A new type of reactor with good mixing effect
By designing the transmission and stirring components, isolation plates and liquid chamber structures of the new reactor, the circulating transmission and uniform mixing of materials are achieved, solving the problems of low heating efficiency and uneven mixing of traditional reactors, and improving the mixing efficiency and heat conduction effect.
Patent Information
- Application Number
- CN202510066445.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2045-01-16
AI Technical Summary
During the heating process of traditional reactors, there are problems such as slow heating, slow cooling, large energy consumption, and difficult to stir all materials at the same time. When the materials come into contact with the liquid, they are prone to form a clump and lead to uneven mixing.
A new type of reactor with good mixing effect was designed, using two sets of transmission and stirring components for circulation, combining the design of the isolation plate and the liquid chamber, the material and liquid mixing is achieved through the propeller and the circulation parts, and the channel size is adjusted by the limit valve plate and the telescope, and the material is broken and evenly mixed through the slide rod and threaded page.
It improves the efficiency and uniformity of material mixing, increases the contact area between material and liquid, improves heat conduction efficiency, and solves the problems of material accumulation and clumping.
Smart Images

Figure CN119455879B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of reaction kettles, and particularly to a novel reaction kettle with good mixing effect. Background Technique
[0002] In a broad sense, a reaction kettle is a container for physical or chemical reactions. Through the structural design and parameter configuration of the container, functions such as heating, evaporation, cooling, and mixing at low and high speeds required by the process are realized. Reaction kettles are widely used in fields such as petroleum, chemical industry, rubber, pesticides, dyes, medicine, and food. They are pressure vessels used to complete processes such as vulcanization, nitrification, hydrogenation, alkylation, polymerization, and condensation, such as reactors, reaction pots, decomposition pots, polymerization kettles, etc.; the materials are generally carbon manganese steel, stainless steel, zirconium, nickel-based (Hastelloy, Monel, Inconel) alloys, and other composite materials.
[0003] The heating method of the reaction kettle is generally heat-conducting oil heating.
[0004] The heat-conducting oil heating reaction kettle mostly adopts a jacket method. During the heating process, there are problems such as slow heating, slow heat dissipation, and high energy consumption.
[0005] The traditional stirring method of the reaction kettle is generally to rotate the stirring structure inside the reaction kettle. When the equipment is running, it is difficult for the stirring structure to stir all the materials at the same time.
[0006] On the other hand, when the material contacts the liquid, the liquid will coat some of the materials to form agglomerates, and during the stirring process, it is difficult for the equipment to stir the agglomerated materials evenly. Summary of the Invention
[0007] The present invention provides a novel reaction kettle with good mixing effect, which solves the problems raised in the above background technique.
[0008] The present invention provides the following technical solution: A novel reaction kettle with good mixing effect, including a reaction kettle main body, a support frame is fixedly assembled on the outer wall of the reaction kettle main body, a circulation component is fixedly sleeved on the outer wall of the reaction kettle main body, a gearbox is fixedly assembled on one outer wall of the reaction kettle main body, a driving motor is fixedly assembled at the input end of the gearbox, a limiting valve plate is fixedly assembled on the inner wall of the reaction kettle main body near the gearbox, two groups of transmission stirring components are rotatably connected to the inner wall of the reaction kettle main body, a communication component is arranged on the side of the transmission stirring component close to the gearbox, and the driving motor is drivingly connected to one group of transmission stirring components through the gearbox.
[0009] As a preferred technical solution of the present invention: The reaction kettle body includes a reaction chamber. One end of the reaction chamber away from the gearbox is penetrated with a notch. A cover plate is fixedly assembled on the outer wall of the reaction chamber away from the gearbox. An installation groove is opened on the outer wall of the reaction chamber close to the gearbox. A partition plate is fixedly assembled on the inner wall of the reaction chamber. A liquid chamber is opened in the inner cavity of the partition plate. A propeller is fixedly assembled on the inner wall of the liquid chamber.
[0010] As a preferred technical solution of the present invention: The two transmission and stirring components are arranged on both sides of the partition plate, and both transmission and stirring components are rotatably connected to the inner wall of the reaction chamber. Sealing covers are clamped on the inner walls of the two notches.
[0011] As a preferred technical solution of the present invention: The propeller includes a pipe body one fixedly assembled on the inner wall of the liquid chamber. A transmission groove is opened on one side of the pipe body one close to the cover plate. A rod body is rotatably connected to the inner wall of the pipe body one. A reciprocating thread groove is opened on the outer wall of the rod body. An extrusion plate is arranged on the outer wall of the rod body. A plurality of through grooves are annularly opened at the top of the extrusion plate. A rotation groove is opened on the inner wall of the extrusion plate. A rotating shaft is rotatably connected to the inner wall of the rotation groove. A semi-lunar plate is fixedly assembled on one side of the rotating shaft close to the rod body. Valves are annularly arranged on the outer edge of the bottom of the through groove. A driven wheel is fixedly assembled at one end of the rod body close to the cover plate;
[0012] The rod body is rotatably connected to the partition plate, and the driven wheel is located outside the reaction chamber. The partition plate and the inner wall of the reaction chamber are fixedly assembled, and the length of the partition plate is less than the length of the reaction chamber. The semi-lunar plate is engaged with the rod body through the reciprocating thread groove. The extrusion plate and the inner wall of the pipe body one are slidably sleeved.
[0013] As a preferred technical solution of the present invention: The circulation component includes a pipe body two. Connecting pipes one, two, three, and four are respectively fixedly assembled at both ends of the pipe body two;
[0014] A connecting pipe five is fixedly assembled at the end of the connecting pipe three away from the pipe body two. The pipe body two is communicated with the inner cavity of the liquid chamber through the connecting pipe three and the connecting pipe five. The pipe body two is communicated with the inner cavity of the pipe body one through the connecting pipe four;
[0015] The pipe body two is respectively communicated with the two transmission and stirring components through the connecting pipe one and the connecting pipe two, and the ends of the two transmission and stirring components away from the connecting pipe one are communicated through the communicating component.
[0016] As a preferred technical solution of the present invention: the limit valve plate includes plate one and plate two, the outer walls of plate one and plate two are both provided with square grooves, a vertical plate is fixedly assembled on the side of plate two close to the gearbox, an expansion joint is fixedly assembled on the inner wall of the vertical plate, the expansion joint end of the expansion joint is fixedly assembled on the vertical plate, the expansion joint is fixedly assembled on the outer wall of the reactor body, and the plate one is fixedly assembled on the inner wall of the mounting groove.
[0017] As a preferred technical solution of the present invention: the connecting component includes two groups of annular tube sleeves, the two groups of annular tube sleeves are connected through a hose, and the two groups of annular tube sleeves are connected to the inner cavities of the two groups of transmission and stirring components.
[0018] As a preferred technical solution of the present invention: the transmission and stirring component includes a shaft body, the outer wall of the shaft body is fixedly equipped with a threaded page, the end of the shaft body away from the gearbox is fixedly equipped with a cover plate, the inner cavity of the shaft body is provided with a circulation groove, the outer wall of the threaded page is provided with a plurality of sliding grooves connected to the circulation groove, the inner wall of the sliding groove is fixedly equipped with a fixed seat, the outer wall of the fixed seat is fixedly equipped with a tension spring, one end of the tension spring is fixedly equipped with a sliding rod, and the sliding rod is arranged on the side away from the shaft body.
[0019] As a preferred technical solution of the present invention: the sliding rod and the inner wall of the sliding groove are slidably connected, one side of the two groups of circulation grooves are connected to the connecting component, the other side of the two groups of circulation grooves are connected to the circulation component, and the cover plate is covered on the outside of the gear.
[0020] The present invention has the following beneficial effects:
[0021] 1. This new reactor with good mixing effect circulates the materials in the inner cavity of the reactor body through two sets of transmission and stirring parts. At this time, the materials are added slowly so that the materials added later are driven by the circulation transmission of the original materials in the inner cavity of the reactor body, so that the materials added later will not be locally accumulated with the original materials in the inner cavity of the reactor body, thereby increasing the mixing efficiency between the materials.
[0022] 2. The novel reactor with good mixing effect drives plate 2 to move through the vertical plate via the telescopic device, so that plate 2 and plate 1 can slide relative to each other, so that the square grooves opened on the outer walls of plate 1 and plate 2 are staggered with each other, thereby changing the transmission efficiency of objects through the square grooves. When plate 1 and plate 2 are staggered with each other, the transmission efficiency of materials through the square grooves is reduced, and the operation of the transmission and stirring components keeps the materials transmitted to the side of the limit valve plate, so that the materials are accumulated at the limit valve plate, and the gas in the materials is discharged through the extrusion between the materials.
[0023] 3. The novel reactor with good mixing effect divides the inner cavity of the reaction chamber into a "hui" shape by using a partition board, enabling the material to be circulated and advanced through two groups of transmission and stirring components. By setting liquid in the liquid chamber and sleeving the circulation component on the outer wall of the reactor main body, the material is mixed while being wrapped by the liquid.
[0024] 4. For the novel reactor with good mixing effect, one side of two groups of circulation tanks is connected to a connecting component, and the other side of the two groups of circulation tanks is connected to the circulation component, enabling the liquid to be transmitted to the inner cavity of the transmission and stirring component through the circulation component. By closing the fifth connecting pipe, the liquid in the inner cavity of the liquid chamber is transmitted to the inner cavity of the transmission and stirring component through the circulation component, thereby increasing the pressure in the inner cavity of the shaft body. With the sliding rod slidingly sleeved on the inner wall of the sliding groove, the sliding rod moves away from the shaft body under the push of the liquid, changing the distance between the threaded page and the inner wall of the reaction chamber. When the material is transmitted through the transmission and stirring component in the inner cavity of the reaction chamber, the transmission and stirring component realizes the crushing of the material while transmitting the material through the oppression of the sliding rod on the material, thus solving the problem that some materials come into contact with the liquid to form agglomerates, resulting in uneven mixing of the materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic three-dimensional structure diagram of the present invention;
[0026] Figure 2 It is a schematic structure diagram of another perspective of the present invention;
[0027] Figure 3 It is a schematic structure diagram of the notch of the present invention;
[0028] Figure 4 It is a schematic structure diagram of the installation groove of the present invention;
[0029] Figure 5 It is a schematic structure diagram of the limit valve plate of the present invention;
[0030] Figure 6 It is a schematic structure diagram of the circulation component of the present invention;
[0031] Figure 7 It is a schematic structure diagram of the liquid chamber of the present invention;
[0032] Figure 8 It is a schematic structure diagram of the transmission groove of the present invention;
[0033] Figure 9 It is a schematic structure diagram of the meniscus of the present invention;
[0034] Figure 10 It is a schematic cross-sectional structure diagram of the reactor main body of the present invention;
[0035] Figure 11This is a schematic structural diagram of the transmission and stirring component of the present invention.
[0036] In the figure: 1. Reactor main body; 2. Support frame; 3. Circulation component; 4. Sealing cover; 5. Gearbox; 6. Driving motor; 7. Limit valve plate; 8. Connecting component; 9. Transmission and stirring component;
[0037] 101. Reaction chamber; 102. Notch; 103. Cover plate; 104. Installation groove; 105. Partition board; 106. Liquid storage; 107. Pipe body 1; 108. Transmission groove; 109. Rod body; 110. Reciprocating thread groove; 111. Extrusion plate; 112. Through groove; 113. Rotation groove; 114. Rotation shaft; 115. Semilunar plate; 116. Valve; 117. Driven wheel;
[0038] 301. Pipe body 2; 302. Connecting pipe 1; 303. Connecting pipe 2; 304. Connecting pipe 3; 305. Connecting pipe 4; 306. Connecting pipe 5;
[0039] 701. Plate 1; 702. Plate 2; 703. Square groove; 704. Vertical plate; 705. Expander;
[0040] 801. Annular pipe sleeve; 802. Hose;
[0041] 901. Shaft body; 902. Threaded page; 903. Gear; 904. Circulation groove; 905. Sliding groove; 906. Tension spring; 907. Slide bar; 908. Fixed seat. Detailed implementation manners
[0042] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0043] Please refer to Figure 1 - Figure 11 , a new type of reactor with good mixing effect, including a reactor main body 1, a support frame 2 is fixedly assembled on the outer wall of the reactor main body 1, a circulation component 3 is fixedly sleeved on the outer wall of the reactor main body 1, a gearbox 5 is fixedly assembled on one outer wall of the reactor main body 1, a driving motor 6 is fixedly assembled at the input end of the gearbox 5, a limit valve plate 7 is fixedly assembled on the inner wall of the reactor main body 1 near the gearbox 5, two groups of transmission and stirring components 9 are rotatably connected to the inner wall of the reactor main body 1, a connecting component 8 is arranged on one side of the transmission and stirring component 9 close to the gearbox 5, and the driving motor 6 is drivingly connected to one group of transmission and stirring components 9 through the gearbox 5.
[0044] In a preferred embodiment: The reactor main body 1 includes a reaction chamber 101. One end of the reaction chamber 101 far from the gearbox 5 is penetrated and provided with a notch 102. A cover plate 103 is fixedly assembled on the outer wall of the reaction chamber 101 on the side far from the gearbox 5. An installation groove 104 is opened on the outer wall of the reaction chamber 101 close to the gearbox 5. A partition plate 105 is fixedly assembled on the inner wall of the reaction chamber 101. A liquid chamber 106 is opened in the inner cavity of the partition plate 105. A propeller is fixedly assembled on the inner wall of the liquid chamber 106.
[0045] In a preferred embodiment: Two groups of transmission stirring components 9 are arranged on both sides of the partition plate 105, and both groups of transmission stirring components 9 are rotatably connected to the inner wall of the reaction chamber 101. Sealing covers 4 are clamped on the inner walls of the two notches 102.
[0046] In a preferred embodiment: The propeller includes a pipe body one 107 fixedly assembled on the inner wall of the liquid chamber 106. A transmission groove 108 is opened on the side of the pipe body one 107 close to the cover plate 103. A rod body 109 is rotatably connected to the inner wall of the pipe body one 107. A reciprocating thread groove 110 is opened on the outer wall of the rod body 109. An extrusion plate 111 is arranged on the outer wall of the rod body 109. A plurality of through grooves 112 are annularly opened at the top of the extrusion plate 111. A rotating groove 113 is opened on the inner wall of the extrusion plate 111. A rotating shaft 114 is rotatably connected to the inner wall of the rotating groove 113. A semi-lunar plate 115 is fixedly assembled on the side of the rotating shaft 114 close to the rod body 109. Valves 116 are annularly arranged at the bottom outer edge of the through grooves 112. A driven wheel 117 is fixedly assembled at one end of the rod body 109 close to the cover plate 103;
[0047] The rod body 109 is rotatably connected to the partition plate 105, and the driven wheel 117 is located outside the reaction chamber 101. The partition plate 105 and the inner wall of the reaction chamber 101 are fixedly assembled, and the length of the partition plate 105 is less than the length of the reaction chamber 101. The semi-lunar plate 115 is meshed with the rod body 109 through the reciprocating thread groove 110. The extrusion plate 111 is slidably sleeved on the inner wall of the pipe body one 107.
[0048] In the above structure, the semi-lunar plate 115 is meshed with the rod body 109 through the reciprocating thread groove 110. By using the rotation of the semi-lunar plate 115 located in the rotation groove 113 through the rotating shaft 114, and the extrusion plate 111 is slidably limited by the pipe body one 107, when the rod body 109 rotates, the extrusion plate 111 can be meshed with the reciprocating thread groove 110 through the semi-lunar plate 115, so as to realize the up-and-down sliding of the extrusion plate 111 on the inner wall of the pipe body one 107. When the semi-lunar plate 115 contacts the end of the reciprocating thread groove 110, the rotation of the rotating shaft 114 is realized by driving the semi-lunar plate 115 along the end track of the reciprocating thread groove 110, so that the semi-lunar plate 115 drives the extrusion plate 111 to slide from bottom to top along the reciprocating thread groove 110;
[0049] By arranging a number of valves 116 in a ring shape, a conical shape is formed on the side of the number of valves 116 close to the transmission 5. When the extrusion plate 111 slides up and down along the inner wall of the first pipe body 107, the liquid in the first pipe body 107 comes into contact with the outer walls of the number of valves 116, so that the number of valves 116 seals the through grooves 112, and further the extrusion plate 111 pushes the liquid to be transmitted from top to bottom;
[0050] When the extrusion plate 111 slides from bottom to top along the reciprocating thread groove 110, the liquid in the first pipe body 107 comes into contact with the inner walls of the number of valves 116, and the liquid pushes the number of valves 116 to separate, so that the liquid is transmitted through the through grooves 112 and the valves 116 to the side of the extrusion plate 111 close to the transmission 5;
[0051] Repeat the above process to enable the liquid to be transmitted through the thruster;
[0052] The inner cavity of the reaction chamber 101 is divided into a "hui" shape by the isolation plate 105, so that the material is circulated and advanced by two groups of transmission and stirring components 9. By arranging liquid in the liquid chamber 106 and sleeving the circulation component 3 on the outer wall of the reaction kettle body 1, the material is mixed under the wrapping of the liquid;
[0053] On the other hand, by arranging the limit valve plate 7 at a position in the "hui" - shaped inner cavity of the reaction chamber 101 and close to the transmission 5, the size of the channel in the "hui" - shaped inner cavity of the reaction chamber 101 is adjusted through the limit valve plate 7;
[0054] By opening two groups of notches 102, the material in the inner cavity of the reaction chamber 101 can be fed and discharged respectively through the two groups of notches 102, and at the same time, the inner cavity of the reaction chamber 101 is sealed by the sealing cover 4.
[0055] In a preferred embodiment: The circulation component 3 includes a second pipe body 301. Connecting pipes 302, 303, 304, and 305 are fixedly assembled at both ends of the second pipe body 301 respectively;
[0056] A connecting pipe 306 is fixedly assembled at the end of the connecting pipe 304 far from the second pipe body 301. The second pipe body 301 is communicated with the inner cavity of the liquid chamber 106 through the connecting pipe 304 and the connecting pipe 306, and the second pipe body 301 is communicated with the inner cavity of the first pipe body 107 through the connecting pipe 305;
[0057] The second pipe body 301 is respectively communicated with two groups of transmission and stirring components 9 through the connecting pipe 302 and the connecting pipe 303, and one ends of the two groups of transmission and stirring components 9 far from the connecting pipe 302 are communicated through the communicating component 8.
[0058] Through the above design, the liquid in the inner cavity of the liquid storage tank 106 enters the first pipe body 107 through the transfer groove 108, and the liquid in the inner cavity of the first pipe body 107 enters the second pipe body 301 through the fourth connecting pipe 305, and then is transmitted to the liquid storage tank 106 through the third connecting pipe 304 and the fifth connecting pipe 306, so as to realize the circulation of the liquid on the outer wall and in the inner cavity of the reactor main body 1. Compared with the traditional circulation, this design increases the contact area between the materials in the inner cavity of the reactor main body 1 and the liquid. At the same time, by using the space arrangement in the inner cavity of the reactor main body 1 for mixing materials, when the materials are transmitted and stirred in the inner cavity of the reactor main body 1, they can surround in the liquid, increasing the heat conduction efficiency between the liquid and the materials.
[0059] In a preferred embodiment: The limit valve plate 7 includes a first plate 701 and a second plate 702. Square grooves 703 are formed on the outer walls of the first plate 701 and the second plate 702. A vertical plate 704 is fixedly assembled on the side of the second plate 702 close to the gearbox 5. A telescopic device 705 is fixedly assembled on the inner wall of the vertical plate 704. The telescopic end of the telescopic device 705 is fixedly assembled with the vertical plate 704, and the telescopic device 705 is fixedly assembled with the outer wall of the reactor main body 1. The first plate 701 is fixedly assembled with the inner wall of the installation groove 104.
[0060] In the above structure, the telescopic device 705 drives the second plate 702 to move through the vertical plate 704, so that relative sliding is realized between the second plate 702 and the first plate 701, so that the square grooves 703 formed on the outer walls of the first plate 701 and the second plate 702 are staggered from each other, thereby changing the transmission efficiency of objects passing through the square grooves 703. When the first plate 701 and the second plate 702 are staggered from each other and the transmission efficiency of the materials passing through the square grooves 703 is reduced, the materials are kept transmitted to the side of the limit valve plate 7 through the operation of the transmission and stirring component 9, so that the materials are accumulated at the limit valve plate 7. Through the extrusion between the materials, the gas in the materials is discharged.
[0061] In a preferred embodiment: The communication component 8 includes two sets of annular pipe sleeves 801. The two sets of annular pipe sleeves 801 are communicated through a hose 802. The two sets of annular pipe sleeves 801 are both communicated with the inner cavities of the two sets of transmission and stirring components 9.
[0062] In the above structure, through the communication component 8, the two sets of transmission and stirring components 9 are kept in communication, so that the liquid is transmitted from the inner cavity of one set of transmission and stirring components 9 to the inner cavity of the other set of transmission and stirring components 9 through the communication component 8.
[0063] In a preferred embodiment: The transmission stirring member 9 includes a shaft body 901. The outer wall of the shaft body 901 is fixedly equipped with screw blades 902. One end of the shaft body 901 away from the gearbox 5 is fixedly equipped with a cover plate 103. A circulation groove 904 is provided in the inner cavity of the shaft body 901. A plurality of sliding grooves 905 communicating with the circulation groove 904 are provided on the outer wall of the screw blades 902. A fixed seat 908 is fixedly equipped on the inner wall of the sliding groove 905. A tension spring 906 is fixedly equipped on the outer wall of the fixed seat 908. One end of the tension spring 906 is fixedly equipped with a sliding rod 907, and the sliding rod 907 is arranged on the side away from the shaft body 901.
[0064] In a preferred embodiment: The sliding rod 907 is slidably sleeved on the inner wall of the sliding groove 905. One side of the two circulation grooves 904 communicates with the connecting member 8, and the other side of the two circulation grooves 904 communicates with the circulation member 3. The cover plate 103 covers the outside of the gear 903.
[0065] In the above structure, one side of the two circulation grooves 904 communicates with the connecting member 8, and the other side of the two circulation grooves 904 communicates with the circulation member 3, so that the liquid can be transmitted to the inner cavity of the transmission stirring member 9 through the circulation member 3. By closing the connecting pipe five 306, the liquid in the liquid storage chamber 106 is transmitted to the inner cavity of the transmission stirring member 9 through the circulation member 3, thereby increasing the pressure in the inner cavity of the shaft body 901. By using the sliding rod 907 slidably sleeved on the inner wall of the sliding groove 905, the sliding rod 907 is pushed to move away from the shaft body 901 by the liquid, so that the distance between the screw blades 902 and the inner wall of the reaction chamber 101 is changed by the sliding rod 907. When the material in the reaction chamber 101 is transmitted through the transmission stirring member 9, the transmission stirring member 9 realizes the crushing of the material while realizing the transmission of the material by the oppression of the sliding rod 907 on the material, thereby solving the problem that part of the material forms agglomerates when contacting the liquid, resulting in uneven mixing of the material.
[0066] Working principle: The driving motor 6 drives a transmission stirring member 9 in the inner cavity of the reaction kettle main body 1 to rotate through the gearbox 5. The gears 903 in the two transmission stirring members 9 are both meshed with the driven wheel 117, so that the driving motor 6 drives the two transmission stirring members 9 and the driven wheel 117 to rotate at the same time;
[0067] When adding materials, the sealing cover 4 on the top of the reaction kettle main body 1 is removed, and the materials in the inner cavity of the reaction kettle main body 1 are circularly transmitted through the two transmission stirring members 9. At this time, the materials are slowly added, so that the later added materials are driven by the circular transmission of the original materials in the inner cavity of the reaction kettle main body 1, and then the later added materials will not accumulate locally with the original materials in the inner cavity of the reaction kettle main body 1, thereby increasing the mixing efficiency between the materials;
[0068] It is fixedly assembled through the driven wheel 117 and the rod body 109. The meniscus 115 is engaged with the rod body 109 through the reciprocating thread groove 110. By the rotation of the meniscus 115 located in the rotation groove 113 through the rotation shaft 114, the pressing plate 111 is slidably limited through the pipe body 107. When the rod body 109 rotates, the pressing plate 111 can be engaged with the reciprocating thread groove 110 through the meniscus 115, realizing the sliding of the pressing plate 111 from top to bottom on the inner wall of the pipe body 107. When the meniscus 115 contacts the end of the reciprocating thread groove 110, the rotation shaft 114 is driven to rotate along the end trajectory of the reciprocating thread groove 110 by the meniscus 115, so that the meniscus 115 drives the pressing plate 111 to slide from bottom to top along the reciprocating thread groove 110;
[0069] By annularly arranging a plurality of valves 116, a conical shape is formed on the side of the plurality of valves 116 close to the gearbox 5. When the pressing plate 111 slides from top to bottom on the inner wall of the pipe body 107, the liquid in the pipe body 107 contacts the outer walls of the plurality of valves 116, so that the plurality of valves 116 seal the through groove 112, and further the pressing plate 111 pushes the liquid to be transmitted from top to bottom;
[0070] When the pressing plate 111 slides from bottom to top along the reciprocating thread groove 110, the liquid in the pipe body 107 contacts the inner walls of the plurality of valves 116, and the liquid pushes the plurality of valves 116 to separate, so that the liquid is transmitted to the side of the pressing plate 111 close to the gearbox 5 through the through groove 112 and the valves 116;
[0071] Repeating the above process, the liquid in the inner cavity of the liquid storage bin 106 enters the pipe body 107 through the transmission groove 108, and the liquid in the inner cavity of the pipe body 107 enters the pipe body 301 through the connecting pipe 305, and then is transmitted to the liquid storage bin 106 through the connecting pipe 304 and the connecting pipe 306, so that the liquid circulates on the outer wall and the inner cavity of the reaction kettle main body 1. Compared with the traditional circulation, this design increases the contact area between the materials and the liquid in the inner cavity of the reaction kettle main body 1. At the same time, by using the space setting for mixing materials in the inner cavity of the reaction kettle main body 1, when the materials are transmitted and stirred in the inner cavity of the reaction kettle main body 1, they can surround the liquid, increasing the heat conduction efficiency between the liquid and the materials;
[0072] By arranging the limit valve plate 7 at the position of the "return" - shaped inner cavity of the reaction chamber 101 close to the gearbox 5, the size of the channel in the "return" - shaped inner cavity of the reaction chamber 101 is adjusted through the limit valve plate 7;
[0073] The telescopic device 705 drives the second plate 702 through the vertical plate 704 to achieve movement, enabling relative sliding between the second plate 702 and the first plate 701, so that the square grooves 703 formed on the outer walls of the first plate 701 and the second plate 702 are staggered from each other, thereby changing the transmission efficiency of the object passing through the square grooves 703. When the first plate 701 and the second plate 702 are staggered from each other and the transmission efficiency of the material through the square grooves 703 decreases, the operation of the transmission and stirring component 9 keeps the material transmitting towards the limiting valve plate 7, and then the material accumulates at the limiting valve plate 7. Through the extrusion between the materials, the gas in the materials is discharged.
[0074] One side of the two sets of circulating grooves 904 is connected to the connecting component 8, and the other side of the two sets of circulating grooves 904 is connected to the circulating component 3, enabling the liquid to be transmitted to the inner cavity of the transmission and stirring component 9 through the circulating component 3. By closing the connecting pipe five 306, the liquid in the liquid cavity 106 is transmitted to the inner cavity of the transmission and stirring component 9 through the circulating component 3, thereby increasing the pressure in the inner cavity of the shaft body 901. With the sliding rod 907 slidably sleeved on the inner wall of the sliding groove 905, the sliding rod 907 moves away from the shaft body 901 under the push of the liquid, changing the distance between the threaded blade 902 and the inner wall of the reaction chamber 101. When the material is transmitted through the transmission and stirring component 9 in the inner cavity of the reaction chamber 101, the transmission and stirring component 9 crushes the material while transmitting the material through the pressing of the sliding rod 907 on the material, thus solving the problem that some materials form lumps when contacting the liquid, resulting in uneven mixing of the materials.
[0075] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0076] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A new type of reactor with good mixing effect, comprising a reactor main body (1), characterized in that: The outer wall of the reactor main body (1) is fixedly equipped with a support frame (2). The outer wall of the reactor main body (1) is fixedly sleeved with a circulation component (3). One outer wall of the reactor main body (1) is fixedly equipped with a speed change gearbox (5). The input end of the speed change gearbox (5) is fixedly equipped with a driving motor (6). A limit valve plate (7) is fixedly equipped on the inner wall of the reactor main body (1) close to the speed change gearbox (5). Two groups of transmission and stirring components (9) are rotatably connected to the inner wall of the reactor main body (1). A communication component (8) is arranged on one side of the transmission and stirring component (9) close to the speed change gearbox (5). The driving motor (6) is drivingly connected to one group of transmission and stirring components (9) through the speed change gearbox (5). The reactor main body (1) includes a reaction chamber (101). An isolation plate (105) is fixedly equipped on the inner wall of the reaction chamber (101). A liquid chamber (106) is arranged in the inner cavity of the isolation plate (105). The two groups of transmission and stirring components (9) are arranged on both sides of the isolation plate (105). The inner cavity of the reaction chamber (101) is divided into a "return" shape by the isolation plate (105), so that the material is circulated and advanced through the two groups of transmission and stirring components (9), and the material is mixed under the wrapping of the liquid. The limit valve plate (7) includes a first plate (701) and a second plate (702). Square grooves (703) are arranged on the outer walls of the first plate (701) and the second plate (702). A vertical plate (704) is fixedly equipped on one side of the second plate (702) close to the speed change gearbox (5). A telescopic device (705) is fixedly equipped on the inner wall of the vertical plate (704). The telescopic end of the telescopic device (705) is fixedly assembled with the vertical plate (704). The telescopic device (705) is fixedly assembled with the outer wall of the reactor main body (1). The first plate (701) is fixedly assembled with the inner wall of the installation groove (104). By arranging the limit valve plate (7) in the "return" shaped inner cavity of the reaction chamber (101), the size of the channel in the "return" shaped inner cavity of the reaction chamber (101) is adjusted through the limit valve plate (7). The transmission and stirring component (9) includes a shaft body (901). Threaded pages (902) are fixedly equipped on the outer wall of the shaft body (901). A cover plate (103) is fixedly equipped at one end of the shaft body (901) away from the speed change gearbox (5). A circulation groove (904) is arranged in the inner cavity of the shaft body (901). A number of sliding grooves (905) communicating with the circulation groove (904) are arranged on the outer wall of the threaded page (902). A fixed seat (908) is fixedly equipped on the inner wall of the sliding groove (905). A tension spring (906) is fixedly equipped on the outer wall of the fixed seat (908). One end of the tension spring (906) is fixedly equipped with a sliding rod (907). The sliding rod (907) is arranged on the side away from the shaft body (901). The sliding rod (907) is slidably sleeved on the inner wall of the sliding groove (905). One side of the two sets of circulating grooves (904) is communicated with the communicating component (8), and the other side of the two sets of circulating grooves (904) is communicated with the circulating component (3). The cover plate (103) covers the outside of the gear (903).
2. The novel reactor with good mixing effect according to claim 1, characterized in that: One end of the reaction chamber (101) far from the gearbox (5) is provided with a notch (102) through it. The outer wall of one side of the reaction chamber (101) far from the gearbox (5) is fixedly assembled with a cover plate (103). The outer wall of one side of the reaction chamber (101) close to the gearbox (5) is provided with a mounting groove (104). A propeller is fixedly assembled on the inner wall of the liquid chamber (106).
3. The novel reactor with good mixing effect according to claim 2, wherein: Both of the two sets of transmission and stirring components (9) are rotatably connected to the inner wall of the reaction chamber (101). Sealing covers (4) are clamped on the inner walls of the two notches (102).
4. A novel reactor with good mixing effect according to claim 3, characterized in that: The propeller includes a pipe body one (107) fixedly assembled on the inner wall of the liquid chamber (106). A transmission groove (108) is opened on one side of the pipe body one (107) close to the cover plate (103). A rod body (109) is rotatably connected to the inner wall of the pipe body one (107). A reciprocating thread groove (110) is opened on the outer wall of the rod body (109). An extrusion plate (111) is arranged on the outer wall of the rod body (109). A plurality of through grooves (112) are annularly opened at the top of the extrusion plate (111). A rotating groove (113) is opened on the inner wall of the extrusion plate (111). A rotating shaft (114) is rotatably connected to the inner wall of the rotating groove (113). A semi-lunar plate (115) is fixedly assembled on one side of the rotating shaft (114) close to the rod body (109). Valves (116) are annularly arranged on the bottom outer edge of the through grooves (112). A driven wheel (117) is fixedly assembled at one end of the rod body (109) close to the cover plate (103); The rod body (109) is rotatably connected to the partition plate (105), and the driven wheel (117) is located outside the reaction chamber (101). The partition plate (105) is fixedly assembled with the inner wall of the reaction chamber (101), and the length of the partition plate (105) is less than the length of the reaction chamber (101). The semi-lunar plate (115) is engaged with the rod body (109) through the reciprocating thread groove (110). The extrusion plate (111) is slidably sleeved on the inner wall of the pipe body one (107).
5. A novel reactor with good mixing effect according to claim 1, characterized in that: The circulating component (3) includes a pipe body two (301). Connecting pipes one (302), connecting pipes two (303), connecting pipes three (304), and connecting pipes four (305) are respectively fixedly assembled at both ends of the pipe body two (301); A connecting pipe five (306) is fixedly assembled at the end of the connecting pipe three (304) far from the pipe body two (301). The pipe body two (301) is communicated with the inner cavity of the liquid chamber (106) through the connecting pipe three (304) and the connecting pipe five (306). The pipe body two (301) is communicated with the inner cavity of the pipe body one (107) through the connecting pipe four (305); The second pipe body (301) is respectively communicated with two groups of transmission and stirring components (9) through a first connecting pipe (302) and a second connecting pipe (303), and the ends of the two groups of transmission and stirring components (9) far away from the first connecting pipe (302) are communicated through a communicating component (8).
6. A novel reactor with good mixing effect according to claim 1, characterized in that: The communicating component (8) includes two groups of annular pipe sleeves (801), and the two groups of annular pipe sleeves (801) are communicated through a hose (802), and both of the two groups of annular pipe sleeves (801) are communicated with the inner cavities of the two groups of transmission and stirring components (9).
Citation Information
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