Composting device for preparing microbial fertilizer
By designing a composting device for the preparation of microbial fertilizers, including a temperature adjustment box, agitator and air intake mechanism, the problem of excessive temperature of the culture medium in the preparation of microbial fertilizers is solved, and the growth environment and production efficiency of microbials are improved.
Patent Information
- Application Number
- CN202411588766.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, when microbial fertilizer is prepared, the culture medium produces a higher temperature, which affects the growth environment of the microorganisms, and thus affects the culture cycle, resulting in a decrease in production efficiency.
A composting device for preparing microbial fertilizers is designed, including a temperature adjustment box, a stirring mechanism and an air intake mechanism. The temperature adjustment box adjusts the temperature of the box through the water inlet pipe and the outlet pipe. The stirring mechanism stirs the microbial raw materials through the driving mechanism and the stirring block. The intake mechanism transports oxygen to the microbial raw materials through the gas storage tank and the shunt pipe.
Through the use of the temperature adjustment box, the appropriate temperature environment is maintained and the storage time of microbial samples is extended. The stirring mechanism improves the oxygen solubility and uniform mixing of nutrients, and promotes the growth and metabolism of microorganisms. The air intake mechanism ensures full contact between microbial raw materials and oxygen, and improves bioconversion efficiency and production efficiency.
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Figure CN119462223A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of microbial fertilizer preparation, and in particular relates to a composting device for preparing microbial fertilizer. Background Art
[0002] Microbial fertilizers, also known as biological fertilizers, inoculants or bacterial fertilizers, refer to a type of fertilizer product that uses the life activities of microorganisms as the core to enable crops to obtain specific fertilizer effects. There is an essential difference between microbial fertilizers and micro-fertilizers: the former is a living being, while the latter is a mineral element. Microbial resources are abundant, with a wide variety of types and functions, and can be developed into fertilizers with different functions and uses. Moreover, microbial strains can be artificially selected and continuously purified and rejuvenated to improve their vitality. Especially with the further development of biotechnology, it has become possible to obtain the required strains through genetic engineering methods.
[0003] There are many types of microbial fertilizers, and microbial fertilizer products are generally divided into two categories: one is microbial fertilizer in a narrow sense, which refers to the increase in the supply of plant nutrients through the life activities of microorganisms, including increasing the total supply of plant nutrients in the soil and production environment, resulting in improved plant nutritional status and increased yields. The representative variety of this type of microbial fertilizer is rhizobium fertilizer; the other is microbial fertilizer in a broad sense, which refers to the microbial life activities of the microorganisms, which can not only increase the supply of plant nutrients, but also produce plant growth hormones, promote the absorption and utilization of nutrients by plants, or antagonize the pathogenic effects of certain pathogenic microorganisms, reduce crop diseases and insect pests and promote increased crop yields.
[0004] According to the type of microorganisms, they can be divided into five categories: ① bacterial fertilizers (such as rhizobium fertilizers, nitrogen-fixing fertilizers, phosphate-dissolving fertilizers, potassium-dissolving fertilizers, and photosynthetic fertilizers); ② actinomycete fertilizers (such as antibiotic fertilizers); ③ fungal fertilizers (mycorrhizal fungal fertilizers: including ectomycorrhizal agents and endomycorrhizal agents); ④ algae fertilizers (such as nitrogen-fixing cyanobacteria fertilizers); ⑤ compound microbial fertilizers, that is, fertilizers formed by a combination of two or more microorganisms in a certain proportion.
[0005] The basis of the action of microbial fertilizers is living microorganisms that play a specific role. These microorganisms directly or indirectly affect the physiological metabolism of plants or soil environmental conditions through their growth, reproduction and physiological activities. In order to give full play to the role of microbial fertilizers. One of the main functions of microbial fertilizers. For example, various autogenous, combined or symbiotic nitrogen-fixing microbial fertilizers can increase the nitrogen content in the soil; the application of a variety of phosphorus-dissolving and potassium-dissolving microorganisms, such as Bacillus and Pseudomonas, can decompose the insoluble phosphorus and potassium in the soil and convert them into phosphorus and potassium compounds that can be absorbed and utilized by crops, thereby increasing the supply of nutrients in the crop growth environment. The application of some microbial fertilizers increases the organic matter in the soil and improves the fertility of the soil.
[0006] The role of microorganisms in agriculture has gradually been recognized by people. More than 70 countries in the world have produced, applied and promoted microbial fertilizers. There are also 250 enterprises in my country that produce about hundreds of thousands of tons of microbial fertilizers for production. Although this is not comparable to the output and use of chemical fertilizers in the same period, it has indeed begun to play a role in agricultural production and has achieved certain economic and social effects. With the deepening of relevant research and the continuous expansion of market demand, the production of microbial fertilizers has shown a large-scale industrial production model.
[0007] In the Chinese patent with publication number CN116477977A, a composting device for preparing microbial fertilizer is mentioned; the present invention provides a composting device for preparing microbial fertilizer that can make the compost material contact with oxygen more fully, thereby improving the composting efficiency. A composting device for preparing microbial fertilizer includes a supporting main frame, a feed frame, a discharge frame, and a horizontal filter frame, etc.; the feed frame is fixedly connected to the upper part of the supporting main frame, the discharge frame is fixedly connected to the side of the upper part of the supporting main frame away from the feed frame, and a horizontal filter frame is fixedly connected between the feed frame and the discharge frame. The compost material in the horizontal filter frame is slowly turned over by a plurality of perforated tubes to keep the compost material loose, and a plurality of perforated tubes pass gas into the compost material, which can provide sufficient oxygen for the compost material, dry the compost material, make the compost material loose, and allow the compost material to fully contact with oxygen, thereby improving the composting efficiency.
[0008] However, when microbial fertilizers are prepared, the culture medium generates a relatively high temperature, which affects the growth environment of the microorganisms and further affects the culture cycle, resulting in reduced production efficiency. Summary of the invention
[0009] The purpose of the present invention is to provide a composting device for preparing microbial fertilizers, so as to solve the problem in the prior art that during the preparation of existing microbial fertilizers, the culture medium generates a high temperature, which affects the growth environment of the microorganisms, further affects the culture cycle, and leads to reduced production efficiency.
[0010] To achieve the above-mentioned purpose, the present invention provides the following technical solution: it includes a frame, a box body is welded on the frame, a temperature regulating box is welded at the bottom of the box body, the outer wall of the temperature regulating box is in contact with the outer wall of the box body, a water inlet pipe is arranged at the bottom end of one side of the temperature regulating box, and a water outlet pipe is connected to the upper side wall of the other side of the temperature regulating box.
[0011] Preferably, it also includes a driving mechanism, which is connected to the stirring mechanism, and is used to drive the stirring mechanism to rotate and stir the microbial raw material.
[0012] Preferably, it also includes an air intake mechanism, which includes an air storage tank, in which oxygen is stored, an air outlet of the air storage tank is connected to an air intake pipe, and the other end of the air intake pipe is connected to a ring pipe, which is fixed inside the box body through a bracket.
[0013] Preferably, the annular tube is connected to a plurality of shunt tubes, and the plurality of shunt tubes are arranged axially in the box.
[0014] Preferably, the other end of the shunt pipe is connected to another annular pipe, and a plurality of air inlet holes are provided in the shunt pipe along the axial direction.
[0015] Preferably, the stirring mechanism comprises a fixed sleeve, which is fixed on the shaft sleeve, and a vertical stirring rod is fixed on the side wall of the fixed sleeve.
[0016] Preferably: a limit ring is arranged in the middle of the vertical stirring rod, two limit rings are arranged, a sliding sleeve is arranged between the two limit rings, the sliding sleeve is sleeved on the vertical stirring rod, and the sliding sleeve is rotatably connected to the vertical stirring rod, a plurality of connecting rods are welded to the side wall of the sliding sleeve, and a stirring block is welded to the other end of the connecting rod.
[0017] Preferably, the upper end surface of the stirring block is provided with a wedge-shaped surface.
[0018] Preferably, a horizontal stirring rod is welded to the bottom end of the vertical stirring rod, and the horizontal stirring rod extends along the axial direction of the shaft sleeve.
[0019] Preferably, the bottom end of the box body is also provided with a discharge port, a baffle is provided at the discharge port, the baffle is slidably connected to the box body, the baffle is connected to the forward end of the baffle cylinder, and the other end of the baffle cylinder is connected to the box body.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] 1. In the present invention, water enters the temperature regulating box from the water inlet pipe, absorbs the heat generated by the preparation of the microbial fertilizer, and is then discharged from the water outlet pipe to regulate the temperature of the box. Some microorganisms can be stored for a long time at low temperatures. The temperature regulating box can be used to store microbial samples to extend their storage time.
[0022] 2. In the present invention, stirring the microbial raw materials has multiple benefits: improving oxygen solubility: stirring can increase the solubility of oxygen in the liquid, ensuring that aerobic microorganisms obtain sufficient oxygen to promote their growth and metabolism; uniform mixing: stirring helps to evenly disperse microorganisms, nutrients and other additives in the culture medium, ensuring that each microorganism can obtain the same growth conditions; preventing precipitation: in liquid culture, microorganisms may settle to the bottom of the container, and stirring can keep the cells suspended, prevent precipitation, and ensure the uniformity of the culture; improving culture efficiency: through continuous stirring, the transfer of nutrients can be accelerated, and the growth rate and metabolic efficiency of microorganisms can be increased; promoting heat exchange: stirring can help evenly distribute the temperature, prevent local overheating or overcooling, and ensure the stability of the culture conditions; reducing toxin accumulation: stirring can help disperse metabolites and toxins into the culture medium, thereby reducing the inhibitory effect on microorganisms; through these mechanisms, stirring significantly improves the effect of microbial culture and promotes the progress of biological reactions.
[0023] 3. In the present invention, the air intake mechanism is used to deliver oxygen to the microbial raw material while stirring the microbial raw material. Delivering oxygen to the microbial raw material while stirring the microbial raw material has the following benefits: enhancing oxygen supply: by delivering oxygen, the dissolved oxygen concentration in the liquid can be effectively increased, ensuring that aerobic microorganisms obtain sufficient oxygen, thereby increasing the growth and metabolic rate; promoting uniform mixing: the combination of stirring and oxygen delivery can distribute oxygen more evenly, ensuring that each microbial cell can obtain the same oxygen supply and avoiding local hypoxia; improving bioconversion efficiency: sufficient oxygen supply can promote the metabolic activity of microorganisms, improve their conversion efficiency of substrates, and increase the generation of target products; reducing toxin accumulation: timely delivery of oxygen helps to reduce the accumulation of metabolites and toxins, thereby reducing the inhibitory effect on microorganisms and maintaining their activity and reproductive capacity; improving culture conditions: good oxygen supply and stirring can keep the temperature and pH value of the culture medium stable, providing a more suitable growth environment for microorganisms; increasing culture speed: by optimizing oxygen delivery and stirring, the growth rate of microorganisms can be accelerated, the culture cycle can be shortened, and production efficiency can be improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 One of the three-dimensional diagrams of the present invention;
[0025] Figure 2 It is a front view of the present invention;
[0026] Figure 3 This is the second stereogram of the present invention;
[0027] Figure 4 It is a schematic diagram of the structure of the driving mechanism and the air intake mechanism in the present invention;
[0028] Figure 5 For the present invention Figure 4 A schematic diagram of the enlarged structure at point A in the middle.
[0029] In the figure: 1. frame; 2. box body; 201. box cover; 202. box cover cylinder; 203. discharge port; 204. baffle; 205. baffle cylinder; 3. temperature regulating box; 301. water inlet pipe; 302. water outlet pipe; 4. driving mechanism; 401. driving motor; 402. driving shaft; 403. shaft sleeve; 5. air intake mechanism; 501. air storage tank; 502. air intake pipe; 503. annular pipe; 504. diverter pipe; 505. air inlet hole; 6. stirring mechanism; 601. fixing sleeve; 602. vertical stirring rod; 603. limiting ring; 604. sliding sleeve; 605. connecting rod; 606. stirring block; 6061. wedge surface; 607. horizontal stirring rod. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] Reference Figure 1-Figure 3 As shown, the present invention provides a composting device for preparing microbial fertilizer, including a frame 1, a box body 2 is welded on the frame 1, an opening is arranged on the top of the box body 2, the bottom of the box body 2 is in an arc shape, a box cover 201 is hinged on the top of the box body 2, one side end of the box cover 201 is hinged to a box cover cylinder 202, and the other end of the box cover cylinder 202 is hinged to the box body 2, and the box cover 201 is opened and closed by the box cover cylinder 202.
[0032] Furthermore, a discharge port 203 is provided at the bottom of the box body 2, and a baffle 204 is provided at the discharge port 203. The baffle 204 is slidably connected to the box body 2, and a slide groove is provided at the bottom of the box body 2 corresponding to the baffle 204. The baffle 204 is connected to the forward end of the baffle cylinder 205, and the other end of the baffle cylinder 205 is connected to the box body 2. The baffle 204 is driven to move by the baffle cylinder 205 to facilitate the opening and closing of the discharge port 203.
[0033] Furthermore, a temperature regulating box 3 is welded to the bottom end of the box body 2, and the outer wall of the temperature regulating box 3 is in contact with the outer wall of the box body 2. A water inlet pipe 301 is provided at the bottom end of one side of the temperature regulating box 3, and a water outlet pipe 302 is connected to the upper side wall of the other side of the temperature regulating box 3. Water enters the temperature regulating box 3 from the water inlet pipe 301, absorbs the heat generated by the preparation of the microbial fertilizer, and is then discharged from the water outlet pipe 302 to regulate the temperature of the box body 2.
[0034] The temperature regulating box 3 can provide a stable temperature environment in microbial research and cultivation to meet the growth requirements of different microorganisms. Specific functions include: promoting growth: most microorganisms grow best within a specific temperature range, and the temperature regulating box 3 can maintain this temperature to promote the reproduction of microorganisms; improving experimental accuracy: by controlling the temperature, researchers can reduce the interference of environmental factors and obtain more reliable experimental data; preventing pollution: the temperature regulating box 3 is usually designed as a sealed environment, which can reduce the entry of external pollutants and protect the cultured microbial samples; diversifying culture conditions: different types of microorganisms require different temperatures, and the temperature regulating box 3 can be adjusted to the required specific temperature to adapt to the cultivation of a variety of microorganisms; storing samples: some microorganisms can be stored for a long time at low temperatures, and the temperature regulating box 3 can be used to store microbial samples to extend their storage time.
[0035] like Figure 4 As shown, it also includes a driving mechanism 4, which is connected to a stirring mechanism 6. The driving mechanism 4 is used to drive the stirring mechanism 6 to rotate and stir the microbial raw material. Stirring the microbial raw material has multiple benefits: improving oxygen solubility: stirring can increase the solubility of oxygen in the liquid, ensuring that aerobic microorganisms obtain sufficient oxygen to promote their growth and metabolism; uniform mixing: stirring helps to evenly disperse microorganisms, nutrients and other additives in the culture medium, ensuring that each microorganism can obtain the same growth conditions; preventing precipitation: in liquid culture, microorganisms may settle to the bottom of the container, and stirring can keep the cells in a suspended state, prevent precipitation, and ensure the uniformity of the culture; improving culture efficiency: through continuous stirring, the transfer of nutrients can be accelerated, and the growth rate and metabolic efficiency of microorganisms can be increased; promoting heat exchange: stirring can help evenly distribute the temperature, prevent local overheating or overcooling, and ensure the stability of the culture conditions; reducing toxin accumulation: stirring can help disperse metabolites and toxins into the culture medium, thereby reducing the inhibitory effect on microorganisms; through these mechanisms, stirring significantly improves the effect of microbial culture and promotes the progress of biological reactions.
[0036] Furthermore, it also includes an air intake mechanism 5, which includes an air storage tank 501, in which oxygen is stored, the air outlet of the air storage tank 501 is connected to the air intake pipe 502, the other end of the air intake pipe 502 is connected to the annular pipe 503, the annular pipe 503 is fixed inside the box body 2 through a bracket, the annular pipe 503 is connected to a plurality of shunt pipes 504, the plurality of shunt pipes 504 are axially arranged inside the box body 2, the other ends of the plurality of shunt pipes 504 are connected to another annular pipe 503, and a plurality of air intake holes 505 are axially opened on the shunt pipe 504.
[0037] The air intake mechanism 5 is used to deliver oxygen to the microbial raw material while stirring the microbial raw material. Delivering oxygen to the microbial raw material while stirring the microbial raw material has the following benefits: enhancing oxygen supply: by delivering oxygen, the dissolved oxygen concentration in the liquid can be effectively increased, ensuring that aerobic microorganisms obtain sufficient oxygen, thereby increasing the growth and metabolic rate; promoting uniform mixing: the combination of stirring and oxygen delivery can distribute oxygen more evenly, ensuring that each microbial cell can obtain the same oxygen supply and avoiding local hypoxia; improving bioconversion efficiency: sufficient oxygen supply can promote the metabolic activity of microorganisms, improve their conversion efficiency of substrates, and increase the generation of target products; reducing toxin accumulation: timely delivery of oxygen helps to reduce the accumulation of metabolites and toxins, thereby reducing the inhibitory effect on microorganisms and maintaining their activity and reproductive capacity; improving culture conditions: good oxygen supply and stirring can keep the temperature and pH value of the culture medium stable, providing a more suitable growth environment for microorganisms; increasing culture speed: by optimizing oxygen delivery and stirring, the growth rate of microorganisms can be accelerated, the culture cycle can be shortened, and production efficiency can be improved.
[0038] like Figure 5 As shown, it also includes a stirring mechanism 6, which includes a fixed sleeve 601, which is fixed on the shaft sleeve 403, and a vertical stirring rod 602 is fixed on the side wall of the fixed sleeve 601. A limit ring 603 is arranged in the middle of the vertical stirring rod 602, and two limit rings 603 are arranged. A sliding sleeve 604 is arranged between the two limit rings 603. The sliding sleeve 604 is sleeved on the vertical stirring rod 602, and the sliding sleeve 604 is rotatably connected to the vertical stirring rod 602. A plurality of connecting rods 605 are welded to the side wall of the sliding sleeve 604, and a stirring block 606 is welded on the other end of the connecting rod 605, and a wedge-shaped surface 6061 is arranged on the upper end surface of the stirring block 606.
[0039] Furthermore, a horizontal stirring rod 607 is welded to the bottom end of the vertical stirring rod 602 , and the horizontal stirring rod 607 extends along the axial direction of the shaft sleeve 403 .
[0040] In this embodiment, the driving motor 401 drives the driving shaft 402 and the shaft sleeve 403 to rotate, and drives the fixed sleeve 601, the vertical stirring rod 602 and the horizontal stirring rod 607 to rotate, so as to stir the microbial raw material. At the same time, the wedge surface 6061 of the stirring block 606 contacts the microbial raw material, providing an upward thrust to the microbial raw material, thereby causing the microbial raw material to flip over and increase the gap between the microbial raw materials. The air intake mechanism 5 is used to transport oxygen into the microbial raw material while stirring the microbial raw material, and transport oxygen into the microbial raw material while stirring the microbial raw material, so that the microbial raw material is fully in contact with oxygen. Under aerobic conditions, microorganisms use organic matter for metabolism to generate energy and metabolic products, which can greatly improve the preparation efficiency of microbial fertilizers.
[0041] The working principle of the present invention is as follows: the raw materials are poured into the box body 2, the box cover 201 is covered on the box body 2 through the box cover cylinder 202, the driving motor 401 is started to drive the driving shaft 402 and the shaft sleeve 403 to rotate, and the fixed sleeve 601, the vertical stirring rod 602 and the horizontal stirring rod 607 are driven to rotate to stir the microbial raw materials. At the same time, the wedge surface 6061 of the stirring block 606 contacts the microbial raw materials, and at the same time, the outlet valve of the gas storage tank 501 is opened, and oxygen enters the interior of the box body 2 from the air inlet pipe 502, the annular pipe 503 and the shunt pipe 504 through the air inlet hole 505. While stirring the microbial raw materials, oxygen is transported therein, so that the microbial raw materials are fully in contact with oxygen. Under aerobic conditions, the microorganisms use organic matter for metabolism to generate energy and metabolic products.
[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A composting device for preparing microbial fertilizer, characterized in that: include: A frame (1), a box body (2) is welded on the frame (1), a temperature regulating box (3) is welded on the bottom end of the box body (2), and the outer wall of the temperature regulating box (3) is in contact with the outer wall of the box body (2); A water inlet pipe (301) is provided at the bottom end of one side of the temperature regulating box (3), and a water outlet pipe (302) is connected to the upper side wall of the other side of the temperature regulating box (3).
2. A composting device for preparing microbial fertilizer according to claim 1, characterized in that: The invention also comprises a driving mechanism (4), wherein the driving mechanism (4) is connected to the stirring mechanism (6), and the driving mechanism (4) is used to drive the stirring mechanism (6) to rotate and stir the microbial raw material.
3. A composting device for preparing microbial fertilizer according to claim 2, characterized in that: The invention also comprises an air intake mechanism (5), wherein the air intake mechanism (5) comprises an air storage tank (501), wherein oxygen is stored in the air storage tank (501), wherein an air outlet of the air storage tank (501) is connected to an air intake pipe (502), wherein the other end of the air intake pipe (502) is connected to an annular pipe (503), and the annular pipe (503) is fixed inside the box body (2) via a bracket.
4. A composting device for preparing microbial fertilizer according to claim 3, characterized in that: The annular tube (503) is connected to a plurality of flow diversion tubes (504), and the plurality of flow diversion tubes (504) are arranged in an axial direction inside the box body (2).
5. A composting device for preparing microbial fertilizer according to claim 4, characterized in that: The other end of the diverter pipe (504) is connected to another annular pipe (503), and a plurality of air inlet holes (505) are axially provided on the diverter pipe (504).
6. A composting device for preparing microbial fertilizer according to claim 5, characterized in that: The stirring mechanism (6) comprises a fixed sleeve (601), the fixed sleeve (601) is fixed on the shaft sleeve (403), and a vertical stirring rod (602) is fixed on the side wall of the fixed sleeve (601).
7. A composting device for preparing microbial fertilizer according to claim 6, characterized in that: A limit ring (603) is arranged in the middle of the vertical stirring rod (602), two limit rings (603) are arranged, a sliding sleeve (604) is arranged between the two limit rings (603), the sliding sleeve (604) is sleeved on the vertical stirring rod (602), and the sliding sleeve (604) is rotatably connected to the vertical stirring rod (602), a plurality of connecting rods (605) are welded to the side wall of the sliding sleeve (604), and a stirring block (606) is welded to the other end of the connecting rod (605).
8. A composting device for preparing microbial fertilizer according to claim 7, characterized in that: The upper end surface of the stirring block (606) is provided with a wedge-shaped surface (6061).
9. A composting device for preparing microbial fertilizer according to claim 8, characterized in that: A horizontal stirring rod (607) is welded to the bottom end of the vertical stirring rod (602), and the horizontal stirring rod (607) extends along the axial direction of the shaft sleeve (403).
10. A composting device for preparing microbial fertilizer according to claim 9, characterized in that: The bottom end of the box body (2) is also provided with a discharge port (203), and a baffle (204) is provided at the discharge port (203). The baffle (204) is slidably connected to the box body (2), and the baffle (204) is connected to the forward end of the baffle cylinder (205), and the other end of the baffle cylinder (205) is connected to the box body (2).
Citation Information
Patent Citations
Composting device for preparing microbial fertilizer
CN116477977A