Conveying line suitable for automatic production of sizing materials

By designing a conveyor line suitable for automated production of rubber materials, the entire process of the rubber system is automated, and the problems of poor working environment and high labor intensity in the rubber factory workshop are solved, and production efficiency and product quality are improved.

CN119458664AActive Publication Date: 2025-02-18ZHEJIANG ZHONGYANG AUTOMATED STORAGE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510076091.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2025-02-18
Estimated Expiration
2045-01-17

AI Technical Summary

Technical Problem

The working environment and labor intensity of the rubber factory workshops have poor working environments, which leads to difficulties in recruiting, and the rubber system has not yet achieved intelligent logistics.

Method used

A conveying line suitable for the automated production of rubber materials was designed, including mixing and intensive components, vulcanizing discharge components and electronic control modules, to realize the entire process from raw material grabbing, proportioning, conveying, intensive to vulcanizing and packaging. Automated operations.

Benefits of technology

Through highly automated design, manual intervention is reduced, labor costs are reduced, production speed and accuracy are improved, and product stability and consistency are ensured.

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Abstract

The invention relates to the technical field of warehouse logistics systems, in particular to a conveying line suitable for automatic production of rubber materials, which comprises a material mixing and banburying assembly, a vulcanizing and discharging assembly and an electric control module, the electric control module is connected with the material mixing and banburying assembly and the vulcanizing and discharging assembly, and the output end of the material mixing and banburying assembly is connected with the vulcanizing and discharging assembly. The material mixing and internal mixing assembly comprises a first three-dimensional warehouse and a second three-dimensional warehouse, an internal mixer is arranged between the first three-dimensional warehouse and the second three-dimensional warehouse, the discharging end of the first three-dimensional warehouse and the discharging end of the second three-dimensional warehouse are both communicated with the internal mixer, the vulcanization discharging assembly comprises a vulcanization device, and the discharging end of the vulcanization device is communicated with a discharging device. According to the device, through high-automation design, automatic operation of the whole process of grabbing, proportioning, conveying, internal mixing, vulcanizing and packaging of rubber and powder raw materials is achieved, manual intervention is greatly reduced through the integrated production mode, the labor cost is reduced, and meanwhile the production speed and accuracy are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of warehousing logistics systems, in particular to a conveyor line suitable for automatic production of rubber materials. Background Art

[0002] Rubber is a kind of material with viscosity and elasticity made of polymer compounds. The production of rubber is a complex and delicate process, mainly involving basic processes such as plasticization, mixing, calendering, extrusion, molding and vulcanization. Rubber has many performance characteristics, such as viscosity, elasticity, high and low temperature resistance, chemical stability, electrical insulation, etc. These performance characteristics make rubber widely used in many fields; At present, the problems of poor working environment and high labor intensity in rubber factory workshops are still common, and they are bound to face difficulties in recruiting workers. Therefore, it is urgent to upgrade the equipment and promote the automation and unmanned production in the workshop. With the continuous development of science and technology, the automation of the powder system has been basically realized. However, each machine in the rubber system requires personnel participation, and the labor intensity is relatively high, and the logistics intelligence of the entire system has not been formed.

[0003] Therefore, those skilled in the art provide a conveyor line suitable for automated production of rubber materials to solve the problems raised in the above background technology. Summary of the invention

[0004] The object of the present invention is to provide a conveying line suitable for the automatic production of rubber materials, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions: A conveyor line suitable for automatic production of rubber materials, comprising a mixing and kneading component, a vulcanizing and discharging component and an electronic control module, wherein the electronic control module is connected to the mixing and kneading component and the vulcanizing and discharging component, wherein the output end of the mixing and kneading component is connected to the vulcanizing and discharging component, wherein the mixing and kneading component comprises a stereoscopic warehouse 1 and a stereoscopic warehouse 2, wherein an internal mixer is arranged between the stereoscopic warehouse 1 and the stereoscopic warehouse 2, and the discharging ends of the stereoscopic warehouse 1 and the stereoscopic warehouse 2 are both connected to the internal mixer, wherein the vulcanizing and discharging component comprises a vulcanizing device, and the discharging end of the vulcanizing device is connected to the discharging device; A slicer is also installed below the internal mixer, and the slicer is connected to the discharge end of the internal mixer, and the discharge end of the slicer is connected to the vulcanization device.

[0006] Preferably: the three-dimensional warehouse 1 includes a rubber block storage warehouse, a rubber grabber is installed at the discharge end of the rubber block storage warehouse, a rubber lifting belt is arranged at the other end of the rubber grabber, a buffer track is arranged at the output end of the rubber lifting belt, and a full block box conveyor line is connected to the discharge end of the buffer track; The three-dimensional warehouse also includes a heavy-loaded unloading machine, which is connected to the discharge end of the full block box conveyor line. The discharge end of the heavy-loaded unloading machine is provided with a first screw conveyor, and the discharge end of the first screw conveyor is connected to the internal mixer. The discharge end of the first screw conveyor is also provided with a vibration device for shaking off the residual rubber material, and a plurality of rollers are installed between the discharge end of the first screw conveyor and the internal mixer.

[0007] Preferably: the three-dimensional warehouse 1 includes a rubber block storage warehouse, a rubber grabber is installed at the discharge end of the rubber block storage warehouse, a rubber lifting belt is arranged at the other end of the rubber grabber, a buffer track is arranged at the output end of the rubber lifting belt, and a full block box conveyor line is connected to the discharge end of the buffer track; The three-dimensional warehouse also includes a heavy-loaded unloading machine, which is connected to the discharge end of the full block box conveyor line. The discharge end of the heavy-loaded unloading machine is provided with a first screw conveyor, and the discharge end of the first screw conveyor is connected to the internal mixer. The discharge end of the first screw conveyor is also provided with a vibration device for shaking off the residual rubber material, and a plurality of rollers are installed between the discharge end of the first screw conveyor and the internal mixer.

[0008] Preferably: the second stereoscopic warehouse comprises a powder storage warehouse, the discharge end of the powder storage warehouse is connected with a powder vacuum conveying channel, the end of the powder vacuum conveying channel away from the powder storage warehouse is connected with a powder proportioning box, the powder proportioning box is provided with an automatic weigher, the discharge end of the powder proportioning box is provided with a powder conveying line, and the discharge end of the powder conveying line is installed with a packing interface, the end of the packing interface away from the powder conveying line is provided with a full small material box line, and the packing interface is connected with the full small material box line; The second stereoscopic warehouse also includes a light-load unloading machine, the discharging end of the full small material box line is connected to the light-load unloading machine, the discharging end of the light-load unloading machine is connected to a second screw conveyor, and the inlet size of the second screw conveyor is larger than the outlet size of the light-load unloading machine, and the other end of the second screw conveyor is connected to the internal mixer.

[0009] Preferably: the second stereoscopic warehouse also includes a small material box storage warehouse, a stacker is provided at the discharge end of the small material box storage warehouse, and an empty small material box line is provided at the discharge end of the stacker, one end of the empty small material box line is connected to the full small material box line, and the other end passes through the stacker and is connected to the packing interface.

[0010] Preferably: the vulcanization device comprises a full box conveyor line and a first elevator, one end of the full box conveyor line is connected to the discharge end of the slicer, and the other end is connected to the first elevator, a feeding port is provided on the side of the first elevator close to the full box conveyor line, the full box conveyor line is connected to the feeding port, the output end of the first elevator is connected to the semi-finished product cage box vulcanization tank front end conveyor line 2, the other end of the semi-finished product cage box vulcanization tank front end conveyor line 1 is connected to the semi-finished product cage box vulcanization tank front end conveyor line 1, the discharge end of the semi-finished product cage box vulcanization tank front end conveyor line 1 is connected to multiple vulcanization boxes, and the discharge end of each of the vulcanization boxes is connected to the vulcanization cooling conveyor line.

[0011] Preferably: the vulcanization device further comprises a first conveyor line at the rear end of a semi-finished cage box vulcanization tank, one end of the vulcanization cooling conveyor line away from the vulcanization box is connected to the first conveyor line at the rear end of the semi-finished cage box vulcanization tank, the discharging end of the first conveyor line at the rear end of the semi-finished cage box vulcanization tank is connected to the second conveyor line at the rear end of the semi-finished cage box vulcanization tank, one end of the second conveyor line at the rear end of the semi-finished cage box vulcanization tank away from the first conveyor line at the rear end of the semi-finished cage box vulcanization tank is connected to the first elevator, one end of the first elevator close to the second conveyor line at the rear end of the semi-finished cage box vulcanization tank is provided with a return port, the other end of the return port is connected to the full material conveyor line at the front end of the crushing, and the full material conveyor line at the front end of the crushing is connected to the second conveyor line at the rear end of the semi-finished cage box vulcanization tank, and the other end of the full material conveyor line at the front end of the crushing is connected to the discharging device.

[0012] Preferably: the vulcanization device also includes a vulcanization material box storage warehouse, a stacker is provided at the discharge end of the vulcanization material box storage warehouse, and the discharge end of the stacker is connected to a crushing rear end empty material conveying line, and the other end of the crushing rear end empty material conveying line is connected to the discharge device.

[0013] Preferably: the discharging device includes a second elevator, the top and bottom of the second elevator are provided with entrances and exits, and the top and bottom entrances and exits are connected, the bottom entrance and exit of the second elevator are connected with the full material conveying line at the front end of the crushing and the empty material conveying line at the rear end of the crushing, the discharging device also includes a crusher, the crusher is connected with the entrance and exit on the top of the second elevator, the discharging end of the crusher is provided with a crushed material conveying line, the other end of the crushed material conveying line is connected to a plurality of packaging machines, each of the packaging machines is provided with a shipping conveying line at the discharging end, and each of the shipping conveying lines is equipped with a shipping robotic arm at the discharging end.

[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention realizes the whole process automation from grabbing, proportioning, conveying, kneading to vulcanization and packaging of rubber and powder raw materials through highly automated design. This integrated production mode greatly reduces manual intervention and labor costs, while improving production speed and accuracy. Through precise proportioning, conveying and vulcanization control, the stability and consistency of the product are ensured. Whether it is the kneading of rubber or the vulcanization process, effective control of product quality is achieved through advanced equipment and precise control technology, further ensuring the reliability of product quality.

[0015] 2. The present invention fully considers the diversified demands of raw materials. Whether it is block rubber or powder additive, it can be accurately measured and mixed through a special conveying channel and a proportioning box. The powder vacuum conveying channel ensures the dust-free and rapid conveying of the powder, avoiding the dust pollution and errors during traditional manual addition. This refined raw material processing not only improves product quality, but also ensures the cleanliness and safety of the production environment.

[0016] 3. The present invention delivers raw materials into the internal mixer via a screw conveyor, thereby achieving continuous and stable material supply. This design not only improves the internal mixing efficiency, but also makes the internal mixing process more controllable, thereby ensuring the uniformity and stability of the semi-finished products. At the same time, the seamless connection between the internal mixer and the slicer further simplifies the production process and shortens the production cycle.

[0017] 4. The present invention realizes rapid and uniform vulcanization of semi-finished products through the combined use of a vulcanizing device and a vulcanizing box. The finished products after vulcanization are quickly cooled down through a vulcanizing cooling conveyor line, ensuring stable performance and reliable quality of the products. In addition, the coordinated operation of the stacker in the vulcanizing material box storage warehouse and the rear-end conveyor line enables the finished products to enter the packaging link quickly and orderly, further improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the first viewing angle of the present invention; Figure 2 The structure of the mixing and kneading component in the present invention is shown in FIG. Figure 1 ; Figure 3 The structure of the mixing and kneading component in the present invention is shown in FIG. Figure 2 ; Figure 4 It is a structural schematic diagram of the vulcanization discharging assembly in the present invention; Figure 5 The partial structure diagram of the stereo library in the present invention is shown in FIG. Figure 1 ; Figure 6 The schematic diagram of the partial structure of the stereo library 1 in the present invention is shown in FIG. Figure 2 ; Figure 7 The partial structure diagram of the stereo library in the present invention is shown in FIG. Figure 3 ; Figure 8 The partial structure diagram of the stereo library 2 in the present invention is shown in FIG. Figure 1 ; Fig. 9 The partial structure diagram of the stereo library 2 in the present invention is shown in FIG. Figure 2 ; Fig.10 For the present invention Figure 3 Schematic diagram of the three-dimensional structure at A in the middle; Fig.11 For the present invention Figure 2 A schematic diagram of the enlarged structure at B in the middle; Fig.12 For the present invention Figure 2 Schematic diagram of the three-dimensional structure at C in the middle; Fig.13 is a schematic diagram of a slicer in the present invention; Fig.14 For the present invention Figure 4 Schematic diagram of the enlarged structure at D in the middle; Fig.15 It is a partial structural schematic diagram of the vulcanization device in the present invention; Fig.16 It is a partial structural schematic diagram of the discharging device in the present invention; Fig.17 It is a schematic diagram of the three-dimensional structure of the crushing and transporting in the present invention; Fig.18 It is a structural schematic diagram of the second hoist in the present invention; Fig.19 It is a flow chart of the mixing and kneading work in the present invention.

[0019] In the figure: 1. Stereoscopic warehouse 1; 101. Rubber block storage warehouse; 102. Rubber grabber; 103. Rubber lifting belt; 104. Cache track; 105. Full block box conveyor line; 106. Empty block box conveyor line; 107. Block box storage warehouse; 108. Heavy-load unloading machine; 109. First screw conveyor; 2. Stereoscopic warehouse 2; 201. Powder storage warehouse; 202. Powder vacuum conveying channel; 203. Powder proportioning box; 204. Powder conveyor line; 205. Packing interface; 206. Full small box line; 207. Empty small box line; 208. Light-load unloading machine; 210. Small box storage warehouse; 3. Internal mixer; 4. Slicer; 5. Vulcanizing device; 501. Full material Box conveyor line; 502, semi-finished product cage box vulcanization tank front end conveyor line 2; 503, feeding port; 504, semi-finished product cage box vulcanization tank front end conveyor line 1; 505, vulcanization box; 506, vulcanization cooling conveyor line; 507, semi-finished product cage box vulcanization tank rear end conveyor line 1; 508, semi-finished product cage box vulcanization tank rear end conveyor line 2; 509, return port; 510, crushing front end full material conveyor line; 511, crushing rear end empty material conveyor line; 512, vulcanization material box storage warehouse; 513, first elevator; 6, discharging device; 601, second elevator; 602, crusher; 603, crushed material conveyor line; 604, packaging machine; 605, shipping conveyor line; 606, shipping robotic arm. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0021] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0022] For example, see Figure 1-Figure 19, a conveyor line suitable for automatic production of rubber materials, including a mixing and kneading component, a vulcanizing and discharging component and an electronic control module, the electronic control module is connected to the mixing and kneading component and the vulcanizing and discharging component, the output end of the mixing and kneading component is connected to the vulcanizing and discharging component, the mixing and kneading component includes a stereoscopic warehouse 1 and a stereoscopic warehouse 2, a mixer 3 is arranged between the stereoscopic warehouse 1 and the stereoscopic warehouse 2, and the discharging ends of the stereoscopic warehouse 1 and the stereoscopic warehouse 2 are both connected to the mixer 3, the vulcanizing and discharging component includes a vulcanizing device 5, and the discharging end of the vulcanizing device 5 is connected to the discharging device 6, wherein a slicer 4 is also installed below the mixer 3, and the slicer 4 is connected to the discharging end of the mixer 3, and the discharging end of the slicer 4 is connected to the vulcanizing device 5; When in use, firstly, the electric control module is used to control the stereoscopic warehouse 1 and the stereoscopic warehouse 2 to start, so that the stereoscopic warehouse 1 and the stereoscopic warehouse 2 convey the raw materials to the internal mixer 3 for internal mixing, and the internally mixed raw materials fall into the slicer 4, and the slicer 4 slices the raw materials; The semi-finished product obtained after slicing is vulcanized by the vulcanizing device 5 to be a finished product, and finally outputted by the discharging device 6.

[0023] For example 2, please refer to Figure 1-13 , Fig.16 and Fig.17The three-dimensional warehouse 1 includes a rubber block storage warehouse 101, a rubber grabbing machine 102 is installed at the discharge end of the rubber block storage warehouse 101, and a rubber lifting belt 103 is arranged at the other end of the rubber grabbing machine 102. The output end of the rubber lifting belt 103 is provided with a buffer track 104, and the discharge end of the buffer track 104 is connected to a full block material box conveyor line 105. The three-dimensional warehouse 1 also includes a heavy-duty dumper 108, which is connected to the discharge end of the full block material box conveyor line 105. The discharge end of the heavy-duty dumper 108 is provided with a first screw conveyor 109, and the discharge end of the first screw conveyor 109 is connected to the mixer. The first screw conveyor 109 is connected to the mixer 3, the discharge end of the first screw conveyor 109 is also provided with a vibration device for shaking off the residual rubber material, and a plurality of rollers are installed between the discharge end of the first screw conveyor 109 and the internal mixer 3. The three-dimensional warehouse 1 also includes a block box storage warehouse 107, the feed end of the block box storage warehouse 107 is connected to the full block box conveyor line 105, the discharge end of the block box storage warehouse 107 is installed with a stacker, and the discharge end of the stacker is provided with an empty block box conveyor line 106, and the other end of the empty block box conveyor line 106 is connected to the cache track 104. The three-dimensional warehouse 2 includes a powder storage warehouse 201, The discharge end of the powder storage warehouse 201 is connected to a powder vacuum conveying channel 202, and the end of the powder vacuum conveying channel 202 away from the powder storage warehouse 201 is connected to a powder proportioning box 203, and an automatic weighing device is arranged in the powder proportioning box 203. The discharge end of the powder proportioning box 203 is provided with a powder conveying line 204, and the discharge end of the powder conveying line 204 is installed with a packing interface 205. The end of the packing interface 205 away from the powder conveying line 204 is provided with a full small material box line 206, and the packing interface 205 is connected to the full small material box line 206. The three-dimensional warehouse 2 also includes a light load unloading machine 208. The discharge end of the full small material box line 206 is connected to the light-load dumping machine 208, and the discharge end of the light-load dumping machine 208 is connected to the second screw conveyor, and the inlet size of the second screw conveyor is larger than the outlet size of the light-load dumping machine 208, and the other end of the second screw conveyor is connected to the internal mixer 3. The three-dimensional warehouse 2 also includes a small material box storage warehouse 210, and the discharge end of the small material box storage warehouse 210 is provided with a stacker, and the discharge end of the stacker is provided with an empty small material box line 207, one end of the empty small material box line 207 is connected to the full small material box line 206, and the other end passes through the stacker and is connected to the packing interface 205; When the raw materials are mixed, the rubber grabber 102 and the stacker at the discharge end of the block material box storage warehouse 107 are first started, and the material box is moved out of the block material box storage warehouse 107 by the stacker, and the rubber in the rubber block storage warehouse 101 is grabbed by the rubber grabber 102 and placed on the rubber material lifting belt 103, and the rubber is transported to the buffer track 104 by the rubber material lifting belt 103. At the same time, the material box removed from the block material box storage warehouse 107 is moved to the discharge end of the buffer track 104 through the empty block material box conveyor line 106, so that the buffer track The rubber material on 104 falls into the material box, and the material box filled with rubber material continues to move through the full material box conveyor line 105, and finally pours it into the first screw conveyor 109 through the heavy-duty material unloading machine 108, and is conveyed to the internal mixer 3 through the first screw conveyor 109 for internal mixing. Through the vibration device configured on the first screw conveyor 109, there is periodic vibration, which can avoid the adhesion of slag and ensure that the material can pass smoothly. At the same time, through the setting of multiple rollers, when the material passes, the rotation of the rollers effectively solves the problem of material blockage; At the same time, when the rubber material is transported, the powder vacuum conveying channel 202 and the stacker on the small material box storage warehouse 210 are started at the same time, so that the powder in the powder storage warehouse 201 is conveyed to the powder proportioning box 203 through the powder vacuum conveying channel 202. After the various powders are mixed in the powder proportioning box 203, they are conveyed to the powder conveying line 204. At the same time, the stacker on the small material box storage warehouse 210 removes the material box in the small material box storage warehouse 210, and moves the empty material box to the discharge end of the powder conveying line 204 through the empty small material box line 207 for receiving the material. The material box filled with powder is conveyed to the light-load dumper 208 through the full small material box line 206, and the powder is poured into the second screw conveyor by the light-load dumper 208. The powder is conveyed to the internal mixer 3 by the second screw conveyor to be internally mixed together with the rubber material; The semi-finished product after internal mixing falls from the outlet of the internal mixer 3 and falls into the slicer 4 , the slicer 4 slices the semi-finished product, and the vulcanization device 5 vulcanizes the semi-finished product.

[0024] For example 3, please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Fig.14 and Fig.15The vulcanizing device 5 includes a full material box conveyor line 501 and a first elevator 513. One end of the full material box conveyor line 501 is connected to the discharge end of the slicer 4, and the other end is connected to the first elevator 513. A feeding port 503 is provided on the side of the first elevator 513 close to the full material box conveyor line 501. The full material box conveyor line 501 is connected to the feeding port 503. The output end of the first elevator 513 is connected to the front end conveyor line 2 502 of the semi-finished cage box vulcanizing tank. The semi-finished cage box vulcanizing tank The other end of the front end conveyor line 2 502 of the vulcanizing tank is connected to the front end conveyor line 1 504 of the semi-finished cage box vulcanizing tank, and the discharge end of the front end conveyor line 1 504 of the semi-finished cage box vulcanizing tank is connected to multiple vulcanizing boxes 505, and the discharge end of each vulcanizing box 505 is connected to a vulcanizing cooling conveyor line 506. The vulcanizing device 5 also includes a rear end conveyor line 1 507 of the semi-finished cage box vulcanizing tank, and the end of the vulcanizing cooling conveyor line 506 away from the vulcanizing box 505 is connected to the rear end conveyor line 1 of the semi-finished cage box vulcanizing tank. The first hoist 513 is connected to the first hoist 514, and the first hoist 514 is connected to the first hoist 515. The first hoist 514 is connected to the first hoist 515. The first hoist 514 is connected to the first hoist 515. The first hoist 514 is connected to the first hoist 515. The first hoist 514 is connected to the first hoist 515. The first hoist 514 is connected to the first hoist 515. The first hoist 514 is connected to the first hoist 515. The first hoist 514 is connected to the first hoist 515. The first hoist 514 is connected to the first hoist 515. The first hoist 514 is connected to the first hoist 515. The material conveying line 510 is connected to the conveying line 508 at the rear end of the semi-finished cage box vulcanization tank, and the other end of the full material conveying line 510 at the front end of the crushing is connected to the discharging device 6. The vulcanization device 5 also includes a vulcanization material box storage warehouse 512. A stacker is provided at the discharging end of the vulcanization material box storage warehouse 512, and the discharging end of the stacker is connected to the empty material conveying line 511 at the rear end of the crushing. The other end of the empty material conveying line 511 at the rear end of the crushing is connected to the discharging device 6; After the slicer 4 slices the semi-finished product, the semi-finished product is transported to the semi-finished product cage box vulcanization tank front conveyor line 1 504 through the full material box conveyor line 501, and is transported to the semi-finished product cage box vulcanization tank front conveyor line 2 502 through the semi-finished product cage box vulcanization tank front conveyor line 1 504, and the semi-finished product is transported to the vulcanization box 505 through the semi-finished product cage box vulcanization tank front conveyor line 2 502 for vulcanization. When the vulcanization is completed, the stacker on the vulcanization material box storage warehouse 512 is started to make the vulcanization material box storage warehouse 512 The material boxes in the storage 512 are moved out to the semi-finished product cage box vulcanization tank rear end conveyor line 507. At this time, the vulcanized finished products in the vulcanization box 505 are conveyed to the semi-finished product cage box vulcanization tank rear end conveyor line 507 through the vulcanization cooling conveyor line 506, and fall into the material boxes of the semi-finished product cage box vulcanization tank rear end conveyor line 507. The material boxes are transported to the discharging device 6 for packaging through the semi-finished product cage box vulcanization tank rear end conveyor line 1 507 and the semi-finished product cage box vulcanization tank rear end conveyor line 2 508.

[0025] Example 4, please refer to Figure 1-19 The discharging device 6 includes a second elevator 601, and the top and bottom of the second elevator 601 are both provided with inlets and outlets, and the inlets and outlets at the top and bottom are connected. The bottom inlet and outlet of the second elevator 601 are connected with the full material conveying line 510 at the front end of the crushing and the empty material conveying line 511 at the rear end of the crushing. The discharging device 6 also includes a crusher 602, and the crusher 602 is connected with the inlet and outlet at the top of the second elevator 601. The discharging end of the crusher 602 is provided with a crushed material conveying line 603, and the other end of the crushed material conveying line 603 is connected with a plurality of packaging machines 604, and the discharging end of each packaging machine 604 is provided with a delivery conveying line 605, and the discharging end of each delivery conveying line 605 is installed with a delivery mechanical arm 606; When the material box carrying the finished products enters the second elevator 601, it first enters the entrance and exit at the top through the entrance and exit at the bottom of the second elevator 601 and falls into the crusher 602. The finished products are crushed by the crusher 602 and conveyed to multiple packaging machines 604 for packaging through the crushing material conveyor line 603. The packaged products are moved to the shipping robot arm 606 through the shipping conveyor line 605, and the finished products are taken out by the shipping robot arm 606.

[0026] The working principle of the present invention is as follows: when the raw materials are internally kneaded, the rubber grabber 102 and the stacker at the discharge end of the block material box storage warehouse 107 are first started, the material box is moved out of the block material box storage warehouse 107 by the stacker, the rubber in the rubber block storage warehouse 101 is grabbed by the rubber grabber 102, and the rubber is transported to the buffer track 104 by the rubber lifting belt 103, and at the same time, the material box moved out of the block material box storage warehouse 107 is moved to the discharge end of the buffer track 104 through the empty block material box conveyor line 106, so that the rubber on the buffer track 104 falls into the material box, and the material box filled with rubber continues to move through the full block material box conveyor line 105, and finally poured into the first screw conveyor 109 through the heavy-load unloading machine 108, and is transported to the internal mixer 3 through the first screw conveyor 109 for internal kneading; At the same time, when the rubber material is transported, the powder vacuum conveying channel 202 and the stacker on the small material box storage warehouse 210 are started at the same time, so that the powder in the powder storage warehouse 201 is conveyed to the powder proportioning box 203 through the powder vacuum conveying channel 202, and then conveyed to the powder conveying line 204. At the same time, the stacker on the small material box storage warehouse 210 moves the material box in the small material box storage warehouse 210 out, and moves the empty material box to the discharge end of the powder conveying line 204 through the empty small material box line 207 for receiving the material, and the material box filled with powder is conveyed to the light-load discharge machine 208 through the full small material box line 206, and the powder is poured into the second screw conveyor by the light-load discharge machine 208, and the powder is conveyed to the internal mixer 3 by the second screw conveyor to be internally mixed together with the rubber material; The semi-finished product after internal mixing falls from the outlet of the internal mixer 3 and falls into the slicer 4, the semi-finished product is sliced ​​by the slicer 4, and the semi-finished product is vulcanized by the vulcanizing device 5; After the slicer 4 slices the semi-finished product, the semi-finished product is transported to the semi-finished product cage box vulcanization tank front conveyor line 1 504 through the full material box conveyor line 501, and is transported to the semi-finished product cage box vulcanization tank front conveyor line 2 502 through the semi-finished product cage box vulcanization tank front conveyor line 1 504, and the semi-finished product is transported to the vulcanization box 505 through the semi-finished product cage box vulcanization tank front conveyor line 2 502 for vulcanization. When the vulcanization is completed, the stacker on the vulcanization material box storage warehouse 512 is started to make the vulcanization material box storage warehouse 512 The material boxes in the storage 512 are moved out to the semi-finished product cage box vulcanization tank rear end conveyor line 507. At this time, the vulcanized finished products in the vulcanization box 505 are conveyed to the semi-finished product cage box vulcanization tank rear end conveyor line 507 through the vulcanization cooling conveyor line 506, and fall into the material boxes of the semi-finished product cage box vulcanization tank rear end conveyor line 507. The material boxes are transported to the discharging device 6 for packaging through the semi-finished product cage box vulcanization tank rear end conveyor line 1 507 and the semi-finished product cage box vulcanization tank rear end conveyor line 2 508.

[0027] It should be noted that the various devices in this application are common devices in the market, and can be selected according to specific needs during specific use. The circuit connection relationship of each device belongs to a simple series and parallel connection circuit. There is no innovation in the circuit connection part. Those skilled in the art can implement it relatively easily. It belongs to the existing technology and will not be elaborated on.

[0028] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A conveyor line suitable for automated production of rubber materials, characterized by: The invention comprises a mixing and kneading component, a vulcanizing and discharging component and an electric control module, wherein the electric control module is connected to the mixing and kneading component and the vulcanizing and discharging component, wherein the output end of the mixing and kneading component is connected to the vulcanizing and discharging component, wherein the mixing and kneading component comprises a stereoscopic warehouse 1 (1) and a stereoscopic warehouse 2 (2), wherein an internal mixer (3) is arranged between the stereoscopic warehouse 1 (1) and the stereoscopic warehouse 2 (2), and the discharging ends of the stereoscopic warehouse 1 (1) and the stereoscopic warehouse 2 (2) are both connected to the internal mixer (3), and the vulcanizing and discharging component comprises a vulcanizing device (5), and the discharging end of the vulcanizing device (5) is connected to a discharging device (6); A slicer (4) is also installed below the internal mixer (3), and the slicer (4) is connected to the discharge end of the internal mixer (3), and the discharge end of the slicer (4) is connected to the vulcanization device (5).

2. The conveyor line suitable for automatic production of rubber materials according to claim 1, characterized in that: The three-dimensional warehouse (1) comprises a rubber block storage warehouse (101), a rubber grabbing machine (102) is installed at the discharge end of the rubber block storage warehouse (101), a rubber lifting belt (103) is arranged at the other end of the rubber grabbing machine (102), a buffer track (104) is arranged at the output end of the rubber lifting belt (103), and the discharge end of the buffer track (104) is connected to a full block material box conveyor line (105); The three-dimensional warehouse (1) further comprises a heavy-loaded material dumper (108), the heavy-loaded material dumper (108) being connected to the discharge end of the full block box conveyor line (105), the discharge end of the heavy-loaded material dumper (108) being provided with a first screw conveyor (109), the discharge end of the first screw conveyor (109) being connected to the internal mixer (3), the discharge end of the first screw conveyor (109) being further provided with a vibration device for shaking off residual rubber material, and a plurality of rollers being further installed between the discharge end of the first screw conveyor (109) and the internal mixer (3).

3. The conveyor line suitable for automatic production of rubber materials according to claim 2 is characterized in that: The three-dimensional warehouse (1) further comprises a block box storage warehouse (107), the feeding end of the block box storage warehouse (107) is connected to a full block box conveyor line (105), a stacker is installed at the discharging end of the block box storage warehouse (107), and an empty block box conveyor line (106) is provided at the discharging end of the stacker, and the other end of the empty block box conveyor line (106) is connected to a cache track (104).

4. The conveyor line suitable for automatic production of rubber materials according to claim 1, characterized in that: The second stereoscopic warehouse (2) comprises a powder storage warehouse (201), the discharge end of the powder storage warehouse (201) is connected to a powder vacuum conveying channel (202), the end of the powder vacuum conveying channel (202) away from the powder storage warehouse (201) is connected to a powder proportioning box (203), an automatic weighing device is arranged in the powder proportioning box (203), the discharge end of the powder proportioning box (203) is provided with a powder conveying line (204), and the discharge end of the powder conveying line (204) is installed with a packing interface (205), the end of the packing interface (205) away from the powder conveying line (204) is provided with a full small material box line (206), and the packing interface (205) is connected to the full small material box line (206); The three-dimensional warehouse 2 (2) further comprises a light-load dumping machine (208), the discharge end of the full small material box line (206) is connected to the light-load dumping machine (208), the discharge end of the light-load dumping machine (208) is connected to a second screw conveyor, and the inlet size of the second screw conveyor is larger than the outlet size of the light-load dumping machine (208), and the other end of the second screw conveyor is connected to the internal mixer (3); The discharging device (6) comprises a second elevator (601), the top and bottom of the second elevator (601) are both provided with an inlet and outlet, and the inlet and outlet at the top and bottom are connected, and the bottom inlet and outlet of the second elevator (601) are connected to the vulcanization discharging assembly, and the discharging device (6) also comprises a crusher (602), the crusher (602) is connected to the inlet and outlet at the top of the second elevator (601), a crushed material conveying line (603) is provided at the discharging end of the crusher (602), and the other end of the crushed material conveying line (603) is connected to a plurality of packaging machines (604), and each packaging machine (604) is provided with a delivery conveying line (605) at the discharging end, and each delivery conveying line (605) is installed with a delivery mechanical arm (606) at the discharging end.

5. The conveyor line suitable for automatic production of rubber materials according to claim 1, characterized in that: The second stereoscopic warehouse (2) further comprises a small material box storage warehouse (210), a stacker is provided at the discharge end of the small material box storage warehouse (210), and an empty small material box line (207) is provided at the discharge end of the stacker, one end of the empty small material box line (207) is connected to the full small material box line (206), and the other end passes through the stacker and is connected to the boxing interface (205).

6. The conveyor line suitable for automatic production of rubber materials according to claim 1, characterized in that: The vulcanization device (5) comprises a full-box conveyor line (501) and a first elevator (513); one end of the full-box conveyor line (501) is connected to the discharge end of the slicer (4), and the other end is connected to the first elevator (513); a feeding port (503) is provided on a side of the first elevator (513) close to the full-box conveyor line (501); the full-box conveyor line (501) is connected to the feeding port (503); the output end of the first elevator (513) is connected to the semi-finished product cage box vulcanization tank front end conveyor line 2 (502); the other end of the semi-finished product cage box vulcanization tank front end conveyor line 1 (504) is connected to the semi-finished product cage box vulcanization tank front end conveyor line 1 (504); the discharge end of the semi-finished product cage box vulcanization tank front end conveyor line 1 (504) is connected to a plurality of vulcanization boxes (505); and the discharge end of each vulcanization box (505) is connected to a vulcanization cooling conveyor line (506).

7. A conveyor line suitable for automatic production of rubber materials according to claim 6, characterized in that: The vulcanization device (5) further comprises a first conveyor line (507) at the rear end of a semi-finished product cage box vulcanization tank, an end of the vulcanization cooling conveyor line (506) away from the vulcanization tank (505) is connected to the first conveyor line (507) at the rear end of the semi-finished product cage box vulcanization tank, a discharge end of the first conveyor line (507) at the rear end of the semi-finished product cage box vulcanization tank is connected to a second conveyor line (508) at the rear end of the semi-finished product cage box vulcanization tank, and the second conveyor line (508) at the rear end of the semi-finished product cage box vulcanization tank is away from the first conveyor line (506) at the rear end of the semi-finished product cage box vulcanization tank. 07) is connected to the first elevator (513), and the first elevator (513) is provided with a return port (509) at one end close to the rear end conveying line 2 (508) of the semi-finished cage box vulcanization tank. The other end of the return port (509) is connected to the crushing front end full material conveying line (510), and the crushing front end full material conveying line (510) is connected to the rear end conveying line 2 (508) of the semi-finished cage box vulcanization tank, and the other end of the crushing front end full material conveying line (510) is connected to the discharge device (6).

8. The conveyor line suitable for automatic production of rubber materials according to claim 7, characterized in that: The vulcanization device (5) further comprises a vulcanization material box storage warehouse (512), a stacker is provided at the discharge end of the vulcanization material box storage warehouse (512), and the discharge end of the stacker is connected to a crushing rear end empty material conveying line (511), and the other end of the crushing rear end empty material conveying line (511) is connected to the discharge device (6).

Citation Information

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