Needle machine for foam board production

By designing a needle-punching machine for foam plate production including a connecting mechanism and an adjustment mechanism, the complex problems of needle plate installation and disassembly in the prior art are solved, and the rapid maintenance and replacement of needle plates are realized, and the production efficiency is improved.

CN119458750AInactive Publication Date: 2025-02-18CHUZHOU TIANHONG NEW PACKAGING MATERIAL CO LTD
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Patent Information

Application Number
CN202411347255.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-02-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing needle puncture machine for foam board production is complicated when the needle plate is damaged, and it is difficult to quickly repair and replace, which affects production efficiency.

Method used

A needle-punching machine including a base frame, a guide column, a telescopic cylinder, an extrusion plate, a pinhole plate, a support cylinder and a connecting mechanism is designed. The needle plate is quickly removed and installed through the connecting mechanism, and the needle plate is quickly removed through the adjustment mechanism for repair and replacement.

Benefits of technology

The rapid installation and disassembly of needle plates is realized, the needle plate is improved, the needle plate is prone to the foam board body is simplified, the maintenance and replacement process is simplified, and the production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of cystosepiment production, and discloses a cystosepiment production needling machine which comprises a base frame, a guide column is fixedly mounted at the top end of the base frame, a telescopic air cylinder is fixedly mounted at the top end of the guide column, an extrusion plate is movably mounted on the outer side of the guide column, and the bottom end of the telescopic air cylinder is fixedly connected with the extrusion plate. The needle plate can be quickly disassembled and assembled on the first mounting plate through the connecting mechanism, the needle plate can be quickly maintained and replaced when damaged, the needling work efficiency of the needle plate on the cystosepiment body is greatly improved, the connecting mechanism can be promoted to quickly take down the needle plate from the first mounting plate through the adjusting mechanism, and the needle plate can be quickly detached from the first mounting plate through the adjusting mechanism. When the needle plate needs to be taken down from the first mounting plate, a second telescopic air cylinder drives a second rotating gear to move to cooperate with actions of components such as a rotating column, a first rotating gear and a movable tooth column, so that quick disassembly of the needle plate is realized, and the operation is convenient and quick.
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Description

Technical Field

[0001] The invention relates to the technical field of foam board production, in particular to a needle punching machine for foam board production. Background Art

[0002] In the production of foam plastics, butane can be used as an effective foaming agent under appropriate process conditions to provide the foam material with the required pore structure, thereby reducing the density of the foam material and giving it good thermal insulation, cushioning and other properties. It is widely used in medical, food, electromechanical, instrumentation and hardware, as well as daily product packaging.

[0003] In the production process of foam boards, the needle punching process is one of the key links to improve the performance of foam boards. However, there are some urgent problems to be solved in the existing needle punching machines for foam board production. On the existing foam needle punching machines, the needle plate is generally fixed on the needle punching machine by bolts and screws. When the needle plate is damaged, the bolts and screws between the needle plate and the needle punching machine need to be loosened one by one before the needle plate can be removed from the needle punching machine for maintenance. However, the installation and disassembly process of this needle plate is relatively complicated, and it is difficult to perform rapid maintenance and replacement, which greatly affects the production efficiency. Summary of the invention

[0004] The object of the present invention is to provide a needle punching machine for producing foam boards to solve the problems raised in the above background technology.

[0005] Technical Solution

[0006] The present invention provides the following technical solution: a needling machine for foam board production, comprising a base frame, a guide column is fixedly installed on the top of the base frame, a telescopic cylinder is fixedly installed on the top of the guide column, an extrusion plate is movably installed on the outer side of the guide column, the bottom end of the telescopic cylinder is fixedly connected to the extrusion plate, a needle hole plate and a supporting oil cylinder are respectively fixedly installed on the base frame, a first mounting plate is fixedly installed on the top of the supporting oil cylinder, a foam board body is arranged above the needle hole plate, a connecting mechanism is arranged inside the first mounting plate, and a needle plate is installed through the connecting mechanism, the connecting mechanism facilitates quick disassembly and installation of the needle plate on the first mounting plate, facilitates rapid repair and replacement of the needle plate if it is damaged, and increases the needling efficiency of the needle plate on the foam board body.

[0007] Preferably, a connecting block and a plug-in column are fixedly installed on the bottom end of the needle plate, and the plug-in column extends into the first mounting plate. A fixed frame is fixedly installed inside the first mounting plate, and a connecting frame and an extension frame are fixedly installed in the fixed frame, respectively, and the connecting block extends into the extension frame. Two adjacent extension frames are distributed in the connecting frame, and a second abutment block is movably installed on the end of the extension frame, and the other end of the second abutment block is plugged into the plug-in column.

[0008] Preferably, a first sliding block is movably installed in the connecting frame, and a sliding groove matching the first sliding block is opened on the inner wall of the connecting frame, the top end of the first sliding block is in contact with the connecting block, and a diagonal support plate is movably installed on the bottom end of the first sliding block, and a second sliding block is movably installed in the expansion frame, and the second sliding block is movably connected to the other end of the diagonal support plate, a first compression spring is fixedly installed on one side of the second sliding block, and the other end of the first compression spring is fixedly connected to the outer wall of the connecting frame, and the other side of the second sliding block is fixedly connected to the second abutment block.

[0009] Preferably, an adjusting mechanism is provided at the bottom end of the first mounting plate, and the adjusting mechanism can prompt the connecting mechanism to quickly remove the needle plate from the first mounting plate, and the adjusting mechanism includes a second mounting plate and a movable gear column, the second mounting plate is fixedly mounted on the bottom end of the first mounting plate, a second telescopic cylinder is fixedly mounted on the side of the second mounting plate, a second rotating gear is movably mounted on the end of the second telescopic cylinder, a rotating column is movably mounted on the upper part of the second mounting plate, a first rotating gear is movably mounted on the outer side of the rotating column, and the second rotating gear is movably mounted on the outer side of the rotating column.

[0010] Preferably, the movable gear column is meshingly connected with the first rotating gear, and the two adjacent movable gear columns are rotationally symmetrically distributed about the center of the first rotating gear, and the adjacent sides of the two adjacent movable gear columns are fixedly installed with a first abutment block, the first abutment block and the second abutment block are located on the same straight line, and the first abutment block and the second abutment block are in contact with each other.

[0011] Preferably, a fixed box is fixedly installed on the top of the base frame, and a reciprocating motion mechanism is arranged above the fixed box. The top of the reciprocating motion mechanism is movably connected to the bottom end of the first mounting plate. When the reciprocating motion mechanism is working, it can drive the needle plate through the first mounting plate to periodically needle-puncture the foam board body through the pinhole plate, thereby prompting air to enter the foam board body to perform secondary foaming of butane in the product.

[0012] Preferably, the reciprocating motion mechanism includes a first motor and an arc-shaped contact plate, a rotating disk is fixedly mounted on the first motor, a support column is movably mounted on the side of the rotating disk deviating from the center, the top of the support column is movably connected to the bottom end of the first mounting plate, a rotating block is fixedly mounted on the outer ring side of the rotating disk, the shape of the rotating block is set to be L-shaped, the rotating block is in sliding contact with the arc-shaped contact plate, an arc-shaped tooth block plate is fixedly mounted on the outer side of the rotating block, and the arc-shaped tooth block plate is meshingly connected to the second rotating gear.

[0013] Preferably, a piston plate is movably installed in the fixed box, the top end of the piston plate passes through the fixed box and is fixedly connected to the bottom end of the arc-shaped contact plate, a connecting pipe is fixedly installed through the side wall of the fixed box, the other end of the connecting pipe extends into the base frame, an inner cavity is opened in the base frame, a T-shaped fixing block and a fixing rod are fixedly installed in the inner cavity, a first movable block and a second compression spring are movably installed on the outer side of the T-shaped fixing block, a connecting column is fixedly installed on the top end of the first movable block, the top end of the connecting column passes through the T-shaped fixing block and is fixedly installed with the second movable block.

[0014] Preferably, a clamping plate and a third compression spring are movably mounted on the outer side of the fixing rod, the clamping plate is in contact with the foam board body, a second inclined panel is fixedly mounted on the bottom end of the clamping plate, a first inclined panel is fixedly mounted on the top end of the second movable block, and the first inclined panel is in sliding contact with the second inclined panel.

[0015] Preferably, a collecting cavity is opened on the side of the base frame, a collecting fan is fixedly installed in the collecting cavity, and a collecting box is fixedly installed on the side of the base frame, and the collecting box is located on the side of the collecting cavity.

[0016] Beneficial Effects

[0017] Compared with the prior art, the present invention provides a needle punching machine for foam board production, which has the following beneficial effects:

[0018] 1. The needle punching machine for producing foam boards facilitates quick disassembly and assembly of the needle board on the first mounting plate through a connecting mechanism. When the needle board is damaged, it can be quickly repaired and replaced, which greatly increases the needling efficiency of the needle board on the foam board body.

[0019] 2. The needle punching machine for producing foam boards can prompt the connecting mechanism to quickly remove the needle plate from the first mounting plate through the adjusting mechanism. When the needle plate needs to be removed from the first mounting plate, the second rotating gear is driven to move by the second telescopic cylinder, and the movement of the rotating column, the first rotating gear, the moving gear column and other components are coordinated to realize the rapid disassembly of the needle plate, and the operation is convenient and quick.

[0020] It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.

[0021] This application document provides an overview of various implementations or examples of the technology described in the present disclosure, and is not a comprehensive disclosure of the entire scope or all features of the disclosed technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0023] Figure 1 This is a schematic diagram of the needle board of the present invention performing acupuncture on a foam board;

[0024] Figure 2 This is a schematic diagram of the needle plate of the present invention when it is not working;

[0025] Figure 3 This is a schematic diagram of the bottom of the first mounting plate of the present invention;

[0026] Figure 4 This is a connection diagram of the needle plate of the present invention extending into the interior of the first mounting plate through the plug-in column;

[0027] Figure 5 It is a cross-sectional view of the connection between the needle plate and the first mounting plate of the present invention;

[0028] Figure 6 This is the first perspective of the connection mechanism of the present invention;

[0029] Figure 7 This is the second perspective of the connection mechanism of the present invention;

[0030] Figure 8 It is a contact diagram of the adjusting mechanism and the connecting mechanism of the present invention;

[0031] Fig. 9 This is a connection diagram of the adjusting mechanism and the rotating block of the present invention;

[0032] Fig.10 This is a schematic diagram of the needle plate of the present invention being separated from the first mounting plate through the connecting mechanism;

[0033] Fig.11 It is a schematic diagram of the collection chamber and the collection box of the present invention;

[0034] Fig.12 This is a working diagram of the support column of the present invention driving the piston plate when moving;

[0035] Fig.13 This is a working diagram in the inner cavity of the base frame of the present invention;

[0036] Fig.14 It is the working diagram of the clamping plate of the present invention.

[0037] Description of reference numerals:

[0038] In the figure: 1, base frame; 2, needle plate; 3, guide column; 4, first telescopic cylinder; 5, extrusion plate; 6, pinhole plate; 7, foam board body; 8, support cylinder; 9, first mounting plate; 10, fixed box; 11, support column; 12, connecting pipe; 13, collecting box; 14, first motor; 15, rotating disk; 16, rotating block; 17, arc contact plate; 18, adjusting mechanism; 19, connecting block; 20, second mounting plate; 21, first sliding block; 22, moving tooth column; 23, fixed frame; 24, connecting frame; 25, first abutment block; 26, expansion frame; 27. Slant support plate; 28. Second sliding block; 29. ​​Second abutment block; 30. First compression spring; 31. Sliding groove; 32. Rotating column; 33. First rotating gear; 34. Second rotating gear; 35. Second telescopic cylinder; 36. Collecting chamber; 37. First inclined panel; 38. Clamping plate; 39. Piston plate; 40. T-shaped fixing block; 41. First movable block; 42. Fixing rod; 43. Connecting column; 44. Second movable block; 45. Second compression spring; 46. Third compression spring; 47. Second inclined panel; 48. Connecting column; 49. Collecting fan. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] Example:

[0041] See also Figure 1-Figure 10 The present invention provides a technical solution: a needling machine for foam board production, comprising a base frame 1, a guide column 3 is fixedly installed on the top of the base frame 1, a telescopic cylinder 4 is fixedly installed on the top of the guide column 3, an extrusion plate 5 is movably installed on the outer side of the guide column 3, the bottom end of the telescopic cylinder 4 is fixedly connected to the extrusion plate 5, a needle hole plate 6 and a supporting oil cylinder 8 are respectively fixedly installed on the base frame 1, a first mounting plate 9 is fixedly installed on the top of the supporting oil cylinder 8, a foam board body 7 is arranged above the needle hole plate 6, a connecting mechanism is arranged inside the first mounting plate 9, and a needle plate 2 is installed through the connecting mechanism, the connecting mechanism facilitates the quick disassembly and installation of the needle plate 2 on the first mounting plate 9, facilitates the rapid repair and replacement of the needle plate 2 if it is damaged, and increases the acupuncture work efficiency of the needle plate 2 on the foam board body 7.

[0042] The telescopic cylinder 4 works to fix the top of the foam board body 7 on the needle plate 6 through the squeezing plate 5. When the needle plate 2 needles the foam board body 7, the squeezing plate 5 prevents the foam board body 7 from moving when the needle plate 2 is working. It also prevents the movement of the foam board body 7, which causes the needle on the needle plate 2 to be damaged, such as tilting.

[0043] In this embodiment, a connecting block 19 and a plug-in column 48 are fixedly installed at the bottom end of the needle plate 2, and the plug-in column 48 extends through the first mounting plate 9. A fixed frame 23 is fixedly installed inside the first mounting plate 9, and a connecting frame 24 and an extension frame 26 are fixedly installed in the fixed frame 23. The connecting block 19 extends into the extension frame 26, and two adjacent extension frames 26 are distributed in the connecting frame 24. A second abutment block 29 is movably installed at the end of the extension frame 26, and the other end of the second abutment block 29 is plugged into the plug-in column 48.

[0044] The plug-in column 48 and the connecting block 19 are both inserted into the top end of the first mounting plate 9. After the connecting block 19 enters the first mounting plate 9, the second abutment block 29 is inserted into the plug-in column 48 through the diagonal support plate 27 and the second sliding block 28, thereby fixing the plug-in column 48 to prevent the plug-in column 48 from moving, thereby achieving quick installation of the needle plate 2.

[0045] In this embodiment, a first sliding block 21 is movably installed in the connecting frame 24, and a sliding groove 31 matching the first sliding block 21 is opened on the inner wall of the connecting frame 24. The top of the first sliding block 21 contacts the connecting block 19, and a diagonal support plate 27 is movably installed on the bottom of the first sliding block 21. A second sliding block 28 is movably installed in the expansion frame 26, and the second sliding block 28 is movably connected to the other end of the diagonal support plate 27. A first compression spring 30 is fixedly installed on one side of the second sliding block 28, and the other end of the first compression spring 30 is fixedly connected to the outer wall of the connecting frame 24, and the other side of the second sliding block 28 is fixedly connected to the second abutment block 29.

[0046] After the connecting block 19 enters the first mounting plate 9, it contacts the first sliding block 21. With the action of gravity of the needle plate 2, the connecting block 19 will drive the first sliding block 21 to slide downward in the connecting frame 24. The sliding groove 31 ensures the stability of the first sliding block 21 when sliding. At the same time, when the first sliding block 31 moves downward, the second sliding block 28 will cooperate with the movement to increase the angle between the diagonal support plate 27 and the connecting frame 24. At the same time, the diagonal support plate 27 will drive the second sliding block 28 to slide on the fixed frame 23, so that the first compression spring 30 is stretched. At the same time, the second sliding block 28 will drive the second abutment block 29 to slide toward the outside of the fixed frame 23, and the other end of the second abutment block 29 will extend into the plug-in column 49, thereby achieving a quick connection between the needle plate 2 and the first mounting plate 9.

[0047] In this embodiment, an adjusting mechanism 18 is provided at the bottom end of the first mounting plate 9, and the adjusting mechanism 18 can prompt the connecting mechanism to quickly remove the needle plate 2 from the first mounting plate 9. The adjusting mechanism 18 includes a second mounting plate 20 and a movable gear column 22. The second mounting plate 20 is fixedly mounted on the bottom end of the first mounting plate 9, and a second telescopic cylinder 35 is fixedly mounted on the side of the second mounting plate 20. A second rotating gear 34 is movably mounted on the end of the second telescopic cylinder 35. A rotating column 32 is movably mounted on the upper part of the second mounting plate 20, and a first rotating gear 33 is movably mounted on the outer side of the rotating column 32, and a second rotating gear 34 is movably mounted on the outer side of the rotating column 32.

[0048] The second telescopic cylinder 35 is provided with a controller. When the needle plate 2 needs to be removed from the first mounting plate 9, the second telescopic cylinder 35 will drive the second rotating gear 34 to move on the rotating column 32 and move it until it contacts the rotating block 16. A sliding bar groove is provided between the second rotating gear 34 and the rotating column 32. The second rotating gear 34 can move laterally on the outer side of the rotating column 32. When the rotating column 32 rotates, the second rotating gear 34 will rotate at the same time, and the end of the second telescopic cylinder 35 is movably connected to the second rotating gear 34. A circular connecting groove is provided on the side of the second rotating gear 34 close to the second telescopic cylinder 35. The second telescopic cylinder 35 is located in the circular connecting groove, so that the second telescopic cylinder 35 can push the second rotating gear 34 to slide on the rotating column 32. At the same time, the second rotating gear 34 will not be restricted by the second telescopic cylinder 35 when rotating.

[0049] The telescopic cylinder works by fixing the upper part of the foam board body on the needle hole plate through the extrusion plate. When the needle plate is acupuncturing the foam board body, the extrusion plate prevents the foam board body from moving when the needle plate is working. It also prevents the movement of the foam board body, which causes the needle on the needle plate to tilt and other damages, thereby ensuring the accuracy of acupuncture and improving product quality.

[0050] In this embodiment, the mobile gear column 22 is meshingly connected with the first rotating gear 33, and the two adjacent mobile gear columns 22 are rotationally symmetrically distributed about the center of the first rotating gear 33, and the adjacent sides of the two adjacent mobile gear columns 22 are fixedly installed with the first abutment block 25, the first abutment block 25 and the second abutment block 29 are located on the same straight line, and the first abutment block 25 and the second abutment block 29 are in contact with each other.

[0051] When the needle plate 2 needs to be removed from the first mounting plate 9, the first rotating gear 33 is driven to rotate by the coordinated rotation of the second rotating gear 34 and the rotating column 32. When the first rotating gear 33 rotates, it will drive the moving gear column 22 to move in the second mounting plate 20 and the inner wall of the bottom end of the first mounting plate 9, and the two adjacent moving gear columns 22 are close to each other. When the moving gear column 22 moves, it will contact the second abutment block 29 through the first abutment block 25, and drive the second abutment block 29 to move to the side of the fixed frame 23, and at the same time, the second abutment block 29 will separate from the plug-in column 48. When the second abutment block 29 moves, it will drive the second sliding block 28 to move toward the side of the connecting frame 24, and the diagonal support plate 27 movably connected to the second sliding block 28 will move, and the angle between the diagonal support plate 27 and the connecting frame 24 will become smaller. Due to the inconvenience of the length of the diagonal support plate 27, the diagonal support plate 27 will drive the first sliding block 21 to move upward in the sliding groove 31 in the connecting frame 24 when it moves, and the connecting block 19 located above the first sliding block 21 will move toward the outside of the first mounting plate 9 at the same time, that is, the needle plate 2 is separated from the first mounting plate 9, so as to achieve the quick release of the needle plate 2.

[0052] After the connecting block 19 enters the first mounting plate 9, the second abutment block 29 will be inserted into the plug-in column 48 through the diagonal support plate 27 and the second sliding block 28, thereby fixing the plug-in column 48 to prevent the plug-in column 48 from moving, thereby ensuring the stability of the needle plate 2 after installation. When the first sliding block 21 slides in the connecting frame 24, the sliding groove 31 ensures the stability of the first sliding block 21 when sliding, thereby enhancing the stability of the entire connecting mechanism.

[0053] In this embodiment, a fixed box 10 is fixedly installed on the top of the base frame 1, and a reciprocating motion mechanism is arranged above the fixed box 10. The top of the reciprocating motion mechanism is movably connected to the bottom end of the first mounting plate 9. When the reciprocating motion mechanism is working, it can drive the needle plate 2 through the pinhole plate 6 through the first mounting plate 9 to periodically puncture the foam board body 7, thereby prompting air to enter the foam board body 7 to perform secondary foaming of butane in the product.

[0054] In this embodiment, the reciprocating motion mechanism includes a first motor 14 and an arc-shaped contact plate 17. A rotating disk 15 is fixedly mounted on the first motor 14. A support column 11 is movably mounted on the side of the rotating disk 15 at a position offset from the center. The top of the support column 11 is movably connected to the bottom end of the first mounting plate 9. A rotating block 16 is fixedly mounted on the outer ring side of the rotating disk 15. The shape of the rotating block 16 is set to be L-shaped. The rotating block 16 is in sliding contact with the arc-shaped contact plate 17. An arc-shaped tooth block plate is fixedly mounted on the outer side of the rotating block 16. The arc-shaped tooth block plate is meshingly connected to the second rotating gear 34.

[0055] The first motor 14 is fixedly installed at the top of the side of the fixed box 10. When the first motor 14 is working, it will drive the rotating disk 15 to rotate. When the rotating disk 15 rotates, it will drive the first mounting plate 9 to move up and down periodically between the base frame 1 through the support column 11. When the rotating disk 15 rotates, it will also drive the rotating block 16 to rotate together. When the rotating block 16 rotates and contacts with the arc contact plate 17, the piston plate 39 in the fixed box 10 will move downward, and the gas or liquid under the piston plate 39 in the fixed box 10 will flow into the inner cavity of the base frame 1 through the connecting pipe 12. When the rotating block 16 does not contact with the arc contact plate 17, the piston plate 39 in the fixed box 10 will move up, and the rotating block 16 will be parallel to and overlap with the support column 11. When the second rotating gear 34 contacts with the rotating block 16, the needle plate 2 can be quickly disassembled.

[0056] When the reciprocating mechanism is working, the first mounting plate 9 can drive the needle plate 2 to periodically puncture the foam plate body 7 through the pinhole plate 6, so as to force air into the foam plate body 7 to perform secondary foaming of butane in the product, thereby improving the production speed and efficiency.

[0057] See also Figure 11-Figure 14 The present invention provides a technical solution: in this embodiment, a piston plate 39 is movably installed in the fixed box 10, and the top end of the piston plate 39 passes through the fixed box 10 and is fixedly connected to the bottom end of the arc contact plate 17. A connecting pipe 12 is fixedly installed through the side wall of the fixed box 10, and the other end of the connecting pipe 12 extends into the base frame 1. An inner cavity is opened in the base frame 1, and a T-shaped fixed block 40 and a fixed rod 42 are fixedly installed in the inner cavity respectively. A first movable block 41 and a second compression spring 45 are movably installed on the outer side of the T-shaped fixed block 40 respectively, and a connecting column 43 is fixedly installed on the top end of the first movable block 41. The top end of the connecting column 43 passes through the T-shaped fixed block 40 and is fixedly installed with a second movable block 44.

[0058] When the rotating block 16 contacts the arc-shaped contact plate 17, the piston plate 39 will move the components in the inner cavity of the base frame through the connecting pipe 12, thereby clamping and releasing the foam board body 7, facilitating the transportation of the foam board body 7, and thus carrying out the next foam board acupuncture work, with simple and efficient operation.

[0059] In this embodiment, a clamping plate 38 and a third compression spring 46 are movably installed on the outer side of the fixed rod 42, the clamping plate 38 is in contact with the foam board body 7, a second inclined panel 47 is fixedly installed on the bottom end of the clamping plate 38, and a first inclined panel 37 is fixedly installed on the top end of the second movable block 44, and the first inclined panel 37 and the second inclined panel 47 are in sliding contact with each other.

[0060] When the rotating block 16 contacts the arc contact plate 17, the support column 11 will move downward at the highest height of the rotating disk 15, that is, the support column 11 will drive the first mounting plate 9 to move downward in the pinhole plate 6 and the foam plate body 7. When the rotating block 16 contacts the arc contact plate 17, the piston plate 39 will move the first movable block 41 in the inner cavity of the base frame 1 upward through the connecting pipe 12. When the first movable block 41 moves, it will drive the second movable block 44 to move upward at the same time through the connecting column 43, and compress the second compression spring 45. When the second movable block 44 moves upward, it will drive the first inclined plate 37 and the second inclined plate 47 The arc contact plate 17 is in direct contact with the foam board body 7, and the clamping plate 38 is driven by the second inclined plate 47 to clamp the foam board body 7, and the third compression spring 46 is squeezed at the same time. When the support column 11 moves to the lowest height with the rotation of the rotating disk 15, the rotating block 16 will be separated from the arc contact plate 17, and the needle plate 2 will also be separated from the foam board body 7 and detached from the pinhole plate 6. The arc contact plate 17 will rise under the release of the elastic force of the second compression spring 45 and the third compression spring 46, and the clamping plate 38 will be separated from the foam board body 7, so as to facilitate the transportation of the foam board body 7 on the pinhole plate 6, so as to carry out the next foam board needling work.

[0061] In this embodiment, a collecting chamber 36 is opened on the side of the base frame 1, and a collecting fan 49 is fixedly installed in the collecting chamber 36. A collecting box 13 is fixedly installed on the side of the base frame 1, and the collecting box 13 is located on the side of the collecting chamber 36. When the needle plate 2 moves to the bottom, the needle plate 2 contacts the collecting chamber 36. The collecting fan 49 will collect the foam impurities remaining on the needle plate 2 to ensure that there are no foam impurities on the needle plate 2, while preventing damage to the needle plate 2 and preventing the needles of the foam plate body 7 from tilting during acupuncture.

[0062] A collecting chamber 36 is provided on the side of the base frame 1, in which a collecting fan is fixedly installed. When the needle plate moves to the bottom, the collecting fan will collect the foam impurities remaining on the needle plate to ensure that there are no foam impurities on the needle plate, prevent damage to the needle plate, and prevent the needles from tilting during acupuncture of the foam plate body, thereby further ensuring product quality.

[0063] The working principle of this embodiment is as follows: after the connecting block 19 enters the first mounting plate 9, it contacts the first sliding block 21. With the action of gravity of the needle plate 2, the connecting block 19 will drive the first sliding block 21 to slide downward in the connecting frame 24. The sliding groove 31 ensures the stability of the first sliding block 21 when sliding. At the same time, when the first sliding block 31 moves downward, the second sliding block 28 will cooperate with the movement to increase the angle between the diagonal support plate 27 and the connecting frame 24. At the same time, the diagonal support plate 27 will drive the second sliding block 28 to slide on the fixed frame 23, so that the first compression spring 30 is stretched. At the same time, the second sliding block 28 will drive the second abutment block 29 to slide toward the outside of the fixed frame 23, and the other end of the second abutment block 29 will extend into the plug-in column 49, thereby achieving a quick connection between the needle plate 2 and the first mounting plate 9.

[0064] The first rotating gear 33 is driven to rotate by the coordinated rotation of the second rotating gear 34 and the rotating column 32. When the first rotating gear 33 rotates, it drives the moving gear column 22 to move in the inner wall of the bottom end of the second mounting plate 20 and the first mounting plate 9, and the two adjacent moving gear columns 22 are close to each other. When the moving gear column 22 moves, it contacts the second abutment block 29 through the first abutment block 25, and drives the second abutment block 29 to move to the side of the fixed frame 23. At the same time, the second abutment block 29 is separated from the plug-in column 48, and the second abutment block 29 is moved. When moving, the second sliding block 28 will be driven to move toward the side of the connecting frame 24, and the diagonal support plate 27 movably connected to the second sliding block 28 will move, and the angle between the diagonal support plate 27 and the connecting frame 24 will become smaller. Due to the inconvenient length of the diagonal support plate 27, the diagonal support plate 27 will drive the first sliding block 21 to move upward in the sliding groove 31 in the connecting frame 24 when moving, and the connecting block 19 located above the first sliding block 21 will move toward the outside of the first mounting plate 9 at the same time, that is, the needle plate 2 is separated from the first mounting plate 9, so as to achieve the quick release of the needle plate 2.

[0065] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A needle punching machine for producing foam boards, comprising a base frame (1), characterized in that A guide column (3) is fixedly mounted on the top of the base frame (1), a telescopic cylinder (4) is fixedly mounted on the top of the guide column (3), an extrusion plate (5) is movably mounted on the outer side of the guide column (3), the bottom end of the telescopic cylinder (4) is fixedly connected to the extrusion plate (5), a pinhole plate (6) and a supporting oil cylinder (8) are respectively fixedly mounted on the base frame (1), a first mounting plate (9) is fixedly mounted on the top of the supporting oil cylinder (8), a connecting mechanism is arranged inside the first mounting plate (9), and a needle plate (2) is mounted via the connecting mechanism, the connecting mechanism facilitates quick disassembly and quick assembly of the needle plate (2) on the first mounting plate (9).

2. A needle punching machine for foam board production according to claim 1, characterized in that: A connecting block (19) and a plug-in column (48) are fixedly installed at the bottom end of the needle plate (2), a fixing frame (23) is fixedly installed inside the first mounting plate (9), a connecting frame (24) and an expansion frame (26) are fixedly installed in the fixing frame (23), the connecting block (19) extends into the expansion frame (26), a second abutting block (29) is movably installed at the end of the expansion frame (26), and the other end of the second abutting block (29) is plugged into the plug-in column (48).

3. A needle punching machine for foam board production according to claim 2, characterized in that: A first sliding block (21) is movably installed in the connecting frame (24), and a sliding groove (31) matching the first sliding block (21) is opened on the inner wall of the connecting frame (24). The top end of the first sliding block (21) contacts the connecting block (19), and a diagonal support plate (27) is movably installed on the bottom end of the first sliding block (21). A second sliding block (28) is movably installed in the expansion frame (26), and the second sliding block (28) is movably connected to the other end of the diagonal support plate (27). A first compression spring (30) is fixedly installed on one side of the second sliding block (28), and the other end of the first compression spring (30) is fixedly connected to the outer wall of the connecting frame (24), and the other side of the second sliding block (28) is fixedly connected to the second abutting block (29).

4. A needle punching machine for foam board production according to claim 3, characterized in that: The bottom end of the first mounting plate (9) is provided with an adjustment mechanism (18), the adjustment mechanism (18) comprising a second mounting plate (20) and a movable gear column (22), the second mounting plate (20) being fixedly mounted on the bottom end of the first mounting plate (9), a second telescopic cylinder (35) being fixedly mounted on the side of the second mounting plate (20), a second rotating gear (34) being movably mounted on the end of the second telescopic cylinder (35), a rotating column (32) being movably mounted on the top of the second mounting plate (20), a first rotating gear (33) being movably mounted on the outer side of the rotating column (32), and the second rotating gear (34) being movably mounted on the outer side of the rotating column (32).

5. A needle punching machine for foam board production according to claim 4, characterized in that: The movable tooth column (22) is meshingly connected with the first rotating gear (33), and two adjacent movable tooth columns (22) are rotationally symmetrically distributed about the center of the first rotating gear (33), and adjacent sides of the two adjacent movable tooth columns (22) are fixedly mounted with first abutment blocks (25), the first abutment blocks (25) and the second abutment blocks (29) are located on the same straight line, and the first abutment blocks (25) and the second abutment blocks (29) are in contact with each other.

6. A needle punching machine for foam board production according to claim 5, characterized in that: A fixed box (10) is fixedly mounted on the top of the base frame (1), and a reciprocating mechanism is arranged above the fixed box (10). The top of the reciprocating mechanism is movably connected to the bottom of the first mounting plate (9). When the reciprocating mechanism is in operation, the first mounting plate (9) can drive the needle plate (2) to periodically puncture the foam plate body (7) through the needle hole plate (6), thereby causing air to enter the foam plate body (7) to perform secondary foaming on the butane in the product.

7. A needle punching machine for foam board production according to claim 6, characterized in that: The reciprocating mechanism comprises a first motor (14) and an arc-shaped contact plate (17); a rotating disk (15) is fixedly mounted on the first motor (14); a support column (11) is movably mounted on the side of the rotating disk (15) at a position offset from the center; the top end of the support column (11) is movably connected to the bottom end of the first mounting plate (9); a rotating block (16) is fixedly mounted on the outer ring side of the rotating disk (15); the shape of the rotating block (16) is set to be L-shaped; the rotating block (16) is in sliding contact with the arc-shaped contact plate (17); an arc-shaped tooth block plate is fixedly mounted on the outer side of the rotating block (16); the arc-shaped tooth block plate is meshingly connected with the second rotating gear (34).

8. A needle punching machine for foam board production according to claim 7, characterized in that: A piston plate (39) is movably mounted in the fixed box (10), the top end of the piston plate (39) passes through the fixed box (10) and is fixedly connected to the bottom end of the arc-shaped contact plate (17), a connecting pipe (12) is fixedly mounted through the side wall of the fixed box (10), the other end of the connecting pipe (12) extends into the base frame (1), an inner cavity is provided in the base frame (1), a T-shaped fixed block (40) and a fixed rod (42) are fixedly mounted in the inner cavity, a first movable block (41) and a second compression spring (45) are movably mounted on the outer side of the T-shaped fixed block (40), a connecting column (43) is fixedly mounted on the top end of the first movable block (41), the top end of the connecting column (43) passes through the T-shaped fixed block (40) and is fixedly mounted with a second movable block (44).

9. A needle punching machine for foam board production according to claim 8, characterized in that: A clamping plate (38) and a third compression spring (46) are movably mounted on the outer side of the fixing rod (42), the clamping plate (38) is in contact with the foam board body (7), a second inclined panel (47) is fixedly mounted on the bottom end of the clamping plate (38), a first inclined panel (37) is fixedly mounted on the top end of the second movable block (44), and the first inclined panel (37) is in sliding contact with the second inclined panel (47).

10. A needle punching machine for foam board production according to claim 1, characterized in that: A collecting chamber (36) is provided on the side of the base frame (1), a collecting fan (49) is fixedly installed in the collecting chamber (36), and a collecting box (13) is fixedly installed on the side of the base frame (1), and the collecting box (13) is located on the side of the collecting chamber (36).