A forming die for local upsetting of the handle part of an inner constant velocity joint
By designing the partial upsetting forming mold of the inner ball cage handle, the movement of the movable support frame and multifunctional unit detection of linear electric cylinders is used to solve the safety hazards and insufficient upsetting accuracy caused by the workers' distance from the workpiece, and the convenience of installation, safety and accuracy are improved.
Patent Information
- Application Number
- CN202411763544.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2044-12-03
AI Technical Summary
Existing upsetting molds cannot shorten the distance between workers and workpieces, resulting in inconvenience in installing and removing workpieces, posing safety hazards, and it is impossible to promptly detect the problem of upsetting processing not meeting the accuracy.
A forming mold with partial upsetting of inner ball cage handle is designed, including a support unit, a forming unit, a pushing unit, a multi-function unit and a prompt unit. The moving support frame is driven by a linear electric cylinder to reduce the distance between the worker and the workpiece. The multi-function unit is used to detect and feedback the upsetting accuracy, and the prompt unit reminds that it does not meet the processing requirements.
It realizes convenient installation and removal of workpieces, reduces safety hazards, ensures upsetting accuracy, adjusts molds in a timely manner, and improves processing accuracy.
Smart Images

Figure CN119456909B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of inner constant velocity joint handle processing, and more specifically, particularly relates to a forming die for local upsetting of the inner constant velocity joint handle part. Background Art
[0002] The inner constant velocity joint, also known as a part of the constant velocity universal joint, is a key component connecting the transmission differential part; the processing technology of the inner constant velocity joint handle mainly includes: blanking, chamfering, forward extrusion, upsetting, backward extrusion, finishing, and handle part upsetting, etc.; among them, the locally upset inner constant velocity joint handle part has higher strength and wear resistance, can withstand greater loads and torques, and at the same time has good corrosion resistance, improving the reliability and service life of the product.
[0003] The currently used upsetting forming die still has the following problems: 1. It is impossible to shorten the distance between the worker and the workpiece, which is not convenient for installing the workpiece to be upset and removing the upset workpiece, and the top upset punch is always located directly above the workpiece, and the worker's hand is prone to being crushed, posing a safety hazard; 2. When the workpiece after upsetting processing does not meet the processing accuracy, the worker cannot detect it in time and cannot adjust the die in time, reducing the upsetting processing accuracy of the workpiece. Summary of the Invention
[0004] The embodiment of the present disclosure relates to a forming die for local upsetting of the inner constant velocity joint handle part, which has a support unit, a forming unit, a pushing unit, a multi-functional unit, and a prompting unit; the distance between the workpiece and the worker becomes shorter, and the worker's hand will not be crushed when the top upset punch moves downward; it can remind that the workpiece after local upsetting does not meet the processing requirements, which is convenient for the staff to adjust or replace the two forming modules in time, ensuring the local upsetting accuracy of the workpiece; solving the problems that it is impossible to shorten the distance between the worker and the workpiece, the worker's hand is prone to being crushed, and the die cannot be adjusted in time.
[0005] In the first aspect of the present disclosure, there is provided a forming die for local upsetting of the inner constant velocity joint handle part, which is used for local upsetting of a workpiece; including: a support unit, a forming unit, a pushing unit, a multi-functional unit, and a prompting unit; the top of the support unit is installed with the workpiece to be processed; the forming unit is installed on the top of the support unit, and a top upset punch to be installed is arranged directly above the forming unit, and the top upset punch is used for processing the workpiece;
[0006] The pushing unit is installed on the support unit, and the pushing unit is located directly below the forming unit, and the pushing unit is used for moving the forming unit;
[0007] The multifunctional unit is installed on the top of the forming unit. The multifunctional unit is used to position the forming unit and also to detect the forming accuracy of the workpiece. The prompting unit is installed on the forming unit and the multifunctional unit, and the prompting unit is used to feedback the forming accuracy of the workpiece.
[0008] In at least some embodiments, the support unit includes: a connecting base, a movable support frame, and a circular load-bearing seat. Bolt mounting holes are provided at the corners of the connecting base. The movable support frame is slidably mounted on the top of the connecting base. The circular load-bearing seat is fixedly mounted on the top of the movable support frame.
[0009] In at least some embodiments, the support unit further includes: a linear electric cylinder and a linkage push frame. There are two linear electric cylinders in total. The two linear electric cylinders are fixedly mounted on the rear side of the connecting base, and the output shafts of the two linear electric cylinders are fixedly connected to the rear side of the movable support frame. The linkage push frame is fixedly mounted on the top of the connecting base, and the linkage push frame is inserted into the interior of the movable support frame.
[0010] In at least some embodiments, the forming unit includes: a forming bracket and a forming module. There are two forming brackets in total, and the two forming brackets are fixedly mounted on the top of the movable support frame. There are two forming modules in total, and the two forming modules are arranged above the two forming brackets. Upsetting grooves are respectively provided on the inner sides of the two forming modules, and two positioning card slots are respectively provided on the tops of the two forming modules.
[0011] In at least some embodiments, the forming unit further includes: connecting rotating shafts and positioning connecting rods. There are eight connecting rotating shafts in total, and the eight connecting rotating shafts are rotatably mounted on the two forming brackets and the two forming modules. There are eight positioning connecting rods in total, and the eight positioning connecting rods are fixedly mounted at the front and rear ends of the eight connecting rotating shafts, and the inner sides of the eight positioning connecting rods are in contact with the front and rear sides of the two forming brackets and the two forming modules.
[0012] In at least some embodiments, the pushing unit includes: a circular force-bearing rod, a rectangular movable plate, and a circular pushing shaft. The circular force-bearing rod is slidably mounted on the movable support frame, and the bottom of the circular force-bearing rod is provided with a rounded corner, and the bottom of the circular force-bearing rod is in contact with the top of the linkage push frame. The rectangular movable plate is fixedly mounted on the top of the circular force-bearing rod. There are four circular pushing shafts in total, and the four circular pushing shafts are fixedly mounted on the top of the rectangular movable plate. The four circular pushing shafts penetrate through the movable support frame, and the tops of the four circular pushing shafts are provided with rounded corners, and the tops of the four circular pushing shafts are in contact with the bottoms of the two forming modules.
[0013] In at least some embodiments, the multifunctional unit includes: a circular guide rod, a movable lifting frame, and a U-shaped mounting frame; there are four circular guide rods in total, and the four circular guide rods are fixedly installed on the tops of two forming brackets; the movable lifting frame is slidably installed outside the four circular guide rods; there are four U-shaped mounting frames in total, and the four U-shaped mounting frames are fixedly installed on the bottom of the movable lifting frame.
[0014] In at least some embodiments, the multifunctional unit further includes: positioning insertion rods, limit retaining rings A, and helical springs A; there are four positioning insertion rods in total, and the four positioning insertion rods are slidably installed on the four U-shaped mounting frames; the four positioning insertion rods are concentric with the four positioning slots, and the four positioning insertion rods are in clearance fit with the four positioning slots; there are four limit retaining rings A in total, and the four limit retaining rings A are fixedly installed at the tops of the four circular guide rods, and the bottoms of the four limit retaining rings A are in contact with the top of the movable lifting frame; there are four helical springs A in total, and the four helical springs A are sleeved outside the four circular guide rods, and the two ends of the four helical springs A are connected to the two forming brackets and the movable lifting frame.
[0015] In at least some embodiments, the multifunctional unit further includes: limit retaining rings B and helical springs B; there are four limit retaining rings B in total, and the four limit retaining rings B are fixedly installed outside the four positioning insertion rods, and the bottoms of the four limit retaining rings B are in contact with the tops of the four U-shaped mounting frames; there are four helical springs B in total, and the four helical springs B are sleeved outside the four positioning insertion rods, and the two ends of the four helical springs B are connected to the movable lifting frame and the four limit retaining rings B.
[0016] In at least some embodiments, the prompting unit includes: a storage battery, an alarm, and control switches; the storage battery is fixedly connected to the left forming bracket; the alarm is fixedly connected to the left forming bracket, and the storage battery is electrically connected to the alarm; there are four control switches in total, and the four control switches are fixedly installed on the bottom of the movable lifting frame; the four control switches are concentric with the four positioning insertion rods, and the diameters of the four control switches are smaller than the diameters of the four positioning insertion rods, and the four control switches are electrically connected to the storage battery and the alarm.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. When the two linear electric cylinders drive the movable support frame to move forward, on the one hand, the distance between the workpiece and the worker is shortened, which is convenient for installing the workpiece to be upset and for removing the upset workpiece; on the other hand, the workpiece to be upset or the upset workpiece is misaligned with the top upset punch, ensuring that the top upset punch will not crush the worker's hand when moving downward, reducing the safety hazard.
[0019] 2. When the upsetting punch moves downward in the present invention, the thinnest part of the workpiece undergoes upsetting deformation in the two upsetting grooves; when the two linear electric cylinders drive the movable support frame to move forward, the linkage push frame pushes the circular force-bearing rod upward, causing the two forming modules to move upward. Under the action of the eight positioning link rods, the two forming modules can open to both sides, facilitating the installation and disassembly of the workpiece.
[0020] In addition, when the two linear electric cylinders drive the movable support frame to move backward, the circular force-bearing rod moves downward under the action of gravity, and the two forming modules can close inward under the action of the eight positioning link rods, enabling the two upsetting grooves to automatically contact the workpiece.
[0021] 3. When the upsetting punch moves downward in the present invention, the upsetting punch can drive the movable lifting frame to move downward simultaneously, ensuring that before the upsetting punch contacts the workpiece, a small part of the bottom of the four positioning insertion rods can be automatically inserted into the four positioning slots, playing a limiting role on the two forming modules, avoiding the generation of gaps between the two forming modules, and ensuring the upsetting accuracy of the workpiece.
[0022] In addition, when the positions of the two forming modules change after closing, one or more of the positioning insertion rods cannot be smoothly inserted into the corresponding positioning slots, indicating that the workpiece after local upsetting does not meet the processing requirements.
[0023] In addition, when one or more of the control switches are in the pressed state, the alarm can work, capable of reminding that the workpiece after local upsetting does not meet the processing requirements, facilitating the staff to adjust or replace the two forming modules in a timely manner, and ensuring the local upsetting accuracy of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments will be briefly introduced below.
[0025] The drawings in the following description only relate to some embodiments of the present invention and do not limit the present invention.
[0026] In the drawings:
[0027] Figure 1 The three-dimensional structure diagram of the present invention is shown.
[0028] Figure 2 The structural diagram of the support unit of the present invention is shown.
[0029] Figure 3 The structural diagram of the forming unit of the present invention is shown.
[0030] Figure 4 The Figure 1 central sectional structure diagram of the present invention is shown.
[0031] Figure 5 Shows a schematic structural diagram of the driving unit of the present invention.
[0032] Figure 6 Shows the present invention Figure 4 A partial enlarged structural schematic diagram of area A in the present invention.
[0033] Figure 7 Shows the present invention Figure 4 A partial enlarged structural schematic diagram of area B in the present invention.
[0034] Figure 8 Shows the present invention Figure 1 A schematic structural diagram of the rear side view of the present invention.
[0035] Figure 9 Shows a schematic structural diagram of the multi-functional unit and four control switches of the present invention.
[0036] Figure 10 Shows the present invention Figure 9 A partial enlarged structural schematic diagram of area C in the present invention.
[0037] Figure 11 Shows a schematic structural diagram of the workpiece before and after local upsetting of the present invention.
[0038] List of reference numerals:
[0039] 100, support unit; 101, connecting base; 102, movable support frame; 103, circular load-bearing seat; 104, linear electric cylinder; 105, linkage push frame;
[0040] 200, workpiece;
[0041] 300, forming unit; 301, forming bracket; 302, forming module; 3021, upsetting groove; 3022, positioning slot; 303, connecting rotating shaft; 304, positioning link;
[0042] 400, upsetting punch;
[0043] 500, driving unit; 501, circular force-bearing rod; 502, rectangular movable plate; 503, circular driving shaft;
[0044] 600, multi-functional unit; 601, circular guide rod; 602, movable lifting frame; 603, U-shaped mounting frame; 604, positioning insertion rod; 605, limit retaining ring A; 606, helical spring A; 607, limit retaining ring B; 608, helical spring B;
[0045] 700, prompting unit; 701, storage battery; 702, alarm; 703, control switch. Detailed implementation manners
[0046] In order to make the objectives, solutions, and advantages of the technical solution of the present invention clearer, the following will clearly and completely describe the technical solution of the embodiments of the present invention with reference to the accompanying drawings of the specific embodiments of the present invention. Unless otherwise specified, the terms used herein have the ordinary meanings in the art. The same reference numerals in the drawings represent the same components.
[0047] Embodiment: Please refer to Figures 1 to 11 As shown in the figure: The present invention provides a forming die for local upsetting of the inner joint handle part, which is used for local upsetting of a workpiece 200; it includes: a support unit 100, a forming unit 300, a pushing unit 500, a multi-functional unit 600, and a prompting unit 700; the workpiece 200 to be processed is installed on the top of the support unit 100; the forming unit 300 is installed on the top of the support unit 100, and a top upsetting punch 400 to be installed is arranged directly above the forming unit 300, and the top upsetting punch 400 is used for processing the workpiece 200; the pushing unit 500 is installed on the support unit 100, and the pushing unit 500 is located directly below the forming unit 300, and the pushing unit 500 is used for moving the forming unit 300; the multi-functional unit 600 is installed on the top of the forming unit 300, the multi-functional unit 600 is used for positioning the forming unit 300, and the multi-functional unit 600 is also used for detecting the forming accuracy of the workpiece 200; the prompting unit 700 is installed on the forming unit 300 and the multi-functional unit 600, and the prompting unit 700 is used for feeding back the forming accuracy of the workpiece 200.
[0048] In the embodiments of the present disclosure, as Figure 2 and Figure 4 shown, the support unit 100 includes: a connecting base 101, a movable support frame 102, and a circular load-bearing seat 103; bolt mounting holes are provided at the corners of the connecting base 101; the movable support frame 102 is slidably installed on the top of the connecting base 101; the circular load-bearing seat 103 is fixedly installed on the top of the movable support frame 102; the support unit 100 further includes: a linear electric cylinder 104 and a linkage push frame 105; there are two linear electric cylinders 104 in total, and the two linear electric cylinders 104 are fixedly installed on the rear side of the connecting base 101, and the output shafts of the two linear electric cylinders 104 are fixedly connected to the rear side of the movable support frame 102; the linkage push frame 105 is fixedly installed on the top of the connecting base 101, and the linkage push frame 105 is inserted into the interior of the movable support frame 102;
[0049] Its specific functions are as follows: Since the movable support frame 102 is slidably installed on the top of the connection base 101, and the two linear electric cylinders 104 are fixedly installed on the rear side of the connection base 101, and the output shafts of the two linear electric cylinders 104 are fixedly connected to the rear side of the movable support frame 102. When the two linear electric cylinders 104 drive the movable support frame 102 to move forward, on the one hand, the distance between the workpiece 200 and the worker becomes shorter, which is convenient for installing the workpiece 200 to be upset and also convenient for removing the upset workpiece 200; on the other hand, the workpiece 200 to be upset or the upset workpiece 200 is misaligned with the upset punch 400, ensuring that the worker's hand will not be injured when the upset punch 400 moves downward, reducing the safety hazard.
[0050] In the embodiment of the present disclosure, as Figure 3 , Figures 5 to 7 shown, the forming unit 300 includes: a forming bracket 301 and a forming module 302; there are two forming brackets 301 in total, and the two forming brackets 301 are fixedly installed on the top of the movable support frame 102; there are two forming modules 302 in total, and the two forming modules 302 are arranged above the two forming brackets 301; upsetting grooves 3021 are respectively formed on the inner sides of the two forming modules 302, and two positioning card slots 3022 are respectively formed on the tops of the two forming modules 302; the forming unit 300 further includes: a connecting rotating shaft 303 and a positioning connecting rod 304; there are eight connecting rotating shafts 303 in total, and the eight connecting rotating shafts 303 are rotatably installed on the two forming brackets 301 and the two forming modules 302; there are eight positioning connecting rods 304 in total, and the eight positioning connecting rods 304 are fixedly installed at the front and rear ends of the eight connecting rotating shafts 303, and the inner sides of the eight positioning connecting rods 304 are in contact with the front and rear sides of the two forming brackets 301 and the two forming modules 302;
[0051] The pushing unit 500 includes: a circular force-bearing rod 501, a rectangular movable plate 502 and a circular pushing shaft 503; the circular force-bearing rod 501 is slidably installed on the movable support frame 102, and the bottom of the circular force-bearing rod 501 is provided with a rounded corner, and the bottom of the circular force-bearing rod 501 is in contact with the top of the linkage push frame 105; the rectangular movable plate 502 is fixedly installed on the top of the circular force-bearing rod 501; there are four circular pushing shafts 503 in total, and the four circular pushing shafts 503 are fixedly installed on the top of the rectangular movable plate 502; the four circular pushing shafts 503 penetrate through the movable support frame 102, and the tops of the four circular pushing shafts 503 are provided with rounded corners, and the tops of the four circular pushing shafts 503 are in contact with the bottoms of the two forming modules 302;
[0052] Its specific functions are as follows: Since upsetting grooves 3021 are respectively formed on the inner sides of the two forming modules 302, when the upsetting punch 400 moves downward, the thinnest part of the workpiece 200 undergoes upsetting deformation in the two upsetting grooves 3021; also, since the bottom of the circular force-bearing rod 501 contacts the top of the linkage push frame 105, and the tops of the four circular push shafts 503 contact the bottoms of the two forming modules 302, and the top of the linkage push frame 105 is a bevel structure, when the two linear electric cylinders 104 drive the movable support frame 102 to move forward, the linkage push frame 105 pushes the circular force-bearing rod 501 to move upward, causing the two forming modules 302 to move upward. Under the action of the eight positioning connecting rods 304, the two forming modules 302 can open to both sides, facilitating the installation and disassembly of the workpiece 200; when the two linear electric cylinders 104 drive the movable support frame 102 to move backward, the circular force-bearing rod 501 moves downward under the action of gravity, and the two forming modules 302 can close inward under the action of the eight positioning connecting rods 304, enabling the two upsetting grooves 3021 to automatically contact the workpiece 200.
[0053] In the embodiments of the present disclosure, as Figures 8 to 10As shown in the figure, the multifunctional unit 600 includes: a circular guide rod 601, a movable lifting frame 602, and a U-shaped mounting frame 603. There are four circular guide rods 601 in total, and the four circular guide rods 601 are fixedly installed on the tops of the two forming brackets 301. The movable lifting frame 602 is slidably installed outside the four circular guide rods 601. There are four U-shaped mounting frames 603 in total, and the four U-shaped mounting frames 603 are fixedly installed on the bottom of the movable lifting frame 602. The multifunctional unit 600 further includes: positioning insertion rods 604, limit retaining rings A 605, and helical springs A 606. There are four positioning insertion rods 604 in total, and the four positioning insertion rods 604 are slidably installed on the four U-shaped mounting frames 603. The four positioning insertion rods 604 are concentric with the four positioning slots 3022, and the four positioning insertion rods 604 are in clearance fit with the four positioning slots 3022. There are four limit retaining rings A 605 in total, and the four limit retaining rings A 605 are fixedly installed at the tops of the four circular guide rods 601, and the bottoms of the four limit retaining rings A 605 are in contact with the top of the movable lifting frame 602. There are four helical springs A 606 in total, and the four helical springs A 606 are sleeved outside the four circular guide rods 601, and the two ends of the four helical springs A 606 are connected to the two forming brackets 301 and the movable lifting frame 602. The multifunctional unit 600 further includes: limit retaining rings B 607 and helical springs B 608. There are four limit retaining rings B 607 in total, and the four limit retaining rings B 607 are fixedly installed outside the four positioning insertion rods 604, and the bottoms of the four limit retaining rings B 607 are in contact with the tops of the four U-shaped mounting frames 603. There are four helical springs B 608 in total, and the four helical springs B 608 are sleeved outside the four positioning insertion rods 604, and the two ends of the four helical springs B 608 are connected to the movable lifting frame 602 and the four limit retaining rings B 607.
[0054] The prompting unit 700 includes: a storage battery 701, an alarm 702, and a control switch 703. The storage battery 701 is fixedly connected to the left forming bracket 301. The alarm 702 is fixedly connected to the left forming bracket 301, and the storage battery 701 is electrically connected to the alarm 702. There are four control switches 703 in total, and the four control switches 703 are fixedly installed on the bottom of the movable lifting frame 602. The four control switches 703 are concentric with the four positioning insertion rods 604, and the diameters of the four control switches 703 are smaller than the diameters of the four positioning insertion rods 604, and the four control switches 703 are electrically connected to the storage battery 701 and the alarm 702.
[0055] Its specific functions are as follows: Since the movable lifting frame 602 is slidably installed outside the four circular guide rods 601, and the four helical springs A 606 are sleeved outside the four circular guide rods 601, and both ends of the four helical springs A 606 are connected to the two forming brackets 301 and the movable lifting frame 602. When the upsetting punch 400 moves downward, the upsetting punch 400 can drive the movable lifting frame 602 to move downward simultaneously. Also, since two positioning slots 3022 are respectively provided at the tops of the two forming modules 302, and the four positioning rods 604 are concentric with the four positioning slots 3022, and the four positioning rods 604 are in clearance fit with the four positioning slots 3022, it is ensured that a small part of the bottom of the four positioning rods 604 can automatically insert into the four positioning slots 3022 before the upsetting punch 400 contacts the workpiece 200, which plays a limiting role on the two forming modules 302, avoids the generation of gaps between the two forming modules 302, and ensures the upsetting accuracy of the workpiece 200.
[0056] In addition, since the four positioning rods 604 are slidably installed on the four U-shaped mounting frames 603, and the four helical springs B 608 are sleeved outside the four positioning rods 604, and both ends of the four helical springs B 608 are connected to the movable lifting frame 602 and the four limiting rings B 607. When the positions of the two forming modules 302 change after closing, one or more of the positioning rods 604 cannot be smoothly inserted into the corresponding positioning slots 3022, indicating that the workpiece 200 after partial upsetting does not meet the processing requirements. Also, since the storage battery 701 is electrically connected to the alarm 702, and the four control switches 703 are electrically connected to the storage battery 701 and the alarm 702, when one or more of the control switches 703 are in the pressed state, the alarm 702 can work, which can remind that the workpiece 200 after partial upsetting does not meet the processing requirements, facilitating the staff to adjust or replace the two forming modules 302 in time and ensuring the local upsetting accuracy of the workpiece 200.
[0057] The specific usage mode and functions of this embodiment:
[0058] When the present invention is in use, first, the staff connects the connection base 101 and the upsetting punch 400 to the processing equipment through bolts, and then heats the top end of the workpiece 200 to ensure that when the workpiece 200 is stressed, the thinnest part of the workpiece 200 undergoes upsetting deformation within the two upsetting grooves 3021; when the two linear electric cylinders 104 drive the movable support frame 102 to move forward, on the one hand, the distance between the workpiece 200 and the worker becomes shorter, facilitating the installation of the workpiece 200 to be upset and also facilitating the removal of the upset workpiece 200; on the other hand, the workpiece 200 to be upset or the upset workpiece 200 is misaligned with the upsetting punch 400, ensuring that the hand of the worker will not be injured when the upsetting punch 400 moves downward, reducing the safety hazard; when the two linear electric cylinders 104 drive the movable support frame 102 to move forward, the linkage push frame 105 pushes the circular force-bearing rod 501 upward, causing the two forming modules 302 to move upward, and the two forming modules 302 can open to both sides under the action of the eight positioning connecting rods 304, facilitating the installation and disassembly of the workpiece 200; when the two linear electric cylinders 104 drive the movable support frame 102 to move backward, the circular force-bearing rod 501 moves downward under the action of gravity, and the two forming modules 302 can close inward under the action of the eight positioning connecting rods 304, enabling the two upsetting grooves 3021 to automatically contact the workpiece 200; when the upsetting punch 400 moves downward, the upsetting punch 400 can drive the movable lifting frame 602 to move downward simultaneously, ensuring that before the upsetting punch 400 contacts the workpiece 200, a small part of the bottom of the four positioning insertion rods 604 can automatically be inserted into the four positioning slots 3022, playing a limiting role on the two forming modules 302, preventing a gap from being generated between the two forming modules 302, and ensuring the upsetting accuracy of the workpiece 200; when the positions of the two forming modules 302 change after closing, one or more of the positioning insertion rods 604 cannot be smoothly inserted into the corresponding positioning slots 3022, indicating that the locally upset workpiece 200 does not meet the processing requirements; when one or more of the control switches 703 are in the pressed state, the alarm 702 can work, capable of reminding that the locally upset workpiece 200 does not meet the processing requirements, facilitating the staff to adjust or replace the two forming modules 302 in a timely manner, and ensuring the local upsetting accuracy of the workpiece 200.
[0059] In this article, the following points need to be noted:
[0060] 1. The attached drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure, and other structures can refer to the general design.
[0061] 2. Without conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0062] The above are only the specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present disclosure can easily think of changes or substitutions, which should all be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure shall be subject to the protection scope of the claims.
Claims
1. A forming die for locally upsetting the handle of an inner ball cage, used for locally upsetting a workpiece (200); comprising: A support unit (100), a forming unit (300), a pushing unit (500), a multifunctional unit (600) and a prompting unit (700); characterized in that a workpiece (200) to be processed is installed on the top of the support unit (100); the forming unit (300) is installed on the top of the support unit (100), and a top upsetting punch (400) to be installed is arranged directly above the forming unit (300), and the top upsetting punch (400) is used to process the workpiece (200); The pushing unit (500) is installed on the supporting unit (100), and the pushing unit (500) is located directly below the forming unit (300), and the pushing unit (500) is used to move the forming unit (300); The multifunctional unit (600) is installed on the top of the forming unit (300), the multifunctional unit (600) is used to position the forming unit (300), and the multifunctional unit (600) is also used to detect the forming accuracy of the workpiece (200); the prompt unit (700) is installed on the forming unit (300) and the multifunctional unit (600), and the prompt unit (700) is used to provide feedback on the forming accuracy of the workpiece (200); The support unit (100) comprises: a movable support frame (102) and a linkage push frame (105); the forming unit (300) comprises: a forming bracket (301), a forming module (302), a connecting shaft (303) and a positioning connecting rod (304); a total of eight connecting shafts (303) are provided, and the eight connecting shafts (303) are rotatably mounted on two forming brackets (301) and two forming modules (302); a total of eight positioning connecting rods (304) are provided, and the eight positioning connecting rods (304) are fixedly mounted on the front and rear ends of the eight connecting shafts (303), and the inner sides of the eight positioning connecting rods (304) are in contact with the front and rear sides of the two forming brackets (301) and the two forming modules (302); The pushing unit (500) comprises: a circular force-bearing rod (501), a rectangular movable plate (502) and a circular pushing shaft (503); the circular force-bearing rod (501) is slidably mounted on the movable support frame (102), and the bottom of the circular force-bearing rod (501) contacts the top of the linkage pushing frame (105); the rectangular movable plate (502) is fixedly mounted on the top of the circular force-bearing rod (501); a total of four circular pushing shafts (503) are provided, and the four circular pushing shafts (503) are fixedly mounted on the top of the rectangular movable plate (502).
2. A forming die for partially upsetting the handle of an inner ball cage according to claim 1, characterized in that: The support unit (100) further comprises: a connecting base (101) and a circular load-bearing seat (103); a bolt mounting hole is provided at a corner of the connecting base (101); the movable support frame (102) is slidably mounted on the top of the connecting base (101); and the circular load-bearing seat (103) is fixedly mounted on the top of the movable support frame (102).
3. A forming die for partially upsetting the handle of an inner ball cage according to claim 2, characterized in that: The support unit (100) further comprises: a linear electric cylinder (104); two linear electric cylinders (104) are provided in total, and the two linear electric cylinders (104) are fixedly mounted on the rear side of the connection base (101), and the output shafts of the two linear electric cylinders (104) are fixedly connected to the rear side of the movable support frame (102); the linkage push frame (105) is fixedly mounted on the top of the connection base (101), and the linkage push frame (105) is inserted into the interior of the movable support frame (102).
4. A forming die for partially upsetting the handle of an inner ball cage according to claim 2, characterized in that: There are two forming brackets (301) in total, and the two forming brackets (301) are fixedly mounted on the top of the movable support frame (102); there are two forming modules (302) in total, and the two forming modules (302) are arranged above the two forming brackets (301); upsetting grooves (3021) are respectively provided on the inner sides of the two forming modules (302), and two positioning slots (3022) are respectively provided on the tops of the two forming modules (302).
5. A forming die for partially upsetting the handle of an inner ball cage according to claim 1, characterized in that: The bottom of the circular force-bearing rod (501) is provided with a rounded corner; the four circular driving shafts (503) penetrate the movable support frame (102), and the tops of the four circular driving shafts (503) are provided with rounded corners, and the tops of the four circular driving shafts (503) are in contact with the bottoms of the two forming modules (302).
6. A forming die for partially upsetting the handle of an inner ball cage according to claim 1, characterized in that: The multifunctional unit (600) comprises: a circular guide rod (601), a movable lifting frame (602) and a U-shaped installation frame (603); a total of four circular guide rods (601) are provided, and the four circular guide rods (601) are fixedly installed on the top of two forming brackets (301); the movable lifting frame (602) is slidably installed on the outside of the four circular guide rods (601); a total of four U-shaped installation frames (603) are provided, and the four U-shaped installation frames (603) are fixedly installed on the bottom of the movable lifting frame (602).
7. A forming die for partially upsetting the handle of an inner ball cage according to claim 6, characterized in that: The multifunctional unit (600) further comprises: a positioning rod (604), a limiting retaining ring A (605) and a coil spring A (606); a total of four positioning rods (604) are provided, and the four positioning rods (604) are slidably mounted on four U-shaped mounting frames (603); the four positioning rods (604) are concentrically arranged with the four positioning slots (3022), and the four positioning rods (604) and the four positioning slots (3022) are clearance-matched; the limiting retaining ring A (605) ) are provided with four limit rings A (605), and the four limit rings A (605) are fixedly mounted on the top ends of the four circular guide rods (601), and the bottoms of the four limit rings A (605) are in contact with the top of the movable lifting frame (602); the coil springs A (606) are provided with four, and the four coil springs A (606) are sleeved on the outside of the four circular guide rods (601), and the two ends of the four coil springs A (606) are connected to the two forming brackets (301) and the movable lifting frame (602).
8. A forming die for partially upsetting the handle of an inner ball cage according to claim 7, characterized in that: The multifunctional unit (600) further comprises: a limit retaining ring B (607) and a coil spring B (608); a total of four limit retaining rings B (607) are provided, and the four limit retaining rings B (607) are fixedly installed on the outside of the four positioning rods (604), and the bottoms of the four limit retaining rings B (607) are in contact with the tops of the four U-shaped mounting frames (603); a total of four coil springs B (608) are provided, and the four coil springs B (608) are sleeved on the outside of the four positioning rods (604), and the two ends of the four coil springs B (608) are connected to the movable lifting frame (602) and the four limit retaining rings B (607).
9. A forming die for partially upsetting the handle of an inner ball cage according to claim 7, characterized in that: The prompt unit (700) comprises: a battery (701), an alarm (702) and a control switch (703); the battery (701) is fixedly connected to the left forming bracket (301); the alarm (702) is fixedly connected to the left forming bracket (301), and the battery (701) and the alarm (702) are electrically connected; there are four control switches (703) in total, and the four control switches (703) are fixedly installed at the bottom of the movable lifting frame (602); the four control switches (703) are concentrically arranged with the four positioning rods (604), and the diameters of the four control switches (703) are smaller than the diameters of the four positioning rods (604), and the four control switches (703) are electrically connected to the battery (701) and the alarm (702).
Citation Information
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