Optical cable production cooling device
By installing a wipe structure and a blower on the outer wall of the second sink optical cable lead-out end of the optical cable production cooling device, the residual water droplets and waste of water resources caused by the water cooling method in the prior art are solved, and a more efficient optical cable cooling effect is achieved.
Patent Information
- Application Number
- CN202411663444.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing optical cable production cooling devices adopt water cooling method, which causes residual water droplets on the surface of the optical cable, affecting cooling efficiency and easily causing waste of water resources.
Design a cooling device for optical cable production, including a wiping structure on the outer wall of the optical cable lead end of the second sink, for wiping water droplets attached to the outer wall of the optical cable, and a hair dryer is provided above the wiping structure, through the alternation of water cooling and air cooling Cooperate to improve cooling efficiency.
The wiping structure effectively removes water droplets on the surface of the optical cable, and combined with the use of a blower, the cooling efficiency of the optical cable is improved, and the problem of rapid shrinkage of the plastic skin caused by rapid cooling of water cooling is avoided.
Smart Images

Figure CN119458715A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of optical cable production, and in particular relates to an optical cable production cooling device. Background Art
[0002] Optical cables are mainly composed of optical fibers, plastic protective sleeves and plastic sheaths. There is no precious metal such as gold, silver, copper, etc. in the optical cables, and they are generally worthless for recycling. Optical cables are a type of communication line that uses a certain number of optical fibers to form a cable core in a certain way, which is covered with a sheath, and some are also covered with an outer sheath to achieve optical signal transmission. During the production process of optical cables, a very important step is to cool them. The purpose of cooling the optical cables is to prevent them from shrinking during use, and to ensure that the inside of the optical cables does not have temperature during storage, to prevent the subsequent quality damage caused by insufficient cooling during storage.
[0003] The existing cooling device is installed on the optical cable production line, and water cooling is mostly used. Water droplets will remain on the surface of the optical cable after water cooling, which requires subsequent treatment, affecting the cooling efficiency. In addition, running water is required during the water cooling process, which easily causes a waste of water resources. Summary of the invention
[0004] The purpose of the present invention is to provide an optical cable production cooling device, which solves the problems raised by the existing background technology by arranging a wiping structure on the outer wall of the optical cable lead-out end of the second water tank to wipe the water drops attached to the outer wall of the optical cable.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The present invention is a cooling device for optical cable production, comprising a plurality of cooling mechanisms arranged in series; the cooling mechanism comprises a first water trough, the bottom side of the first water trough is supported by a second water trough through a column; slots are provided at the tops of the two opposite side walls of the second water trough, and sealing blocks are provided in the slots, and the sealing blocks and the slots cooperate to form a channel for the optical cable to pass through; the bottom side of the channel is higher than the top surface of the first water trough; the outer wall of the second water trough located at the lead-out end of the optical cable is provided with a wiping structure for wiping water droplets attached to the outer wall of the optical cable.
[0007] Furthermore, the wiping structure includes fixed rods arranged on both sides of the slot, and a wiping member A is arranged on opposite sides of the two fixed rods; the wiping member A includes a telescopic cylinder, a base plate is fixed to the end of the telescopic cylinder, and a sponge block is arranged on one side of the base plate.
[0008] Furthermore, the wiping structure also includes an L-shaped frame arranged on an outer side wall of the second water tank, a rotating motor is installed on the top of the L-shaped frame, a swing rod is fixed at the end of the rotating motor, and a rotating shaft is respectively arranged at both ends of the swing rod, and a connecting block is rotatably installed on the rotating shaft, and the end of the connecting block is connected to a U-shaped frame A or a U-shaped frame B; a wiping piece B is respectively arranged on the two opposite inner side walls of the U-shaped frame A, and a wiping piece C is respectively arranged on the two opposite inner side walls of the U-shaped frame B; the wiping piece A, the wiping piece B and the wiping piece C have the same structure; and it also includes a controller, which is connected to the rotating motor and the telescopic cylinder.
[0009] Furthermore, a tube body for passing the optical cable is connected between two adjacent first water tanks, and both ends of the tube body protrude from the inner wall of the first water tank.
[0010] Furthermore, a blower fan is arranged above any of the wiping structures, and the airflow blown out by the blower fan is directed directly toward the optical cable and the wiping structure.
[0011] Furthermore, it also includes a first drying mechanism, a second drying mechanism and a third drying mechanism which are sequentially arranged along the optical cable pulling direction, and the first drying mechanism, the second drying mechanism and the third drying mechanism are all arranged at the end of the last cooling mechanism.
[0012] Furthermore, the first drying mechanism includes a ring body A, the inner wall of which is provided with a plurality of air intake ports; the second drying mechanism includes a ring body B, the inner wall of which is provided with a sponge ring; and the third drying mechanism includes a ring body C, the inner wall of which is provided with a plurality of air exhaust ports.
[0013] Furthermore, the bottom side of the first water tank is connected to a return water tank, and a return water pipe is arranged above any of the second water tanks; the top of the return water pipe is connected to a cooling assembly, and a water pump for pumping water to the top of the cooling assembly is arranged in the return water tank.
[0014] Furthermore, the cooling assembly includes a cylinder located at the bottom, and a water inlet pipe connected to a water pump is arranged on one side of the cylinder; a plurality of openings are arranged on the bottom side surface of the cylinder, and a cooling pipe is connected to the outer side surface of the cylinder located at the openings, and the plurality of cooling pipes are all connected to a manifold, and the manifold is connected to a return pipe through a pipeline; a top plate with a plurality of openings is arranged on the top of the cylinder, and a movable plate that moves up and down along the inner wall of the cylinder is connected to the bottom side surface of the top plate through a telescopic motor, and a plurality of plug posts that match the openings one by one are arranged on the bottom side surface of the movable plate; the lengths of the plurality of plug posts gradually increase.
[0015] Furthermore, it also includes a liquid level sensor and a temperature sensor arranged in the second water tank, and the liquid level sensor and the temperature sensor are both connected to the controller.
[0016] The present invention has the following beneficial effects:
[0017] The present invention provides a wiping structure on the outer wall of the optical cable lead-out end of the second water tank for wiping water droplets attached to the outer wall of the optical cable, thereby wiping excess water droplets. At the same time, a blower fan is provided above the wiping structure. When in use, the cooling effect of the optical cable is improved by alternating water cooling and air cooling, thereby avoiding the problem of excessive shrinkage of the plastic outer skin of the optical cable due to rapid cooling of the optical cable by water cooling, resulting in a large number of gaps inside.
[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0020] Figure 1 It is a schematic diagram of the structure of the cooling device of the present invention;
[0021] Figure 2 It is a schematic diagram of the cooling assembly structure of the present invention;
[0022] Figure 3 for Figure 2 The main view;
[0023] Figure 4 for Figure 2 A partial enlarged view of the middle part;
[0024] Figure 5 It is a schematic diagram of the cooling mechanism structure of the present invention;
[0025] Figure 6 This is a state diagram of the cooling assembly of the present invention when in use;
[0026] Figure 7 It is a schematic diagram of the cooling assembly structure of the present invention;
[0027] Figure 8 It is a cross-sectional view of the cooling component of the present invention. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0030] See also Figure 1-3 As shown, the present invention is a cooling device for optical cable production, which includes a cooling component for air cooling and water cooling of the optical cable 1a, and a drying component for drying the outer surface of the optical cable 1a; when in use, the cooling component is first used to cool the optical cable 1a, and then the drying component is used to dry the outer surface of the optical cable 1a; and the cooling component and the drying component are arranged along the conveying direction of the optical cable 1a.
[0031] In order to facilitate cooling of the optical cable 1a and improve the cooling effect of the optical cable 1a, the cooling assembly provided by the present invention includes six cooling mechanisms 1 arranged in series, such as Figure 4-5 The cooling mechanism 1 includes a first water tank 10, and a second water tank 12 is supported on the bottom side of the first water tank 10 by a column 11; slots 121 are provided on the tops of the opposite side walls of the second water tank 12, and a blocking block 13 is provided in the slot 121, and the blocking block 13 and the slot 121 cooperate to form a channel for the optical cable 1a to pass through; the bottom side of the channel is higher than the top surface of the first water tank 10; a blower 3 is provided just above the lead-out end of the optical cable 1a located in the second water tank 12, and the blower 3 The blown airflow is directly facing the optical cable 1a; thereby achieving the above, the optical cable 1a is passed through the second water tank 12, and the cooling water stored in the second water tank 12 is used to water-cool the optical cable 1a, and at the same time, the optical cable 1a is air-cooled by the provided blower fan 3, and then through the above-mentioned arrangement, when in use, air cooling and water cooling are alternately combined, which not only improves the cooling effect of the optical cable, but also avoids the problem of excessive shrinkage of the plastic outer skin of the optical cable due to rapid cooling by water cooling, resulting in more gaps inside.
[0032] Specifically, when in use, a large number of water droplets will adhere to the outer wall of the optical cable 1a passing through the second water trough 12. In order to prevent the water droplets from falling to the ground along with the optical cable 1a, a wiping structure for wiping the water droplets adhered to the outer wall of the optical cable 1a is provided on the outer wall of the second water trough 12 located at the lead-out end of the optical cable 1a; the wiping structure includes fixed rods 14 arranged on both sides of the slot 121, and a wiping member A15 is provided on opposite sides of the two fixed rods 14; the wiping member A15 includes a telescopic cylinder 1701, a base plate 1702 is fixed to the end of the telescopic cylinder 1701, and a sponge block 1703 is provided on one side of the base plate 1702, so that the sponge block 1703 is used to wipe the water droplets adhered to the outer peripheral side of the optical cable 1a when in use.
[0033] It can be known that during long-term use, when the sponge block 1703 of the wiping member A15 absorbs excessive moisture, the sponge block 1703 loses the function of wiping the water drops on the outer peripheral side of the optical cable 1a. Therefore, the wiping structure provided by the present invention also includes an L-shaped frame 16 arranged on an outer side wall of the second water tank 12, and a rotating motor 161 is installed at the top of the L-shaped frame 16. A swing rod 162 is fixed at the end of the rotating motor 161, and a rotating rod 162 is respectively provided at both ends of the swing rod 162. A shaft 163 is provided with a connecting block 164 which can be rotatably mounted on the rotating shaft 163, and an end of the connecting block 164 is connected to a U-shaped frame A17 or a U-shaped frame B18; a wiping member B171 is respectively provided on the two opposite inner walls of the U-shaped frame A17, and a wiping member C81 is respectively provided on the two opposite inner walls of the U-shaped frame B18; the wiping member A15, the wiping member B171 and the wiping member C81 have the same structure; and a controller is also included, which is connected to the rotating motor 161 and the telescopic cylinder 1701.
[0034] Based on the above, when using, it is necessary to control the wiping piece A15, the wiping piece B171 and the wiping piece C81 to be used alternately to wipe the water drops attached to the outer peripheral side of the optical cable 1a.
[0035] Specifically, when in operation, the wiping piece B171 is used to wipe the water drops attached to the outer peripheral side of the optical cable 1a. After 2 minutes, the wiping piece A15 is controlled to wipe the water drops attached to the outer peripheral side of the optical cable 1a, and then the rotating motor 161 is controlled to drive the swing rod 162. At this time, the wiping piece B171 and the wiping piece C81 are controlled to switch functions. At this time, the two telescopic cylinders 1701 in the wiping piece C81 are extended, and the sponge block 1703 in the wiping piece C81 is controlled to wipe the water drops attached to the outer peripheral side of the optical cable 1a; at the same time, the two telescopic cylinders 1701 in the wiping piece B171 are controlled to continue to extend. At this time, the wiping piece B171 is controlled to be wiped. The sponge block 1703 is squeezed to squeeze out the absorbed moisture; while the wiping piece C81 is used to wipe the water droplets attached to the outer peripheral side of the optical cable 1a, the telescopic cylinder 1701 in the wiping piece A15 is controlled to contract, thereby driving the two sponge blocks 1703 in the wiping piece A15 to detach from the outer peripheral side of the optical cable 1a; and then the blower fan 3 is used to air-dry the sponge block 1703 in the non-wiping state when in use; and after switching, the sponge block 1703 in the non-wiping state is located below the optical cable 1a, thereby preventing the moisture squeezed out by the sponge block 1703 controlled by the wiping piece B171 or the wiping piece C81 from dripping onto the outer wall of the optical cable 1a when in use.
[0036] Based on the above, in order to prevent water droplets from falling to the ground along with the optical cable 1a, the present invention can also connect a tube body 19 for the optical cable 1a to pass through between two adjacent first water troughs 10, and both ends of the tube body 19 protrude from the inner wall of the first water trough 10, and the tube body 19 is used to replace the wiping structure.
[0037] It should be noted that the drying assembly provided in the present invention includes a first drying mechanism 4, a second drying mechanism 5 and a third drying mechanism 6 which are arranged in sequence along the pulling direction of the optical cable 1a, and the first drying mechanism 4, the second drying mechanism 5 and the third drying mechanism 6 are all arranged at the end of the cooling mechanism 1 at the very end.
[0038] Specifically, the first drying mechanism 4 includes a ring body A, and the inner wall of the ring body A is provided with a plurality of air intake ports; the second drying mechanism 5 includes a ring body B, and the inner wall of the ring body B is provided with a sponge ring; the third drying mechanism 6 includes a ring body C, and the inner wall of the ring body C is provided with a plurality of exhaust ports; thereby, when in use, the air intake port of the first drying mechanism 4 is used to form a negative pressure to draw away the water droplets adsorbed on the outer wall of the optical cable 1a; the sponge ring is then used to wipe the water droplets that have not been wiped off and evenly distribute them on the outer wall of the optical cable 1a to form a water film; finally, the water film is dried by the air flow blown out of the exhaust port.
[0039] During use, in order to prevent the plastic skin from shrinking too quickly due to the large temperature difference between the water temperature and the plastic skin during water cooling, thereby forming a large number of holes inside the plastic skin, the water temperature in the six second water tanks 12 of the cooling assembly is controlled to gradually decrease along the conveying direction of the optical cable 1a.
[0040] During use, when the room temperature is 25°C, the water temperatures in the six along the second water tank 12 can be controlled to be 70°C, 55°C, 45°C, 38°C, 30°C and 25°C respectively; when the room temperature is 35°C, the water temperatures in the six along the second water tank 12 can be controlled to be 50°C, 48°C, 44°C, 40°C, 38°C and 36°C respectively.
[0041] What you need to know is that Figure 6 In order to circulate the cooling water in the second water tank 12 during use, a return water tank 7 is connected to the bottom side of the first water tank 10, and a return water pipe 90 is arranged above any second water tank 12; the top of the return water pipe 90 is connected to the cooling component 9, and a water pump 8 for pumping water to the top of the cooling component 9 is arranged in the return water tank 7. When the cooling water in the second water tank 12 is discharged into the first water tank 10 through the slot 121 during use, it is collected by the return water tank 7 and then transported back to the second water tank 12 for circulation by the cooperation of the water pump 8 and the cooling component 9.
[0042] In order to facilitate the control of the liquid level and water temperature in the second water tank 12, the liquid level sensor and the temperature sensor in the second water tank 12 are connected to the controller; Figure 7-8 The cooling assembly 9 provided by the present invention includes a cylinder 91 located at the bottom, and a water inlet pipe 95 connected to the water pump 8 is arranged on one side of the cylinder 91; a plurality of openings 911 are arranged on the bottom side of the cylinder 91, and a cooling pipe 92 is connected to the outer side of the cylinder 91 located at the openings 911, and the plurality of cooling pipes 92 are all connected to a manifold 93, and the manifold 93 is connected to the return pipe 90 through a pipeline; a top plate 94 with a plurality of openings 941 is arranged on the top of the cylinder 91, and a bottom side of the top plate 94 is connected to a cooling pipe 92 along the inner side of the cylinder 91 through a telescopic motor 95. A movable plate 96 is movable up and down on the wall, and a plurality of plug posts 97 are arranged on the bottom side of the movable plate 96, which match the openings 911 one by one; the lengths of the plurality of plug posts 97 gradually increase; based on the arrangement of the above-mentioned cooling component 9, when in use, the telescopic motor 95 is controlled to extend and retract, thereby controlling a corresponding number of plug posts 97 to be inserted into the openings 911, that is, the number of cooling tubes 92 in use is adjusted, thereby achieving adjustment of the cooling effect of the cooling component 9; thereby achieving control of the water temperature in the second water tank 12 according to demand.
[0043] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0044] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. An optical cable production cooling device, characterized in that: It comprises a plurality of cooling mechanisms (1) arranged in series; The cooling mechanism (1) comprises a first water tank (10), and a second water tank (12) is supported on the bottom side of the first water tank (10) via a column (11); The tops of the two opposite side walls of the second water tank (12) are provided with slots (121), and a blocking block (13) is arranged in the slot (121), and the blocking block (13) and the slot (121) cooperate to form a channel for the optical cable (1a) to pass through; the bottom side surface of the channel is higher than the top surface of the first water tank (10); The outer wall of the second water tank (12) located at the lead-out end of the optical cable (1a) is provided with a wiping structure for wiping water drops attached to the outer wall of the optical cable (1a).
2. The optical cable production cooling device according to claim 1, characterized in that: The wiping structure comprises fixed rods (14) arranged on both sides of the slot (121), and a wiping member A (15) is arranged on opposite sides of the two fixed rods (14); The wiping member A (15) comprises a telescopic cylinder (1701), a base plate (1702) is fixed to the end of the telescopic cylinder (1701), and a sponge block (1703) is arranged on one side of the base plate (1702).
3. The optical cable production cooling device according to claim 2, characterized in that: The wiping structure further comprises an L-shaped frame (16) arranged on an outer side wall of the second water tank (12), a rotating motor (161) being installed at the top end of the L-shaped frame (16), a swing rod (162) being fixed at the end of the rotating motor (161), a rotating shaft (163) being respectively arranged at both ends of the swing rod (162), a connecting block (164) being rotatably mounted on the rotating shaft (163), and an end of the connecting block (164) being connected to a U-shaped frame A (17) or a U-shaped frame B (18); Two opposite inner side walls of the U-shaped frame A (17) are respectively provided with a wiping member B (171), and two opposite inner side walls of the U-shaped frame B (18) are respectively provided with a wiping member C (81); The wiping member A (15), the wiping member B (171) and the wiping member C (81) have the same structure; It also includes a controller, which is connected to the rotating motor (161) and the telescopic cylinder (1701).
4. The optical cable production cooling device according to claim 3, characterized in that: A tube body (19) for the optical cable (1a) to pass through is connected between two adjacent first water tanks (10), and both ends of the tube body (19) protrude from the inner wall of the first water tank (10).
5. The optical cable production cooling device according to claim 3, characterized in that: A blowing fan (3) is arranged above any of the wiping structures, and the airflow blown out by the blowing fan (3) is directed directly toward the optical cable (1a) and the wiping structure.
6. The optical cable production cooling device according to claim 3, characterized in that: It also comprises a first drying mechanism (4), a second drying mechanism (5) and a third drying mechanism (6) which are arranged in sequence along the pulling direction of the optical cable (1a), and the first drying mechanism (4), the second drying mechanism (5) and the third drying mechanism (6) are all arranged at the end of the cooling mechanism (1) at the end.
7. The optical cable production cooling device according to claim 6, characterized in that: The first drying mechanism (4) comprises a ring body A, the inner wall of which is provided with a plurality of air intake ports; the second drying mechanism (5) comprises a ring body B, the inner wall of which is provided with a sponge ring; the third drying mechanism (6) comprises a ring body C, the inner wall of which is provided with a plurality of air exhaust ports.
8. The optical cable production cooling device according to claim 3, characterized in that: The bottom side of the first water tank (10) is connected to a return water tank (7), and a return water pipe (90) is arranged above any of the second water tanks (12); The top end of the water return pipe (90) is connected to a cooling assembly (9), and a water pump (8) for pumping water to the top of the cooling assembly (9) is arranged in the water return tank (7).
9. The optical cable production cooling device according to claim 8, characterized in that: The cooling assembly (9) comprises a cylinder (91) located at the bottom, and a water inlet pipe (95) connected to a water pump (8) is arranged on one side of the cylinder (91); A plurality of openings (911) are provided on the bottom side of the cylinder (91); a cooling pipe (92) is connected to the outer side of the cylinder (91) at the openings (911); the plurality of cooling pipes (92) are all connected to a confluence pipe (93); and the confluence pipe (93) is connected to a return pipe (90) through a pipeline; A top plate (94) having a plurality of openings (941) is disposed on the top of the cylinder (91); a bottom side surface of the top plate (94) is connected to a movable plate (96) movable up and down along the inner wall of the cylinder (91) via a telescopic motor (95); a plurality of plug posts (97) matching the openings (911) are disposed on the bottom side surface of the movable plate (96); the lengths of the plurality of plug posts (97) gradually increase.
10. The optical cable production cooling device according to claim 9, characterized in that: It also includes a liquid level sensor and a temperature sensor arranged in the second water tank (12), and the liquid level sensor and the temperature sensor are both connected to the controller.