Air-cooling dust removal device of biomass particle granulator and dust removal method thereof
By designing an air-cooled dust removal device in a biomass pelletizer, using the synergistic effect of air-cooling mechanism and multiple mechanisms, the problem of low extrusion efficiency caused by material aggregation group is solved, and material fluidity improvement and particle quality are achieved promote.
Patent Information
- Application Number
- CN202411613973.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-11-13
AI Technical Summary
In the biomass pelletizer, the material is prone to aggregate during the extrusion process, resulting in stagnation or local blockage, affecting the extrusion efficiency.
Design a biomass pelletizer air-cooling dust removal device, adopting air-cooling mechanism, limiting mechanism, shaking mechanism, auxiliary mechanism and elastic mechanism, and drive the cross plate and extrusion cylinder to rotate through the fan shaft, combined with the swing of the conical plate and the deformation of the elastic skeleton, achieving uniform extrusion of materials and improving fluidity.
It effectively reduces the phenomenon of materials agglomeration in the extrusion cylinder, improves the fluidity of materials, improves the extrusion efficiency, reduces the risk of blockage, and improves the overall quality and uniformity of particles.
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Figure CN119455800A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of material granulation equipment, in particular to an air-cooled dust removal device for a biomass pellet making machine and a dust removal method thereof. Background Art
[0002] At present, biomass pellets are cold-formed and compacted by using rollers and ring dies at room temperature to crush biomass straw, forestry waste and other raw materials, which is convenient for storage and transportation and greatly improves the combustion performance of biomass. Generally, when the material is extruded to form particles, the rotating roller is usually pressed against the inner wall of the granulating chamber and rotated to extrude the material in the granulating chamber so that the material passes through the holes on the granulating chamber and is reversely extruded to form particles. Since the material is basically transported to the inside of the granulating chamber through the conveying device during extrusion, and the material is relatively dense inside the granulating chamber, it is easy for the dense material to be partly gathered into agglomerates when the rotating roller rotates, which can easily lead to stagnation or partial blockage of the agglomerated material during extrusion, affecting the extrusion efficiency of the material. Summary of the invention
[0003] The object of the present invention is to provide an air-cooled dust removal device for a biomass pellet making machine and a dust removal method thereof, so as to solve the problems raised in the above-mentioned background technology.
[0004] In order to solve the above technical problems, the present invention is achieved through the following technical solutions: The present invention is an air-cooled dust removal device for a biomass pellet making machine, comprising a main body, an air inlet pipe is fixedly connected to the outer surface of the main body, a granulation chamber is fixedly connected to the outer surface of the granulation chamber, an air outlet pipe is fixedly connected to the outer wall of the granulation chamber away from the air outlet pipe, a discharge pipe is fixedly connected to the outer surface of the fan shaft, an end of the baffle away from the fan shaft penetrates the outer surface of the air outlet frame and extends to the inside, a feed tray is bolted to the top of the granulation chamber, and further comprises; The air cooling mechanism includes a motor fixedly connected to the bottom inner wall of the air inlet pipe, the output end of the motor is fixedly connected to the fan shaft, the top of the fan shaft penetrates the bottom inner wall of the granulation chamber and extends to the inside, the outer surface of the fan shaft inside the granulation chamber is rotatably connected to the air outlet frame, and the bottom of the air outlet frame is fixedly connected to the bottom inner wall of the granulation chamber.
[0005] The limiting mechanism includes a cross plate fixedly connected to the extended end of the fan shaft, four extrusion cylinders are rotatably connected to the side of the cross plate close to the motor, a fixing ring is fixedly connected to the bottom of the extrusion cylinder, the inner wall of the extrusion cylinder is made of a flexible material, an intermediate cylinder is fixedly connected to the bottom inner wall of the extrusion cylinder, a Z-shaped groove is provided on the outer surface of the intermediate cylinder, the top of the cross plate is rotatably connected to a limiting rod, a plurality of hollow grooves are provided inside the extrusion cylinder, and a plurality of square grooves are provided outside the extrusion cylinder.
[0006] Furthermore, the air outlet frame is connected to the interior of the main body, a granulation ring is arranged on the top of the air outlet frame, the top of the granulation ring is fixedly connected to the bottom outer wall of the feed tray, the interior of the granulation ring is fixedly connected to a C-shaped ring, the left and right sides of the C-shaped ring are fixedly connected to a plurality of tooth plates, the tooth plates on the left and right sides are staggered, and an annular serrated groove is provided on the outer surface of the motor.
[0007] Furthermore, a shaking mechanism is arranged inside the extrusion cylinder, and the shaking mechanism includes a plurality of conical plates rotatably connected to the outer surface of the fixed ring, a connecting plate is rotatably connected to the side of the conical plate close to the middle cylinder, and a connecting plate 2 is rotatably connected to the side of the conical plate close to the connecting plate.
[0008] Furthermore, several connecting plates are rotatably connected to an intermediate ring at one end away from the conical plate, and several connecting plates are rotatably connected to a raised ring at one end away from the conical plate. The raised ring is slidably connected inside the Z-groove, and the inside of the intermediate ring is slidably connected to a gear shaft. The top of the gear shaft penetrates through the top outer wall of the extrusion cylinder and is meshed with the gear plate inside the C-shaped ring, and the bottom of the gear shaft penetrates through the outer wall of the intermediate cylinder and extends to the outside of the extrusion cylinder.
[0009] Furthermore, an auxiliary mechanism is arranged inside the hollow groove, and the auxiliary mechanism includes an elastic plate fixedly connected to the inner wall of the bottom of the hollow groove, the top of the elastic plate is fixedly connected to an elastic frame, the top of the elastic frame is fixedly connected to the top inner wall of the hollow groove, and the inside of the elastic frame is fixedly connected to a plurality of spring blocks.
[0010] Furthermore, an elastic mechanism is provided inside the granulation chamber, and the elastic mechanism includes a top ring slidably connected to the outer surface of the motor located inside the granulation chamber, the bottom of the top ring is rotatably connected to a plurality of intermediate plates, the ends of the plurality of intermediate plates away from the top ring are rotatably connected to a telescopic ring, an elastic sleeve is fixedly connected between the telescopic ring and the top ring, and a plurality of elastic shaking plates are fixedly connected to the side of the elastic sleeve close to the intermediate plate.
[0011] Furthermore, the outer surface of the elastic shaking plate is rotatably connected to a rotating frame, the bottom end of the rotating frame is rotatably connected to the side wall of the telescopic ring, a plurality of strong spring rods are fixedly connected to the side of the top ring close to the telescopic ring, the bottom of the strong spring rod is fixedly connected to the top of the air outlet frame, the outer surface of the strong spring rod is fixedly connected to an insertion rod, the insertion rod is slidably connected to the inside of the annular serrated groove, and the telescopic ring is slidably connected to the top outer wall of the air outlet frame.
[0012] Furthermore, a rotating mechanism is provided at the top of the top ring, and the rotating mechanism includes a rotating frame rotatably connected to the top of the top ring, the outer surface of the rotating frame is rotatably connected to the telescopic frame, the top inner wall of the telescopic frame is rotatably connected to the rotating frame 2, the middle part of the rotating frame 2 is fixedly connected to a spherical rod, the outer surface of the spherical rod is rotatably connected to the top outer wall of the rotating frame, the end of the spherical rod close to the rotating frame is rotatably connected to the inside of the limiting rod, the top of the telescopic frame is slidably connected to a plurality of spring rods, the tops of the plurality of spring rods are fixedly connected to the bottom of the feeding tray, the bottom inner wall of the telescopic frame is slidably connected to a plurality of spring shafts, the bottom of the spring shaft penetrates through the outer wall of the telescopic frame and extends to the outside, the extended ends of the plurality of spring shafts are fixedly connected to a flexible ring, and the outer surface of the flexible ring contacts the inner wall of the granulation ring.
[0013] Furthermore, a method for using an air-cooled dust removal device for a biomass pellet granulator, the air-cooled dust removal device for a biomass pellet granulator, the method comprising the following steps: S1: Pipeline connection; S: conveying materials; S3: Start the motor; S4: Rotational extrusion.
[0014] The present invention has the following beneficial effects: 1. In the present invention, when the motor drives the cross plate to rotate through the fan shaft, the rotation of the cross plate will drive the extrusion cylinder and the gear shaft to rotate synchronously. When the extrusion cylinder rotates, it will extrude the material inside the granulation ring. Then, when the cross plate drives the gear shaft to rotate, the rotation of the gear shaft will rotate in the staggered gear plates inside the C-shaped ring. At this time, the gear shaft will be affected by the staggered gear plates in the staggered gear plates in the C-shaped ring and reciprocate. When the gear shaft reciprocates, the rotation of the gear shaft will drive the cone plate to rotate through the intermediate ring and the connecting plate. Then, when the cone plate rotates, the rotation of the cone plate will drive the raised ring to rotate synchronously through the connecting plate 2. Then, when the raised ring rotates, the rotation of the raised ring will slide up and down in the Z-groove on the intermediate cylinder along the guidance of the Z-groove. When the raised ring reciprocates up and down When the conical plate slides, the sliding of the raised ring will push the conical plate to swing back and forth on the fixed ring through the connecting plate 2. When the conical plate rotates and swings back and forth, the swing of the conical plate will slap the material inside the extrusion barrel back and forth. The slapping of the material by the reciprocating swing of the conical plate can reduce the aggregation of materials during the rotation and extrusion of multiple extrusion barrels, which helps to improve the fluidity of the material, so that the material is pushed to the granulation ring and the extrusion barrel for granulation during the extrusion process. Subsequently, when the multiple conical plates rotate back and forth with the gear shaft, the rotation of the conical plate will reciprocate and knead the material inside the extrusion barrel, so that the existing material clumps are further dispersed, making the material more uniform, which is conducive to the smooth extrusion of the extrusion barrel and reduces the risk of blockage due to material stagnation.
[0015] 2. In the present invention, when the conical plate rotates and reciprocates, the swing of the conical plate will intermittently squeeze the elastic plate through the flexible inner wall inside the extrusion cylinder. When the elastic plate is squeezed, it will push the bottom of the elastic frame to move upward. Since the top of the elastic frame is fixed to the top inner wall of the hollow groove, when the bottom of the elastic frame is pushed by the elastic plate, the elastic frame will move upward under the push of the elastic plate. When the bottom end of the elastic frame moves upward, the elastic frame will form an outward bulging deformation. When the elastic frame is deformed, the deformation of the elastic frame will push the flexible inner wall of the extrusion cylinder to fit with the conical plate. At the same time, when the elastic frame is deformed, When deformed, the deformation of the elastic skeleton will drive the spring block to shake, and then when the conical plate rotates, the rotation of the conical plate can make the spring block shake back and forth inside the elastic skeleton to impact the inner wall of the extrusion barrel. The reciprocating bulge deformation of the elastic skeleton and the reciprocating impact of the spring block can reduce the adhesion of materials to the conical plate and the inner wall of the extrusion barrel when the conical plate beats and kneads the materials to be extruded, reduce the impact of the conical plate on the kneading and beating of the materials due to the adhesion of the materials inside the extrusion barrel, reduce the adhesion of the materials inside the extrusion barrel, and improve the dispersion efficiency of the conical plate on the material agglomerates, thereby improving the looseness of the materials before extrusion and the extrusion efficiency of the materials.
[0016] 3. In the present invention, when the motor drives the fan shaft to rotate, the rotation of the fan shaft will squeeze the insertion rod on the strong spring rod through the annular serrated groove on the surface of the fan shaft. After being squeezed, the insertion rod will move downward to the top ring through the strong spring rod. When the strong spring rod moves downward, it will compress the strong spring inside the strong spring rod. Then, when the fan shaft continues to rotate, the fan shaft will drive the annular serrated groove to rotate synchronously. When the insertion rod on the strong spring rod rotates to the straight path of the annular serrated groove, the strong spring inside the strong spring rod will suddenly bounce the top ring upward. When the top ring moves downward, it will push the telescopic ring to expand outward through the middle plate. At the same time, when the telescopic ring expands, it will drive the elastic sleeve to expand synchronously. Then, when the strong spring rod drives the top ring to bounce up, the bounce of the top ring will be pushed through the elastic sleeve. The material falling on the elastic sleeve is pushed toward the inner wall edge of the extrusion barrel and the granulation ring. At this time, the elastic sleeve drives the material to bounce, which not only helps to evenly distribute the material inside the granulation ring, but also when the top ring drives the elastic sleeve to bounce, the elastic sleeve will drive the elastic shaking plate to shake inside the elastic sleeve and impact the elastic sleeve, further increasing the looseness of the material when it falls. At the same time, the elastic sleeve's bouncing of the material can also increase the contact opportunity between the material and the inner wall of the granulation ring and enter the inside of the extrusion barrel through the square groove on the extrusion barrel, promoting better processing of the material. At the same time, it can also reduce the situation where the material is far away from the edge of the granulation ring, causing insufficient extrusion of the material by the extrusion barrel, which helps to ensure that the material has more consistent quality during extrusion, thereby improving the overall quality of the particles and the uniformity of the particles.
[0017] 4. In the present invention, when the top ring moves downward, the movement of the top ring will drive the rotating frame to move downward synchronously, and when the rotating frame moves downward, the downward movement of the rotating frame will drive the telescopic frame to move downward synchronously. When the telescopic frame moves downward, the flexible ring at the bottom of the telescopic frame will be above the extrusion cylinder. Then, when the telescopic frame moves downward, the downward movement of the telescopic frame will drive the rotating frame 2 and the spherical rod on the rotating frame 2 to squeeze the limit rod. After being squeezed, the limit rod will rotate on the top of the cross plate. At the same time, when the limit rod rotates, the rotation of the limit rod will drive the rotating frame 2 to deflect synchronously through the spherical rod. Then, when the fan shaft drives the limit rod to rotate, the rotation of the limit rod will The spherical rod drives the rotating frame 2 to rotate synchronously. The rotating frame 2 will rotate in a circular wave motion state. When the rotating frame 2 rotates in a wave state, the rotation of the rotating frame 2 will periodically squeeze the spring shaft. After the spring shaft is squeezed, it will drive the flexible ring to slide down on the inner wall of the granulation ring. When the spring shaft pushes the flexible ring to slide downward, the sliding of the flexible ring will push and scrape the squeezed and adhered materials on the granulation ring, and scrape off the materials adhered to the inner wall of the granulation ring to prevent the materials from gradually accumulating on the inner wall, thereby reducing the adhesion of the materials and making the quality of the materials entering the extrusion link more stable. This is conducive to producing particles with regular shapes and uniform density, and improving the overall quality of the particles.
[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the overall partial cross-sectional structure of the present invention; Figure 3 It is a schematic diagram of the main body of the present invention; Figure 4 This is a schematic diagram of the structure of the granulation ring of the present invention; Figure 5 It is a schematic diagram of the overall internal parts structure of the present invention; Figure 6 It is a schematic diagram of the limiting mechanism of the present invention; Figure 7 It is a schematic diagram of the shaking mechanism of the present invention; Figure 8 It is a schematic diagram of the auxiliary mechanism of the present invention; Fig. 9 It is a schematic diagram of the elastic mechanism of the present invention; Fig.10 It is a schematic diagram of the rotating mechanism of the present invention; Fig.11 It is an exploded view of the rotating mechanism of the present invention; Fig.12 The figure is a flow chart of the dust removal method of the present invention.
[0021] In the accompanying drawings, the components represented by the reference numerals are listed as follows: In the figure: 1. main body; 101. air inlet pipe; 102. granulation chamber; 103. air outlet pipe; 104. discharge pipe; 2. air cooling mechanism; 201. motor; 202. fan shaft; 203. air outlet frame; 204. granulation ring; 205. C-shaped ring; 3. limiting mechanism; 301. cross plate; 302. extrusion cylinder; 303. fixing ring; 304. hollow groove; 305. intermediate cylinder; 306. limiting rod; 4. shaking mechanism; 401. conical plate; 402. connecting plate ; 403, middle ring; 404, connecting plate 2; 405, raised ring; 406, gear shaft; 5, auxiliary mechanism; 501, elastic plate; 502, elastic skeleton; 503, spring block; 6, elastic mechanism; 601, top ring; 602, elastic sleeve; 603, telescopic ring; 604, elastic shaking plate; 605, strong spring rod; 7, rotating mechanism; 701, rotating frame; 702, rotating frame 2; 703, telescopic frame; 704, spring shaft; 705, flexible ring. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] See also Figure 1-Figure 11 As shown, the present invention is an air-cooled dust removal device for a biomass pellet granulator, comprising a main body 1, an air inlet pipe 101 is fixedly connected to the outer surface of the main body 1, a granulation chamber 102 is fixedly connected to the top of the main body 1, an air outlet pipe 103 is fixedly connected to the outer surface of the granulation chamber 102, an outer wall of the granulation chamber 102 on one side away from the air outlet pipe 103 is fixedly connected to a discharge pipe 104, a baffle is fixedly connected to the outer surface of a fan shaft 202, an end of the baffle away from the fan shaft 202 penetrates the outer surface of the air outlet frame 203 and extends to the inside, a feed tray is bolted to the top of the granulation chamber 102, and also includes; The air cooling mechanism 2 includes a motor 201 fixedly connected to the bottom inner wall of the air inlet pipe 101, the output end of the motor 201 is fixedly connected to the fan shaft 202, the top of the fan shaft 202 penetrates the bottom inner wall of the granulation chamber 102 and extends to the inside, the outer surface of the fan shaft 202 inside the granulation chamber 102 is rotatably connected to the air outlet frame 203, and the bottom of the air outlet frame 203 is fixedly connected to the bottom inner wall of the granulation chamber 102.
[0024] The limiting mechanism 3 includes a cross plate 301 fixedly connected to the extended end of the fan shaft 202, and the cross plate 301 is rotatably connected to one side of the motor 201 with four extrusion cylinders 302, and the bottom of the extrusion cylinder 302 is fixedly connected to a fixing ring 303, and the inner wall of the extrusion cylinder 302 is made of a flexible material, and the bottom inner wall of the extrusion cylinder 302 is fixedly connected to an intermediate cylinder 305, and the outer surface of the intermediate cylinder 305 is provided with a Z-shaped groove, and the top of the cross plate 301 is rotatably connected to a limiting rod 306, and the interior of the extrusion cylinder 302 is provided with a plurality of hollow grooves 304, and the exterior of the extrusion cylinder 302 is provided with a plurality of square grooves. When the motor 201 drives the cross plate 301 to rotate through the fan shaft 202, the rotation of the cross plate 301 will drive the extrusion cylinder 302 and the gear shaft 406 to rotate synchronously, and when the extrusion cylinder 302 rotates, it will extrude the material inside the granulation ring 204.
[0025] The air outlet frame 203 is connected to the interior of the main body 1, and a granulation ring 204 is arranged on the top of the air outlet frame 203. The top of the granulation ring 204 is fixedly connected to the bottom outer wall of the feed tray, and a C-shaped ring 205 is fixedly connected to the inside of the granulation ring 204. The left and right sides of the C-shaped ring 205 are fixedly connected with a plurality of toothed plates, and the toothed plates on the left and right sides are staggered. An annular serrated groove is provided on the outer surface of the motor 201. Then, when the cross plate 301 drives the gear shaft 406 to rotate, the gear shaft 406 will rotate in the staggered toothed plates inside the C-shaped ring 205. At this time, the gear shaft 406 will be affected by the staggered toothed plates in the staggered toothed plates in the C-shaped ring 205 and reciprocate. When the gear shaft 406 is rotating back and forth.
[0026] A shaking mechanism 4 is provided inside the extrusion cylinder 302, and the shaking mechanism 4 includes a plurality of conical plates 401 rotatably connected to the outer surface of the fixed ring 303, and the conical plate 401 is rotatably connected to the connecting plate 402 on one side close to the intermediate cylinder 305, and the conical plate 401 is rotatably connected to the connecting plate 2 404 on one side close to the connecting plate 402. The rotation of the gear shaft 406 will drive the conical plate 401 to rotate through the intermediate ring 403 and the connecting plate 402, and then when the conical plate 401 rotates, the rotation of the conical plate 401 will drive the raised ring 405 to rotate synchronously through the connecting plate 2 404, and then when the raised ring 405 rotates, the raised ring 405 will slide up and down in the Z-groove on the intermediate cylinder 305 along the guidance of the Z-groove.
[0027] A plurality of connecting plates 402 are rotatably connected to an intermediate ring 403 at one end away from the conical plate 401, and a plurality of connecting plate IIs 404 are rotatably connected to an elevated ring 405 at one end away from the conical plate 401. The elevated ring 405 is slidably connected to the inside of the Z-groove, and a gear shaft 406 is slidably connected to the inside of the intermediate ring 403. The top of the gear shaft 406 penetrates through the top outer wall of the extrusion cylinder 302 and meshes with the gear plate inside the C-shaped ring 205. The bottom of the gear shaft 406 penetrates through the outer wall of the intermediate cylinder 305 and extends to the outside of the extrusion cylinder 302. When the elevated ring 405 slides reciprocatingly up and down, the sliding of the elevated ring 405 will push the conical plate 401 to swing reciprocatingly on the fixed ring 303 through the connecting plate II 404. When the conical plate 401 rotates and swings reciprocatingly, the swing of the conical plate 401 will reciprocally beat the material inside the extrusion cylinder 302.
[0028] An auxiliary mechanism 5 is provided inside the hollow groove 304, and the auxiliary mechanism 5 includes an elastic plate 501 fixedly connected to the inner wall of the bottom of the hollow groove 304, an elastic skeleton 502 is fixedly connected to the top of the elastic plate 501, the top of the elastic skeleton 502 is fixedly connected to the inner wall of the top of the hollow groove 304, and a plurality of spring blocks 503 are fixedly connected inside the elastic skeleton 502. When the elastic plate 501 is squeezed, it pushes the bottom of the elastic skeleton 502 to move upward. Since the top of the elastic skeleton 502 is fixed to the inner wall of the top of the hollow groove 304, when the bottom of the elastic skeleton 502 is pushed by the elastic plate 501, the elastic skeleton 502 will move upward under the push of the elastic plate 501, and when the bottom end of the elastic skeleton 502 moves upward, the elastic skeleton 502 will form a deformation that bulges outward.
[0029] The granulation chamber 102 is provided with an elastic mechanism 6, which includes a top ring 601 slidably connected to the outer surface of the motor 201 located inside the granulation chamber 102, a plurality of intermediate plates are rotatably connected to the bottom of the top ring 601, a plurality of intermediate plates are rotatably connected to one end thereof away from the top ring 601, an elastic sleeve 602 is fixedly connected between the elastic sleeve 603 and the top ring 601, a plurality of elastic shaking plates 604 are fixedly connected to one side of the elastic sleeve 602 close to the intermediate plate, and the rotation of the fan shaft 202 will be The annular serrated groove on the surface squeezes the insertion rod on the strong spring rod 605. After being squeezed, the insertion rod will move downward to the top ring 601 through the strong spring rod 605. When moving downward, the strong spring rod 605 will compress the strong spring inside the strong spring rod 605. Then, when the fan shaft 202 continues to rotate, the fan shaft 202 will drive the annular serrated groove to rotate synchronously. When the insertion rod on the strong spring rod 605 rotates to the straight path of the annular serrated groove, the strong spring inside the strong spring rod 605 will suddenly bounce the top ring 601 upward.
[0030] The outer surface of the elastic shaking plate 604 is rotatably connected with a rotating frame, and the bottom end of the rotating frame is rotatably connected to the side wall of the telescopic ring 603. A plurality of strong spring rods 605 are fixedly connected to one side of the top ring 601 close to the telescopic ring 603. The bottom of the strong spring rod 605 is fixedly connected to the top of the air outlet frame 203. The outer surface of the strong spring rod 605 is fixedly connected with an insertion rod, which is slidably connected to the inside of the annular serrated groove. The telescopic ring 603 is slidably connected to the top outer wall of the air outlet frame 203. When the top ring 601 When moving downward, the telescopic ring 603 will be pushed to expand outward through the middle plate. At the same time, when the telescopic ring 603 expands, the elastic sleeve 602 will be driven to expand synchronously. After that, when the strong spring rod 605 drives the top ring 601 to bounce up, the bounce of the top ring 601 will push the material falling on the elastic sleeve 602 into the extrusion cylinder 302 and the inner wall edge of the granulation ring 204 through the elastic sleeve 602. At this time, the elastic sleeve 602 drives the material to bounce up, which not only helps to evenly distribute the material inside the granulation ring 204.
[0031] A rotating mechanism 7 is provided at the top of the top ring 601, and the rotating mechanism 7 includes a rotating frame 701 rotatably connected to the top of the top ring 601, the outer surface of the rotating frame 701 is rotatably connected to the telescopic frame 703, the top inner wall of the telescopic frame 703 is rotatably connected to the rotating frame 2 702, the middle part of the rotating frame 2 702 is fixedly connected with a spherical rod, the outer surface of the spherical rod is rotatably connected to the top outer wall of the rotating frame 701, and one end of the spherical rod close to the rotating frame 701 is rotatably connected to the inside of the limiting rod 306, the top of the telescopic frame 703 is slidably connected to a plurality of spring rods, the tops of the plurality of spring rods are fixedly connected to the bottom of the feeding tray, the bottom inner wall of the telescopic frame 703 is slidably connected to a plurality of spring shafts 704, and the bottom of the spring shaft 704 passes through the telescopic frame 703. The outer wall of the telescopic frame 703 is extended to the outside, and the extended ends of the spring shafts 704 are fixedly connected with flexible rings 705. The outer surface of the flexible ring 705 contacts the inner wall of the granulating ring 204. When the top ring 601 moves downward, the movement of the top ring 601 will drive the rotating frame 701 to move downward synchronously. When the rotating frame 701 moves downward, the downward movement of the rotating frame 701 will drive the telescopic frame 703 to move downward synchronously. When the telescopic frame 703 moves downward, the flexible ring 705 at the bottom of the telescopic frame 703 will be above the extrusion cylinder 302. Then, when the telescopic frame 703 moves downward, the downward movement of the telescopic frame 703 will drive the rotating frame 2 702 and the spherical rod on the rotating frame 2 702 to squeeze the limiting rod 306. After being squeezed, the limiting rod 306 will rotate at the top of the cross plate 301.
[0032] A method for using an air-cooled dust removal device for a biomass pellet granulator, the air-cooled dust removal device for a biomass pellet granulator comprising the following steps: S1: Pipeline connection; S2: conveying materials; S3: start the motor 201; S4: Rotational extrusion.
[0033] When in use, first connect the feed tray to the granulation chamber 102 by bolts, then connect the external fan to the air inlet pipe 101, and connect the air outlet pipe 103 to the external exhaust fan, then start the motor 201, and then place the material to be granulated into the granulation ring 204 through the feed tray. Then, when the motor 201 is working, the work of the motor 201 will drive the fan shaft 202 and the cross plate 301 to rotate. When the cross plate 301 rotates, it will drive multiple extrusion cylinders 302 to extrude the material inside the granulation ring 204. After being extruded, the material will be extruded through the holes on the granulation ring 204. Then, when the motor 201 drives the fan shaft 202 to rotate, the rotation of the fan shaft 202 will drive the baffle to push the extruded granules into the discharge pipe 104 and flow out.
[0034] When the motor 201 drives the cross plate 301 to rotate through the fan shaft 202, the rotation of the cross plate 301 will drive the extrusion cylinder 302 and the gear shaft 406 to rotate synchronously. When the extrusion cylinder 302 rotates, it will extrude the material inside the granulation ring 204. Then, when the cross plate 301 drives the gear shaft 406 to rotate, the gear shaft 406 will rotate in the staggered gear plates inside the C-shaped ring 205. At this time, the gear shaft 406 will be crossed in the staggered gear plates inside the C-shaped ring 205. The toothed plate 406 rotates back and forth under the influence of the staggered tooth plate. When the gear shaft 406 rotates back and forth, the rotation of the gear shaft 406 drives the cone plate 401 to rotate through the intermediate ring 403 and the connecting plate 402. Then, when the cone plate 401 rotates, the rotation of the cone plate 401 drives the raised ring 405 to rotate synchronously through the connecting plate 2 404. Then, when the raised ring 405 rotates, the raised ring 405 slides up and down in the Z-shaped groove on the intermediate cylinder 305 along the guidance of the Z-shaped groove. When the raised ring 405 slides reciprocatingly up and down, the sliding of the raised ring 405 will push the conical plate 401 to swing reciprocatingly on the fixed ring 303 through the connecting plate 404. When the conical plate 401 rotates and swings reciprocatingly, the swing of the conical plate 401 will reciprocately beat the material inside the extrusion cylinder 302. The reciprocating swing of the conical plate 401 on the material can reduce the aggregation of materials during the rotation and extrusion of multiple extrusion cylinders 302, which helps to improve the fluidity of the material, so that the material is pushed to the granulation ring 204 and the extrusion cylinder 302 for granulation during the extrusion process. Subsequently, when the multiple conical plates 401 rotate reciprocatingly with the gear shaft 406, the rotation of the conical plate 401 will reciprocate and knead the material inside the extrusion cylinder 302, so that the existing material clumps are further dispersed, making the material more uniform, which is conducive to the smooth extrusion of the extrusion cylinder 302 and reduces the risk of blockage due to material stagnation.
[0035] When the conical plate 401 rotates and reciprocates, the swing of the conical plate 401 will intermittently squeeze the elastic plate 501 through the flexible inner wall inside the extrusion cylinder 302. When the elastic plate 501 is squeezed, it will push the bottom of the elastic skeleton 502 to move upward. Since the top of the elastic skeleton 502 is fixed to the top inner wall of the hollow groove 304, when the bottom of the elastic skeleton 502 is pushed by the elastic plate 501, the elastic skeleton 502 will move upward under the push of the elastic plate 501. When the bottom end of the elastic skeleton 502 moves upward, the elastic skeleton 502 will form an outward bulging deformation. When the elastic skeleton 502 is deformed, the deformation of the elastic skeleton 502 will push the flexible inner wall of the extrusion cylinder 302 to fit with the conical plate 401. At the same time, the elastic skeleton 502 When deformation occurs, the deformation of the elastic skeleton 502 will drive the spring block 503 to shake, and then when the conical plate 401 rotates, the rotation of the conical plate 401 can make the spring block 503 shake back and forth inside the elastic skeleton 502 to impact the inner wall of the extrusion cylinder 302. The reciprocating ridge deformation of the elastic skeleton 502 and the reciprocating impact of the spring block 503 can reduce the adhesion of materials to the conical plate 401 and the inner wall of the extrusion cylinder 302 when the conical plate 401 beats and kneads the materials to be extruded, reduce the impact of the conical plate 401 on the kneading and beating of the materials due to the adhesion of the materials inside the extrusion cylinder 302, reduce the adhesion of the materials inside the extrusion cylinder 302, and improve the dispersion efficiency of the conical plate 401 on the material clumps, thereby improving the looseness of the materials before extrusion and the extrusion efficiency of the materials.
[0036] When the motor 201 drives the fan shaft 202 to rotate, the rotation of the fan shaft 202 will squeeze the insertion rod on the strong spring rod 605 through the annular serrated groove on the surface of the fan shaft 202. After being squeezed, the insertion rod will move downward to the top ring 601 through the strong spring rod 605. The strong spring rod 605 will compress the strong spring inside the strong spring rod 605 when moving downward. Then, when the fan shaft 202 continues to rotate, the fan shaft 202 will drive the annular serrated groove to rotate synchronously. When the insertion rod on the strong spring rod 605 rotates to the straight path of the annular serrated groove, the strong spring inside the strong spring rod 605 will suddenly bounce the top ring 601 upward. When the top ring 601 moves downward, it will push the telescopic ring 603 to expand outward through the middle plate. At the same time, when the telescopic ring 603 expands, it will drive the elastic sleeve 602 to expand synchronously. Then, when the strong spring rod 605 drives the top ring 601 to bounce up, the bounce of the top ring 601 will be The sleeve 602 pushes the material falling on the elastic sleeve 602 toward the inside of the extrusion cylinder 302 and the inner wall edge of the granulation ring 204. At this time, the elastic sleeve 602 drives the material to bounce up, which not only helps to evenly distribute the material inside the granulation ring 204, but also when the top ring 601 drives the elastic sleeve 602 to bounce up, the bounce of the elastic sleeve 602 will drive the elastic shaking plate 604 to shake inside the elastic sleeve 602 and impact the elastic sleeve 602, further improving the looseness of the material when falling. At the same time, the bounce of the material by the elastic sleeve 602 can also increase the contact opportunity between the material and the inner wall of the granulation ring 204 and enter the inside of the extrusion cylinder 302 through the square groove on the extrusion cylinder 302, thereby promoting better processing of the material. At the same time, it can also reduce the situation where the material is far away from the edge of the granulation ring 204, causing the extrusion cylinder 302 to extrude the material insufficiently, which helps to ensure that the material has more consistent quality during extrusion, thereby improving the overall quality of the particles and the uniformity of the particles.
[0037] When the top ring 601 moves downward, the movement of the top ring 601 will drive the rotating frame 701 to move downward synchronously. When the rotating frame 701 moves downward, the downward movement of the rotating frame 701 will drive the telescopic frame 703 to move downward synchronously. When the telescopic frame 703 moves downward, the flexible ring 705 at the bottom of the telescopic frame 703 will be above the extrusion cylinder 302. Then, when the telescopic frame 703 moves downward, the downward movement of the telescopic frame 703 will drive the rotating frame 2 702 and the spherical rod on the rotating frame 2 702 to squeeze the limiting rod 306. After being squeezed, the limiting rod 306 will rotate on the top of the cross plate 301. At the same time, when the limiting rod 306 rotates, the rotation of the limiting rod 306 will drive the rotating frame 2 702 to deflect synchronously through the spherical rod, and then the fan shaft 202 drives the limiting rod 306 to rotate. When the rotation of the limit rod 306 is performed, the rotation of the limit rod 306 will drive the rotating frame 2 702 to rotate synchronously through the spherical rod. The rotating frame 2 702 will rotate in a circular wave motion state. When the rotating frame 2 702 rotates in a wave state, the rotation of the rotating frame 2 702 will periodically squeeze the spring shaft 704. After the spring shaft 704 is squeezed, it will drive the flexible ring 705 to slide downward on the inner wall of the granulation ring 204. When the spring shaft 704 pushes the flexible ring 705 to slide downward, the sliding of the flexible ring 705 will push and scrape the squeezed and adhered materials on the granulation ring 204, and scrape off the materials adhered to the inner wall of the granulation ring 204 to prevent the materials from gradually accumulating on the inner wall, thereby reducing the adhesion of the materials and making the quality of the materials entering the extrusion link more stable. This is conducive to producing particles with regular shapes and uniform density, and improving the overall quality of the particles.
[0038] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A biomass pellet granulator air-cooled dust removal device, comprising a main body (1), the outer surface of the main body (1) is fixedly connected to an air inlet pipe (101), the top of the main body (1) is fixedly connected to a granulation chamber (102), the outer surface of the granulation chamber (102) is fixedly connected to an air outlet pipe (103), the outer wall of the granulation chamber (102) away from the air outlet pipe (103) is fixedly connected to a discharge pipe (104), the outer surface of the fan shaft (202) is fixedly connected to a baffle, the end of the baffle away from the fan shaft (202) penetrates to the outer surface of the air outlet frame (203) and extends to the inside, the top of the granulation chamber (102) is bolted to a feed tray, characterized in that Also includes; The air cooling mechanism (2) comprises a motor (201) fixedly connected to the bottom inner wall of the air inlet pipe (101), the output end of the motor (201) is fixedly connected to a fan shaft (202), the top of the fan shaft (202) penetrates the bottom inner wall of the granulation chamber (102) and extends to the inside, the outer surface of the fan shaft (202) inside the granulation chamber (102) is rotatably connected to an air outlet frame (203), and the bottom of the air outlet frame (203) is fixedly connected to the bottom inner wall of the granulation chamber (102). A limiting mechanism (3), the limiting mechanism (3) comprising a cross plate (301) fixedly connected to the extended end of the fan shaft (202), the cross plate (301) being rotatably connected to four extrusion cylinders (302) on one side close to the motor (201), the bottom of the extrusion cylinder (302) being fixedly connected to a fixing ring (303), the inner wall of the extrusion cylinder (302) being made of a flexible material, the bottom inner wall of the extrusion cylinder (302) being fixedly connected to an intermediate cylinder (305), the outer surface of the intermediate cylinder (305) being provided with a Z-shaped groove, the top of the cross plate (301) being rotatably connected to a limiting rod (306), the interior of the extrusion cylinder (302) being provided with a plurality of hollow grooves (304), and the exterior of the extrusion cylinder (302) being provided with a plurality of square grooves.
2. The air-cooled dust removal device for a biomass pellet making machine according to claim 1, characterized in that: The air outlet frame (203) is connected to the interior of the main body (1), a granulation ring (204) is arranged on the top of the air outlet frame (203), the top of the granulation ring (204) is fixedly connected to the bottom outer wall of the feed tray, the interior of the granulation ring (204) is fixedly connected to a C-shaped ring (205), the left and right sides of the C-shaped ring (205) are fixedly connected to a plurality of toothed plates, the toothed plates on the left and right sides are staggered, and an annular serrated groove is provided on the outer surface of the motor (201).
3. The air-cooled dust removal device for a biomass pellet making machine according to claim 2, characterized in that: A shaking mechanism (4) is arranged inside the extrusion cylinder (302), and the shaking mechanism (4) includes a plurality of conical plates (401) rotatably connected to the outer surface of the fixed ring (303), the conical plate (401) is rotatably connected to a connecting plate (402) on one side close to the intermediate cylinder (305), and the conical plate (401) is rotatably connected to a connecting plate 2 (404) on one side close to the connecting plate (402).
4. The air-cooled dust removal device for a biomass pellet making machine according to claim 3, characterized in that: A plurality of the connecting plates (402) are rotatably connected to an intermediate ring (403) at one end away from the conical plate (401), and a plurality of the connecting plates (404) are rotatably connected to a raised ring (405) at one end away from the conical plate (401). The raised ring (405) is slidably connected inside the Z-shaped groove, and a gear shaft (406) is slidably connected inside the intermediate ring (403). The top of the gear shaft (406) penetrates through the top outer wall of the extrusion cylinder (302) and is meshed with the gear plate inside the C-shaped ring (205), and the bottom of the gear shaft (406) penetrates through the outer wall of the intermediate cylinder (305) and extends to the outside of the extrusion cylinder (302).
5. The air-cooled dust removal device for a biomass pellet making machine according to claim 4, characterized in that: An auxiliary mechanism (5) is arranged inside the hollow groove (304), and the auxiliary mechanism (5) comprises an elastic plate (501) fixedly connected to the inner wall of the bottom of the hollow groove (304), the top of the elastic plate (501) is fixedly connected to an elastic skeleton (502), the top of the elastic skeleton (502) is fixedly connected to the inner wall of the top of the hollow groove (304), and a plurality of spring blocks (503) are fixedly connected inside the elastic skeleton (502).
6. The air-cooled dust removal device for a biomass pellet making machine according to claim 5, characterized in that: An elastic mechanism (6) is arranged inside the granulation chamber (102), and the elastic mechanism (6) comprises a top ring (601) slidably connected to the outer surface of the motor (201) located inside the granulation chamber (102), a plurality of intermediate plates are rotatably connected to the bottom of the top ring (601), a telescopic ring (603) is rotatably connected to one end of the intermediate plates away from the top ring (601), an elastic sleeve (602) is fixedly connected between the telescopic ring (603) and the top ring (601), and a plurality of elastic shaking plates (604) are fixedly connected to the side of the elastic sleeve (602) close to the intermediate plate.
7. The air-cooled dust removal device for a biomass pellet making machine according to claim 6, characterized in that: The outer surface of the elastic shaking plate (604) is rotatably connected to a rotating frame, and the bottom end of the rotating frame is rotatably connected to the side wall of the telescopic ring (603). The top ring (601) is fixedly connected to a plurality of strong spring rods (605) on one side close to the telescopic ring (603). The bottom of the strong spring rod (605) is fixedly connected to the top of the air outlet frame (203). The outer surface of the strong spring rod (605) is fixedly connected to an insertion rod, and the insertion rod is slidably connected to the inside of the annular serrated groove. The telescopic ring (603) is slidably connected to the top outer wall of the air outlet frame (203).
8. The air-cooled dust removal device for a biomass pellet making machine according to claim 7, characterized in that: A rotating mechanism (7) is provided at the top of the top ring (601), and the rotating mechanism (7) comprises a rotating frame (701) rotatably connected to the top of the top ring (601), an outer surface of the rotating frame (701) is rotatably connected to a telescopic frame (703), an inner wall at the top of the telescopic frame (703) is rotatably connected to a second rotating frame (702), a spherical rod is fixedly connected to the middle of the second rotating frame (702), an outer surface of the spherical rod is rotatably connected to the outer wall at the top of the rotating frame (701), and an end of the spherical rod close to the rotating frame (701) is rotatably connected to the rotating frame (701). Connected to the inside of the limit rod (306), the top of the telescopic frame (703) is slidably connected to a plurality of spring rods, the tops of the plurality of spring rods are fixedly connected to the bottom of the feed tray, the bottom inner wall of the telescopic frame (703) is slidably connected to a plurality of spring shafts (704), the bottom of the spring shafts (704) penetrates the outer wall of the telescopic frame (703) and extends to the outside, and the extended ends of the plurality of spring shafts (704) are fixedly connected to flexible rings (705), and the outer surface of the flexible ring (705) is in contact with the inner wall of the granulation ring (204).
9. A method for using an air-cooled dust removal device for a biomass pellet making machine, characterized in that: Using the air-cooled dust removal device for the biomass pellet making machine as claimed in claim 8, the method comprises the following steps: S1: Pipeline connection; S2: conveying materials; S3: Start the motor (201); S4: Rotational extrusion.
Citation Information
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