Auxiliary equipment for photovoltaic support pile foundation construction

Abstract

The invention provides auxiliary equipment for photovoltaic support pile foundation construction, and relates to the field of auxiliary equipment for photovoltaic support pile foundation construction, and the auxiliary equipment comprises a drilling mechanism, a dust removal mechanism and the like. Compared with the prior art, the equipment has the advantages that the equipment is firstly provided with the positioning plate matched with the drill bit, the drill bit is calibrated and fixed to be not deviated in the drilling process path by being simply attached to the pile foundation drilling face, in addition, the equipment is provided with the atomized water dust falling mechanism matched with the drilling mechanism and the transparent baffle for preventing dust mud from splashing, and the drilling efficiency is improved. Therefore, an operator is protected from being influenced by dust when drilling a photovoltaic support pile foundation.

Description

Technical Field

[0001] The present invention relates to the field of auxiliary equipment for photovoltaic support pile foundation construction, and in particular to auxiliary equipment for photovoltaic support pile foundation construction. Background Art

[0002] Some photovoltaic power generation equipment are large in size and weight. Simply fixing the bracket on the ground cannot cope with the impact of environmental disasters such as strong winds and heavy rains in open outdoor environments. Therefore, it is necessary to carry out pile foundation fixing construction on the photovoltaic bracket. After the pile foundation is poured, the pile foundation is like a cement pillar protruding from the ground. It is necessary to drill some corresponding bottom holes on the top of the pile foundation. After cooperating with the bracket, the bracket and the photovoltaic equipment on the bracket are fixed on the pile foundation.

[0003] When drilling holes in cement materials, a handheld electric drill is generally used to simply drill to a certain depth. However, it costs a lot to complete the pouring of the pile foundation. When drilling with a handheld electric drill, since the entire process relies on limbs and experience, there is no guarantee that the drilling position will not be biased. During the descent of the handheld drill, the drilling path is likely to be skewed accidentally, affecting the subsequent installation of the photovoltaic bracket. In addition, when drilling holes in the cement pile foundation, the dust generated by the drill bit will float around above the pile foundation as the drill bit rotates at high speed. The dust drilled by the drill bit is fine, and people can easily cause physical harm by breathing it at close range. Sometimes, water is sprayed while drilling to reduce dust. The water flow cannot completely contact the dust in the air, and the falling water flow forms mud, which flows on the pile foundation, making it very dirty and affecting the operation of the construction personnel, and wastes water. Therefore, an auxiliary equipment for the pile foundation construction of photovoltaic brackets that is convenient for pile foundation drills is needed. Summary of the invention

[0004] The present invention provides a hybrid heating and heat supply device to solve the technical problem raised by the above background technology: currently, the northern heating and heat exchange stations mainly use indirect plate heat exchangers, but the plate heat exchangers of the heat exchange stations are affected by the heat exchange efficiency and cannot increase the temperature of the secondary heating network without increasing the heating parameters.

[0005] To solve the above technical problems, the present invention discloses an auxiliary equipment for the pile foundation construction of a photovoltaic bracket, comprising: a base, a device bin is connected inside the base, an electric telescopic rod is connected downward inside the device bin, a machine box is connected downward at the movable end of the electric telescopic rod, an end of the machine box away from the base is rotatably connected downward with a transmission shaft, a drill bit is connected at the bottom end of the transmission shaft, the base is located outside the device bin and is connected with a water tank, one side of the water tank is connected with a water pipe, two sides of the drill bit are connected with a shunt branch pipe, a three-way pipe is commonly connected between the water pipe and the end of the shunt branch pipe away from the drill bit, an atomizing nozzle matched with the drill bit is connected at the bottom end of the shunt branch pipe, a support frame matched with the shunt branch pipe is connected outwardly at the bottom of the electric telescopic rod, a transparent baffle matched with the atomizing nozzle is connected at the top of the support frame, and a positioning plate matched with the drill bit is connected at the bottom end of the transparent baffle.

[0006] Furthermore, a motor matched with the transmission shaft is connected inside the machine box to provide power for the rotation of the transmission shaft.

[0007] Furthermore, the water delivery pipe is connected to a water pump for delivering the water in the water tank to the atomizing nozzle through the water delivery pipe.

[0008] Furthermore, a control button is connected to the top of the base for controlling the device to perform corresponding operations.

[0009] Furthermore, a water inlet connected to the water tank is connected to one side of the top of the base for replenishing water in the water tank. A box cover matching the water inlet is connected to one side of the base for closing or opening the water inlet. A liquid level sensor is connected to the side of the top of the water tank away from the water inlet for monitoring the amount of water in the water tank.

[0010] Furthermore, the drill bit also includes:

[0011] A speed sensor, used to detect the rotation speed of the drill bit;

[0012] A controller and an alarm are electrically connected to the speed sensor and the alarm.

[0013] Further, the controller controls the alarm to work based on the speed sensor, including the following steps:

[0014] Step 1: Calculate the thermal conductivity K of the drill bit material based on formula (1) and the speed sensor detection value:

[0015]

[0016] Where T is the shear temperature generated on the shear surface of the drill bit on the rock per unit time, λ is the ratio of the friction heat generated by the drill bit on the rock to the drill bit, J is the friction temperature generated by the drill bit temperature rise caused by the friction in the process of the drill bit pressing into the rock, L is the friction length of the contact surface between the drill bit and the rock, α is the thermal conductivity of the rock, β is the correction index of the drill bit cutting axial force, F m is the friction between the drill bit and the rock, V is the detection value of the speed sensor, Z is the cross-sectional length of the drill bit, and A is the top angle coefficient of the drill bit;

[0017] Step 2: According to the following formula (2), the actual output torque M of the drill bit during the process of pressing into the rock is calculated. The controller compares the actual output torque M of the drill bit during the process of pressing into the rock with the preset output torque range. When the actual output torque is not within the preset output torque range, the controller controls the alarm to sound an alarm:

[0018]

[0019] Wherein F is the axial force exerted on the drill bit, μ is the correction index of the drill bit cutting torque, β is the torsional section coefficient of the drill bit, W is the cutting torque of the drill bit, and χ is the correction index of the tool cutting axial force.

[0020] The advantages of the present invention compared with the prior art are: the device is firstly provided with a positioning plate matched with the drill bit, which can calibrate and fix the drill bit to prevent the path from deviating during the drilling process by simply fitting it with the drilling surface of the pile foundation; in addition, the device is provided with an atomized water dust reduction mechanism matched with the drilling mechanism and a transparent baffle to prevent dust and mud from splashing, so as to protect the operator from being affected by dust when drilling holes in the pile foundation of the photovoltaic support. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 It is a schematic diagram of the appearance structure of an auxiliary equipment for photovoltaic support pile foundation construction of the present invention.

[0023] Figure 2 It is a schematic diagram of the internal structure of an auxiliary device for photovoltaic support pile foundation construction according to the present invention.

[0024] Figure 3 It is a schematic diagram of the structure of part A.

[0025] Figure 4 It is a schematic diagram of the structure of part B.

[0026] As shown in the figure: 1. Base, 2. Water tank, 3. Water inlet, 4. Tank cover, 5. Liquid level sensor, 6. Water pipe, 7. Tee pipe, 8. Branch pipe, 9. Atomizing nozzle, 10. Water pump, 11. Electric telescopic rod, 12. Machine box, 13. Motor, 14. Drill bit, 15. Transparent baffle, 16. Positioning plate, 17. Control button, 18. Support frame, 19. Device compartment, 20. Drive shaft. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the drawings of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions and technical features between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0029] The present invention provides the following embodiments

[0030] Example 1

[0031] The embodiment of the present invention provides a hybrid heating and heat supply device, such as Figure 1-4 As shown, an auxiliary device for photovoltaic support pile foundation construction includes: a base 1, and a control button 17 is connected to the top of the base 1 for controlling the device to perform corresponding operations.

[0032] The base 1 is connected to a device compartment 19, and the device compartment 19 is downwardly connected to an electric telescopic rod 11 for driving a drill bit 14 to move up and down, so that the high-speed rotating drill bit 14 can be used to drill into the pile foundation. The moving end of the electric telescopic rod 11 is downwardly connected to a machine box 12 for placing a motor 13. The machine box 12 is connected to a motor 13 that cooperates with a transmission shaft 20 to provide power for the rotation of the transmission shaft 20. The machine box 12 is connected to a transmission shaft 20 that rotates downward at one end away from the base 1 to drive the drill bit 14 to rotate at a high speed. The bottom end of the transmission shaft 20 is connected to a drill bit 14 for drilling a bottom hole suitable for connecting a photovoltaic support frame 18 at the top of the pile foundation.

[0033] The base 1 is located outside the device bin 19 and is connected to a water tank 2 to provide a water source for the atomizing nozzle 9. A water pipe 6 is connected to one side of the water tank 2. A water pump 10 is connected to the water pipe 6 to transport the water in the water tank 2 to the atomizing nozzle 9 through the water pipe 6. A branch pipe 8 is connected to both sides of the drill bit 14 to facilitate the establishment of the atomizing nozzle 9 on both sides of the drill bit 14 for dust removal. A three-way pipe 7 is connected between the water pipe 6 and the branch pipe 8 at one end away from the drill bit 14 to transfer the water in the water pipe 6 to the atomizing nozzle 9. The water flows into the branch pipes 8 on both sides. The bottom end of the branch pipes 8 is connected with an atomizing nozzle 9 matched with the drill bit 14, which is used to atomize the water and spray it toward the hole drilled by the drill bit 14 to facilitate dust removal. The top side of the base 1 is connected with a water inlet 3 connected to the water tank 2, which is used to replenish water in the water tank 2. The base 1 is connected with a box cover 4 matched with the water inlet 3 on one side, which is used to close or open the water inlet 3. The top of the water tank 2 is connected with a liquid level sensor 5 away from the water inlet 3 to monitor the water volume in the water tank 2.

[0034] The bottom of the electric telescopic rod 11 is connected outwardly with a support frame 18 that cooperates with the branch pipe 8, which is used to support the auxiliary structure around the drill bit 14. The top of the support frame 18 is connected with a transparent baffle 15 that cooperates with the atomizing nozzle 9, which is used to prevent the drill bit 14 from drilling holes in the pile foundation and splashing dust, mud, etc. to the outside. The bottom end of the transparent baffle 15 is connected with a positioning plate 16 that cooperates with the drill bit 14, which is used to make the lower hole of the drill bit 14 and the drilling path perpendicular to the top surface of the pile foundation.

[0035] In the specific implementation of the present invention, the device is used to assist in the construction of the photovoltaic support pile foundation. When drilling the pile foundation, the base 1 of the device is held by hand, and the drill bit 14 is aligned with the corresponding drilling position. The device is slightly pressed on the top of the pile foundation so that the positioning plate 16 at the bottom of the device fits with the top surface of the pile foundation, thereby indirectly finding and fixing the vertical position between the drill hole 14 and the upper surface of the pile foundation, avoiding the deviation of the drill hole, which causes problems in the subsequent photovoltaic support installation. The device is started by the corresponding control button 17 on the top of the base 1, and the motor 13 drives the drill bit 14 to rotate at a high speed above the pile foundation, and the electric extension The retracted rod 11 pushes the high-speed rotating drill bit 14 downward, contacts the pile foundation and continues drilling. While the drill bit 14 is drilling, the water pipe 6 continuously transports the water in the water tank 2 of the base 1 to the atomizing nozzles 9 on both sides of the drilling hole. The atomizing nozzles 9 spray the water in an atomized form. The water mist fully contacts the dust raised by the drilling hole and slowly falls down with the dust, so that the drilling process will not be filled with smoke and dust. Some mud with water may splash under the action of the high-speed rotation of the drill bit 14. The transparent baffle 15 located on the outside of the drill bit 14 can well prevent the mud from splashing to the outside, thereby preventing the mud from polluting the surrounding environment or the operator.

[0036] Example 2

[0037] On the basis of Example 1, the auxiliary equipment for photovoltaic support pile foundation construction, the drill bit 14 also includes:

[0038] A speed sensor, used to detect the rotation speed of the drill bit 14;

[0039] A controller and an alarm are electrically connected to the speed sensor and the alarm.

[0040] Optionally, the controller controls the alarm to work based on the speed sensor, comprising the following steps:

[0041] Step 1: According to formula (1) and the speed sensor detection value, calculate the thermal conductivity K of the drill bit 14 material:

[0042]

[0043] Where T is the shear temperature generated on the shear surface of the drill bit 14 on the rock per unit time (the shearing effect causes the drill bit temperature to rise during the pressing process), λ is the ratio of the friction heat generated by the drill bit 14 on the rock to the drill bit 14, J is the friction temperature generated by the friction effect during the process of the drill bit 14 pressing into the rock, resulting in the temperature rise of the drill bit 14, L is the friction length of the contact surface between the drill bit 14 and the rock, α is the thermal conductivity of the rock (the range is 0.8-1.1W / (mK)), β is the correction index of the cutting axial force of the drill bit 14 (the range is 0.34-0.58), F mis the friction between the drill bit 14 and the rock, V is the detection value of the speed sensor, Z is the cross-sectional length of the drill bit 14, and A is the top angle coefficient of the drill bit 14 (describing the proportional relationship between the angle between the two main cutting edges at the high end of the drill bit 14 and the overall diameter of the drill bit 14, with a value range of 0.03-0.22);

[0044] Step 2: According to the following formula (2), the actual output torque M of the drill bit 14 during the process of pressing into the rock is calculated. The controller compares the actual output torque M of the drill bit 14 during the process of pressing into the rock with the preset output torque range. When the actual output torque is not within the preset output torque range, the controller controls the alarm to sound an alarm:

[0045]

[0046] Wherein F is the axial force exerted on the drill bit 14, μ is the cutting torque correction index of the drill bit 14 (the value range is 0.53-0.69), β is the torsional section coefficient of the drill bit 14 (the value range is 0.22-0.91), W is the cutting torque of the drill bit 14, and χ is the tool cutting axial force correction index (the value range is 0.17-0.34).

[0047] The beneficial effects of the above technical solution are as follows: the controller controls the alarm to work based on the speed sensor, firstly calculates the thermal conductivity of the drill bit 14 material according to formula (1) and the speed sensor detection value, and comprehensively considers the shear temperature generated on the shear surface of the rock by the drill bit 14 per unit time, the drill bit temperature rise caused by the shearing action during the pressing process, the ratio of the friction heat generated by the drill bit 14 on the rock to the drill bit 14, the friction temperature generated by the friction effect during the pressing process of the drill bit 14 into the rock, the friction length of the contact surface between the drill bit 14 and the rock, the thermal conductivity of the rock, the correction index of the cutting axial force of the drill bit 14, the friction between the drill bit 14 and the rock, the cross-sectional length of the drill bit 14, and the top angle coefficient of the drill bit 14, so that the calculation result is more accurate and reliable;

[0048] Then, according to formula (2), the actual output torque of the drill bit 14 during the process of pressing into the rock is calculated, and the axial force of the drill bit 14, the cutting torque correction index of the drill bit 14, the torsional section coefficient of the drill bit 14, the cutting torque of the drill bit 14, and the tool cutting axial force correction index are comprehensively considered to make the calculation result more accurate and reliable;

[0049] The controller controls the operation of the speed sensor, and compares the actual output torque received by the drill bit 14 during the process of pressing into the rock with the preset output torque range. When the actual output torque is not within the preset output torque range, the controller controls the alarm to sound, reminding the staff to promptly inspect or replace the drill bit 14 or the drive shaft 20, thereby meeting the user's demand for auxiliary equipment for the pile foundation construction of this type of photovoltaic bracket.

[0050] Example 3

[0051] On the basis of Embodiment 1-2, the auxiliary equipment for the photovoltaic support pile foundation construction, the base 1 is further provided with a photovoltaic support pile foundation construction system, and the photovoltaic support pile foundation construction system includes:

[0052] A data acquisition module is used to receive real-time data from a variety of sensors installed on the base 1, the sensors include but are not limited to position sensors, pressure sensors and temperature sensors, and the data include: position information of pile foundation construction, grouting pressure information and equipment temperature information;

[0053] A central processing unit, connected to the data acquisition module, is used to receive and process real-time received data and generate control instructions according to a preset control algorithm;

[0054] A control output module, connected to the central processing unit, for receiving the control instruction and converting the control instruction into a control signal for the water pump 10, the electric telescopic rod 11 and the motor 13, so as to drive these devices to perform pile foundation construction operations;

[0055] A human-computer interaction interface, connected to the central processing unit, for displaying construction status information, receiving operation instructions and adjustment parameters input by users, and providing fault diagnosis information and alarm prompts;

[0056] The safety protection module is connected to the central processing unit and is used to monitor the operating status of the water pump 10, the electric telescopic rod 11 and the motor 13 in real time. When an abnormal situation is detected, it automatically triggers an emergency shutdown or takes other protective measures to ensure construction safety and equipment integrity.

[0057] Optionally, the data acquisition module further includes: a filter and an amplifier, which are used to pre-process the received raw data to improve the accuracy and reliability of the data.

[0058] Optionally, the control algorithm includes: a position control algorithm, a pressure control algorithm and a temperature control algorithm, which are used to adjust the operating parameters of the auxiliary equipment according to the construction requirements and real-time data to achieve precise construction.

[0059] Optionally, the human-computer interaction interface includes a touch screen display, physical buttons and indicator lights, providing an intuitive operation interface and clear feedback information.

[0060] Optionally, the safety protection module includes: an overload protection device, a lightning protection device and an anti-interference device, which are used to protect auxiliary equipment and construction personnel from damage under abnormal circumstances.

[0061] Optionally, the photovoltaic support pile foundation construction system also includes: a fault diagnosis module, which is used to diagnose faults of auxiliary equipment based on real-time data and historical data, and provide fault repair suggestions.

[0062] Optionally, the photovoltaic support pile foundation construction system also includes: a data recording and analysis module, which is used to record all data during the construction process and perform data analysis to optimize the construction strategy and improve construction efficiency.

[0063] The beneficial effects of the above technical solution are:

[0064] (1) Improve construction efficiency and accuracy: Through the automated and intelligent control system, the operation of auxiliary equipment can be accurately controlled, thus significantly improving construction efficiency and accuracy; through real-time data collection and processing functions, the system can adjust operating parameters in a timely manner according to the actual situation during the construction process, ensuring the stability and consistency of construction quality;

[0065] (2) Enhanced safety and reliability: Through the design of the safety protection module, it can automatically trigger emergency shutdown or take other protective measures when abnormal conditions are detected, effectively avoiding safety accidents and equipment damage during construction; by setting up an overload protection device, the reliability and stability of the system are further improved;

[0066] (3) Improve user experience and operability: By setting up a human-computer interaction interface, an intuitive operation interface and clear feedback information are effectively provided, allowing operators to easily grasp the construction status and adjust operating parameters; by setting up interactive elements such as touch screen displays, physical buttons and indicator lights, the operation is more convenient and comfortable;

[0067] (4) Optimizing construction strategies and improving economic benefits: By setting up a data recording and analysis module, all data during the construction process can be recorded and analyzed to optimize construction strategies and improve construction efficiency, which helps to reduce construction costs, improve resource utilization and economic benefits.

[0068] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An auxiliary equipment for photovoltaic support pile foundation construction, comprising: The base (1) is characterized in that: a device compartment (19) is connected inside the base (1), an electric telescopic rod (11) is connected downward inside the device compartment (19), a movable end of the electric telescopic rod (11) is connected downwardly to a machine box (12), an end of the machine box (12) away from the base (1) is rotatably connected downwardly to a transmission shaft (20), a bottom end of the transmission shaft (20) is connected to a drill bit (14), the base (1) is located outside the device compartment (19) and is connected to a water tank (2), one side of the water tank (2) is connected to a water pipe (6), and the drill bit (14) is connected to the bottom end of the transmission shaft (20). A branch pipe (8) is connected to the side, a three-way pipe (7) is connected between the water pipe (6) and the branch pipe (8) at one end away from the drill bit (14), an atomizing nozzle (9) matching with the drill bit (14) is connected to the bottom end of the branch pipe (8), a support frame (18) matching with the branch pipe (8) is connected to the bottom of the electric telescopic rod (11) outwardly, a transparent baffle (15) matching with the atomizing nozzle (9) is connected to the top of the support frame (18), and a positioning plate (16) matching with the drill bit (14) is connected to the bottom end of the transparent baffle (15).

2. According to claim 1, an auxiliary equipment for photovoltaic support pile foundation construction, characterized in that: A motor (13) matched with the transmission shaft (20) is connected inside the machine box (12).

3. According to claim 1, an auxiliary equipment for photovoltaic support pile foundation construction, characterized in that: The water delivery pipe (6) is connected to a water pump (10).

4. The auxiliary equipment for photovoltaic support pile foundation construction according to claim 1, characterized in that: The top of the base (1) is connected with a control button (17).

5. The auxiliary equipment for photovoltaic support pile foundation construction according to claim 1, characterized in that: A water inlet (3) connected to the water tank (2) is connected to one side of the top of the base (1); a tank cover (4) matched with the water inlet (3) is connected to one side of the base (1); and a liquid level sensor (5) is connected to the side of the top of the water tank (2) away from the water inlet (3).

6. The auxiliary equipment for photovoltaic support pile foundation construction according to claim 1, characterized in that: The drill bit (14) further comprises: A speed sensor for detecting the rotation speed of the drill bit (14); A controller and an alarm are electrically connected to the speed sensor and the alarm.

7. The auxiliary equipment for photovoltaic support pile foundation construction according to claim 6, characterized in that: The controller controls the alarm to work based on the speed sensor, including the following steps: Step 1: Calculate the thermal conductivity K of the drill bit (14) material according to formula (1) and the speed sensor detection value: Wherein T is the shear temperature generated on the shear surface of the rock by the drill bit (14) per unit time, λ is the ratio of the friction heat generated by the drill bit (14) on the rock to the drill bit (14), J is the friction temperature generated by the temperature rise of the drill bit (14) caused by the friction effect during the process of the drill bit (14) pressing into the rock, L is the friction length of the contact surface between the drill bit (14) and the rock, α is the thermal conductivity of the rock, β is the cutting axial force correction index of the drill bit (14), and F m is the friction force between the drill bit (14) and the rock, V is the detection value of the speed sensor, Z is the cross-sectional length of the drill bit (14), and A is the top angle coefficient of the drill bit (14); Step 2: According to the following formula (2), the actual output torque M of the drill bit (14) during the process of pressing into the rock is calculated. The controller compares the actual output torque M of the drill bit (14) during the process of pressing into the rock with a preset output torque range. When the actual output torque is not within the preset output torque range, the controller controls the alarm to sound an alarm: Wherein F is the axial force exerted on the drill bit (14), μ is the cutting torque correction index of the drill bit (14), β is the torsional section coefficient of the drill bit (14), W is the cutting torque of the drill bit (14), and χ is the tool cutting axial force correction index.

Images