Building aluminum plate and heat preservation integrated plate hot-pressing mechanism adopting continuous pressure structure
By adopting a continuous pressure structure hot pressing mechanism in the production of aluminum plate insulation integrated plates, using clamping, heating and continuous extrusion, the problem of uneven pressure and temperature distribution between the plates in traditional methods is solved, and the boards is improved Insulation effect and overall performance.
Patent Information
- Application Number
- CN202411622390.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The traditional aluminum plate insulation integrated panel production method cannot perform hot pressing during the transportation process, resulting in uneven pressure and temperature distribution between the various layers of the plate, and often problems such as voids and bubbles appear, affecting the insulation effect and overall performance.
The building aluminum plate insulation integrated plate hot pressing mechanism adopts a continuous pressure structure, including support frame, bearing plate, press roller, press plate, heating plate and pneumatic lifting components. Through clamping, heating and continuous extrusion, the various layers of the plate are ensured. Uniform pressure and tight bond.
The uniform pressure and tight bond between the various layers of the board are achieved, the gaps are filled, the bubbles are eliminated, and the insulation effect and overall performance of the board are improved.
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Figure CN119458916A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of building technology, and in particular to a hot pressing mechanism for a building aluminum plate thermal insulation integrated plate adopting a continuous pressure structure. Background Art
[0002] With the continuous advancement of modern construction technology, the requirements for the functionality and efficiency of building materials are becoming higher and higher. Among them, aluminum plate thermal insulation integrated panels, as a new type of building material that integrates insulation and decoration, are widely used in various construction projects. This material not only has a good thermal insulation effect, but also can effectively improve the aesthetics of the building. However, in the process of producing aluminum plate thermal insulation integrated panels, how to ensure the close combination of its various layers of materials, as well as the stability and durability of the overall structure, has always been an important technical problem faced by this field.
[0003] The traditional production method of aluminum plate thermal insulation integrated board often adopts a simple hot pressing process, and the aluminum plate thermal insulation integrated board is transported to the hot pressing structure through the conveying equipment for hot pressing operation. However, the aluminum plate thermal insulation board is usually a structure with polyurethane foam laminated between two layers of aluminum plates. The two sides of the polyurethane foam are connected to the metal plate by brushing glue. During the brushing process, the glue is brushed on the surface of the polyurethane foam and the metal plate, and the gaps in the polyurethane foam are difficult to fill.
[0004] The traditional hot pressing process cannot achieve hot pressing during the transportation process, so it is difficult to ensure uniform pressure and tight bonding between the layers of the board. Due to the uneven distribution of pressure and temperature, problems such as gaps and bubbles often appear inside the board, which seriously affects the thermal insulation effect and overall performance of the board. Summary of the invention
[0005] The purpose of the present invention is to provide a hot pressing mechanism for an architectural aluminum plate thermal insulation integrated plate adopting a continuous pressure structure, which solves the problem that the traditional hot pressing process in the prior art cannot realize hot pressing during the transportation process, so it is difficult to ensure uniform pressure and tight bonding between the layers of the plate. Due to the uneven distribution of pressure and temperature, gaps, bubbles and other problems often appear inside the plate, which seriously affects the thermal insulation effect and overall performance of the plate.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] A hot pressing mechanism for a building aluminum plate thermal insulation integrated plate adopting a continuous pressure structure, comprising a support frame, a bearing plate and a pressing roller;
[0008] The bearing plate is slidably connected to the top of the support frame, and the pressure roller is arranged at the top center of the support frame;
[0009] A pressing plate is arranged on the top of the carrying plate, a heating plate is arranged at the bottom center of the pressing plate, a transmission pipeline is connected to one side of the pressing plate, and the pressing plate is connected to the top of the carrying plate through a pneumatic lifting assembly;
[0010] Two groups of clamping components are arranged on the top of the carrying plate. The two clamping components are symmetrically arranged on both sides of the top of the carrying plate, and each group of clamping components includes two clamping pieces.
[0011] Preferably, driving modules are installed on both sides of the top of the support frame, moving rods are connected to both sides of the interior of the support frame, and both ends of the pressure roller are rotatably connected to mounting plates connected to the top of the support frame.
[0012] Preferably, both sides of the carrying plate are connected with sliding rings slidably connected to the moving rod, and the moving end of the driving module is connected to the side wall of the carrying plate.
[0013] Preferably, circular grooves are provided at the four corners of the top of the pressure plate, a through hole is provided inside each of the circular grooves, a cylinder is provided inside each of the circular grooves, the bottom of the cylinder is fixedly connected to a docking rod provided inside the through hole, and the bottom end of the docking rod is fixedly connected to a connecting screw.
[0014] Preferably, two groups of slide grooves are provided at the bottom of the carrying plate, the two groups of slide grooves are symmetrically arranged, each group of slide grooves includes two symmetrically arranged slide grooves, and the slide grooves are inclined;
[0015] A mounting bin is fixedly connected at the bottom center of the supporting plate, a connecting disk is connected to the interior of the mounting bin, a hollow chamber is arranged inside the connecting disk, a center tube is connected to the bottom center of the connecting disk via solenoid valve 2, a push tube is arranged at the bottom of each of the slide grooves, one end of the push tube passes through the mounting bin and connects with the interior of the connecting disk, a piston head is arranged inside the push tube, and one side of the piston head is connected to a movable plate slidably connected to the interior of the slide groove via a push rod.
[0016] Preferably, a disc is connected to the top of the movable plate, a lifting frame is connected to one side of the top of the disc, a lifting block is slidably connected inside the lifting frame, and the top of the lifting block is elastically connected to the top of the inner cavity of the lifting frame through a plurality of return springs;
[0017] A placing plate is connected to one side of the lifting block, a right-angle plate is fixedly connected to the top of the placing plate, a guide rod is arranged inside the slide groove, one end of the guide rod passes through the moving plate through a sliding sleeve and is connected to the inner wall of the slide groove, and the other end is connected to the other inner wall of the slide groove.
[0018] Preferably, the pneumatic lifting assembly includes four air cylinders arranged at the bottom of the supporting plate, the four air cylinders respectively corresponding to the positions of the four docking rods, the top of the air cylinder is connected with a sealing cover, a piston plate is arranged inside the air cylinder, the bottom of the piston plate is elastically connected to the bottom of the inner cavity of the air cylinder through an extrusion spring, a connecting screw hole matched with the connecting screw is opened at the center of the top of the piston plate, the docking rod passes through the top of the sealing cover through a sealing sleeve, an air pipe connected to the inside of the air cylinder is arranged on the top of one side of the air cylinder, and the end of the air pipe away from the air cylinder is connected to the inside of the center pipe through an electromagnetic valve.
[0019] Preferably, a plurality of positioning plates are connected to the top of the outer ring of the air cylinder, and the positioning plates are fixedly connected with the bottom bolts of the bearing plate.
[0020] The present invention has at least the following beneficial effects:
[0021] Through the arrangement of the pressing plate, the carrying plate and the pressing roller, the aluminum plate thermal insulation integrated plate is placed on the top position of the carrying plate and is clamped and positioned by four clamps. Then, the pressing plate is driven by the pneumatic lifting assembly to extrude the aluminum plate thermal insulation integrated plate. At the same time, the aluminum plate thermal insulation integrated plate is heated by the heating plate. Then, the heating and pressurization are performed during the movement. When it moves to the position of the pressing roller, it is pressurized by the pressing roller. The reasonable structure facilitates continuous extrusion during the movement, ensures uniform pressure and close bonding between the layers of the plate, and fully fills the gaps to ensure production quality.
[0022] The present invention also has the following beneficial effects:
[0023] 1. When clamping the plate, air is supplied to the inside of the central tube through the air supply device, and then the piston head and the push rod are controlled to move by the change of air pressure, so that the position of the four movable plates can be adjusted according to the actual size of the plate, and then the four corners of the plate are respectively contacted with the top of the four placement plates and fit with the right-angle plate. Under the influence of gravity, the placement plate drives the lifting block to move to the top position of the disc, and finally fits. The plate position is placed, which is convenient for the rapid position adjustment of the right-angle plate, so that it can be quickly matched and docked with the plate;
[0024] 2. Through the setting of the air cylinder, it is convenient to place the plate on the top position of the carrier plate, and then place the pressing plate on the top position of the carrier plate, so that the docking rod and the connecting screw are connected through the connecting screw holes of the cover and the piston plate. By injecting air pressure into the inside of the air cylinder, the piston plate and the docking rod are driven to move. The movement of the docking rod simultaneously drives the pressing plate to move toward the carrier plate, thereby achieving the purpose of compacting, heating and extruding the plate. When passing the position of the pressure roller, the pressing plate will be squeezed again, thereby subjecting the plate to high-pressure extrusion again to ensure the final molding quality. While ensuring the molding quality, the continuous pressure squeezes and eliminates the gaps and bubbles inside the plate, thereby improving the overall quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying any creative work.
[0026] Figure 1 It is a schematic diagram of the structure of the present invention;
[0027] Figure 2 This is a schematic diagram of the chute structure of the present invention;
[0028] Figure 3 It is a schematic diagram of the structure of the mobile rod of the present invention;
[0029] Figure 4 It is a schematic diagram of the structure of the pressing plate of the present invention;
[0030] Figure 5 This is a schematic diagram of the heating plate structure of the present invention;
[0031] Figure 6 It is a schematic diagram of the docking rod structure of the present invention;
[0032] Figure 7 This is a schematic diagram of the installation bin structure of the present invention;
[0033] Figure 8 It is a schematic diagram of the structure of the gas cylinder of the present invention;
[0034] Fig. 9 It is a schematic diagram of the structure of the connecting plate of the present invention;
[0035] Fig.10 It is a schematic diagram of the disc structure of the present invention.
[0036] In the figure: 1. support frame; 2. pressure plate; 3. pressure roller; 4. bearing plate; 5. slide groove; 6. installation bin; 7. sliding ring; 9. drive module; 10. installation plate; 11. moving rod; 12. docking rod; 13. circular groove; 14. transmission pipeline; 15. through hole; 16. heating plate; 17. cylinder; 18. connecting screw; 19. air cylinder; 20. center tube; 21. disc; 22. solenoid valve 1; 23. positioning sheet; 24. piston plate; 25. sealing cover; 26. connecting screw hole; 27. air pipe; 28. pushing tube; 29. guide rod; 30. connecting disc; 31. solenoid valve 2; 32. moving plate; 33. lifting block; 34. piston head; 35. pushing rod; 36. placement plate; 37. right-angle plate; 38. lifting frame. DETAILED DESCRIPTION
[0037] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0038] Embodiment 1
[0039] Reference Figure 1-10 , a hot pressing mechanism for a building aluminum plate thermal insulation integrated plate adopting a continuous pressure structure, comprising a support frame 1, a bearing plate 4 and a pressing roller 3;
[0040] The bearing plate 4 is slidably connected to the top of the support frame 1, and the pressure roller 3 is arranged at the top center of the support frame 1;
[0041] A pressing plate 2 is arranged on the top of the carrying plate 4, a heating plate 16 is arranged at the bottom center of the pressing plate 2, a transmission pipeline 14 is connected to one side of the pressing plate 2, and the pressing plate 2 is connected to the top of the carrying plate 4 through a pneumatic lifting assembly;
[0042] Two groups of clamping components are arranged on the top of the carrying plate 4 . The two clamping components are symmetrically arranged on both sides of the top of the carrying plate 4 . Each group of clamping components includes two clamping members.
[0043] According to the above embodiments, it can be known that: through the arrangement of the pressing plate 2, the supporting plate 4 and the pressing roller 3, the aluminum plate thermal insulation integrated plate is placed on the top position of the supporting plate 4 and is clamped and positioned by four clamps, and then the pressing plate 2 is driven by the pneumatic lifting assembly to extrude the aluminum plate thermal insulation integrated plate, and at the same time, the aluminum plate thermal insulation integrated plate is heated by the heating plate 16, and then heated and pressurized during the movement, and pressurized by the pressing roller 3 when moving to the position of the pressing roller 3. The structure is reasonable, which facilitates continuous extrusion during the movement, ensures uniform pressure and close bonding between the layers of the plate, and fully fills the gaps to ensure production quality.
[0044] Embodiment 2
[0045] Reference Figure 1-10 , driving modules 9 are installed on both sides of the top of the support frame 1, moving rods 11 are connected to both sides of the interior of the support frame 1, and both ends of the pressure roller 3 are rotatably connected to the mounting plates 10 connected to the top of the support frame 1.
[0046] Both sides of the carrying plate 4 are connected with sliding rings 7 slidably connected to the moving rod 11 , and the moving end of the driving module 9 is connected to the side wall of the carrying plate 4 .
[0047] Circular grooves 13 are provided at the four corners of the top of the pressure plate 2, and a through hole 15 is provided inside each circular groove 13. A cylinder 17 is provided inside each circular groove 13, and the bottom of the cylinder 17 is fixedly connected to a docking rod 12 provided inside the through hole 15, and the bottom end of the docking rod 12 is fixedly connected to a connecting screw 18.
[0048] Two groups of slide grooves 5 are provided at the bottom of the carrying plate 4. The two groups of slide grooves 5 are symmetrically arranged. Each group of slide grooves 5 includes two symmetrically arranged slide grooves 5. The slide grooves 5 are inclined.
[0049] The center of the bottom of the carrying plate 4 is fixedly connected with a mounting bin 6, the interior of the mounting bin 6 is connected with a connecting plate 30, the interior of the connecting plate 30 is provided with a hollow chamber, the center of the bottom of the connecting plate 30 is connected with a central tube 20 through a solenoid valve 2 31, and the bottom of each chute 5 is provided with a push tube 28 with one end passing through the mounting bin 6 and connected with the interior of the connecting plate 30, the push tube 28 is provided with a piston head 34, and one side of the piston head 34 is connected with a moving plate 32 slidably connected to the interior of the chute 5 through a push rod 35;
[0050] According to the above embodiment, it can be known that: when the plate is clamped, air is supplied to the inside of the central tube 20 through the air supply equipment, and then the piston head 34 and the push rod 35 are controlled to move by the change of air pressure, so that the position of the four movable plates 32 can be adjusted according to the actual size of the plate, and then the four corners of the plate are respectively contacted with the top of the four placement plates 36 and fit with the right-angle plate 37. Under the influence of gravity, the placement plate 36 drives the lifting block 33 to move to the top position of the disc 21, and finally fits. The plate position is placed, which is convenient for the rapid position adjustment of the right-angle plate 37, so that it can be quickly matched and docked with the plate.
[0051] Embodiment 3
[0052] Reference Figure 1-10 The top of the movable plate 32 is connected to the disc 21, one side of the top of the disc 21 is connected to the lifting frame 38, the lifting block 33 is slidably connected inside the lifting frame 38, and the top of the lifting block 33 is elastically connected to the top of the inner cavity of the lifting frame 38 through a plurality of return springs;
[0053] A placement plate 36 is connected to one side of the lifting block 33, and a right-angle plate 37 is fixedly connected to the top of the placement plate 36. A guide rod 29 is arranged inside the slide groove 5, and one end of the guide rod 29 passes through the movable plate 32 through a sliding sleeve and is connected to the inner wall of the slide groove 5, and the other end is connected to the other inner wall of the slide groove 5.
[0054] The pneumatic lifting assembly includes four air cylinders 19 arranged at the bottom of the supporting plate 4, and the four air cylinders 19 correspond to the positions of the four docking rods 12 respectively. A cover 25 is connected to the top of the air cylinder 19, and a piston plate 24 is arranged inside the air cylinder 19. The bottom of the piston plate 24 is elastically connected to the bottom of the inner cavity of the air cylinder 19 through an extrusion spring. A connecting screw hole 26 adapted to the connecting screw 18 is opened at the center of the top of the piston plate 24. The docking rod 12 passes through the top of the cover 25 through a sealing sleeve. An air pipe 27 connected to the inside of the air cylinder 19 is arranged on the top of one side of the air cylinder 19, and the end of the air pipe 27 away from the air cylinder 19 is connected to the inside of the center pipe 20 through an electromagnetic valve 22.
[0055] A plurality of positioning pieces 23 are connected to the top of the outer ring of the air cylinder 19, and the positioning pieces 23 are fixedly connected to the bottom bolts of the bearing plate 4;
[0056] According to the above embodiment, it can be known that: through the setting of the air cylinder 19, it is convenient to place the plate on the top position of the carrier plate 4, and then place the pressing plate 2 on the top position of the carrier plate 4, so that the docking rod 12 and the connecting screw 18 pass through the cover 25 and are connected to the connecting screw hole 26 of the piston plate 24, and by injecting air pressure into the inside of the air cylinder 19, the piston plate 24 and the docking rod 12 are driven to move. The movement of the docking rod 12 synchronously drives the pressing plate 2 to move toward the carrier plate 4, thereby achieving the purpose of compacting, heating and extruding the plate. When passing the position of the pressing roller 3, the pressing plate 2 will be extruded again, thereby performing high-pressure extrusion on the plate again to ensure the final molding quality. While ensuring the molding quality, the continuous pressure squeezes and eliminates the gaps and bubbles inside the plate, thereby improving the overall quality.
[0057] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A hot pressing mechanism for building aluminum plate thermal insulation integrated plate using a continuous pressure structure, characterized in that: include: A support frame (1), a bearing plate (4) and a pressure roller (3); The bearing plate (4) is slidably connected to the top of the support frame (1), and the pressing roller (3) is arranged at the top center of the support frame (1); A pressing plate (2) is arranged on the top of the carrying plate (4), a heating plate (16) is arranged at the bottom center of the pressing plate (2), a transmission pipeline (14) is connected to one side of the pressing plate (2), and the pressing plate (2) is connected to the top of the carrying plate (4) through a pneumatic lifting component; Two groups of clamping assemblies are arranged on the top of the carrying plate (4), and the two clamping assemblies are symmetrically arranged on both sides of the top of the carrying plate (4), and each group of clamping assemblies includes two clamping parts.
2. The hot pressing mechanism for building aluminum thermal insulation integrated panels using a continuous pressure structure according to claim 1 is characterized in that: Driving modules (9) are installed on both sides of the top of the support frame (1), moving rods (11) are connected to both sides of the interior of the support frame (1), and both ends of the pressure roller (3) are rotatably connected to mounting plates (10) connected to the top of the support frame (1).
3. The hot pressing mechanism for building aluminum plate thermal insulation integrated plate adopting continuous pressure structure according to claim 2 is characterized in that: Both sides of the carrier plate (4) are connected to sliding rings (7) that are slidably connected to the moving rod (11), and the moving end of the driving module (9) is connected to the side wall of the carrier plate (4).
4. The hot pressing mechanism for building aluminum plate thermal insulation integrated plate adopting continuous pressure structure according to claim 1 is characterized in that: Circular grooves (13) are provided at the four corners of the top of the pressure plate (2), each of the circular grooves (13) has a through hole (15) inside, each of the circular grooves (13) has a cylinder (17) inside, the bottom of the cylinder (17) is fixedly connected to a docking rod (12) arranged inside the through hole (15), and the bottom end of the docking rod (12) is fixedly connected to a connecting screw (18).
5. The hot pressing mechanism for building aluminum thermal insulation integrated panels using a continuous pressure structure according to claim 4 is characterized in that: Two groups of slide grooves (5) are provided at the bottom of the carrying plate (4), the two groups of slide grooves (5) are symmetrically arranged, each group of slide grooves (5) comprises two symmetrically arranged slide grooves (5), and the slide grooves (5) are inclinedly arranged; The center of the bottom of the support plate (4) is fixedly connected to a mounting bin (6), the interior of the mounting bin (6) is connected to a connecting disk (30), the interior of the connecting disk (30) is provided with a hollow chamber, the center of the bottom of the connecting disk (30) is connected to a center pipe (20) via a second solenoid valve (31), the bottom of each of the slide grooves (5) is provided with a push tube (28) having one end passing through the mounting bin (6) and connected to the interior of the connecting disk (30), the interior of the push tube (28) is provided with a piston head (34), one side of the piston head (34) is connected to a movable plate (32) slidably connected to the interior of the slide groove (5) via a push rod (35).
6. The hot pressing mechanism for building aluminum thermal insulation integrated panels using a continuous pressure structure according to claim 5, characterized in that: The top of the movable plate (32) is connected to a disc (21), one side of the top of the disc (21) is connected to a lifting frame (38), the interior of the lifting frame (38) is slidably connected to a lifting block (33), and the top of the lifting block (33) is elastically connected to the top of the inner cavity of the lifting frame (38) via a plurality of return springs; A placement plate (36) is connected to one side of the lifting block (33), a right-angle plate (37) is fixedly connected to the top of the placement plate (36), a guide rod (29) is arranged inside the slide groove (5), one end of the guide rod (29) passes through the movable plate (32) through a sliding sleeve and is connected to the inner wall of the slide groove (5), and the other end is connected to the other inner wall of the slide groove (5).
7. The hot pressing mechanism for building aluminum thermal insulation integrated panels using a continuous pressure structure according to claim 5 is characterized in that: The pneumatic lifting assembly comprises four air cylinders (19) arranged at the bottom of a bearing plate (4), the four air cylinders (19) respectively corresponding to the positions of the four docking rods (12), the top of the air cylinder (19) is connected with a cover (25), the interior of the air cylinder (19) is provided with a piston plate (24), the bottom of the piston plate (24) is elastically connected to the bottom of the inner cavity of the air cylinder (19) through an extrusion spring, a connecting screw hole (26) adapted to the connecting screw rod (18) is provided at the center of the top of the piston plate (24), the docking rod (12) passes through the top of the cover (25) through a sealing sleeve, and an air pipe (27) connected to the interior of the air cylinder (19) is provided at the top of one side of the air cylinder (19), and the end of the air pipe (27) away from the air cylinder (19) is connected to the interior of the central tube (20) through an electromagnetic valve (22).
8. The hot pressing mechanism for building aluminum thermal insulation integrated panels using a continuous pressure structure according to claim 7, characterized in that: A plurality of positioning pieces (23) are connected to the top of the outer ring of the air cylinder (19), and the positioning pieces (23) are fixedly connected to the bottom of the bearing plate (4) by bolts.