved, the breakage rate is reduced, and the working strength and labor cost are reduced.
Smart Images

Figure CN119453506A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of chestnut processing, and in particular to a chestnut debulking device. Background Art
[0002] Chestnut, also known as chestnut and Chinese chestnut, is a plant of the genus Castanea of the beagraceae family. It is native to China and grows in areas with an altitude of 370-2800 meters. It is mostly found in mountainous areas and has been widely cultivated by humans. Chestnuts are rich in nutrients, with a higher vitamin C content than tomatoes and more than ten times that of apples. Chestnuts also contain a wide range of minerals, including potassium, zinc, iron, etc. The existing chestnut processing process is: chestnut fruits on the mountain are picked manually, and then the picked chestnuts are transported to the foot of the mountain. Finally, the chestnuts are put into the chestnut de-brooming machine for de-brooming, so as to obtain chestnut fruits.
[0003] At present, the chestnut processing process is relatively cumbersome. Due to the large size of the existing chestnut debulking machine, transporting it to mountainous areas is not only time-consuming and laborious, but also requires laying circuits for power supply, which is too costly and difficult to achieve mountain operations. As a result, the cumbersome process of chestnut picking, transportation and debulking occurs, which increases work intensity and labor costs. For this reason, we propose a chestnut debulking device. Summary of the invention
[0004] The purpose of the present invention is to solve the problem that the current chestnut processing process is relatively cumbersome. Due to the large size of the existing chestnut debulking machine, transporting it to mountainous areas is not only time-consuming and labor-intensive, but also requires laying circuits for power supply, which is too costly and difficult to achieve mountain operations. As a result, the cumbersome process of chestnut picking, transportation and debulking occurs, which increases the work intensity and labor costs. The present invention provides a chestnut debulking device.
[0005] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:
[0006] A chestnut debulking device comprises a crushing barrel, the bottom of which is fixedly connected to a supporting base, and a driving motor is buried in the center of the upper end of the supporting base, the output shaft of the driving motor is arranged to pass through the center of the crushing barrel upward, and a center conical grinding wheel is fixedly connected to the output shaft of the driving motor corresponding to a key section of the inner cavity of the crushing barrel, the inner wall of the crushing barrel is provided with a conical inner wall grinding wall, and the spacing between the conical inner wall grinding wall and the center conical grinding wheel gradually decreases from top to bottom, the upper end of the crushing barrel is fixedly connected to a barrel cover, and a feeding port is provided between the upper end of the barrel cover corresponding to the conical inner wall grinding wall and the center conical grinding wheel, the upper end of the feeding port is fixedly connected to a feeding barrel, and a pre-cutting mechanism is provided in the feeding barrel.
[0007] Furthermore, the pre-cutting mechanism includes a plurality of elastic pressing plates, the upper end of each elastic pressing plate is fixedly mounted on the upper end of the inner wall of the feeding barrel, and the lower end of the elastic pressing plate is close to the center of the feeding barrel, and a cutting blade is fixedly connected to the inner wall of the elastic pressing plate near the lower end, and the width of the cutting blade is four to six millimeters.
[0008] Furthermore, the outer wall of the central conical grinding wheel and the inner wall of the conical inner wall grinding wall are both provided with spiral ridges, and the spiral ridges on the outer wall of the central conical grinding wheel and the spiral ridges on the inner wall of the conical inner wall grinding wall have opposite rotation directions.
[0009] Furthermore, a discharge port is provided on one side of the bottom of the crushing barrel corresponding to the conical inner wall grinding wall and the bottom gap of the central conical grinding wheel, and a material guide trough is fixedly connected to the inner side of the discharge port at the bottom of the crushing barrel.
[0010] Furthermore, a plurality of sweeping silicone plates are fixedly connected to the outer wall of the central conical grinding wheel in a circular array near the bottom, and the outer sides of the sweeping silicone plates abut against the inner wall of the conical inner wall grinding wall.
[0011] Furthermore, the upper end of the feeding barrel is threadedly connected with a fixed thread ring, and the upper ends of the plurality of elastic pressing sheets are respectively welded and fixed to the bottom of the fixed thread ring.
[0012] Furthermore, a circle of convex rings is provided on the outer edge of the bottom of the barrel cover, and a matching step is provided on the outer wall of the upper end of the crushing barrel. The bottom convex ring of the barrel cover is sleeved and fixed on the matching step on the upper end of the crushing barrel, and connecting bolts are threadedly connected at equal intervals on the outer side of the bottom convex ring of the barrel cover, and the inner ends of the connecting bolts pass through the bottom convex ring of the barrel cover and then abut against the outer wall of the matching step on the upper end of the crushing barrel.
[0013] The beneficial effects of the present invention are as follows:
[0014] 1. The present invention provides a crushing barrel, and the central conical grinding wheel in the crushing barrel can rotate at a uniform speed driven by a driving motor. After the chestnuts are picked, they are inserted from the feeding barrel and pushed by a short stick, so that the chestnut buds are cut with scratches by the pre-cutting mechanism and then fall into the conical inner wall grinding wall and the central conical grinding wheel. The rotating central conical grinding wheel rotates and crushes the chestnut buds, and the spacing between the conical inner wall grinding wall and the bottom of the central conical grinding wheel is five millimeters larger than the size of the chestnuts, so that the chestnut bud fragments larger than the chestnuts will continue to be crushed in the conical inner wall grinding wall and the central conical grinding wheel until the chestnuts are separated from the chestnut buds and fall from the gap between the conical inner wall grinding wall and the bottom of the central conical grinding wheel, so that the chestnuts are separated on site. The device has a compact structure and is easy to carry. It can be carried and used on site in the chestnut forest. The chestnut buds are easier to be crushed through pre-cutting, so as to avoid damage to the chestnuts caused by excessive crushing, thereby improving the crushing efficiency and reducing the breakage rate.
[0015] 2. The present invention provides multiple elastic pressing sheets and cutting blades. When the chestnut shrub is inserted into the center of the multiple elastic pressing sheets, the multiple elastic pressing sheets can keep their lower ends close to the center under the action of their own elastic force and keep in contact with the outer wall of the chestnut shrub. The cutting blade cuts the surface of the chestnut shrub passing through and cuts knife marks on the chestnut shrub to facilitate subsequent crushing and crushing. The width of the cutting blade can be changed according to the variety of chestnuts being processed, so that the width of the cutting blade is close to the skin thickness of the chestnut shrub and does not exceed the skin thickness of the chestnut shrub, thereby ensuring the cutting effect while avoiding scratching the chestnuts and improving the yield rate.
[0016] 3. The present invention sets up multiple sweeping silicone plates, and the lower end of the bottom spiral ridge of the conical inner wall grinding wall is set on the upper side of the sweeping silicone plate. The multiple sweeping silicone plates can sweep the chestnuts and chestnut fluff separated at the bottom of the crushing barrel as the central conical grinding wheel rotates, until they fall at the discharge port, so as to facilitate the discharge of the chestnuts in the crushing barrel. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a stereogram of the present invention;
[0018] Figure 2 is a front cross-sectional view of the present invention;
[0019] Figure 3 is a top sectional view of the present invention;
[0020] Figure 4 It is the internal structure diagram of the feeding barrel of the present invention.
[0021] Figure numerals: 1. Crushing barrel; 2. Support base; 3. Driving motor; 4. Conical inner wall grinding wall; 5. Center conical grinding wheel; 6. Barrel cover; 7. Feeding port; 8. Feeding tube; 9. Elastic pressing sheet; 10. Cutting blade; 11. Discharging port; 12. Material guide trough; 13. Sweeping silicone plate; 14. Fixed thread ring; 15. Spiral ridge. DETAILED DESCRIPTION
[0022] To make the purpose, technical solution and advantages of the embodiments of the present invention more clear, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0023] See also Figure 1 - Figure 4The present invention provides a chestnut debulking device, comprising a crushing barrel 1, a supporting base 2 is fixedly connected to the bottom of the crushing barrel 1, and a driving motor 3 is buried in the center of the upper end of the supporting base 2, the output shaft of the driving motor 3 is arranged to pass through the center of the crushing barrel 1 upward, and a central conical grinding wheel 5 is fixedly connected to the output shaft of the driving motor 3 corresponding to a section of a key in the inner cavity of the crushing barrel 1, the inner wall of the crushing barrel 1 is provided with a conical inner wall grinding wall 4, and the distance between the conical inner wall grinding wall 4 and the central conical grinding wheel 5 gradually decreases from top to bottom, the upper end of the crushing barrel 1 is fixedly connected to a barrel cover 6, and a feeding port 7 is provided between the upper end of the barrel cover 6 corresponding to the conical inner wall grinding wall 4 and the central conical grinding wheel 5, the upper end of the feeding port 7 is fixedly connected to a feeding cylinder 8, and a pre-cutting mechanism is provided in the feeding cylinder 8.
[0024] In this embodiment, preferably, the pre-cutting mechanism includes a plurality of elastic pressing sheets 9, the upper end of each elastic pressing sheet 9 is fixedly mounted on the upper end of the inner wall of the feeding barrel 8, and the lower end of the elastic pressing sheet 9 is close to the center of the feeding barrel 8, and the inner wall of the elastic pressing sheet 9 is fixedly connected with a cutting blade 10 near the lower end, and the width of the cutting blade 10 is four to six millimeters; by setting a plurality of elastic pressing sheets 9 and cutting blades 10, when the chestnut shrub is inserted into the center of the plurality of elastic pressing sheets 9, the plurality of elastic pressing sheets 9 can keep the lower ends close to the center under the action of their own elastic force, and keep in contact with the outer wall of the chestnut shrub, and the cutting blade 10 cuts the surface of the chestnut shrub passing through, and cuts a knife mark on the chestnut shrub, which is convenient for subsequent crushing and crushing, and the width of the cutting blade 10 can be changed according to the variety of chestnuts being processed, so that the width of the cutting blade 10 is close to the skin thickness of the chestnut shrub, and will not exceed the skin thickness of the chestnut shrub, thereby ensuring the cutting effect while avoiding scratching the chestnuts and improving the yield rate.
[0025] In this embodiment, preferably, the outer wall of the center conical grinding wheel 5 and the inner wall of the conical inner wall grinding wall 4 are both provided with spiral ridges 15, and the spiral ridges 15 on the outer wall of the center conical grinding wheel 5 and the spiral ridges 15 on the inner wall of the conical inner wall grinding wall 4 have opposite rotation directions; through the setting of the spiral ridges 15, the spiral ridges 15 can improve the friction and crushing effect of the conical inner wall grinding wall 4 and the center conical grinding wheel 5.
[0026] In the present embodiment, preferably, a discharge port 11 is provided on one side of the bottom of the crushing barrel 1 in a gap between the conical inner wall grinding wall 4 and the center conical grinding wheel 5, and a guide groove 12 is fixedly connected to the inner side of the discharge port 11 at the bottom of the crushing barrel 1; through the provided discharge port 11 and guide groove 12, the discharge port 11 facilitates the discharge of chestnuts and crushed chestnut buds, and facilitates the collection of chestnuts.
[0027] In the present embodiment, preferably, the outer wall of the central conical grinding wheel 5 is fixedly connected with a plurality of sweeping silicone plates 13 in a circular array near the bottom, and the outer side of the sweeping silicone plate 13 is against the inner wall of the conical inner wall grinding wall 4; by setting the plurality of sweeping silicone plates 13, the lower end of the bottom spiral ridge 15 of the conical inner wall grinding wall 4 is set on the upper side of the sweeping silicone plate 13, and the plurality of sweeping silicone plates 13 can sweep the chestnuts and chestnut fluff separated at the bottom of the crushing barrel 1 as the central conical grinding wheel 5 rotates, until they fall at the discharge port 11, so as to facilitate the discharge of the chestnuts in the crushing barrel 1.
[0028] In this embodiment, preferably, the upper end of the feeding barrel 8 is threadedly connected with a fixed thread ring 14, and the upper ends of the plurality of elastic pressing plates 9 are respectively welded and fixed to the bottom of the fixed thread ring 14; through the setting of the fixed thread ring 14, the fixed thread ring 14 can facilitate the installation and disassembly of the elastic pressing plate 9, and facilitate the grinding and maintenance of the cutting blade 10.
[0029] In the present embodiment, preferably, a circle of convex rings is provided on the outer edge of the bottom of the barrel cover 6, and a matching step is provided on the outer wall of the upper end of the crushing barrel 1, the bottom convex ring of the barrel cover 6 is sleeved and fixed on the matching step at the upper end of the crushing barrel 1, and the outer side of the bottom convex ring of the barrel cover 6 is threadedly connected with connecting bolts at equal intervals, and the inner ends of the connecting bolts pass through the bottom convex ring of the barrel cover 6 and then abut against the outer wall of the matching step at the upper end of the crushing barrel 1; the detachable connection structure between the barrel cover 6 and the crushing barrel 1 facilitates the cleaning and maintenance of the conical inner wall grinding wall 4 and the center conical grinding wheel 5.
[0030] The working principle and use process of the present invention are as follows: when the device is used, the crushing barrel 1 is set, and the central conical grinding wheel 5 in the crushing barrel 1 can rotate at a constant speed under the drive of the driving motor 3. After the chestnuts are picked, they are inserted from the feeding barrel 8. When they are inserted, they are pushed with a short stick, so that the chestnut buds are cut by the pre-cutting mechanism and then fall into the conical inner wall grinding wall 4 and the central conical grinding wheel 5. The rotating central conical grinding wheel 5 rotates and rolls, so that the chestnut buds are crushed, and the conical inner wall grinding wall 4 and the bottom of the central conical grinding wheel 5 are The distance is five millimeters larger than the size of the chestnut, so that the chestnut bud fragments larger than the chestnut will be continuously crushed in the conical inner wall grinding wall 4 and the central conical grinding wheel 5 until the chestnut is separated from the chestnut bud, and fall from the gap at the bottom of the conical inner wall grinding wall 4 and the central conical grinding wheel 5, so as to facilitate the separation of the chestnut on site. The device has a compact structure and is easy to carry. It can be carried and used on site in the chestnut forest, and the chestnut bud is easier to be crushed through pre-cutting, avoiding damage to the chestnut caused by excessive crushing, thereby improving the crushing efficiency and reducing the breakage rate.
[0031] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A chestnut debulking device, characterized in that: The invention comprises a crushing barrel (1), the bottom of which is fixedly connected to a support base (2), and a driving motor (3) is buried in the center of the upper end of the supporting base (2), the output shaft of the driving motor (3) is arranged to pass through the center of the crushing barrel (1) upward, and the output shaft of the driving motor (3) is connected and fixed with a central conical grinding wheel (5) corresponding to a key section of the inner cavity of the crushing barrel (1), the inner wall of the crushing barrel (1) is provided with a conical inner wall grinding wall (4), and the distance between the conical inner wall grinding wall (4) and the central conical grinding wheel (5) gradually decreases from top to bottom, the upper end of the crushing barrel (1) is fixedly connected to a barrel cover (6), and a feeding port (7) is provided between the upper end of the barrel cover (6) corresponding to the conical inner wall grinding wall (4) and the central conical grinding wheel (5), the upper end of the feeding port (7) is fixedly connected to a feeding barrel (8), and a pre-cutting mechanism is provided in the feeding barrel (8).
2. A chestnut debulking device according to claim 1, characterized in that: The pre-cutting mechanism comprises a plurality of elastic pressing sheets (9), the upper end of each of the elastic pressing sheets (9) being fixedly mounted on the upper end of the inner wall of the feeding barrel (8), and the lower end of the elastic pressing sheet (9) being close to the center of the feeding barrel (8), and a cutting blade (10) being fixedly connected to the inner wall of the elastic pressing sheet (9) near the lower end, and the width of the cutting blade (10) is four to six millimeters.
3. The chestnut debulking device according to claim 1, characterized in that: The outer wall of the central conical grinding wheel (5) and the inner wall of the conical inner wall grinding wall (4) are both provided with spiral ridges (15), and the spiral ridges (15) on the outer wall of the central conical grinding wheel (5) and the spiral ridges (15) on the inner wall of the conical inner wall grinding wall (4) have opposite rotation directions.
4. The chestnut debulking device according to claim 1, characterized in that: A discharge port (11) is provided at one side of the bottom of the crushing barrel (1) corresponding to the conical inner wall grinding wall (4) and the bottom gap of the central conical grinding wheel (5), and a material guide trough (12) is fixedly connected to the inner side of the discharge port (11) at the bottom of the crushing barrel (1).
5. The chestnut debulking device according to claim 1, characterized in that: The outer wall of the central conical grinding wheel (5) is fixedly connected to a plurality of sweeping silicone plates (13) in a ring array near the bottom, and the outer sides of the sweeping silicone plates (13) abut against the inner wall of the conical inner wall grinding wall (4).
6. The chestnut debulking device according to claim 2, characterized in that: The upper end of the feeding barrel (8) is threadedly connected to a fixed thread ring (14), and the upper ends of a plurality of elastic pressing sheets (9) are respectively welded and fixed to the bottom of the fixed thread ring (14).
7. The chestnut debulking device according to claim 1, characterized in that: The outer edge of the bottom of the barrel cover (6) is provided with a convex ring, and the outer wall of the upper end of the crushing barrel (1) is provided with a matching step. The bottom convex ring of the barrel cover (6) is sleeved and fixed on the matching step of the upper end of the crushing barrel (1), and the outer side of the bottom convex ring of the barrel cover (6) is threadedly connected with connecting bolts at equal intervals, and the inner ends of the connecting bolts penetrate the bottom convex ring of the barrel cover (6) and abut against the outer wall of the matching step of the upper end of the crushing barrel (1).