Lifting device and method for ascending and descending electric power iron tower
By designing an automatic lifting device for electric towers, the internal and external biting teeth ring biting insulated ropes are used to automatically lift, which solves the problem of high-level physical consumption of staff during the up and down of electric towers, and improves the safety and portability of high-altitude operations sex.
Patent Information
- Application Number
- CN202411887645.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-12-20
AI Technical Summary
The existing power towers mainly rely on manual climbing, which leads to a large amount of physical energy consumption of staff and increases safety hazards in high-altitude operations.
A lifting device for the upper and lower towers of the electric tower is designed. The device automatically lifts and lowers the insulated rope of the inner occlusion ring and the outer occlusion ring, reducing the physical consumption of staff.
Through the automatic lifting device, the staff are physically energetic when working at high altitudes, reducing the probability of safety accidents caused by physical strength problems. At the same time, the device is light in weight and small in size, making it easy to carry.
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Figure CN119460957A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electric power towers, and in particular to a lifting device and a method for lifting an upper and lower electric power tower. Background Art
[0002] Power towers, also known as high-voltage power line towers, are tall structures used to support and erect high-voltage power lines. They play a vital role in the power system, ensuring that electricity can be efficiently and safely transmitted from power plants to various users. In addition to erecting high-voltage power lines, power towers are also often used as communication stations, various types of communication signals, and microwave station signal transmission.
[0003] At present, the main way for workers to go up and down power towers is to wear safety ropes and climb up and down the towers. The entire climbing process will consume the workers' physical strength. When the workers climb to the top of the tower, they will be exhausted or physically weak, which may lead to safety problems in subsequent work. Summary of the invention
[0004] The technical problem to be solved by the present invention is to provide a lifting device and method for lifting up and down an electric tower. When the electric tower is lifted up and down by the lifting device, the entire process is automatically lifted and lowered by means of an insulating rope engaged with an inner engaging tooth ring and an outer engaging tooth ring, thereby not consuming much physical strength of the workers. The workers are then fully physically fit when working at high altitudes, effectively reducing the probability of safety accidents caused by physical problems.
[0005] To solve the above technical problems, the technical solution of the present invention is achieved as follows:
[0006] A lifting device for an upper and lower tower of an electric power iron tower, the lifting device comprises a main box frame, a bite chamber is provided inside the main box frame, a driving wheel is rotatably installed inside the bite chamber, the driving wheel is driven to rotate by a motor installed on the outer wall of the main box frame, and the motor is powered by a rechargeable battery installed on the outer bottom of the main box frame;
[0007] An inner engaging toothed ring is installed at the upper limit position of the outer ring of the driving wheel, and an outer engaging toothed ring used in conjunction with the inner engaging toothed ring is installed at the upper limit position of the inner wall of the engaging chamber;
[0008] There is a meshing gap between the inner meshing tooth ring and the outer meshing tooth ring that can completely mesh with the insulating rope, wherein the outer meshing tooth ring has a rope-leading gap, the insulating rope is introduced from the rope-leading gap and is led out from the rope-leading gap after being wound around the meshing gap once, and the insulating rope located at the meshing gap is completely meshed and fixed, and the insulating rope is a nylon rope;
[0009] There are also multiple hanging rings fixed on the outer wall of the main box frame; after the staff wears a safety belt and connects the hook on the safety belt with the hanging ring, the staff follows the lifting device to go up and down the power tower synchronously.
[0010] By adopting the above scheme, when the lifting device is used to go up and down the power tower, the entire process is automatically lifted and lowered by the insulating rope engaged by the inner engaging tooth ring and the outer engaging tooth ring, so it will not consume much physical strength of the workers. Then the workers will have plenty of physical strength when working at high altitudes, effectively reducing the probability of safety accidents caused by physical problems; secondly, the lifting device has a light weight of only 11-13 kilograms, and its size is small and easy to carry.
[0011] As a preferred embodiment of the lifting device for the upper and lower towers of an electric tower, the inner side of the inner interlocking gear ring and the outer side of the outer interlocking gear ring are fixed with multiple limiting protrusions distributed in a circumferential array; the inner interlocking gear ring is interference fit with the outer wall of the driving wheel through the limiting protrusions, and the outer interlocking gear ring is interference fit with the inner wall of the interlocking chamber through the limiting protrusions.
[0012] By adopting the above scheme, in order to facilitate the disassembly and replacement of the inner and outer bite gear rings, both are designed to be detachable. Once the teeth of the inner or outer bite gear rings are worn, they should be replaced in time.
[0013] As a preferred embodiment of the lifting device for the upper and lower towers of an electric power tower, the opening of the engaging chamber is detachably sealed with a box cover by means of screws.
[0014] With the above solution, in order to facilitate the opening of the bite chamber, a detachable box cover is installed at its opening. When the inner bite gear ring or the outer bite gear ring needs to be replaced, the box cover can be removed for easy replacement.
[0015] As a preferred embodiment of the lifting device for the upper and lower towers of an electric power tower, a counterweight block for balancing the weight of the motor is detachably fixed to the outer side of the box cover by screws; wherein, protective shells covering the motor and the counterweight block are respectively installed on both sides of the main box frame by screws.
[0016] By adopting the above solution, in order to make the center of gravity of the lifting device located in the middle, a counterweight block is added to maintain balance with the motor, so that the lifting device will be more stable during lifting.
[0017] As a preferred embodiment of the lifting device for the upper and lower towers of an electric power tower, a rope restraining frame is detachably fixed to the outer wall of the main box frame by screws; a vertically arranged rope restraining seat is installed in the middle of the rope restraining frame, and two guide holes distributed vertically are opened on the rope restraining seat, wherein the insulating rope is passed through the guide hole, and the position of the guide hole corresponds to the position of the rope guide notch of the outer engaging gear ring;
[0018] Two horizontally arranged rope restraint seats are respectively installed above and below the rope restraint frame, and two guide holes are opened on the rope restraint seats, wherein the insulating rope is passed through the guide holes; wherein, at least two groups of rope restraint seats are respectively arranged above or below the rope restraint frame.
[0019] By adopting the above scheme, in order to further constrain the insulating rope, the insulating rope is passed through the guide hole 1 and the guide hole 2, so that during lifting, the insulating rope is constrained in multiple guide holes, which will be more reliable during lifting.
[0020] A method for lifting up and down an electric power tower, wherein the method uses the lifting device for lifting up and down an electric power tower to lift up and down an electric power tower, and the specific operation steps are as follows:
[0021] S1. Lower the insulating rope from the top of the power tower to the ground, and then lead the insulating rope into the lifting device;
[0022] S2. When threading the insulating rope, first thread the insulating rope from top to bottom into the guide hole 2 and the guide hole 1 above the rope restraint frame. At this time, the insulating rope is just located at the rope-leading notch of the outer engaging tooth ring.
[0023] S3, start the motor, drive the driving wheel to rotate through the motor, and under the meshing transmission of the inner meshing gear ring and the outer meshing gear ring, the insulating rope is meshed for one circle at the meshing interval and then led out from the rope leading notch;
[0024] S4, the drawn insulating rope is then led from top to bottom in turn into the guide hole 1 and the guide hole 2 below the rope restraint frame, and then the bottom end of the insulating rope is fixed on the ground, thereby completing the installation of the lifting device;
[0025] S5. After the worker puts on the safety belt and connects the hook on the safety belt with the hanging ring, the worker starts the motor to rotate forward, and then rises synchronously with the lifting device to the top of the power tower, thus completing the lifting work for the worker;
[0026] S6. When the staff descends, the above steps are repeated, and the staff starts the motor to reverse, thereby completing the descending work of the staff.
[0027] Among them, the insulating rope is wound on a reel installed on the top of the power tower. The reel is connected to the rocker installed on the ground through a traction rope. The insulating rope can be lowered by rotating the rocker. The method of controlling the reel transmission through the rocker is like the rocker mechanism for raising and lowering the national flag.
[0028] After adopting the above technical solution, the beneficial effects of the present invention are:
[0029] 1. When the lifting device is used to go up and down the power tower, the whole process is automatically lifted and lowered by the inner and outer meshing gear rings meshing with the insulating rope, so it will not consume much physical strength of the workers. Then the workers will have plenty of physical strength when working at high altitudes, effectively reducing the probability of safety accidents caused by physical problems; secondly, the weight of the lifting device is light, only 11-13 kilograms, and its size is small and easy to carry;
[0030] 2. In order to facilitate the disassembly and replacement of the inner and outer bite gear rings, the two are designed to be detachable. Once the inner or outer bite gear rings are worn, they should be replaced in time;
[0031] 3. In order to facilitate the opening of the bite chamber, a detachable box cover is installed at its opening. When the inner bite gear ring or the outer bite gear ring needs to be replaced, the box cover can be removed for easy replacement;
[0032] 4. In order to make the center of gravity of the lifting device located in the middle, a counterweight block is added to maintain balance with the motor, so that the lifting device will be more stable during lifting;
[0033] 5. In order to further restrain the insulating rope, the insulating rope is passed through the guide hole 1 and the guide hole 2. In this way, the insulating rope is restrained in multiple guide holes during lifting, which will be more reliable during lifting. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0035] Figure 1 The three-dimensional structure of the present invention Figure 1 ;
[0036] Figure 2 The three-dimensional structure of the present invention Figure 2 ;
[0037] Figure 3 To hide Figure 1 The three-dimensional structure behind the protective shell Figure 1 ;
[0038] Figure 4 To hide Figure 1 The three-dimensional structure behind the protective shell Figure 2 ;
[0039] Figure 5 To hide Figure 3The three-dimensional structure diagram of the middle box cover and the counterweight block;
[0040] Figure 6 For horizontal display Figure 5 A three-dimensional structural diagram of the internal structure;
[0041] Figure 7 For vertical display Figure 5 A three-dimensional structural diagram of the internal structure;
[0042] Figure 8 To hide Figure 6 The three-dimensional structure diagram after the insulation rope is inserted;
[0043] Fig. 9 for Figure 8 A three-dimensional structural diagram of the inner meshing gear ring, the outer meshing gear ring and the driving wheel;
[0044] Fig.10 for Figure 8 The three-dimensional structure diagram of the middle rope restraint frame;
[0045] Fig.11 It is a schematic diagram of using the present invention to go up and down an electric power tower.
[0046] Markings in the figure: 1-main box frame; 2-engaging chamber; 3-driving wheel; 4-motor driven rotation; 5-rechargeable battery; 6-inner engaging gear ring; 7-outer engaging gear ring; 8-insulating rope; 9-hanging ring; 10-limiting protrusion; 11-box cover; 12-counterweight; 13-protective shell; 14-rope restraint frame; 15-rope restraint seat 1; 16-guide hole 1; 17-rope restraint seat 2; 18-guide hole 2; 19-reel; 20-traction rope; 21-rocker. DETAILED DESCRIPTION
[0047] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiment is only one main embodiment of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0048] like Figures 1 to 10As shown, a lifting device for the upper and lower towers of an electric power tower is provided, the lifting device comprises a main box frame 1, a meshing chamber 2 is provided inside the main box frame 1, a driving wheel 3 is rotatably installed inside the meshing chamber 2, the driving wheel 3 is driven to rotate 4 by a motor installed on the outer wall of the main box frame 1, and the motor is powered by a rechargeable battery 5 installed on the outer bottom of the main box frame 1; an inner meshing gear ring 6 is installed at the upper limit position of the outer ring of the driving wheel 3, and an outer meshing gear ring 7 used in conjunction with the inner meshing gear ring 6 is installed at the upper limit position of the inner wall of the meshing chamber 2; the inner meshing gear ring 6 and the outer meshing gear ring 7 are connected to each other by a meshing gear ring 6. There is a meshing gap between the meshing tooth rings 7 that can completely mesh with the insulating rope 8, wherein the outer meshing tooth ring 7 has a rope-drawing gap, the insulating rope 8 is introduced from the rope-drawing gap and is led out from the rope-drawing gap after a circle around the meshing gap, and the insulating rope 8 located at the meshing gap is completely meshed and fixed, and the insulating rope 8 is a nylon rope; there are also multiple hanging rings 9 fixed on the outer wall of the main box frame 1; after the staff wears a safety belt and connects the hook on the safety belt with the hanging ring 9, the staff follows the lifting device to go up and down the power tower synchronously. When going up and down the power tower through the lifting device, the whole process is automatically lifted and lowered by the inner meshing tooth ring 6 and the outer meshing tooth ring 7 meshing with the insulating rope 8, so it will not consume much physical strength of the staff, so the staff will have plenty of physical strength when working at high altitudes, effectively reducing the probability of safety accidents caused by physical problems; secondly, the self-weight of the lifting device is relatively light, only 11-13 kilograms, and its volume is small and convenient to carry.
[0049] like Fig. 9 As shown, the inner side of the inner meshing gear ring 6 and the outer side of the outer meshing gear ring 7 are fixed with a plurality of limiting protrusions 10 distributed in a circumferential array; the inner meshing gear ring 6 is interference fit with the outer wall of the driving wheel 3 through the limiting protrusions 10, and the outer meshing gear ring 7 is interference fit with the inner wall of the meshing chamber 2 through the limiting protrusions 10. In order to facilitate the disassembly and replacement of the inner meshing gear ring 6 and the outer meshing gear ring 7, the two are designed to be detachable. Once the inner meshing gear ring 6 or the outer meshing gear ring 7 has teeth wear, it should be replaced in time.
[0050] like Figure 3 As shown, the opening of the bite chamber 2 is detachably sealed with a box cover 11 by screws. In order to facilitate the opening of the bite chamber 2, a detachable box cover 11 is installed at its opening. When the inner bite gear ring 6 or the outer bite gear ring 7 needs to be replaced, the box cover 11 can be removed and replaced easily.
[0051] like Figure 3 As shown, a counterweight 12 for balancing the weight of the motor is detachably fixed to the outside of the box cover 11 by screws; wherein, a protective shell 13 for covering the motor and the counterweight 12 is respectively installed on both sides of the main box frame 1 by screws. In order to make the center of gravity of the lifting device located in the middle, the counterweight 12 is added to keep the balance with the motor, so that the lifting device will be more stable during lifting.
[0052] like Fig.10 As shown, a rope restraint frame 14 is also detachably fixed to the outer wall of the main box frame 1 by screws; a vertically arranged rope restraint seat 15 is installed in the middle of the rope restraint frame 14, and two guide holes 16 are opened on the rope restraint seat 15, wherein the insulating rope 8 is passed through the guide hole 16, and the position of the guide hole 16 corresponds to the position of the rope guide notch of the outer engaging gear ring 7; a horizontally arranged rope restraint seat 2 17 is also installed on the upper and lower parts of the rope restraint frame 14, and a guide hole 2 18 is opened on the rope restraint seat 2 17, wherein the insulating rope 8 is passed through the guide hole 2 18; wherein, at least two groups of rope restraint seats 2 17 located above or below the rope restraint frame 14 are respectively provided. In order to further restrain the insulating rope 8, the insulating rope 8 is passed through the guide hole 16 and the guide hole 2 18, so that when lifting, the insulating rope 8 is restrained in multiple guide holes, which will be more reliable when lifting.
[0053] like Figures 1 to 11 As shown, a method for raising and lowering an electric power tower is provided. When the method uses the lifting device for raising and lowering an electric power tower to raise and lower an electric power tower, the specific operation steps are as follows:
[0054] S1, lowering the insulating rope 8 from the top of the power tower to the ground, and then inserting the insulating rope 8 into the lifting device;
[0055] S2. When threading the insulating rope 8, first thread the insulating rope 8 from top to bottom into the guide hole 2 18 above the rope restraining frame 14 and the guide hole 1 16 above the rope restraining frame 14 in sequence. At this time, the insulating rope 8 is just located at the rope-leading notch of the outer engaging toothed ring 7.
[0056] S3, start the motor, drive the driving wheel 3 to rotate through the motor, and under the meshing transmission of the inner meshing gear ring 6 and the outer meshing gear ring 7, the insulating rope 8 is meshed once at the meshing interval and then led out from the rope leading notch;
[0057] S4, the drawn insulating rope 8 is then led from top to bottom in turn into the guide hole 16 and the guide hole 2 18 below the rope restraining frame 14, and then the bottom end of the insulating rope 8 is fixed on the ground, thereby completing the installation of the lifting device;
[0058] S5, after the staff wears the safety belt and connects the hook on the safety belt with the hanging ring 9, the staff starts the motor to rotate forward, and then rises to the top of the power tower synchronously with the lifting device, and the lifting work of the staff can be completed;
[0059] S6. When the staff descends, the above steps are repeated, and the staff starts the motor to reverse, thereby completing the descending work of the staff.
[0060] Among them, the insulating rope 8 is wound on a reel 19 installed on the top of the power tower. The reel 19 is connected to a rocker 21 installed on the ground through a traction rope 20. The insulating rope 8 can be lowered by rotating the rocker 21. The way of controlling the transmission of the reel 19 through the rocker 21 is like the rocker mechanism for raising and lowering the national flag.
[0061] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A lifting device for an upper and lower tower of an electric power iron tower, the lifting device comprising a main box frame (1), a bite chamber (2) is provided inside the main box frame (1), a driving wheel (3) is rotatably installed inside the bite chamber (2), the driving wheel (3) is driven to rotate (4) by a motor installed on the outer side wall of the main box frame (1), and the motor is powered by a rechargeable battery (5) installed on the outer bottom of the main box frame (1); Features: An inner meshing toothed ring (6) is installed at the upper limit position of the outer ring of the driving wheel (3), and an outer meshing toothed ring (7) used in conjunction with the inner meshing toothed ring (6) is installed at the upper limit position of the inner wall of the meshing chamber (2); There is an engagement gap between the inner engagement tooth ring (6) and the outer engagement tooth ring (7) that can completely engage the insulating rope (8), wherein the outer engagement tooth ring (7) has a rope-leading notch, the insulating rope (8) is introduced from the rope-leading notch, goes around the engagement gap once, and then is led out from the rope-leading notch, and the insulating rope (8) located at the engagement gap is completely engaged and fixed; A plurality of hanging rings (9) are fixed on the outer side wall of the main box frame (1); after the worker wears a safety belt and connects the hook on the safety belt with the hanging ring (9), the worker follows the lifting device to synchronously go up and down the power tower.
2. The lifting device for the upper and lower towers of the power iron tower according to claim 1 is characterized in that: The inner side of the inner meshing gear ring (6) and the outer side of the outer meshing gear ring (7) are both fixed with a plurality of limiting protrusions (10) distributed in a circumferential array; the inner meshing gear ring (6) is interference fit with the outer wall of the driving wheel (3) through the limiting protrusions (10), and the outer meshing gear ring (7) is interference fit with the inner wall of the meshing chamber (2) through the limiting protrusions (10).
3. The lifting device for the upper and lower towers of the power iron tower according to claim 2 is characterized in that: The opening of the bite chamber (2) is detachably sealed with a box cover (11).
4. The lifting device for the upper and lower towers of the power iron tower according to claim 3 is characterized in that: A counterweight block (12) for balancing the weight of the motor is detachably fixed on the outer side of the box cover (11).
5. The lifting device for the upper and lower towers of the power iron tower according to claim 4 is characterized in that: Protective shells (13) for covering the motor and the counterweight (12) are respectively installed on both sides of the main box frame (1).
6. The lifting device for the upper and lower towers of the power iron tower according to claim 5, characterized in that: A rope restraining frame (14) is also detachably fixed on the outer wall of the main box frame (1); a vertically arranged rope restraining seat (15) is installed in the middle of the rope restraining frame (14); two guide holes (16) distributed vertically are opened on the rope restraining seat (15), wherein the insulating rope (8) is passed through the guide hole (16), and the position of the guide hole (16) corresponds to the position of the rope guide notch of the external engaging gear ring (7).
7. The lifting device for the upper and lower towers of the power iron tower according to claim 6, characterized in that: A second horizontally arranged rope restraining seat (17) is installed above and below the rope restraining frame (14), and a second guide hole (18) is provided on the second rope restraining seat (17), wherein the insulating rope (8) is passed through the second guide hole (18).
8. The lifting device for the upper and lower towers of the power iron tower according to claim 7 is characterized in that: At least two groups of rope restraint seats (17) are respectively arranged above or below the rope restraint frame (14).
9. A method for moving up and down an electric power tower, characterized in that: When the method uses the lifting device for lifting and lowering the power tower according to claim 7 or 8 to lift and lower the power tower, the specific operation steps are as follows: S1, lowering the insulating rope (8) from the top of the power tower to the ground, and then inserting the insulating rope (8) into the lifting device; S2. When threading the insulating rope (8), first thread the insulating rope (8) from top to bottom into the guide hole 2 (18) above the rope restraining frame (14) and the guide hole 1 (16) above the rope restraining frame (14), and at this time, the insulating rope (8) is just located at the rope guiding notch of the outer engaging tooth ring (7); S3, starting the motor, driving the driving wheel (3) to rotate through the motor, and under the meshing transmission of the inner meshing toothed ring (6) and the outer meshing toothed ring (7), the insulating rope (8) is meshed once at the meshing interval and then led out from the rope leading notch; S4, the drawn insulating rope (8) is then led from top to bottom in turn through the guide hole 1 (16) below the rope restraining frame (14) and the guide hole 2 (18) below the rope restraining frame (14), and then the bottom end of the insulating rope (8) is fixed on the ground, thereby completing the installation of the lifting device; S5, after the worker puts on the safety belt and connects the hook on the safety belt with the hanging ring (9), the worker starts the motor to rotate forward, and then rises synchronously with the lifting device to the top of the power tower, thus completing the lifting work for the worker; S6. When the staff descends, the above steps are repeated, and the staff starts the motor to reverse, thereby completing the descending work of the staff.
10. The method for ascending and descending an electric power tower according to claim 9, characterized in that: The insulating rope (8) is rolled up on a reel (19) installed on the top of the power iron tower. The reel (19) is connected to a rocker (21) installed on the ground through a traction rope (20). The insulating rope (8) can be lowered by rotating the rocker (21).
Citation Information
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