Ceramic blank radial extrusion device
By designing a ceramic blank radial extrusion device containing multiple components, the problem that existing devices are difficult to adjust the thickness of the embryo is solved, and flexible adjustment of the thickness of the ceramic blank and the improvement of the processing efficiency of the ceramic blank are achieved.
Patent Information
- Application Number
- CN202411626083.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-11-14
AI Technical Summary
The existing ceramic blank radial extrusion device is difficult to flexibly adjust the thickness of the embryo, resulting in the limitations in the production thickness of the ceramic blank and affecting the processing efficiency.
Designed is a type including an extruder, a conveyor belt, a support roller, a connecting plate, a transmission belt, a transmission gear, a connecting column, a calender roller, a drive motor, a stabilizing frame, a sliding groove, a servo motor, a guide shaft, a guide disk, and an electric motor Radial extrusion device for ceramic blanks for push rods and top frames. Through the coordinated work of these components, the position and angle of the calendering roller can be adjusted according to the required thickness, thereby achieving flexible press forming of ceramic clay embryos.
It realizes flexible adjustment of the thickness of ceramic blanks, improves the processing efficiency of ceramic blots, and can adjust the position and height of the calendered components according to different needs to ensure the flatness and crack-freeness of the ceramic clay blot.
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Figure CN119458577A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ceramic blank production, in particular to a ceramic blank radial extrusion device. Background Art
[0002] The blank is the raw material that has not been processed, and it can also refer to the part of the finished product that is not yet completed. For example, when processing ceramics, ceramic blanks are needed. Ceramics are formed by pushing and extruding the clay. Due to the differences in extrusion pressure and material uniformity in the width and thickness directions, the width-to-thickness ratio cannot be too large.
[0003] At present, it is difficult to flexibly adjust the radial extrusion device of ceramic blanks according to the required thickness of the blanks, resulting in certain limitations on the production thickness of the ceramic blanks and affecting the processing efficiency of the ceramic blanks.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a ceramic blank radial extrusion device is proposed. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a ceramic blank radial extrusion device, which solves the problems raised in the above-mentioned background technology.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a ceramic blank radial extrusion device, including an extruder and a conveyor belt, one side of the extruder is provided with a support roller, and the end of the support roller is installed with a connecting disk, a calendering assembly for calendering the blank is provided below the connecting disk, and a transmission belt, a transmission gear, a connecting column and a calendering roller, the transmission belt is internally meshed with a transmission gear, and a connecting column is installed on one side of the transmission gear, a calendering roller is provided at the end of the connecting column, the conveyor belt is provided below the calendering roller, and a connecting plate is installed at the other end of the connecting column, A driving motor is provided on one side of the outside of the connecting plate, and an auxiliary component for adjusting according to the required blank thickness is provided in the middle of one side of the connecting plate, the auxiliary component includes a slide groove, a servo motor three, a guide shaft body, a guide plate, an electric push rod and a top frame, and stabilizing frames are provided on both sides of the conveyor belt, and a slide groove is provided inside the stabilizing frame, a guide plate is slidably installed inside the slide groove, and a guide shaft body is rotatably provided inside the guide plate, a servo motor three is installed at one end of the guide shaft body, and a stabilizing frame is provided at the other end of the guide shaft body, an electric push rod is installed on the top of the guide plate, and a top frame is provided on the top of the electric push rod.
[0007] Furthermore, a billet extrusion assembly for extruding annular billets is provided inside the extruder, and the billet extrusion assembly includes a connecting frame, a gas rod and an extrusion plate, a gas rod is provided on the outer surface of the connecting frame, and an extrusion plate is installed at the output end of the gas rod.
[0008] Furthermore, the blank extrusion assembly also includes a servo motor four, a built-in column and an extrusion port, and a built-in column is arranged in the middle of the extrusion plate, a servo motor four is installed in the middle of one end of the built-in column, and an extrusion port is opened in the middle of one side of the extruder.
[0009] Furthermore, an adjustment component for moving the position of the support roller is provided at the top of the connecting disk, and the adjustment component includes a servo motor 2, a driving screw, a connecting plate and a guide rod. The output end of the servo motor 2 is equipped with a support roller through a shaft, connecting plates are provided on both sides of the top of the connecting disk, and the driving screw is installed on the internal threads of the connecting plate, and a guide rod is slidably provided at the bottom of the connecting plate.
[0010] Furthermore, a servo motor 1 is installed at one end of the driving screw rod, and a connecting frame is arranged outside the servo motor 1.
[0011] Furthermore, a cleaning assembly for assisting in cleaning the calendering roller is provided at the bottom of the connecting plate, and the cleaning assembly includes a vertical plate, a longitudinal axis and a cleaning brush. The bottom of the vertical plate is provided with a longitudinal axis, and a cleaning brush is installed on the bottom outer surface of the longitudinal axis.
[0012] Furthermore, transfer horizontal plates are installed on both sides of the outer surface of the extruder, and a support frame is arranged at the bottom of the extruder.
[0013] Furthermore, a buffer plate is installed on the outer surface of one side of a group of the adapter transverse plates, and the buffer plate has an arc-shaped structure.
[0014] Furthermore, another group of the transfer horizontal plates is provided with a second gas rod on its outer surface, and a blade is installed at the output end of the second gas rod.
[0015] Furthermore, a group of ends of the connecting columns are provided with roller molds, and a conveyor belt is installed below the roller molds.
[0016] The present invention provides a ceramic blank radial extrusion device, which has the following beneficial effects:
[0017] 1. The ceramic blank radial extrusion device can drive the transmission gear, the connecting column and the calendering roller to rotate through the design of the driving motor, and the calendering roller is provided with multiple groups, and the vertical distance of the calendering roller with respect to the conveyor belt gradually decreases from large to small, so that the ceramic mud embryo on the outer surface of the conveyor belt can be rolled by the rolling of the calendering roller. During the rolling, the thickness of the mud embryo is gradually thinned and the width is widened, and the mud material is gradually formed to the required size, and the distance between the last calendering roller and the conveyor belt is equal to the required brick blank thickness, and the connecting plate and the supporting roller can be synchronously moved toward the built-in column, and then when the mud embryo of the required length is extruded by the extruder, the user can manually use the cutting tool to cut it, so that the annular mud embryo will be moved due to the position of the extrusion plate, so that the annular mud embryo is transferred to the outside of the supporting roller, and the blade can be driven to move the position by the design of the gas rod 2, and the blade is at an angle of 20° with respect to the vertical line of the lower part of the annular mud embryo. At the same time, the connecting plate and the supporting roller are designed to move horizontally along the driving screw, so that the circular mud embryos of different sizes outside the supporting roller can be cut when the blade position is inconvenient to maintain.
[0018] 2. In the radial extrusion device for ceramic blanks, the stabilizing frame can follow the guide disk, which is convenient for moving the entire stabilizing frame and the calendering assembly connected to the stabilizing frame up or down, and can provide a larger maintenance space for the calendering assembly. At the same time, the height of the calendering assembly from the conveyor belt can be adjusted, which is convenient for calendering treatment of ceramic mud embryos of different required thicknesses. In addition, the height of the calendering assembly can be adjusted so that the calendering roller can contact the cleaning brush, which is convenient for cleaning the calendering roller using the cleaning brush design. In addition, the design of the servo motor three can drive the guide shaft and the stabilizing frame to rotate, and can control the calendering thickness of the ceramic mud embryo during the calendering process, so as to adjust the required thickness of the ceramic mud embryo in time.
[0019] 3. The radial extrusion device for ceramic blanks can perform frictional cleaning on the outer surface of the calendering roller by moving the position of the cleaning component, so that foreign matter attached to the outer surface of the calendering roller can fall into the conveyor belt, and the design of the conveyor belt can be used to uniformly stack the foreign matter on one side, so that the outer surface of the ceramic clay blank can be kept flat and free of cracks when the calendering roller is used to calender the ceramic clay blank. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall axial structure of a conveyor belt of a ceramic blank radial extrusion device of the present invention;
[0021] Figure 2 It is a structural schematic diagram of another viewing angle of a ceramic blank radial extrusion device of the present invention;
[0022] Figure 3 It is a schematic diagram of the structure of an adjustment component of a ceramic blank radial extrusion device of the present invention;
[0023] Figure 4 It is a schematic structural diagram of an auxiliary component of a ceramic blank radial extrusion device of the present invention;
[0024] Figure 5 It is a schematic structural diagram of a blank extrusion assembly of a ceramic blank radial extrusion device of the present invention;
[0025] Figure 6 It is a schematic diagram of the buffer plate-blade distribution structure of a ceramic blank radial extrusion device of the present invention;
[0026] Figure 7 The present invention is a schematic diagram of the radial structure of a conveyor belt as a whole of a radial extrusion device for ceramic blanks.
[0027] In the figure: 1, extruder; 2, support frame; 3, transfer cross plate; 4, connecting frame; 5, support roller; 6, connecting plate; 7, stabilizing frame; 8, conveyor belt; 9, connecting plate; 10, calendering assembly; 1001, transmission belt; 1002, transmission gear; 1003, connecting column; 1004, calendering roller; 11, driving motor; 12, roller mold; 13, servo motor 1; 14, adjustment assembly; 1401, servo motor 2; 1402, driving screw; 1403, connecting plate; 1404, guide rod; 15, cleaning 1501. Vertical plate; 1502. Longitudinal axis; 1503. Cleaning brush; 16. Auxiliary component; 1601. Slide; 1602. Servo motor three; 1603. Guide shaft; 1604. Guide plate; 1605. Electric push rod; 1606. Top frame; 17. Blank extrusion component; 1701. Connecting frame; 1702. Gas rod one; 1703. Extrusion plate; 1704. Servo motor four; 1705. Built-in column; 1706. Extrusion port; 18. Buffer plate; 19. Gas rod two; 20. Blade. DETAILED DESCRIPTION
[0028] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0029] like Figure 1-Figure 7As shown, the present invention provides a technical solution: a ceramic blank radial extrusion device, including an extruder 1, a support frame 2, a transfer horizontal plate 3, a connecting frame 4, a supporting roller 5, a connecting plate 6, a stabilizing frame 7, a conveyor belt 8, a connecting plate 9, a calendering component 10, a transmission belt 1001, a transmission gear 1002, a connecting column 1003, a calendering roller 1004, a driving motor 11, a roller mold 12, a servo motor 1 13, an adjustment component 14, a servo motor 2 1401, a driving screw 1402, a connecting plate 1403, a guide rod 1404, a cleaning component 15, a vertical plate 1501, a longitudinal axis 1502, a cleaning brush 1503, an auxiliary component 16, a chute 1601, a servo motor 3 1602, a guide shaft 1603, a guide plate 1604, Electric push rod 1605, top frame 1606, blank extrusion assembly 17, connecting frame 1701, gas rod 1 1702, extrusion plate 1703, servo motor 4 1704, built-in column 1705, extrusion port 1706, buffer plate 18, gas rod 2 19 and blade 20, one side of the extruder 1 is provided with support roller 1 5, and the end of the support roller 1 5 is installed with a connecting plate 6, both sides of the outer surface of the extruder 1 are installed with transfer cross plates 3, and the bottom of the extruder 1 is provided with a support frame 2, one side of a group of transfer cross plates 3 is installed with a buffer plate 18, and the buffer plate 18 is in an arc-shaped structure, the outer surface of another group of transfer cross plates 3 is provided with gas rod 2 19, and the output end of the gas rod 2 19 is installed with a blade 20, the connecting plate 6 and the support roller 5 can The circular mud embryo can be synchronously moved toward the built-in column 1705, and then when the mud embryo of the required length is extruded by the extruder 1, the user can manually use the cutting tool to cut it off, so that the circular mud embryo will be moved due to the position of the extrusion plate 1703. After the circular mud embryo is transferred to the outside of the support roller 5, the design of the gas rod 219 can be used to drive the blade 20 to move its position. The angle between the blade 20 and the vertical line of the lower part of the circular mud embryo is 20°. At the same time, the connecting plate 6 and the support roller 5 are designed to move along the horizontal position of the driving screw 1402. When the position of the blade 20 is inconvenient, the circular mud embryos of different sizes outside the support roller 5 can be cut. After the cutting is completed, the driving screw 1402 can be driven to rotate in the opposite direction again, so that the support roller 5 is close to the support roller 5. In the direction close to the extruder 1, the support roller 5 can be rotated by the design of the servo motor 1401, so that the opening of the circular mud embryo cut on the outside of the support roller 5 faces upward, and falls onto the conveyor belt 8 below by gravity. When falling, the design of the arc-shaped structure buffer plate 18 can be used to buffer the ceramic circular mud embryo, so as to prevent the circular mud embryo from falling too quickly due to gravity when it is in the latter half of the circle, resulting in micro-crack damage. The interior of the extruder 1 is provided with a blank extrusion assembly 17 for extruding the circular blank, and the blank extrusion assembly 17 includes a connecting frame 1701, a gas rod 1702 and an extrusion plate 1703. The outer surface of the connecting frame 1701 is provided with a gas rod 1702, and the output end of the gas rod 1702 is installed with an extrusion plate 1703.The stock extrusion assembly 17 also includes a servo motor 1704, a built-in column 1705 and an extrusion port 1706. The built-in column 1705 is arranged in the middle of the extrusion plate 1703, and the servo motor 1704 is installed in the middle of one end of the built-in column 1705. The extrusion port 1706 is opened in the middle of one side of the extruder 1. By placing the ceramic stock raw material inside the extruder 1, the built-in column 1705 can be driven to rotate by the design of the servo motor 1704, so that the raw materials in the extruder 1 are mixed more evenly. The design of the gas rod 1702 can be used to drive the annular extrusion plate 1703 to move horizontally along the outside of the built-in column 1705, so that the ceramic blank in the extruder 1 is extruded into an annular mud blank through the extrusion port 1706, which is beneficial to the preliminary extrusion molding of the ceramic mud blank. A calendering assembly 10 for calendering the blank is arranged below the connecting plate 6, and a transmission belt 1001, a transmission gear 1002, a connecting column 1003 and a calendering roller 1004, and the internal meshing installation of the transmission belt 1001 There is a transmission gear 1002, and a connecting column 1003 is installed on one side of the transmission gear 1002, a roller mold 12 is arranged at the end of a group of connecting columns 1003, and a conveyor belt 8 is installed below the roller mold 12, a calendering roller 1004 is arranged at the end of the connecting column 1003, and the conveyor belt 8 is arranged below the calendering roller 1004, and a connecting plate 9 is installed at the other end of the connecting column 1003, and the circular mud embryo cut on the outside of the supporting roller 5 faces upward, and after falling to the conveyor belt 8 below by gravity, it is driven by the driving motor 11 The design can drive the transmission gear 1002, the connecting column 1003 and the calendering roller 1004 to rotate, and the calendering roller 1004 is provided with multiple groups, and the vertical distance of the calendering roller 1004 to the conveyor belt 8 gradually decreases from large to small, so that the ceramic clay blank on the outer surface of the conveyor belt 8 can be rolled by the rolling of the calendering roller 1004. During the rolling, the thickness of the clay blank is gradually thinned and the width is widened, and the clay material is gradually formed to the required size, and the distance between the last calendering roller 1004 and the conveyor belt 8 is equal to the required brick thickness.
[0030] like Figure 1 , Figure 2 and Figure 4As shown, a driving motor 11 is provided on one side of the outer portion of the connecting plate 9, and an auxiliary component 16 for adjusting according to the required blank thickness is provided in the middle of one side of the connecting plate 9, the auxiliary component 16 includes a slide 1601, a servo motor 1602, a guide shaft 1603, a guide plate 1604, an electric push rod 1605 and a top frame 1606, and a stabilizing frame 7 is provided on both sides of the conveyor belt 8, and a slide 1601 is provided inside the stabilizing frame 7, a guide plate 1604 is slidably installed inside the slide 1601, and a guide shaft 1603 is rotatably provided inside the guide plate 1604, a servo motor 1602 is installed on one end of the guide shaft 1603, and a stabilizing frame 7 is provided on the other end of the guide shaft 1603, an electric push rod 1605 is installed on the top of the guide plate 1604, and a top frame 1606 is provided on the top of the electric push rod 1605, and the design of the electric push rod 1605 can drive the guide plate 1604 to be limited in the slide 1 The interior of 601 keeps moving up or down, and a guide shaft 1603 is rotatably provided in the middle of the guide disk 1604. The guide shaft 1603 is connected to the stabilizing frame 7, so that the stabilizing frame 7 can follow the guide disk 1604, which is convenient for moving the entire stabilizing frame 7 and the calendering assembly 10 connected to the stabilizing frame 7 up or down, and can provide a larger maintenance space for the calendering assembly 10. At the same time, the height of the calendering assembly 10 from the conveyor belt 8 can be adjusted, which is convenient for calendering treatment of ceramic mud embryos of different required thicknesses. In addition, the height of the calendering assembly 10 can be adjusted to make the calendering roller 1004 contact with the cleaning brush 1503, so that the calendering roller 1004 can be cleaned by using the design of the cleaning brush 1503. In addition, the design of the servo motor three 1602 can drive the guide shaft 1603 and the stabilizing frame 7 to rotate, so that the calendering thickness of the ceramic mud embryo can be controlled during the calendering process, which is convenient for timely adjustment of the required thickness of the ceramic mud embryo.
[0031] like Figure 1 , Figure 2 and Figure 3As shown, an adjustment component 14 for moving the position of the support roller 5 is arranged on the top of the connection plate 6, and the adjustment component 14 includes a servo motor 1401, a driving screw 1402, a connecting plate 1403 and a guide rod 1404. The output end of the servo motor 1401 is equipped with the support roller 5 through a shaft, connecting plates 1403 are arranged on both sides of the top of the connection plate 6, and the driving screw 1402 is installed on the internal thread of the connecting plate 1403, and the guide rod 1404 is slidably arranged on the bottom of the connecting plate 1403. A servo motor 13 is installed at one end of the driving screw rod 1402, and a connecting frame 4 is arranged outside the servo motor 13. The design of the servo motor 13 can drive the driving screw rod 1402 to rotate. Through the rotation of the driving screw rod 1402, the connecting plate 1403 and the connecting disk 6 threadedly connected thereto can be driven to maintain lateral horizontal movement due to the limit of the guide rod 1404, so that the connecting disk 6 and the supporting roller 5 can be synchronously moved toward the built-in column 1705, and then when the extruder 1 is used to extrude the required length of mud embryo, the user can manually use a cutting tool to cut it off, so that the annular mud embryo will be transferred to the outside of the supporting roller 5 due to the position movement of the extrusion plate 1703, which is conducive to the next radial or axial calendering process. In addition, the connecting disk 6 can be synchronously driven to move in position along the horizontal position of the driving screw rod 1402 by moving the connecting disk 6. The bottom of the connecting disk 6 is provided with a cleaning component 15 for assisting in cleaning the calendering roller 1004, and the cleaning component 15 includes a vertical plate 150 1. Longitudinal axis 1502 and cleaning brush 1503. The bottom of the vertical plate 1501 is provided with the longitudinal axis 1502, and the outer surface of the bottom of the longitudinal axis 1502 is installed with the cleaning brush 1503. The outer surface of the calendering roller 1004 can be cleaned by friction through the movement of the cleaning component 15, so that foreign matter attached to the outer surface of the calendering roller 1004 can fall into the conveyor belt 8, which is beneficial to utilize the design of the conveyor belt 8 to uniformly stack the foreign matter on one side, so that the outer surface of the ceramic mud embryo can remain flat and free of cracks when the calendering roller 1004 is calendering the ceramic mud embryo.
[0032] In summary, if Figure 1-Figure 7As shown, the ceramic blank radial extrusion device, when in use, is placed in the extruder 1 by placing the ceramic blank raw material, and then the servo motor 1404 is designed to drive the built-in column 1705 to rotate, so that the raw materials in the extruder 1 are mixed more evenly, and then the gas rod 1702 is designed to drive the extrusion plate 1703 with a circular structure to move horizontally along the outside of the built-in column 1705, so that the ceramic blank in the extruder 1 is extruded through the extrusion port 1706 to form a circular mud blank, which is conducive to the preliminary extrusion molding of the ceramic mud blank, and then the servo motor 13 is designed to drive the driving screw 1402 to rotate, and the rotation of the driving screw 1402 can drive the connecting plate 1403 threadedly connected thereto. 03 and the connecting plate 6 are kept in lateral horizontal movement due to the limitation of the guide rod 1404, so that the connecting plate 6 and the supporting roller 5 can be synchronously moved toward the built-in column 1705, and then when the required length of mud embryo is extruded by the extruder 1, the user can manually use the cutting tool to cut it off, so that the annular mud embryo will be transferred to the outside of the supporting roller 5 due to the position movement of the extrusion plate 1703, so that the annular mud embryo is transferred to the outside of the supporting roller 5, which is beneficial to the next radial or axial calendering treatment, and is beneficial to pre-adjustment according to the required width of the ceramic mud embryo. After the annular mud embryo is transferred to the outside of the supporting roller 5, the design of the gas rod 219 can be used to drive the blade 20 to move its position. The blade 20 is at an angle of 20° with respect to the vertical line of the lower part of the annular mud embryo, and at the same time, the connecting plate 6 and the support roller 5 are designed to move horizontally along the driving screw 1402, so that circular mud embryos of different sizes on the outside of the support roller 5 can be cut when the blade 20 is inconvenient to keep in position. After the cutting is completed, the driving screw 1402 can be driven to rotate in the opposite direction again, so that the support roller 5 is close to the extruder 1. The support roller 5 can be rotated by the design of the servo motor 1401, so that the circular mud embryo cut on the outside of the support roller 5 opens upward and falls onto the conveyor belt 8 below by gravity. When falling, the design of the arc-shaped structure buffer plate 18 can be used to buffer the ceramic circular mud embryo, so as to prevent the circular mud embryo from falling too quickly due to gravity when in the latter half of the circle, causing microcrack damage, and then, The fixed frame 7 and the conveyor belt 8 are not connected, so that the fixed frame 7 and the conveyor belt 8 can be adjusted in the axial direction and the radial direction. When the conveyor belt 8 is axially distributed with respect to the supporting roller 5, the circular mud embryo cut on the outside of the supporting roller 5 opens upward, and after falling to the conveyor belt 8 below by gravity, the driving motor 11 is designed to drive the transmission gear 1002, the connecting column 1003 and the calendering roller 1004 to rotate, and the calendering roller 1004 is provided with multiple groups, and the vertical distance of the calendering roller 1004 with respect to the conveyor belt 8 gradually decreases from large to small, so that the ceramic mud embryo on the outer surface of the conveyor belt 8 can be rolled by the rolling of the calendering roller 1004. During rolling, the thickness of the mud embryo is gradually thinned and the width is widened, and the mud material is gradually formed to the required size.And the distance between the last calendering roller 1004 and the conveyor belt 8 is equal to the required brick thickness. Secondly, the design of the electric push rod 1605 can drive the guide plate 1604 to be limited inside the slide groove 1601 and keep moving up or down, and the middle part of the guide plate 1604 is rotatably provided with a guide shaft 1603, and the guide shaft 1603 is connected to the stabilizing frame 7, so that the stabilizing frame 7 can follow the guide plate 1604, so that the entire stabilizing frame 7 and the calendering assembly 10 connected to the stabilizing frame 7 can be moved up or down, which can provide a larger maintenance space for the calendering assembly 10, and at the same time, the height of the calendering assembly 10 from the conveyor belt 8 can be adjusted, so as to facilitate the calendering treatment of ceramic mud blanks of different required thicknesses. In addition, the height of the calendering assembly 10 can be adjusted to make the calendering roller 1004 contact with the cleaning brush 1503, so as to facilitate the calendering roller 10 using the design of the cleaning brush 1503. 04 for cleaning. In addition, the design of the servo motor 1602 can drive the guide shaft 1603 and the stable frame 7 to rotate, so that the calendering thickness of the ceramic clay embryo can be controlled during the calendering process, which is convenient for timely adjustment of the required thickness of the ceramic clay embryo. Finally, the horizontal position movement of the driving screw 1402 along the connecting disk 6 can synchronously drive the entire cleaning component 15 to move in position. The position movement of the cleaning component 15 can clean the outer surface of the calendering roller 1004 by friction, so that foreign matter attached to the outer surface of the calendering roller 1004 can fall into the conveyor belt 8, which is conducive to using the design of the conveyor belt 8 to uniformly stack foreign matter on one side, so that the outer surface of the calendering roller 1004 can remain flat and crack-free when the ceramic clay embryo is calendered. Secondly, when the conveyor belt 8 is radially distributed about the supporting roller 5, the cleaning brush 1503 in the cleaning component 15 partially cleans the calendering roller 1004.
[0033] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A ceramic blank radial extrusion device, comprising an extruder (1) and a conveyor belt (8), characterized in that: A support roller (5) is provided on one side of the extruder (1), and a connecting plate (6) is installed at the end of the support roller (5), and a calendering assembly (10) for calendering the blank is provided below the connecting plate (6), and a transmission belt (1001), a transmission gear (1002), a connecting column (1003) and a calendering roller (1004) are provided. The transmission belt (1001) is meshed with a transmission gear (1002) installed inside, and a connecting column (1003) is installed on one side of the transmission gear (1002), and a calendering roller (1004) is provided at the end of the connecting column (1003). The conveyor belt (8) is provided below the calendering roller (1004), and a connecting plate (9) is installed at the other end of the connecting column (1003), and a driving motor (11) is provided on one side of the connecting plate (9), and a central portion of one side of the connecting plate (9) is provided for adjusting the blank according to the desired blank. An auxiliary component (16) for adjusting the material thickness, the auxiliary component (16) comprises a slide groove (1601), a servo motor (1602), a guide shaft (1603), a guide plate (1604), an electric push rod (1605) and a top frame (1606), both sides of the conveyor belt (8) are provided with a stabilizing frame (7), and the interior of the stabilizing frame (7) is provided with a slide groove (1601), the interior of the slide groove (1601) is slidably installed with a guide plate (1604), and the interior of the guide plate (1604) is rotatably provided with a guide shaft (1603), one end of the guide shaft (1603) is installed with a servo motor (1602), the other end of the guide shaft (1603) is provided with a stabilizing frame (7), the top of the guide plate (1604) is installed with an electric push rod (1605), and the top of the electric push rod (1605) is provided with a top frame (1606).
2. A ceramic blank radial extrusion device according to claim 1, characterized in that: The extruder (1) is provided with a billet extrusion assembly (17) for extruding a circular billet inside, and the billet extrusion assembly (17) includes a connecting frame (1701), a gas rod 1 (1702) and an extrusion plate (1703), the outer surface of the connecting frame (1701) is provided with a gas rod 1 (1702), and the output end of the gas rod 1 (1702) is installed with an extrusion plate (1703).
3. A ceramic blank radial extrusion device according to claim 2, characterized in that: The blank extrusion assembly (17) also includes a servo motor four (1704), a built-in column (1705) and an extrusion port (1706), and a built-in column (1705) is arranged in the middle of the extrusion plate (1703), a servo motor four (1704) is installed in the middle of one end of the built-in column (1705), and an extrusion port (1706) is opened in the middle of one side of the extruder (1).
4. A ceramic blank radial extrusion device according to claim 1, characterized in that: An adjustment component (14) for moving the position of the support roller (5) is arranged at the top of the connection disk (6), and the adjustment component (14) comprises a second servo motor (1401), a driving screw (1402), a connecting plate (1403) and a guide rod (1404); the output end of the second servo motor (1401) is mounted with the support roller (5) via a shaft; connecting plates (1403) are arranged on both sides of the top of the connection disk (6), and the driving screw (1402) is installed on the internal thread of the connecting plate (1403); and the guide rod (1404) is slidably arranged at the bottom of the connecting plate (1403).
5. A ceramic blank radial extrusion device according to claim 4, characterized in that: A servo motor (13) is installed at one end of the driving screw rod (1402), and a connecting frame (4) is arranged outside the servo motor (13).
6. A ceramic blank radial extrusion device according to claim 1, characterized in that: A cleaning assembly (15) for assisting in cleaning the calendering roller (1004) is arranged at the bottom of the connecting plate (6), and the cleaning assembly (15) comprises a vertical plate (1501), a longitudinal axis (1502) and a cleaning brush (1503). The vertical plate (1501) is provided with a longitudinal axis (1502) at the bottom, and a cleaning brush (1503) is installed on the outer surface of the bottom of the longitudinal axis (1502).
7. A ceramic blank radial extrusion device according to claim 1, characterized in that: Transition horizontal plates (3) are installed on both sides of the outer surface of the extruder (1), and a support frame (2) is arranged at the bottom of the extruder (1).
8. A ceramic blank radial extrusion device according to claim 7, characterized in that: A buffer plate (18) is installed on the outer surface of one side of a group of the transfer transverse plates (3), and the buffer plate (18) is in an arc-shaped structure.
9. A ceramic blank radial extrusion device according to claim 7, characterized in that: Another group of the transfer horizontal plates (3) is provided with a second gas rod (19) on its outer surface, and a blade (20) is installed at the output end of the second gas rod (19).
10. The ceramic blank radial extrusion device according to claim 1, characterized in that: A roller mold (12) is provided at the end of a group of the connecting columns (1003), and a conveyor belt (8) is installed below the roller mold (12).
Citation Information
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