Process and device for producing nickel-based composite board by transition of intermediate blank

Abstract

The invention relates to the technical field of composite board machining, in particular to a process and device for producing a nickel-based composite board through transition of an intermediate blank, and the device comprises a high-frequency quenching machine body, a high-frequency quenching head, a transmission mechanism, a positioning mechanism, a clamping mechanism and a water storage pool, and the water storage pool is fixedly installed on the side, close to the high-frequency quenching head, of the high-frequency quenching machine body; a transmission mechanism is arranged in the water storage tank, a positioning mechanism is arranged on the outer side of the transmission mechanism, a clamping mechanism is arranged at the position corresponding to the positioning mechanism, and the transmission mechanism comprises a rotating motor, a rubber roller, a fixing base, a fixing rod, a rotating bearing and a conveying belt. According to the high-frequency quenching machine, the high-frequency quenching machine body, the high-frequency quenching head, the transmission mechanism, the positioning mechanism, the clamping mechanism and the water storage tank are arranged, a worker directly clamps a composite board into the clamping mechanism, then the clamping mechanism is clamped into the positioning mechanism, high-frequency quenching can be conducted on the composite board through driving of the transmission mechanism, and the quenching effect is improved.

Description

Technical Field

[0001] The invention relates to the technical field of composite steel quenching, in particular to a process and a device for producing a nickel-based composite plate from a transition intermediate blank. Background Art

[0002] Nickel-based composite plates are composite materials that are combined into one by explosive welding. They overcome certain shortcomings of a single material, have good mechanical properties and corrosion resistance, and can save a large amount of precious metal nickel and nickel alloys, thereby reducing costs and saving materials. Therefore, they are widely used in chemical, environmental protection and other industrial fields.

[0003] The moment of explosive welding will produce hardening and strengthening at the composite interface, changing the mechanical properties of the substrate. Therefore, the composite plate must be heat treated after explosive composite. During the heat treatment process, nickel-based alloys have sensitized areas, and intergranular corrosion will occur in a corrosive environment, causing grain breakage or even falling off, greatly reducing its corrosion resistance and affecting the use of equipment.

[0004] At present, when people perform high-frequency quenching on composite plates, if a large number of composite plates need to be high-frequency quenched in a short period of time, the traditional clamping device adopts manual clamping or simple instruments for clamping, which makes the composite plate fixation effect poor and affects the heat treatment effect of the composite plate. At the same time, in order to eliminate the residual stress generated during quenching, prevent deformation and cracking, and adjust the hardness, strength, plasticity and toughness of the workpiece to meet the use requirements, tempering treatment is usually performed after quenching. Tempering is to keep the quenched composite plate at a proper temperature higher than room temperature for a long time, and then cool it. During the loading period of the existing insulation device, the insulation chamber is opened and closed many times, which will cause the temperature inside the insulation chamber to drop sharply. The heating equipment needs to operate for a certain period of time to make the insulation chamber reach the rated insulation temperature. Summary of the invention

[0005] In view of the problems in the prior art, the present invention provides a process and device for producing a nickel-based composite plate from a transition intermediate billet.

[0006] The technical solution adopted by the present invention to solve its technical problem is a device for producing nickel-based composite plates from transition intermediate blanks, including a high-frequency quenching machine body, a high-frequency quenching head, a transmission mechanism, a positioning mechanism, a clamping mechanism, a water reservoir, a hoisting assembly and a heat preservation device. A water reservoir is fixedly installed on one side of the high-frequency quenching machine body close to the high-frequency quenching head, a hoisting assembly is arranged above the water reservoir, and a heat preservation device for heat preservation of the composite plate is arranged below the hoisting assembly. A transmission mechanism is arranged inside the water reservoir, a positioning mechanism is arranged outside the transmission mechanism, and a clamping mechanism is arranged at a position corresponding to the positioning mechanism. The transmission mechanism includes a rotating motor, a rubber roller, a fixed bottom A seat, a fixed rod, a rotating bearing and a conveying belt, a fixed base is fixedly installed at the inner bottom end of the water reservoir, a rotating motor is fixedly installed on the side wall of the water reservoir, a rubber roller is fixedly installed at the output end of the rotating motor, and the end of the rubber roller away from the rotating motor is rotatably connected to the fixed base, a fixed rod is fixedly installed on the side wall of the water reservoir away from the rotating motor, a rotating bearing is fixedly installed on the outer side of the fixed rod, a conveying belt is installed on the outer side of the rotating bearing and the rubber roller, a plurality of positioning bases are fixedly installed on the outer side of the conveying belt, a positioning groove is opened at the top of the positioning base, a clamping mechanism is installed through the positioning base, and the clamping mechanism is a plurality of independent mechanisms that can be separated.

[0007] Specifically, the heat preservation device includes a heat preservation box, and a pushing assembly is arranged in the heat preservation box, and the pushing assembly includes a second motor, a support plate, a third slide groove, a third slider, a screw rod, a nut, a first push plate, a fourth slider, a fourth slide groove and a rotating seat; two mutually symmetrical support plates are fixedly connected to the outer wall of the heat preservation box, and the second motor is slidably connected between the support plates, and the upper end surface and the lower end surface of the second motor are fixedly connected to the third slider, and the third slider is slidably connected to the third slide groove, and the third slide groove is arranged on the support plate, and the output shaft of the second motor is fixedly connected to the screw rod, and the screw rod and the nut are screwed, and the nut is fixedly connected to the outer wall of the heat preservation box, and the nut is between the two support plates, and the screw rod sequentially passes through the nut and the outer wall of the heat preservation box and then extends to the interior of the heat preservation box and is rotatably connected to the first push plate, and the first push plate and the screw rod are rotatably connected through the rotating seat, and the lower end surface of the first push plate is fixedly connected to the fourth slider, and the fourth slider is slidably connected to the fourth slide groove, and the fourth slide groove is arranged at the bottom of the heat preservation box.

[0008] Specifically, the hoisting assembly is above the insulation box, and the hoisting assembly includes a slide rail, a sliding unit and a loading frame; the sliding rail is slidably connected to the sliding unit, the loading frame is connected to the sliding unit below by a wire rope, and the insulation box is located below the loading frame.

[0009] Specifically, the switch assembly is fixedly connected to the upper end surface of the incubator, and the switch assembly includes an incubator, a left door, a right door, a first motor, a gear, an upper rack, a lower rack, a first slide groove, a first slider, a second slider and a second slide groove; the upper end surface of the incubator has the left door and the right door, the lower end surfaces of the left door and the right door are fixedly connected to the second slider, the second slider and the second slide groove are slidably connected, the second slide groove is opened on the upper end surface of the incubator, the left door and the right door cooperate, one side of the left door is fixedly connected to the lower rack, one side of the right door is fixedly connected to the upper rack, the upper rack and the lower rack are meshed with the gear, the gear and the output shaft of the first motor are fixedly connected, the first motor is fixedly connected to one side of the incubator, the upper rack and the lower rack are fixedly connected to the first slider, the first slider and the first slide groove are slidably connected, and the first slide groove is respectively opened on the left door and the right door.

[0010] Specifically, the switch assembly also includes a heating unit, and the heating unit is fixedly connected to the bottom of the insulation box.

[0011] Specifically, the storage component is fixedly connected to one side of the insulated box, and the storage component includes a storage box, a second push plate, a connecting rod, a ventilation hole, a fifth slide groove, a fifth slider and an exhaust port; the storage box is fixedly connected to one side of the insulated box, the second push plate is slidably connected inside the storage box, the lower end face of the second push plate is fixedly connected to the fifth slider, the fifth slider and the fifth slide groove are slidably connected, the fifth slide groove is opened at the bottom of the storage box, the second push plate and the first push plate are fixedly connected by the connecting rod, the ventilation holes that are interconnected are provided between the insulated box and the storage box, the connecting rod passes through the ventilation hole, and the exhaust port is opened on the side of the storage box away from the ventilation hole.

[0012] Specifically, the hot air component is fixedly connected to the inner wall of the insulation box, and the hot air component includes an air inlet, an air duct, an air blowing head and a one-way valve; the air inlet is provided above the exhaust port, and the air inlet and the air duct are fixedly connected, and the air duct is fixedly connected to the outer wall of the storage box, and one end of the air duct extends to the interior of the insulation box and is fixed to the inner wall of the insulation box, and one end of the air duct is fixedly connected to the air blowing head, and the air blowing head faces one end of the loading frame, and the one-way valve is fixedly connected to the air duct.

[0013] Specifically, a square window is provided on the first push plate, and the charging frame can pass through the square window.

[0014] Specifically, the left and right inner walls of the heat preservation box are fixedly connected with limit plates, the limit plates and the lower ends of the square windows are in the same horizontal plane, and the air blowing head is above the limit plates.

[0015] Specifically, the clamping mechanism includes a movable plate No. 1, a spring No. 1, a movable plate No. 2, a spring No. 2 and a positioning column. A movable plate No. 1 and a movable plate No. 2 are provided inside the clamping mechanism. A plurality of springs No. 1 are fixedly installed on the top of the movable plate No. 1, and the top of the spring No. 1 is fixedly connected to the top of the inner wall of the clamping mechanism. A plurality of springs No. 2 are fixedly installed on the bottom end of the movable plate No. 2, and the bottom end of the spring No. 2 is fixedly connected to the bottom end of the inner wall of the clamping mechanism. A positioning column is fixedly installed on the bottom end of the clamping mechanism.

[0016] Specifically, a first inclined plate is fixedly installed on the outer side of the first movable plate, a second inclined plate is fixedly installed on the outer side of the second movable plate, and there is a certain angle between the first inclined plate and the second inclined plate on the sides where they are close to each other.

[0017] Specifically, a material taking mechanism is provided on one side of the water reservoir close to the fixed rod.

[0018] Specifically, the material-grabbing mechanism includes an electric telescopic rod, a first movable plate, a second movable plate, a clamping block, teeth, a rack and an infrared sensing switch. The electric telescopic rod is fixedly installed on the inner wall of the water reservoir close to the high-frequency quenching machine body, the first movable plate is fixedly installed on the output end of the electric telescopic rod, the second movable plate is provided on the side of the first movable plate away from the electric telescopic rod, two clamping blocks are fixedly installed on the side of the second movable plate away from the first movable plate, and an infrared sensing switch is fixedly installed on the clamping block close to the rotating motor. A plurality of teeth are evenly fixedly installed along the circumference of the outer side of the rotating bearing close to the material-grabbing mechanism, a rack is provided on the side of the second movable plate close to the teeth, and a displacement mechanism is provided on the side of the first movable plate close to the second movable plate.

[0019] Specifically, the displacement mechanism includes a slide groove, a slider and a return spring. A slide groove is provided on the side of the first movable plate close to the second movable plate. A slider is slidably installed inside the slide groove. A return spring is provided under the slider. The bottom end of the return spring is fixedly connected to the bottom end of the slide groove. A buffer mechanism is provided on the outer side of the second movable plate.

[0020] Specifically, the buffer mechanism includes a first fixed block, a second fixed block, a movable rod and a buffer spring. The second fixed block is fixedly installed on the side of the second movable plate close to the first movable plate, the first fixed block is fixedly installed on the side of the rack close to the high-frequency quenching machine body, and two buffer springs are fixedly installed on the side of the second movable block close to the rack. The other end of the buffer spring is fixedly connected to the rack, and a movable rod is movably installed through the first fixed block and the second fixed block.

[0021] The present invention also provides a processing technology for a device for producing a nickel-based composite plate using the above-mentioned transition intermediate billet, and the process comprises the following steps: Step 1: First, clamp the composite plate to be quenched into the clamping mechanism and turn on the rotating motor; Step 2: Take out the clamping mechanism that has clamped the composite plate in advance, and insert the positioning column at the bottom of the clamping mechanism into the inside of the positioning groove. As the rotating motor runs, the conveyor belt runs, and the positioning base starts to move horizontally, moving the composite plate in the clamping mechanism. The composite plate will pass through the high-frequency quenching head, and the quenching of the composite plate will be completed during the movement. Step 3: Place the composite board in the loading frame through the lifting assembly and transport it to the insulation device for insulation treatment. The insulation time is 1-2 hours and the insulation temperature is set to 650-750℃.

[0022] Beneficial effects of the present invention:

[0023] (1) The present invention is provided with a displacement mechanism, the electric telescopic rod retracts, the teeth and the rack are separated, and the slider slides down again in the slide groove. Due to the weight of the clamping mechanism and the composite plate, the slider presses the return spring downward, and the composite plate can be immersed in water to cool down directly, which greatly improves the convenience of use of the device.

[0024] (2) The present invention is provided with a positioning mechanism, which can not only quickly fix the composite plate clamped by the clamping mechanism, but also can move the water in the water reservoir when the positioning base is underwater under the continuous rotation of the conveyor belt, so as to make the water flow and accelerate the cooling of the water, thereby preventing the water temperature from being too high and affecting the quenching result of the composite plate.

[0025] (3) In the present invention, after the insulation is completed and before the material is taken out, the hot air in the insulation box is pushed into the storage box. After the material is taken out and after the next material is loaded, the hot air in the storage box is pushed back into the insulation box. At this time, the temperature in the insulation box can quickly rise to the rated processing temperature, shortening the working time of the heating unit and saving energy. At the same time, the time spent on the insulation step is shortened, and the insulation efficiency is higher. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 For the present invention Figure 1 A schematic diagram of the structure enlargement in the middle; Figure 3 It is a schematic diagram of the side cross-sectional structure of the chute of the present invention; Figure 4It is a front view structural schematic diagram of the second movable plate of the present invention; Figure 5 It is a schematic diagram of the structure of the clamping mechanism of the present invention; Figure 6 It is a schematic diagram of the fixed base structure of the present invention; Figure 7 It is a schematic diagram of the internal connection structure of the thermal insulation box and the storage box; Figure 8 A schematic diagram of the connection structure between the push component and the storage component; Fig. 9 It is a schematic diagram of the connection structure of the switch component; Fig.10 for Figure 1 The enlarged schematic diagram of point B in the middle; Fig.11 for Figure 1 The enlarged schematic diagram at C in the middle; Fig.12 for Figure 8 The enlarged schematic diagram at D in the middle; Fig.13 for Figure 8 The enlarged schematic diagram at E in the middle; Fig.14 It is a process flow chart of the present invention.

[0028] In the figure: 1. High-frequency quenching machine body; 11. High-frequency quenching head; 2. Transmission mechanism; 21. Rotating motor; 22. Rubber roller; 23. Fixed base; 24. Fixed rod; 25. Rotating bearing; 26. Transmission belt; 3. Positioning mechanism; 31. Positioning base; 32. Positioning groove; 4. Clamping mechanism; 41. No. 1 movable plate; 411. No. 1 spring; 412. No. 1 inclined plate; 42. No. 2 movable plate; 421. No. 2 spring; 422. No. 2 inclined plate; 43. Positioning column ;5, material taking mechanism;51, electric telescopic rod;52, first moving plate;53, second moving plate;54, clamping block;55, teeth;56, rack;57, infrared sensor switch;6, displacement mechanism;61, slide;62, slider;63, reset spring;7, buffer mechanism;71, first fixed block;72, second fixed block;73, movable rod;74, buffer spring;8, water reservoir;91, lifting assembly;911, slide rail;912, sliding unit;913, installation Material frame; 92, switch assembly; 921, heat preservation box; 922, left door; 923, right door; 924, first motor; 925, gear; 926, upper rack; 927, lower rack; 928, first slide; 929, first slider; 9210, second slider; 9211, second slide; 9212, heating unit; 93, push assembly; 931, second motor; 932, support plate; 933, third slide; 934, third slider; 935, screw rod; 93 6. Nut; 937. First push plate; 938. Fourth slide block; 939. Fourth slide groove; 9310. Rotating seat; 9311. Square window; 9312. Limiting plate; 94. Storage assembly; 941. Storage box; 942. Second push plate; 943. Connecting rod; 944. Ventilation hole; 945. Fifth slide groove; 946. Fifth slide block; 947. Exhaust port; 95. Hot air assembly; 951. Air inlet hole; 952. Air guide tube; 953. Air blowing head; 954. One-way valve. DETAILED DESCRIPTION

[0029] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0030] like Figure 1-Figure 14As shown, a device for producing a nickel-based composite plate from a transition intermediate blank described in the present invention comprises a high-frequency quenching machine body 1, a high-frequency quenching head 11, a transmission mechanism 2, a positioning mechanism 3, a clamping mechanism 4, a water reservoir 8, a hoisting assembly 91 and a heat preservation device, wherein a hoisting assembly 91 is arranged above the water reservoir 8, and a heat preservation device for heat preservation of the composite plate is arranged below the hoisting assembly 91; a water reservoir 8 is fixedly installed on one side of the high-frequency quenching machine body 1 close to the high-frequency quenching head 11, a transmission mechanism 2 is arranged inside the water reservoir 8, a positioning mechanism 3 is arranged outside the transmission mechanism 2, and a clamping mechanism 4 is arranged at a position corresponding to the positioning mechanism 3, the transmission mechanism 2 comprises a rotating motor 21, a rubber roller 22, a fixed base 23, a fixed rod 24, a rotating bearing 25 and a conveyor belt 26, a fixed base 23 is fixedly installed at the inner bottom end of the water reservoir 8, a rotating motor 21 is fixedly installed on the side wall of the water reservoir 8, and a rubber roller 22 is fixedly installed at the output end of the rotating motor 21.

[0031] One end of the rubber roller 22 away from the rotating motor 21 is rotatably connected to the fixed base 23, and a fixing rod 24 is fixedly installed on the side wall of the water reservoir 8 away from the rotating motor 21, and a rotating bearing 25 is fixedly installed on the outer side of the fixing rod 24. A conveying belt 26 is installed on the outer side of the rotating bearing 25 and the rubber roller 22, and a plurality of positioning bases 31 are fixedly installed on the outer side of the conveying belt 26. The positioning base 31 is made of rubber, and a positioning groove 32 is provided at the top of the positioning base 31. A clamping mechanism 4 is installed through the positioning base 31, and the clamping mechanism 4 is a plurality of independent mechanisms that can be separated.

[0032] Specifically, the clamping mechanism 4 includes a movable plate No. 1 41, a spring No. 1 411, a movable plate No. 2 421, and a positioning column 43. The interior of the clamping mechanism 4 is provided with a movable plate No. 1 41 and a movable plate No. 2 42. The top of the movable plate No. 1 41 is fixedly installed with a plurality of springs No. 1 411, the top of the spring No. 1 411 is fixedly connected to the top of the inner wall of the clamping mechanism 4, the bottom end of the movable plate No. 2 421 is fixedly installed with a plurality of springs No. 2 421, the bottom end of the spring No. 2 421 is fixedly connected to the bottom end of the inner wall of the clamping mechanism 4, and the bottom end of the clamping mechanism 4 is fixedly installed with a positioning column 43.

[0033] In the embodiment of the present invention, composite plates of different sizes can be clamped by combining multiple springs, thereby improving the practicability of the device.

[0034] Specifically, a first inclined plate 412 is fixedly installed on the outer side of the first movable plate 41, and a second inclined plate 422 is fixedly installed on the outer side of the second movable plate 42, and there is a certain angle between the first inclined plate 412 and the second inclined plate 422; In the embodiment of the present invention, it is convenient to clamp the composite board into the interior of the clamping mechanism 4 .

[0035] Specifically, a material taking mechanism 5 is provided on one side of the water reservoir 8 close to the fixing rod 24, so that the composite board can be clamped in advance, and the production rate can be increased during actual production.

[0036] Specifically, the material picking mechanism 5 includes an electric telescopic rod 51, a first movable plate 52, a second movable plate 53, a clamping block 54, teeth 55, a rack 56 and an infrared sensing switch 57. The electric telescopic rod 51 is fixedly installed on the inner wall of the water reservoir 8 close to the high-frequency quenching machine body 1, and the first movable plate 52 is fixedly installed on the output end of the electric telescopic rod 51. The side of the first movable plate 52 away from the electric telescopic rod 51 is provided with a second movable plate 53, and the side of the second movable plate 53 away from the first movable plate 52 is fixedly installed with two clamping blocks 54. An infrared sensing switch 57 is fixedly installed on the clamping block 54 close to the rotating motor 21. The outer side of the rotating bearing 25 close to the material picking mechanism 5 is evenly fixedly installed with a plurality of teeth 55 along the circumference. The second movable plate 53 is provided with a rack 56 on the side close to the teeth 55, and the first movable plate 52 is provided with a displacement mechanism 6 on the side close to the second movable plate 53.

[0037] In the embodiment of the present invention, when the electric telescopic rod 51 is started, the first movable plate 52 and the second movable plate 53 are pushed forward. When the teeth 55 and the rack 56 are engaged with each other, the clamping block 54 clamps the positioning base 31. Because the teeth 55 continue to rotate, the rack 56 moves upward, and the slider 62 slides upward in the slide groove 61, and finally the clamping mechanism 4 is removed from the positioning mechanism 3, thereby improving the convenience of use of the device.

[0038] Specifically, the displacement mechanism 6 includes a slide groove 61, a slider 62 and a return spring 63. A slide groove 61 is provided on one side of the first movable plate 52 close to the second movable plate 53. A slider 62 is slidably installed inside the slide groove 61. A return spring 63 is provided below the slider 62. The bottom end of the return spring 63 is fixedly connected to the bottom end of the slide groove 61. A buffer mechanism 7 is provided on the outer side of the second movable plate 53.

[0039] In the embodiment of the present invention, the electric telescopic rod 51 retracts, and the teeth 55 separate from the rack 56. At this time, the slider 62 slides down again in the slide groove 61. Due to the weight of the clamping mechanism 4 and the composite plate, the slider 62 presses the return spring 63 downward. At this time, the composite plate can be immersed in water for direct cooling, which greatly improves the convenience of use of the device.

[0040] Specifically, the buffer mechanism 7 includes a first fixed block 71, a second fixed block 72, a movable rod 73 and a buffer spring 74. The second fixed block 72 is fixedly installed on the side of the second movable plate 53 close to the first movable plate 52, the first fixed block 71 is fixedly installed on the side of the rack 56 close to the high-frequency quenching machine body 1, and two buffer springs 74 are fixedly installed on the side of the second movable block 53 close to the rack 56. The other end of the buffer spring 74 is fixedly connected to the rack 56, and a movable rod 73 is movably installed through the first fixed block 71 and the second fixed block 72.

[0041] In the embodiment of the present invention, when the teeth 55 begin to contact the rack 56, the buffer spring 74 will play a buffering role to prevent the teeth 55 from hitting the rack 56, thereby extending the service life of the device.

[0042] The present invention also provides a processing technology for a device for producing a nickel-based composite plate using the above-mentioned transition intermediate billet, and the process comprises the following steps: Step 1: First, clamp the composite plate to be quenched into the clamping mechanism 4 and turn on the rotating motor 21; Step 2: Take out the clamping mechanism 4 that has clamped the composite plate in advance, and clamp the positioning column 43 at the bottom of the clamping mechanism 4 into the interior of the positioning groove 32. As the rotating motor 21 runs, the conveyor belt 26 runs, and the positioning base 31 starts to move horizontally, moving the composite plate in the clamping mechanism 4. The composite plate will pass through the high-frequency quenching head 11, and the quenching of the composite plate will be completed during the movement. Step 3: Place the composite board in the loading frame 913 through the hoisting assembly 91 and transport it to the insulation device for insulation treatment. The insulation time is 1-2 hours and the insulation temperature is set to 650-750°C.

[0043] The heat preservation device includes a heat preservation box 921, and a pushing component 93 is arranged in the heat preservation box 921; The pushing assembly 93 includes a second motor 931, a support plate 932, a third slide groove 933, a third slider 934, a screw rod 935, a nut 936, a first push plate 937, a fourth slider 938, a fourth slide groove 939 and a rotating seat 9310; two mutually symmetrical support plates 932 are fixedly connected to the outer wall of the incubator 921, the second motor 931 is slidably connected between the support plates 932, the upper and lower end surfaces of the second motor 931 are fixedly connected to the third slider 934, the third slider 934 and the third slide groove 933 are slidably connected, and the third slide groove 933 is opened on the support On the support plate 932, the output shaft of the second motor 931 is fixedly connected to the screw rod 935, the screw rod 935 is threadedly connected to the nut 936, the nut 936 is fixedly connected to the outer wall of the heat preservation box 921, the nut 936 is between the two support plates 932, the screw rod 935 passes through the nut 936 and the outer wall of the heat preservation box 921 in sequence and then extends to the interior of the heat preservation box 921 and is rotatably connected to the first push plate 937, the first push plate 937 and the screw rod 935 are rotatably connected through the rotating seat 9310, and a square window 9311 is provided on the first push plate 937. The window 9311 is for the loading frame 913 to pass through, the lower end surface of the first push plate 937 is fixedly connected to the fourth slider 938, the fourth slider 938 and the fourth slide groove 939 are slidably connected, and the fourth slide groove 939 is opened at the bottom of the insulation box 921; the storage component 94 is fixedly connected to one side of the insulation box 921, and the storage component 94 includes a storage box 941, a second push plate 942, a connecting rod 943, a ventilation hole 944, a fifth slide groove 945, a fifth slider 946 and an exhaust port 947; the storage box 941 is fixedly connected to one side of the insulation box 921, and the storage box 941 The second push plate 942 is slidably connected inside, and the lower end surface of the second push plate 942 is fixedly connected with the fifth slider 946, the fifth slider 946 is slidably connected to the fifth slide groove 945, and the fifth slide groove 945 is opened at the bottom of the storage box 941, the second push plate 942 and the first push plate 937 are fixedly connected by the connecting rod 943, and the ventilation hole 944 that is interconnected is provided between the insulation box 921 and the storage box 941, the connecting rod 943 passes through the ventilation hole 944, and the exhaust port 947 is opened on the side of the storage box 941 away from the ventilation hole 944.

[0044] The hoisting assembly 91 is above the heat preservation box 921, and the hoisting assembly 91 includes a slide rail 911, a sliding unit 912 and a loading frame 913; the sliding rail 911 is slidably connected to the sliding unit 912, and the loading frame 913 is connected to the bottom of the sliding unit 912 through a wire rope, and the heat preservation box 921 is located below the loading frame 913. The left and right inner walls of the heat preservation box 921 are fixedly connected to limit plates 9312, and the limit plates 9312 and the square window 9 The lower ends of the two sides of the heat preservation box 921 are in the same horizontal plane, and the blowing head 953 is above the limit plate 9312; the switch assembly 92 is fixedly connected to the upper end surface of the heat preservation box 921, and the switch assembly 92 includes the heat preservation box 921, the left door 922, the right door 923, the first motor 924, the gear 925, the upper rack 926, the lower rack 927, the first slide 928, the first slider 929, the second slider 9210 and the second slide 9211; the upper end surface of the heat preservation box 921 has The left door 922 and the right door 923 are fixedly connected to the lower end surfaces of the left door 922 and the right door 923 with the second slider 9210, the second slider 9210 is slidably connected to the second slide groove 9211, the second slide groove 9211 is opened on the upper end surface of the insulated box 921, the left door 922 and the right door 923 cooperate, one side of the left door 922 is fixedly connected to the lower rack 927, one side of the right door 923 is fixedly connected to the upper rack 926, The upper rack 926 and the lower rack 927 are meshed with the gear 925, the gear 925 and the output shaft of the first motor 924 are fixedly connected, the first motor 924 is fixedly connected to one side of the insulated box 921, the upper rack 926 and the lower rack 927 are fixedly connected with the first slider 929, the first slider 929 and the first slide groove 928 are slidably connected, and the first slide groove 928 is respectively opened on the left door 922 and the right door 923.

[0045] Furthermore, the switch assembly 92 also includes a heating unit 9212 , and the heating unit 9212 is fixedly connected to the bottom of the insulation box 921 .

[0046] The hot air component 95 is fixedly connected to the inner wall of the insulation box 921, and the hot air component 95 includes an air inlet 951, an air duct 952, an air blowing head 953 and a one-way valve 954; the air inlet 951 is provided above the exhaust port 947, and the air inlet 951 and the air duct 952 are fixedly connected, and the air duct 952 is fixedly connected to the outer wall of the storage box 941, and one end of the air duct 952 extends to the interior of the insulation box 921 and is fixed to the inner wall of the insulation box 921, and one end of the air duct 952 is fixedly connected to the air blowing head 953, and the air blowing head 953 faces one end of the loading frame 913, and the loading frame 913 is a wire mesh frame with air permeability, and the one-way valve 954 is fixedly connected to the air duct 952.

[0047] When the present invention is in use, when the composite plate moves out of the area of ​​the high-frequency quenching head 11, the clamping mechanism 4 can be removed from the positioning mechanism 3, and the composite plate can be extended into the water reservoir 8 for cooling. If the composite plate is not removed in time, as the rotating motor 21 continues to operate, when the infrared sensing switch 57 senses the positioning base 31, the electric telescopic rod 51 starts to start, and the first movable plate 52 and the second movable plate 53 are pushed forward, and the teeth 55 begin to contact the rack 56. At this time, the buffer spring 74 will play a buffering role to prevent the teeth 55 from hitting the rack 56. When the teeth 55 and the rack 56 are meshed with each other, the clamping block 54 clamps the positioning base 31, and because the teeth 55 continue to rotate, the rack 56 is driven to move upward. The slider 62 slides upward in the slide groove 61, and finally removes the clamping mechanism 4 from the positioning mechanism 3, then the electric telescopic rod 51 retracts, the teeth 55 and the rack 56 separate again, and the slider 62 slides down again in the slide groove 61. Due to the weight of the clamping mechanism 4 and the composite plate, the slider 62 will press the return spring 63 downward at this time, and the composite plate can be immersed in water for direct cooling; under the continuous rotation of the conveyor belt 26, the positioning base 31 can stir the water in the water reservoir 8 when it is underwater, so that the water flows, accelerates the cooling of the water, and prevents the water temperature from being too high and affecting the quenching result of the composite plate. First, the composite plate to be processed is stacked in the loading frame 913, and then the sliding unit 912 is operated to slide on the slide rail 911 to the insulation The first motor 924 is then controlled to work by operating the control panel (not shown). The first motor 924 drives the gear 925 to rotate during operation. The gear 925 drives the upper rack 926 and the lower rack 927 to slide in opposite directions. The upper rack 926 and the lower rack 927 respectively drive the right door 923 and the left door 922 to slide to both sides on the heat preservation box 921. At this time, the upper end of the heat preservation box 921 is opened. At this time, the first motor 924 stops working. The sliding unit 912 is then operated to place the loading frame 913 on the limit plate 9312 in the heat preservation box 921. The sliding unit 912 then leaves the heat preservation box 921. The control panel is then operated again to control the first motor 924 to rotate in the opposite direction. Then the left door 922 and the right door 923 move in opposite directions. The sliding reset seals the insulation box 921. After the heating unit 9212 starts working, the composite board in the insulation box 921 begins to be insulated. When the insulation step is completed, the control panel is first operated to make the second motor 931 work. After the second motor 931 is started, it drives the screw rod 935 to rotate in the nut 936. At this time, the second motor 931 slides toward the insulation box 921 in the third slide groove 933. At the same time, the screw rod 935 extends into the insulation box 921 to push the first push plate 937 to slide to the far right in the insulation box 921 (when heating, the first push plate 937 is located at the far left of the insulation box 921). The square window 9311 on the first push plate 937 is just for the loading frame 913 to pass through. When the first push plate 937 slides from the left side of the insulation box 921 to the right side,The first push plate 937 has the force to push the hot air from the insulation box 921 to the storage box 941. At the same time, when the first push plate 937 slides to the right in the insulation box 921, it drives the second push plate 942 to slide to the right in the storage box 941 through the connecting rod 943. At this time, the storage box 941 has a suction effect on the hot air in the insulation box 921 through the ventilation hole 944. The two push the hot air in the insulation box 921 from the ventilation hole 944 to the storage box 941 for storage. After the hot air is stored, the left door 922 and the right door 923 can be opened, and the sliding unit 912 can be used to lift out the loading frame 913 with the composite board to complete the insulation step, and then proceed to the next step. During the second insulation, when the loading frame 913 containing the composite board to be processed is placed in the insulation box 921, the user should operate the control panel to make the second motor 931 rotate in the opposite direction. At this time, the screw rod 935 rotates in the opposite direction in the nut 936, and the second motor 931 drives the screw rod 935 to reset away from the insulation box 921. At the same time, the first push plate 937 and the second push plate 942 slide to the left in the insulation box 921 and the storage box 941 respectively to reset. At this time, the insulation box 921 has a suction effect on the hot air stored in the storage box 941, and the storage box 941 has a left thrust effect on the hot air stored in it. Finally, the hot air in the storage box 941 returns to the insulation box 921. 21, the composite board is insulated faster, the initial temperature in the insulation box 921 is increased, the heating unit 9212 does not need to heat the air from room temperature to the insulation temperature, the insulation efficiency is better, and it is more energy-saving. After the insulation is completed and before the material is taken out, the second push plate 942 will push the air on the right side of the second push plate 942 when sliding to the right in the storage box 941, and a part of the air will be discharged from the exhaust port 947, and at the same time, a part of the air will enter the air inlet 951, and then enter the insulation box 921 through the air guide pipe 952 and be ejected from the air blowing head 953. Because the air blowing head 953 is facing one side of the loading frame 913, when the air blowing head 953 sprays air, the gas will Blowing to the inside of the composite board in the loading frame 913, blowing out the water vapor inside the composite board, preventing the water vapor inside the composite board from continuing to adhere to the inner wall after precooling, resulting in incomplete insulation. Because the water vapor in the pipe wall of the composite board cannot leave the composite board after heating, the blowing head 953 can blow the water vapor in the composite board away from the composite board before the composite board cools down. When the hot air in the insulation box 921 is stored in the storage box 941, when the hot air returns to the insulation box 921, the moisture in the hot air is reduced, which will not affect the insulation process. After the hot air returns to the insulation box 921, new air will enter the storage box 941 from the exhaust port 947.

[0048] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.

Claims

1. A device for producing a nickel-based composite plate from a transition intermediate blank, comprising a high-frequency quenching machine body (1), a high-frequency quenching head (11), a transmission mechanism (2), a positioning mechanism (3), a clamping mechanism (4), a water reservoir (8), a hoisting assembly (91) and a heat preservation device, characterized in that: A water reservoir (8) is fixedly mounted on one side of the high-frequency quenching machine body (1) close to the high-frequency quenching head (11); a transmission mechanism (2) is provided inside the water reservoir (8); a positioning mechanism (3) is provided outside the transmission mechanism (2); a clamping mechanism (4) is provided at a position corresponding to the positioning mechanism (3); a hoisting assembly (91) is provided above the water reservoir (8); and a heat-insulating device for heat-insulating the composite plate is provided below the hoisting assembly (91); The transmission mechanism (2) comprises a rotating motor (21), a rubber roller (22), a fixed base (23), a fixed rod (24), a rotating bearing (25) and a transmission belt (26); the fixed base (23) is fixedly mounted on the inner bottom end of the water reservoir (8); the rotating motor (21) is fixedly mounted on the side wall of the water reservoir (8); the rubber roller (22) is fixedly mounted on the output end of the rotating motor (21); one end of the rubber roller (22) away from the rotating motor (21) is rotatably connected to the fixed base (23); a fixed rod (24) is fixedly mounted on the side wall of the water reservoir (8) away from the rotating motor (21); a rotating bearing (25) is fixedly mounted on the outer side of the fixed rod (24); a transmission belt (26) is mounted on the outer side of the rotating bearing (25) and the rubber roller (22); a plurality of positioning bases (31) are fixedly mounted on the outer side of the transmission belt (26); a positioning groove (32) is provided at the top of the positioning base (31); a clamping mechanism (4) is mounted through the positioning base (31).

2. The device for producing nickel-based composite plates from transitional intermediate blanks according to claim 1, characterized in that: The heat preservation device comprises a heat preservation box (921), wherein a pushing assembly (93) is arranged in the heat preservation box (921), and the pushing assembly (93) comprises a second motor (931), a support plate (932), a third slide groove (933), a third slider (934), a screw rod (935), a nut (936), a first push plate (937), a fourth slider (938), a fourth slide groove (939) and a rotating seat (9310); two mutually symmetrical support plates (932) are fixedly connected to the outer wall of the heat preservation box (921), the second motor (931) is slidably connected between the support plates (932), the third slider (934) is fixedly connected to the upper end surface and the lower end surface of the second motor (931), the third slider (934) and the third slide groove (933) are slidably connected, and the third slide groove (933) is opened. The second motor (931) is arranged on the support plate (932), the output shaft of the second motor (931) is fixedly connected to the screw rod (935), the screw rod (935) and the nut (936) are threadedly connected, the nut (936) is fixedly connected to the outer wall of the heat preservation box (921), the nut (936) is between the two support plates (932), the screw rod (935) passes through the nut (936) and the outer wall of the heat preservation box (921) in sequence, and then extends to the interior of the heat preservation box (921) and is rotatably connected to the first push plate (937), the first push plate (937) and the screw rod (935) are rotatably connected via the rotating seat (9310), the lower end surface of the first push plate (937) is fixedly connected to the fourth slider (938), and the fourth slider (938) and the fourth slide groove (939) are slidably connected.

3. The device for producing nickel-based composite plates from transition intermediate blanks according to claim 2, characterized in that: The hoisting assembly (91) comprises a slide rail (911), a sliding unit (912) and a loading frame (913); the slide rail (911) is slidably connected to the sliding unit (912); the loading frame (913) is connected below the sliding unit (912) via a steel wire rope; and the heat preservation box (921) is provided below the loading frame (913).

4. The device for producing nickel-based composite plates from transition intermediate billets according to claim 3, characterized in that: Also includes: A switch assembly (92), the switch assembly (92) being fixedly connected to the upper end surface of the heat preservation box (921), the switch assembly (92) comprising the heat preservation box (921), a left door (922), a right door (923), a first motor (924), a gear (925), an upper rack (926), a lower rack (927), a first slide groove (928), a first slider (929), a second slider (9210) and a second slide groove (9211); the upper end surface of the heat preservation box (921) has the left door (922) and the right door (923), one side of the left door (922) is fixedly connected to the lower rack (927), and the right door (923) is fixedly connected to the lower rack (927). The upper rack (926) is fixedly connected to one side of the door (923); the upper rack (926) and the lower rack (927) are meshed with the gear (925); the gear (925) and the output shaft of the first motor (924) are fixedly connected; the first motor (924) is fixedly connected to one side of the incubator (921); the first slider (929) is fixedly connected to the upper rack (926) and the lower rack (927); the first slider (929) and the first slide groove (928) are slidably connected; the first slide groove (928) is respectively provided on the left door (922) and the right door (923).

5. The device for producing nickel-based composite plates from transition intermediate billets according to claim 4, characterized in that: The switch assembly (92) further comprises a heating unit (9212), wherein the heating unit (9212) is fixedly connected to the bottom of the heat preservation box (921).

6. The device for producing nickel-based composite plates from transitional intermediate billets according to claim 5, characterized in that: The storage assembly (94) is fixedly connected to one side of the heat preservation box (921), and the storage assembly (94) includes a storage box (941), a second push plate (942), a connecting rod (943), a ventilation hole (944), a fifth slide groove (945), a fifth slider (946) and an exhaust port (947); the storage box (941) is fixedly connected to one side of the heat preservation box (921), the second push plate (942) is slidably connected inside the storage box (941), and the lower end surface of the second push plate (942) is fixedly connected to the fifth slider (946). 46), the fifth slider (946) and the fifth slide groove (945) are slidably connected, the fifth slide groove (945) is opened at the bottom of the storage box (941), the second push plate (942) and the first push plate (937) are fixedly connected by the connecting rod (943), the ventilation hole (944) is interconnected between the insulation box (921) and the storage box (941), the connecting rod (943) passes through the ventilation hole (944), and the exhaust port (947) is opened on the side of the storage box (941) away from the ventilation hole (944).

7. The device for producing nickel-based composite plates from transitional intermediate billets according to claim 6, characterized in that: The storage box (941) further comprises a hot air component (95), the hot air component (95) being fixedly connected to the inner wall of the heat preservation box (921), the hot air component (95) comprising an air inlet (951), an air guide pipe (952), an air blowing head (953) and a one-way valve (954); the air inlet (951) is provided above the exhaust port (947), the air inlet (951) and the air guide pipe (952) are fixedly connected, the air guide pipe (952) is fixedly connected to the outer wall of the storage box (941), one end of the air guide pipe (952) extends into the interior of the heat preservation box (921) and is then fixed to the inner wall of the heat preservation box (921), one end of the air guide pipe (952) is fixedly connected to the air blowing head (953), the air blowing head (953) faces one end of the loading frame (913), and the one-way valve (954) is fixedly connected to the air guide pipe (952).

8. The device for producing nickel-based composite plates from transition intermediate billets according to claim 7, characterized in that: The clamping mechanism (4) comprises a No. 1 movable plate (41), a No. 1 spring (411), a No. 2 movable plate (42), a No. 2 spring (421) and a positioning column (43). The No. 1 movable plate (41) and the No. 2 movable plate (42) are arranged inside the clamping mechanism (4). A plurality of No. 1 springs (411) are fixedly mounted on the top of the No. 1 movable plate (41). The top of the No. 1 spring (411) is fixedly connected to the top of the inner wall of the clamping mechanism (4). A plurality of No. 2 springs (421) are fixedly mounted on the bottom of the No. 2 movable plate (42). The bottom of the No. 2 spring (421) is fixedly connected to the bottom of the inner wall of the clamping mechanism (4). The positioning column (43) is fixedly mounted on the bottom of the clamping mechanism (4).

9. The device for producing nickel-based composite plates from transition intermediate billets according to claim 8, characterized in that: A material taking mechanism (5) is provided on a side of the water reservoir (8) close to the fixed rod (24), and the material taking mechanism (5) comprises an electric telescopic rod (51), a first movable plate (52), a second movable plate (53), a clamping block (54), teeth (55), a rack (56) and an infrared sensor switch (57). The electric telescopic rod (51) is fixedly mounted on the inner wall of a side of the water reservoir (8) close to the high-frequency quenching machine body (1), and the first movable plate (52) is fixedly mounted on the output end of the electric telescopic rod (51). The first movable plate (52) is away from the electric telescopic rod (51). A second movable plate (53) is provided on one side, two clamping blocks (54) are fixedly mounted on the side of the second movable plate (53) away from the first movable plate (52), an infrared sensing switch (57) is fixedly mounted on the clamping block (54) close to the rotating motor (21), a plurality of teeth (55) are evenly fixedly mounted along the circumference of the outer side of the rotating bearing (25) close to the material taking mechanism (5), a rack (56) is provided on the side of the second movable plate (53) close to the teeth (55), and a displacement mechanism (6) is provided on the side of the first movable plate (52) close to the second movable plate (53).

10. The device for producing nickel-based composite plates from transition intermediate billets according to claim 9, characterized in that: The displacement mechanism (6) comprises a slide groove (61), a slider (62) and a return spring (63); a slide groove (61) is provided on a side of the first movable plate (52) close to the second movable plate (53); a slider (62) is slidably mounted inside the slide groove (61); a return spring (63) is provided below the slider (62); a bottom end of the return spring (63) is fixedly connected to the bottom end of the slide groove (61); and a buffer mechanism (7) is provided on the outer side of the second movable plate (53).

11. A processing technology for producing a nickel-based composite plate using the transition intermediate blank according to any one of claims 8 to 10, characterized in that: The process includes the following steps: Step 1: First, clamp the composite plate to be quenched into the clamping mechanism (4) and turn on the rotating motor (21); Step 2: Take out the clamping mechanism (4) that has clamped the composite plate in advance, and clamp the positioning column (43) at the bottom end of the clamping mechanism (4) into the interior of the positioning groove (32). As the rotating motor (21) rotates, the conveyor belt (26) rotates, and the positioning base (31) starts to move horizontally, moving the composite plate in the clamping mechanism (4). The composite plate passes through the high-frequency quenching head (11), and the quenching of the composite plate is completed during the movement. Step 3: Place the composite board in the loading frame (913) through the lifting assembly (91) and transport it to the insulation device for insulation treatment. The insulation time is 1-2 hours and the insulation temperature is set to 650-750°C.

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