Mine dust fall and suppression device based on functional microorganisms
By adopting intelligent functional microbial dust suppression devices in the mine, the problem of mine dust pollution is solved, efficient dust suppression and resource recycling is achieved, and the safety and efficiency of the construction site are improved.
Patent Information
- Application Number
- CN202411742419.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-11-29
AI Technical Summary
The dust generated in mine operations seriously affects air quality and workers' health, and the existing dust removal technology has problems such as high energy consumption, high cost and great environmental impact.
The mine dust reduction and dust suppression device based on functional microorganisms is adopted. The device includes an intelligent storage and recycling system, a functional microorganism dust removal system, a ventilation duct, a pretreatment system and an intelligent control system. Through intelligent control and real-time monitoring, environmentally friendly and safe functional microorganism suppression is used. Dust agent improves dust suppression efficiency and achieves efficient recycling and utilization of resources.
It effectively improves dust suppression efficiency, reduces resource waste, reduces operating costs, improves the air quality of the mine, and improves the safety and work efficiency of the construction site.
Smart Images

Figure CN119466947A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of dust prevention and control, and specifically relates to a mine dust reduction and suppression device based on functional microorganisms. Background Art
[0002] At present, a large amount of dust is generated during mine operations, especially in the mining, transportation and blasting stages, which seriously affects air quality and workers' health, and increases the risk of occupational diseases and accidents. Existing dust removal technologies mostly use mechanical, chemical or physical methods, such as spraying and vacuuming. Although these methods are effective to a certain extent, they often have disadvantages such as high energy consumption, high cost and great impact on the environment. In recent years, functional microbial technology has gradually been applied to environmental governance, using the adsorption and degradation capabilities of functional microorganisms or plants on pollutants, becoming an emerging environmental protection technology. By optimizing the growth environment of functional microorganisms or plants, their dust capture and degradation effects can be improved. With the rapid development of the Internet of Things, sensor technology and artificial intelligence, intelligent monitoring and automatic control systems have been widely used in various fields. Combining these technologies with dust removal systems can achieve real-time monitoring, data analysis and intelligent adjustment, and improve dust removal effects and efficiency.
[0003] Therefore, an intelligent storage and recovery mine functional microbial dust suppression device adopts intelligent control, which can enable the dust suppression vehicle to automatically identify the route under the mine, reduce the operation process of on-site workers, and monitor the operating status of the mine vehicle in real time to ensure the normal operation of the equipment. The efficient intelligent storage and recovery system realizes the efficient recycling of resources, which is in line with the concept of sustainable development; the functional microbial dust removal system sprays more environmentally friendly and safe functional microbial dust suppressants, and through three-time impact atomization and cutting, the contact area between the functional microbial dust suppressant and the dust is increased, thereby improving the dust suppression rate. Summary of the invention
[0004] In response to the problems existing in the above-mentioned prior art, the present invention provides a mine dust reduction and dust suppression device based on functional microorganisms, which can efficiently recycle and utilize functional microbial mineralized coal powder and functional microbial mineralized dust suppressants, can effectively improve the dust suppression efficiency, and help improve construction site safety and work efficiency.
[0005] In order to achieve the above-mentioned object, the present invention provides a mine dust reduction and suppression device based on functional microorganisms, including a main body, an intelligent storage and recovery system, a functional microbial dust removal system, a ventilation pipe, a pretreatment system and an intelligent control system;
[0006] The bottom of the main body is equipped with multiple pairs of wheels, and anti-collision strips and multiple cameras are installed around it;
[0007] The intelligent storage and recovery system is installed in the right section of the upper part of the main body, and includes a water washing room, a functional microorganism replenishment room, a functional microorganism mineralized dust suppressant collection box, a centrifugal cylinder, a briquetting system, a gel storage box and a coal block collection box; the intelligent storage and recovery system is divided into an upper and lower layer, and the water washing room, the functional microorganism replenishment room and the functional microorganism mineralized dust suppressant collection box are arranged adjacent to each other from left to right in the lower layer; a spray pipe network is arranged on the top of the water washing room, and a dust suppressant collection pipeline is arranged at the bottom; the inlet end of the functional microorganism replenishment room is connected to the outlet end of the dust suppressant collection pipeline, and a nozzle for recovering the dust is arranged on it. The pipeline for filling nutrients for the activity of dust suppressants; the feed port of the functional microbial mineralized dust suppressant collection box is connected with the discharge port of the functional microbial supplement room, and a lifting pump 2 is installed inside it; the centrifugal cylinder and the briquetting system are arranged adjacently on the left and right sides at the front of the upper layer, and the two are connected by a conveyor, the left end of the centrifugal cylinder is provided with a feed port, and the drainage pipe at the bottom thereof penetrates downward into the interior of the water washing room; the gel storage box is arranged at the rear of the upper layer, the left end thereof is provided with a feed port, and a lifting pump 1 is installed inside it; the coal block collection box is arranged at the right end of the upper layer, and its feed port is connected with the discharge port of the briquetting system;
[0008] The functional microbial dust removal system includes a support frame, a shell, an outer rotating cylinder, an inner rotating cylinder, a rotary pressure sprayer, a motor, a telescopic rod, a spiral scraper, a pipeline, a flip plate and a swing discharge pipeline; the support frame is installed in the middle section of the upper part of the main body; the shell is vertically installed on the support frame, and a feed port is opened in the middle of the front side; the outer diameter of the outer rotating cylinder is adapted to the inner diameter of the upper part of the shell, the upper end of the outer rotating cylinder is open, and is rotatably connected to the upper end of the inner cavity of the shell, and the inner part of the outer rotating cylinder is coaxially fixedly connected with an inner gear ring; the inner rotating cylinder is coaxially arranged inside the outer rotating cylinder, and The upper end of the inner cavity of the end shell is rotatably connected, and the outer part of the inner rotating cylinder is fixedly sleeved with an outer gear ring at the position corresponding to the inner gear ring; an annular cavity space is formed between the inner rotating cylinder and the outer rotating cylinder; the rotary pressure sprayer is fixedly connected to the lower end of the inner rotating cylinder, and a plurality of three-flushing atomizing nozzles are installed in its circumferential direction; two motors are fixedly connected to the top plate of the shell relatively to the left and right, and the output shafts of the two motors are rotatably extended into the annular cavity space; two rotating connection components are installed relatively to the left and right in the annular cavity space, and the input ends of the two rotating connection components are respectively connected to the output shafts of the two motors. The output end of the connecting assembly can rotate relative to its input end. When the output ends of the two rotating connecting assemblies rotate to the outside, they are meshed with the inner gear ring at the same time to synchronously drive the outer rotating cylinder to rotate. When the output ends of the two rotating assemblies rotate to the inside, they are meshed with the outer gear ring at the same time to synchronously drive the inner rotating cylinder to rotate. The two telescopic rods are relatively distributed on the left and right sides, and the fixed ends of the two are respectively fixedly connected to the left and right ends of the lower edge of the outer rotating cylinder; the spiral scraper is spirally wrapped around the outside of the rotary pressure sprayer, and the left and right sides of its upper end are respectively fixedly connected to the telescopic ends of the two telescopic rods; the spiral scraper is a cavity structure The structure is evenly connected with a number of condensation chamber nozzles in the length direction, and a feed port is arranged on it, and the feed port is connected with the outlet end of the lifting pump 1 through a connecting pipeline; the inlet end of the pipeline is connected with the outlet end of the lifting pump 1, and the outlet end thereof is connected with the inlet end of the rotary pressure sprayer after passing through the top of the shell; the flip plate is installed at a certain angle at the bottom of the inner cavity of the shell, and a discharge port is opened on the shell above the lower end of the flip plate, and a swing discharge pipeline is movably connected to the outer side of the discharge port; the swing discharge pipeline is respectively connected with the feed port of the centrifuge cylinder or the feed port of the gel storage box during the swinging process;
[0009] The ventilation pipe is horizontally arranged on the left section above the main body, and two ash discharge ports are arranged at intervals at the front and rear of the bottom thereof, and the rear end thereof is connected to the feed port on the shell;
[0010] The pretreatment system installation includes a detachable filter device, a transmission mechanism, a fan and an ash hopper; the detachable filter device includes a filter clamp and a filter; the filter clamp is annular, and its outer diameter size is adapted to the size of the inner diameter of the ventilation pipe; the two filter clamps are interlocked and matched, and an annular installation space is formed between the two; the filter is circular, and its outer diameter is adapted to the size of the inner diameter of the ventilation pipe, the filter is arranged between the two filter clamps, and its outer edge is fixedly installed in the annular installation space, and a gear ring is fixedly installed at the center; the transmission mechanism is arranged between the two detachable filter devices, and its two output ends are respectively connected to the gear rings in the two detachable filter devices, so as to drive the two detachable filter devices to rotate synchronously; the fan is installed at the rear end of the ventilation pipe; an ash receiving port is arranged at the upper end of the ash hopper; the two ash hoppers are installed on the upper part of the main body side by side, and correspond to the two ash discharge ports respectively.
[0011] The intelligent control system is respectively connected with the camera, the fan, the transmission mechanism, the first lifting pump, the second lifting pump, the centrifugal cylinder, the briquetting system, the conveyor, the motor and the telescopic rod.
[0012] Furthermore, in order to have a lighting function so as to be able to perform normal operations in a darker environment, headlights are installed on the front and rear of the main body of the vehicle, and the headlights are connected to an intelligent control system.
[0013] As a preferred embodiment, in order to make the structure of the detachable filter device more reasonable and to facilitate disassembly and maintenance operations, the detachable filter device further includes a combination buckle, a spring device, a buckle and a collision ball;
[0014] Two combination buckles are respectively arranged between the upper end and the lower end of the two filter screen clips; the combination buckle is composed of a male and female buckle relatively fixedly connected to the two filter screen clips, and is used to realize the fixed connection of the two filter screen clips through buckling connection;
[0015] The spring device is fixedly mounted on one of the filter screen clips, and the buckle is connected to the spring device and is connected to the spring in the spring device, so as to tighten the filter screen on the filter screen clip;
[0016] The collision ball is a hemispherical structure, and the two collision balls are relatively fixedly connected to the outer ends of the two filter clips; two semicircular protrusions are fixedly connected to the positions corresponding to the two collision balls on the ventilation pipe; during the rotation of the detachable filter device, the two collision balls contact and cooperate with the two semicircular protrusions, and cause the filter to vibrate.
[0017] Furthermore, in order to improve the spraying effect, the circumference of the rotary pressure sprayer is divided into a low-pressure zone, a medium-pressure zone and a high-pressure zone from top to bottom.
[0018] Furthermore, in order to improve the overall intelligence level, the intelligent control system includes a terminal display, an embedded computer, an emergency braking system, an intelligent storage control system, a slide rail control system, a fault detection system, an energy management system, a motor, an emergency braking system, a steering wheel system, a drive system, a thickness sensor, a humidity sensor, a temperature sensor, a mass sensor, a lidar device, a positioning system, a wireless communication system and a radio interference suppression device.
[0019] As a preferred embodiment, the three-impact atomizing nozzle comprises a nozzle body, the left and right sides of the upper end of the nozzle body are respectively connected to a liquid inlet pipe and an air inlet pipe, the internal space of which is sequentially provided with three two-phase impact zones and cutting blades from bottom to bottom, and the bottom is connected to an atomizing nozzle; the air inlet pipe and the liquid inlet pipe are both tapered pipes.
[0020] Furthermore, in order to ensure the filtering effect, one or more filter screens are arranged in the detachable filter screen device, and the apertures of the filter screens in the two detachable filter screen devices decrease successively.
[0021] As a preference, the flip plate is made of a hydrophobic polymer coating material, which is permeable to functional microbial dust suppressants but not to mineralized coal powder.
[0022] Compared with the prior art, the present invention has at least the following advantages:
[0023] (1) The present invention combines the Internet of Things and sensor technology to monitor dust status and environmental parameters in real time, automatically adjust the working status, and ensure the best dust removal effect. Through cloud data analysis, it can be adjusted according to different mine environments and dust characteristics, and has good adaptability and flexibility.
[0024] (2) The present invention realizes efficient recycling of resources. The intelligent storage and recycling system recycles the used functional microbial mineralized dust suppressant and uses the functional microbial regeneration technology to restore its activity, which can significantly improve the utilization efficiency of resources, reduce operating costs, reduce environmental pollution, and create opportunities for sustainable development for enterprises and society;
[0025] (3) The pretreatment system of the present invention can simultaneously remove dust of multiple particle sizes. The filter screens can be replaced and superimposed as needed. As the rotating shaft rotates, the collision ball on the filter screen clamp collides with the collision ball on the tube wall once for each rotation, thereby realizing automatic cleaning without manual cleaning, reducing human resource costs, and extending the service life of the equipment.
[0026] (4) The functional microbial dust removal system of the present invention adopts a functional microbial mineralized dust suppressant. The functional microbial dust removal technology is environmentally friendly, avoids the use of chemical agents, reduces the risk of secondary pollution, and can form solid minerals through functional microbial reactions to bind dust particles together, thereby reducing suspended particles in the air and improving the air quality of mines. Secondly, functional microbial mineralization inhibitors are generally more environmentally friendly and avoid harmful substances or secondary pollution that may be caused by the use of traditional chemical methods. In addition, the functional microbial mineralization method is relatively low in cost and can work continuously, reducing dust hazards in mine operations and improving the health and safety of workers.
[0027] (5) The present invention designs a novel atomizing nozzle, wherein a liquid inlet channel has a tapered pipe section, the diameter of the air inlet channel gradually decreases, the two liquid inlet pipes are arranged around the air inlet pipe, the liquid inlet channel and the air inlet channel are impact-atomized in three two-phase impact zones respectively, and the cutting blades are located at the upper part of the atomizing nozzle of the three-impact atomizing nozzle. The atomized liquid can become finer after passing through the blades and finally sprayed out through the atomizing nozzle; the functional microbial dust suppressant after atomization can be sprayed quickly and evenly, and can form a protective film in the air to provide a continuous dust suppression effect.
[0028] The system can effectively improve the dust suppression efficiency through the coordination of the vehicle body, intelligent control system, pretreatment system, functional microbial dust removal system, and intelligent storage and recovery system. It can also use environmentally friendly and safe functional microbial mineralized dust suppressants through automation and intelligent control, and intelligently recycle gel, coal powder and functional microbial mineralized dust suppressants to reduce resource waste while improving construction site safety and work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 The overall structural schematic diagram of the present invention is shown;
[0030] Figure 2 The overall schematic diagram of the vehicle body of the present invention is shown;
[0031] Figure 3 A perspective view of the present invention is shown;
[0032] Figure 4 The principle block diagram of the intelligent control system of the present invention is shown;
[0033] Figure 5 Shows a structural diagram of the pretreatment system portion of the present invention;
[0034] Figure 6 A detailed view of a detachable filter screen clip in the pretreatment system of the present invention is shown;
[0035] Figure 7 It shows a side structural diagram of the filter screen clamp in the detachable filter screen clamp device in the pretreatment system of the present invention;
[0036] Figure 8 It shows the front structural diagram of the filter screen clamp in the detachable filter screen clamp device in the pretreatment system of the present invention;
[0037] Fig. 9 The structural diagram of the functional microbial dust removal system of the present invention is shown;
[0038] Fig.10 A partial schematic diagram of the functional microbial dust removal system of the present invention when the upper spiral scraper is not extended;
[0039] Fig.11 The schematic diagram of the structure of the three-flushing atomizing nozzle in the present invention is shown;
[0040] Fig.12 The schematic diagram of the space structure of the intelligent storage and recycling system in the present invention is shown;
[0041] Fig.13 A side view of the connection between the flip plate and the slide rail in the present invention is shown.
[0042] In the figure: 1. Main body, 2. Ventilation pipe, 3. Pretreatment system, 4. Intelligent control system, 5. Functional microbial dust removal system, 6. Intelligent storage recovery system, 7. Anti-collision strip, 8. Wheel, 9. Headlight, 10. Camera, 41. Terminal display, 42. Embedded computer, 43. Emergency braking system, 44. Intelligent storage control system, 45. Slide rail control system, 46. Fault detection system, 47. Energy management system, 48. Motor, 49. Emergency braking system, 410. Steering wheel system, 411. Drive system, 412. Thickness sensor, 413. Humidity sensor, 414. Temperature sensor, 415. Quality sensor, 416. LiDAR device, 417. Positioning system, 418. Wireless communication system, 419. Radio interference suppression device, 311. Filter clamp, 312 , combination buckle, 313, collision ball, 314, spring device, 315, buckle, 32, transmission mechanism, 33, fan, 34, ash hopper, 51, shell, 52, motor, 53, pipeline, 54, support frame, 55, flip plate, 56, swing discharge pipeline, 57, rotary pressure sprayer, 58, three-stroke atomizing nozzle, 59, outer rotating cylinder, 510, inner rotating cylinder, 511, rotating connection assembly, 512, telescopic rod, 513, spiral scraper, 514, gel nozzle, 61, centrifugal cylinder, 62, briquetting system, 63, coal block collection box, 64, gel storage box, 65, washing room, 66, functional microorganism replenishment room, 67, functional microbial mineralized dust suppressant collection box, 581, liquid inlet channel, 582, air inlet channel, 583, two-phase impact zone, 584, cutting blade, 585, atomizing nozzle. DETAILED DESCRIPTION
[0043] The present invention will be described clearly and completely below in conjunction with the accompanying drawings. The described embodiments are only part of the embodiments of the present invention, but not all of them.
[0044] In the description of the present invention, it should be noted that the directions or positional relationships indicated by the words "upper", "middle", "lower", "front", "back", "center", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, and are only simplified descriptions for the convenience of describing the present invention, and therefore cannot be understood as limitations on the present invention. In addition, the words "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as their relative importance.
[0045] like Figures 1 to 13 As shown, the present invention provides a mine dust reduction and suppression device based on functional microorganisms, including a main body 1, an intelligent storage and recovery system 6, a functional microbial dust removal system 5, a ventilation pipe 2, a pretreatment system 3 and an intelligent control system 4;
[0046] The bottom of the main body 1 is equipped with multiple pairs of wheels 8, and anti-collision strips 7 and multiple cameras 10 are installed around it; wherein the cameras 10 are used to collect surrounding image data in real time, so as to realize real-time positioning and path planning of the main body 1;
[0047] The intelligent storage and recovery system 6 is installed in the right section of the upper part of the main body 1, and includes a water washing room 65, a functional microorganism replenishing room 66, a functional microorganism mineralized dust suppressant collecting box 67, a centrifugal cylinder 61, a briquetting system 62, a gel storage box 64 and a coal block collecting box 63; the intelligent storage and recovery system 6 is divided into two layers, the upper layer is used to collect gel and coal powder, and the lower layer is used to recover the functional microorganism mineralized dust suppressant; the water washing room 65, the functional microorganism replenishing room 66 and the functional microorganism mineralized dust suppressant collecting box 67 are adjacent to each other from left to right in sequence. The water washing room 65 is arranged on the lower layer; a spray pipe network is arranged on the top of the water washing room 65, and a dust suppressant collecting pipeline is arranged on the bottom thereof; the water washing room 65 is used to clean the dust suppressant to remove the adsorbed dust and impurities, and then the dust suppressant enters the functional microorganism replenishing room 66; the inlet end of the functional microorganism replenishing room 66 is connected to the outlet end of the dust suppressant collecting pipeline, and a nutrient filling pipeline for restoring the activity of the dust suppressant is arranged thereon, and the functional microorganism mineralized dust suppressant is gradually restored to activity by replenishing the nutrients required by the functional microorganism mineralized dust suppressant. Subsequently, the reactivated dust suppressant is regularly and quantitatively fed into the functional microbial mineralized dust suppressant collection box 67, and mixed with the unused functional microbial mineralized dust suppressant in the functional microbial mineralized dust suppressant collection box 67, so as to ensure that the regenerated dust suppressant has a longer dust suppression time; the feed port of the functional microbial mineralized dust suppressant collection box 67 is connected to the discharge port of the functional microbial replenishment room 66, and a lifting pump 2 is installed inside the functional microbial mineralized dust suppressant collection box 67; the centrifugal cylinder 61 and the briquetting system 62 are adjacently arranged at the front of the upper layer, and the two are connected by a conveyor. The left end of the centrifugal drum 61 is provided with a feed port, and the drainage pipe at the bottom thereof penetrates downward into the interior of the water washing room 65. The centrifugal drum 61 is used to separate the mineralized coal powder from the functional microbial mineralized dust suppressant adhered to it, and discharge the centrifugally separated functional microbial mineralized dust suppressant into the water washing room 65; the gel storage box 64 is used to collect the scraped gel, and is arranged at the rear of the upper layer, and the left end thereof is provided with a feed port, and a lifting pump 1 is installed therein; the coal block collection box 63 is arranged at the right end of the upper layer, and its feed port is connected with the discharge port of the briquetting system 62;
[0048] The functional microbial dust removal system 5 includes a support frame 54, a shell 51, an outer rotating cylinder 59, an inner rotating cylinder 56, a rotary pressure sprayer 57, a motor 52, a telescopic rod 512, a spiral scraper 513, a pipeline 53, a flip plate 55 and a swing discharge pipeline 56; the support frame 54 is installed in the middle section of the upper part of the main body 1; the shell 51 is vertically installed on the support frame 54, and a feed port is opened in the middle of the front side; the outer diameter of the outer rotating cylinder 59 is adapted to the inner diameter of the upper part of the shell 51, the upper end of the outer rotating cylinder 59 is open, and is rotatably connected to the upper end of the inner cavity of the shell 51, and the inner part of the outer rotating cylinder 59 is coaxially fixedly connected with an inner gear ring; the inner rotating cylinder 56 is coaxially arranged inside the outer rotating cylinder 59, and the upper end of the inner cavity of the shell 51 is rotatably connected, and the outer part of the inner rotating cylinder 56 is fixedly sleeved with an outer gear ring at the position corresponding to the inner gear ring; An annular cavity space is formed between the rotating drum 56 and the outer rotating drum 59; the rotary pressure sprayer 57 is fixedly connected to the lower end of the inner rotating drum 56, and a plurality of three-flushing atomizing nozzles 58 are installed in its circumferential direction; the two motors 52 are fixedly connected to the top plate of the shell 51 relatively to the left and right, and the output shafts of the two motors 52 can be rotatably extended into the annular cavity space; the two rotating connection components 511 are relatively installed in the annular cavity space, and the input ends of the two rotating connection components 511 are respectively connected to the output shafts of the two motors 52, and the output ends of the two rotating connection components 511 can rotate relative to their input ends. When the output ends of the two rotating connection components 511 rotate to the outside, they are meshed with the inner gear ring at the same time to synchronously drive the outer rotating drum 59 to rotate, and when the output ends of the two rotating components rotate to the inside, they are meshed with the outer gear ring at the same time to synchronously drive the inner rotating drum 56 to rotate;
[0049] As a preferred embodiment, when the rotary pressure sprayer 57 stops working, the output ends of the two rotating connection components 51 rotate to the outside, so as to facilitate driving the outer rotating cylinder 59 to start rotating. At this moment, the two telescopic rods 512 can be controlled to gradually extend, pushing the spiral scraper 513 to gradually move downward for a distance, so that the extended spiral scraper 513 can be used to scrape the gel attached to the inner wall of the shell 51. After the scraping operation is completed, the two telescopic rods 512 can be controlled to retract synchronously, and drive the spiral scraper 513 to move upward to restore to the initial state, and the lifting pump 2 can be used to replenish new gel. Through the rotating action of the rotary pressure sprayer 57, the area where the spray contacts the dust can be wider, thereby effectively improving the dust removal efficiency.
[0050] The two telescopic rods 512 are relatively distributed on the left and right sides, and the fixed ends of the two are respectively fixedly connected to the left and right ends of the lower edge of the outer rotating cylinder 59; the spiral scraper 513 spirally surrounds the outer side of the rotary pressure sprayer 57, and the left and right sides of its upper end are respectively fixedly connected to the telescopic ends of the two telescopic rods 512; when the rotary pressure sprayer 57 is working, the two telescopic rods 512 are in the maximum contraction state, and the spiral scraper 513 is retracted to the top to avoid affecting the spraying operation of the rotary pressure sprayer 57. When the rotary pressure sprayer 57 is not working, the spiral scraper 513 is retracted to the top to avoid affecting the spraying operation of the rotary pressure sprayer 57. During operation, the two telescopic rods 511 begin to extend to gradually push the spiral scraper 513 downward, wherein the maximum extension distance of the spiral scraper 513 downward can be 5 cm. After reaching this extension distance, the spiral scraper 513 is fixed to maintain this extension length. In this state, the motor 52 can be used to drive the outer rotating cylinder 59 to rotate, thereby driving the spiral scraper 513 to rotate and contact and cooperate with the inner wall of the shell 51, so as to scrape the gel attached to the inner wall of the shell 51. When the spiral scraper 513 is in the process of contracting upward or not starting to be pushed downward, the gel can be sprayed onto the inner wall of the shell 51 through the gel nozzle 514, so that the coal powder can be adsorbed by the gel, so that the gel can be scraped off together with the coal powder by the scraping action of the spiral scraper 513.
[0051] The spiral scraper 513 is a cavity structure, and several condensation cavity nozzles are evenly connected to it in the length direction. A feed port is set on it, and the feed port is connected to the outlet end of the lifting pump 1 through a connecting pipeline; the inlet end of the pipeline 53 is connected to the outlet end of the lifting pump 1, and its outlet end is connected to the inlet end of the rotary pressure sprayer 57 after passing through the top of the shell 51; the flip plate 55 is installed at a certain angle at the bottom of the inner cavity of the shell 51, so that the discharge rate of coal powder and gel can be increased. The flip plate 55 can swing at a certain angle relative to the shell 51. The flip plate 55 is used to collect the fallen mineralized coal blocks and scrape off the fallen gel. The shell 5 A discharge port is provided above one side of the lower end of the flip plate 55, and a swing discharge pipeline 56 is movably connected to the outer side of the discharge port; the swing discharge pipeline 56 is respectively connected to the feed port of the centrifugal cylinder 61 or the feed port of the gel storage box 64 during the swinging process; when the rotary pressure sprayer 57 is working, the discharge port of the swing discharge pipeline 56 is communicated with the feed port of the centrifugal cylinder 61, so as to discharge the collected mineralized coal powder into the centrifugal cylinder 61 for centrifugal treatment; when the spiral scraper 513 is working, the discharge port of the swing discharge pipeline 56 is communicated with the feed port of the gel storage box 64, so as to discharge the scraped and fallen gel into the gel storage box 64.
[0052] The ventilation pipe 2 is horizontally arranged on the left section above the main body 1, and has two ash discharge ports spaced apart from each other at the bottom, and its rear end is connected to the feed port on the shell 51;
[0053] The pretreatment system 3 is installed to include a detachable filter device 31, a transmission mechanism 32, a fan 33 and an ash hopper 34; the detachable filter device 31 includes a filter clamp 311 and a filter 35; the filter clamp 311 is annular, and its outer diameter size is adapted to the size of the inner diameter of the ventilation pipe 2; the two filter clamps 311 are matched with each other and form an annular installation space between the two; the filter 35 is circular, and its outer diameter is adapted to the size of the inner diameter of the ventilation pipe 2. The filter 35 is arranged between the two filter clamps 311, and its outer edge is fixedly installed in the annular installation space, and its A gear ring is fixedly installed in the center. Through this installation structure, the filter 35 can be disassembled at will, and its flexibility is strong; the transmission mechanism 32 is arranged between the two detachable filter devices 31, and its two output ends are respectively connected to the gear rings in the two detachable filter devices 31, so as to drive the two detachable filter devices 31 to rotate synchronously; the fan 33 is installed at the rear end of the ventilation pipe 2; the upper end of the ash collecting hopper 34 is provided with an ash receiving port; the two ash collecting hoppers 34 are installed in parallel on the upper part of the main body 1, and correspond to the two ash discharge ports respectively;
[0054] The intelligent control system 4 is used to realize unmanned and intelligent operation of the dust suppression vehicle, and is respectively connected to the camera 10, the fan 33, the transmission mechanism 32, the lifting pump 1, the lifting pump 2, the centrifugal cylinder 61, the briquetting system 62, the conveyor, the motor 52 and the telescopic rod 512.
[0055] In order to have a lighting function so as to be able to perform normal operations in a darker environment, the front and rear parts of the main body 1 are both installed with lights 9 , and the lights 9 are connected to the intelligent control system 4 .
[0056] In order to make the structure of the detachable filter device more reasonable and to facilitate disassembly and maintenance, the detachable filter device 31 further includes a combination buckle 312, a spring device 314, a buckle 315 and a collision ball 313;
[0057] Two combination buckles 312 are respectively arranged between the upper end and the lower end of the two filter screen clips 311; the combination buckle 312 is composed of a sub-buckle relatively fixedly connected to the two filter screen clips 311, and is used to realize the fixed connection of the two filter screen clips 311 through buckling connection, so that the filter screen 35 can be prevented from shifting with the pair of filter screen clips 311 during the rotation process, thereby affecting the filtering efficiency;
[0058] The spring device 314 is fixedly mounted on one of the filter screen clips 311, and the buckle 315 is connected to the spring device 314 and is connected to the spring in the spring device 314, so as to tighten the filter screen 35 on the filter screen clip 311, so as to effectively prevent the filter screen 35 from shaking in the filter screen clip 311;
[0059] The collision ball 313 is a hemispherical structure, and the two collision balls 313 are relatively fixedly connected to the outer ends of the two filter screen clips 311; two semicircular protrusions are fixedly connected to the positions corresponding to the two collision balls 313 on the ventilation pipe 2; during the rotation of the detachable filter screen device 31, the two collision balls 313 contact and cooperate with the two semicircular protrusions, and cause the filter screen 35 to vibrate. In this way, during the rotation of the detachable filter screen device 31, the collision of the collision balls 313 and the semicircular protrusions can cause the filter screen 35 to generate a disturbance of a certain amplitude and frequency, so that the dust cleaning work can be completed, which is conducive to causing the dust attached to the filter screen 35 to fall off quickly and pour into the dust collecting hopper 34 from the dust discharge port without manual dust cleaning.
[0060] In order to improve the spraying effect, the circumference of the rotary pressure sprayer 57 is divided into a low-pressure area, a medium-pressure area and a high-pressure area from top to bottom.
[0061] In order to improve the overall intelligence level, the intelligent control system 4 includes a terminal display 41, an embedded computer 42, an emergency brake system 43, an intelligent storage control system 44, a slide rail control system 45, a fault detection system 46, an energy management system 47, a motor 48, an emergency brake system 49, a steering wheel system 410, a drive system 411, a thickness sensor 412, a humidity sensor 413, a temperature sensor 414, a quality sensor 415, a laser radar device 416, a positioning system 417, a wireless communication system 418 and a radio interference suppression device 419. The radio interference suppression device 419 can reduce electromagnetic interference and improve communication quality. The humidity sensor 413 and the temperature sensor 414 are used to monitor the humidity and temperature of the gas in the mine to ensure a safe working environment, and the data measured by the sensors are also used to calculate the compression index θ; the thickness sensor 412 and the mass sensor 415 are used to monitor the thickness and mass of the mineralized product on the conveyor belt of the briquetting system 62, and the measured thickness and mass are used to calculate the compression index θ, which is used to determine whether the coal powder formed by the mineralization of functional microorganisms can be pressed into briquettes. When the specified compression index is reached, the briquetting system 62 starts working, and the pressed coal briquettes are transported into the coal briquette collection box 63 through the conveyor belt; wherein the compression index θ is calculated according to formula (1);
[0062]
[0063] In the formula, θ is the compression index; D is the coal powder thickness, cm; m is the coal powder mass, g; T is the temperature inside the vehicle, ℃; H is the humidity inside the vehicle, %; k is the proportional coefficient, generally taken as 0.75~0.8; a is the coal powder thickness index, which indicates the degree of influence of dust thickness on the possibility of being pressed into coal lumps; b is the quality index, which reflects the influence of quality on the possibility of being pressed into coal lumps; c is the temperature index, which reflects the influence of temperature on the possibility of being pressed into coal lumps; d is the humidity index, which reflects the influence of humidity on the possibility of being pressed into coal lumps.
[0064] The energy management system 47 is used for battery management and energy recovery, monitoring battery status, optimizing charging and discharging processes, improving energy utilization, recovering energy during braking or downhill, and improving overall energy efficiency; the fault detection system 46 is used to monitor the operation of each part, and through sensor analysis, to warn of potential faults in advance and reduce downtime. Once data abnormalities occur, they will be displayed and alarmed in the terminal display 41 through the embedded computer 42; the emergency braking system 43 automatically opens after the alarm, and the dust suppression vehicle stops smoothly; the intelligent storage control system 44 and the slide rail control system 45 are used for the recovery and utilization of gel, mineralized coal powder, and functional microbial dust suppressants;
[0065] As a preferred embodiment, the embedded computer 42 uploads the data obtained through other components to the cloud for analysis by adding and running navigation algorithms, path planning algorithms, control algorithms and machine learning models, and realizes data transmission between the dust suppression vehicle and the ground central control center through the wireless communication system 418 for timely adjustment; the positioning system 417 includes GPS / IMU for positioning and positioning measurement, and LiDAR for high-precision map construction and obstacle detection; the laser radar device 416 and the camera 10 are used to assist the positioning system 417 in positioning; the laser radar device 416 is used to detect the distance between the obstacle and the mine car, and the data is transmitted to the embedded computer 42, and then according to the analyzed data, the steering and braking of the mine car are controlled through the emergency brake system 49 and the steering wheel system 410; the fault detection system 46 detects whether the thickness sensor 412, humidity sensor 413, temperature sensor 414, mass sensor 415, laser radar device 416, and positioning system 417 are working normally. Once a device fails If there is any abnormality, an alarm will be immediately issued on the computer to remind the staff of the ground control center to carry out maintenance. When maintenance is required, the staff can quickly determine the position of the dust suppression vehicle according to the positioning provided by the positioning system 417 to reduce downtime; the emergency braking system 43 turns on the switch for emergency braking after the fault detection system 46 alarms; the wireless communication system 418 is connected to the terminal display 41 and the radio interference suppression device 419 to send a stable signal to the ground center control system; the energy management system 47 is connected to the motor 48 and the drive system 411 to control the use and energy recovery of the motor 48 battery while supplying power to the energy management system 47; the thickness sensor 412, humidity sensor 413, temperature sensor 414, and mass sensor 415 are simultaneously connected to the briquetting system 62, and the data obtained determine whether the briquetting system 62 is working; the intelligent storage control system 44 is connected to the intelligent storage recovery system 6 to control the start and shutdown of each link in the system; the slide rail control system 45 is connected to the flip plate 55 and the slide rail 56 to classify coal blocks and gels;
[0066] As a preferred embodiment, the three-flushing atomizing nozzle 58 comprises a nozzle body, the upper left and right sides of which are respectively connected to a liquid inlet pipe 581 and an air inlet pipe 582, the inner space of which is sequentially provided with three two-phase impact zones 583 and cutting blades 584 from bottom to bottom, and the bottom of which is connected to an atomizing nozzle 585; the air inlet pipe 582 and the liquid inlet pipe 581 are both tapered pipes. The liquid inlet channel 581 and the air inlet channel 582 are atomized in turn under the impact of the three two-phase impact zones 583, and the atomized liquid becomes finer after passing through the cutting blades 584, which is conducive to more efficient atomization and spraying out through the atomizing nozzle 585.
[0067] In order to ensure the filtering effect, one or more filters 35 are provided in the removable filter device 31, and the apertures of the filters 35 in the two removable filter devices 31 are successively reduced, so that particles of different particle size ranges can be filtered out. As a preferred embodiment, the removable filter device 31 in the pretreatment system 3 can be arbitrarily disassembled, replaced, and installed with filters 35 of different numbers and filter particle sizes, which enables the removable filter device 3 to be flexibly adjusted;
[0068] As a preference, the flip plate 55 is made of a hydrophobic polymer coating material, which is permeable to the functional microbial dust suppressant but not to the mineralized coal powder.
[0069] When in use, the dust-laden gas passes through the pretreatment system to remove relatively large dust. A fan is installed between the pretreatment system and the functional microbial dust reduction system to form a negative pressure to attract air. A functional microbial dust reduction system is installed after the fan. The dust then enters the functional microbial dust reduction system for physical and biological dust removal. A spiral scraper and a rotating nozzle are installed at the top of the functional microbial dust reduction system. The two work alternately with a working time ratio of 1:9. The spiral scraper can be extended and retracted up and down and rotated to scrape the gel on the inner wall of the dust collector shell. An inclined flip plate with a certain angle is installed at the bottom of the functional microbial dust reduction system. The flip plate uses a hydrophobic polymer coating material to avoid functional microbial mineralization inhibition. The dust agent adheres to the surface and is allowed to pass through, and the generated coal blocks stay on top. When the coal blocks reach a certain weight, they can be discharged into the intelligent storage and recovery system through the swinging discharge pipe along with the collected materials on the flip plate; the intelligent storage and recovery system is installed on the right side of the functional microbial dust removal system, and is used to collect used gels and functional microbial mineralized dust suppressants, and recycle them using high-efficiency functional microbial degradation technology. At the same time, the coal blocks formed by functional microbial mineralization will also enter the system for recycling; the intelligent control system is installed behind the pretreatment system and the functional microbial dust removal system, and is respectively connected to the vehicle body, pretreatment system, functional microbial dust removal system and intelligent storage and recovery system to realize the intelligence of the device.
[0070] The system can effectively improve the dust suppression efficiency through the coordination of the vehicle body, intelligent control system, pretreatment system, functional microbial dust removal system, and intelligent storage and recovery system. It can also use environmentally friendly and safe functional microbial mineralized dust suppressants through automation and intelligent control, and intelligently recycle gel, coal powder and functional microbial mineralized dust suppressants to reduce resource waste while improving construction site safety and work efficiency.
Claims
1. A mine dust reduction and suppression device based on functional microorganisms, comprising a main body (1), characterized in that: It also includes an intelligent storage and recovery system (6), a functional microbial dust removal system (5), a ventilation duct (2), a pretreatment system (3) and an intelligent control system (4); The bottom of the main body (1) is equipped with a plurality of pairs of wheels (8), and anti-collision strips (7) and a plurality of cameras (10) are installed around it; The intelligent storage and recovery system (6) is installed on the right section of the upper part of the main body (1), and includes a water washing room (65), a functional microorganism replenishment room (66), a functional microorganism mineralized dust suppressant collection box (67), a centrifuge (61), a briquetting system (62), a gel storage box (64) and a coal block collection box (63); the intelligent storage and recovery system (6) is divided into an upper and lower layers, and the water washing room (65), the functional microorganism replenishment room (66) and the functional microorganism mineralized dust suppressant collection box (67) are arranged adjacent to each other from left to right in the lower layer; the top of the water washing room (65) is provided with a spray pipe network, and the bottom thereof is provided with a dust suppressant collection pipeline; the inlet end of the functional microorganism replenishment room (66) is connected to the outlet end of the dust suppressant collection pipeline The functional microorganism mineralized dust suppressant collecting box (67) is connected to the upper layer, and a nutrient filling pipeline for restoring the activity of the dust suppressant is arranged on it; the feed port of the functional microorganism mineralized dust suppressant collecting box (67) is connected to the discharge port of the functional microorganism replenishing room (66), and a lifting pump 2 is installed inside it; the centrifugal cylinder (61) and the briquetting system (62) are arranged adjacent to each other on the left and right sides at the front of the upper layer, and the two are connected by a conveyor, and the left end of the centrifugal cylinder (61) is provided with a feed port, and the drainage pipe at the bottom thereof penetrates downward into the interior of the washing room (65); the gel storage box (64) is arranged at the rear of the upper layer, and the left end thereof is provided with a feed port, and a lifting pump 1 is installed inside it; the coal block collecting box (63) is arranged at the right end of the upper layer, and its feed port is connected to the discharge port of the briquetting system (62); The functional microbial dust removal system (5) comprises a support frame (54), a shell (51), an outer rotating cylinder (59), an inner rotating cylinder (56), a rotary pressure sprayer (57), a motor (52), a telescopic rod (512), a spiral scraper (513), a pipeline (53), a flip plate (55) and a swing discharge pipeline (56); the support frame (54) is installed in the middle section of the upper part of the main body (1); the shell (51) is vertically installed on the support frame (54), and a feed port is opened in the middle part of the front side; the outer diameter of the outer rotating cylinder (59) is matched with the inner diameter of the upper part of the shell (51), the upper end of the outer rotating cylinder (59) is open, and is rotatably connected to the upper end of the inner cavity of the shell (51), and the outer rotating cylinder (59) is The inner rotating cylinder (56) is coaxially fixedly connected to the inner part of the outer rotating cylinder (59); the inner rotating cylinder (56) is coaxially arranged inside the outer rotating cylinder (59), and the upper end of the inner cavity of the upper end shell (51) is rotatably connected, and the outer part of the inner rotating cylinder (56) is fixedly sleeved with the outer gear ring at a position corresponding to the inner gear ring; an annular cavity space is formed between the inner rotating cylinder (56) and the outer rotating cylinder (59); the rotary pressure sprayer (57) is fixedly connected to the lower end of the inner rotating cylinder (56), and a plurality of three-flushing atomizing nozzles (58) are installed in the circumferential direction thereof; two motors (52) are fixedly connected to the top plate of the shell (51) in a left-right relative manner, and the output shafts of the two motors (52) are rotatably extended into the annular cavity space; two rotating connection components (511) are fixedly connected to the upper part of the shell (51) in a left-right relative manner. The invention is installed in the annular cavity space, the input ends of the two rotating connection components (511) are respectively connected to the output shafts of the two motors (52), and the output ends of the two rotating connection components (511) can rotate relative to their input ends. When the output ends of the two rotating connection components (511) rotate to the outside, they are simultaneously meshed with the inner gear ring to synchronously drive the outer rotating cylinder (59) to rotate. When the output ends of the two rotating components rotate to the inside, they are simultaneously meshed with the outer gear ring to synchronously drive the inner rotating cylinder (56) to rotate. The two telescopic rods (512) are distributed opposite to each other on the left and right, and the fixed ends of the two are respectively fixedly connected to the left and right ends of the lower edge of the outer rotating cylinder (59); the spiral scraper (513) spirally surrounds the rotary pressure sprayer. (57), and the left and right sides of its upper end are respectively fixedly connected to the telescopic ends of the two telescopic rods (512); the spiral scraper (513) is a cavity structure, and a plurality of condensation chamber nozzles are evenly connected to it in the length direction, and a feed port is arranged on it, and the feed port is connected to the outlet end of the lifting pump one through a connecting pipeline; the inlet end of the pipeline (53) is connected to the outlet end of the lifting pump one, and its outlet end is connected to the inlet end of the rotary pressure sprayer (57) after passing through the top of the shell (51); the flip plate (55) is installed at a certain angle at the bottom of the inner cavity of the shell (51), and a discharge port is opened on the shell (51) above the lower end of the flip plate (55), and a swing discharge pipeline (56) is movably connected to the outer side of the discharge port;The swinging discharge pipeline (56) is respectively connected to the feed port of the centrifuge cylinder (61) or the feed port of the gel storage box (64) during the swinging process; The ventilation pipe (2) is horizontally arranged at the left section above the main body (1), and has two ash discharge ports spaced apart from each other at the bottom, with the rear end of the ventilation pipe being connected to the feed port on the shell (51); The pretreatment system (3) is installed to include a detachable filter device (31), a transmission mechanism (32), a fan (33) and an ash hopper (34); the detachable filter device (31) includes a filter clamp (311) and a filter (35); the filter clamp (311) is annular, and its outer diameter size is compatible with the size of the inner diameter of the ventilation pipe (2); the two filter clamps (311) are matched with each other to form an annular installation space between the two; the filter (35) is circular, and its outer diameter is compatible with the size of the inner diameter of the ventilation pipe (2); the filter (35) is arranged between the two filter clamps (311) ), and its outer edge is fixedly installed in the annular installation space, and a gear ring is fixedly installed in the center; the transmission mechanism (32) is arranged between the two detachable filter devices (31), and its two output ends are respectively connected to the gear rings in the two detachable filter devices (31) for driving the two detachable filter devices (31) to rotate synchronously; the fan (33) is installed at the rear end of the ventilation pipe (2); the upper end of the ash collecting hopper (34) is provided with an ash receiving port; the two ash collecting hoppers (34) are installed front and back side by side on the upper part of the main body (1), and correspond to the two ash discharge ports respectively. The intelligent control system (4) is respectively connected to the camera (10), the fan (33), the transmission mechanism (32), the first lifting pump, the second lifting pump, the centrifugal cylinder (61), the briquetting system (62), the conveyor, the motor (52) and the telescopic rod (512).
2. A mine dust reduction and suppression device based on functional microorganisms according to claim 1 or 2, characterized in that: The front and rear parts of the main body (1) are both equipped with vehicle lights (9), and the vehicle lights (9) are connected to the intelligent control system (4).
3. A mine dust reduction and suppression device based on functional microorganisms according to claim 2, characterized in that: The detachable filter device (31) further comprises a combination buckle (312), a spring device (314), a buckle (315) and a collision ball (313); Two combination buckles (312) are respectively arranged between the upper end and the lower end of the two filter screen clips (311); the combination buckle (312) is composed of a male and female buckle relatively fixedly connected to the two filter screen clips (311), and is used to realize the fixed connection of the two filter screen clips (311) through buckling connection; The spring device (314) is fixedly mounted on one of the filter screen clips (311), and the buckle (315) is connected to the spring device (314) and is connected to the spring in the spring device (314) to tighten the filter screen (35) on the filter screen clip (311); The collision ball (313) is a hemispherical structure, and the two collision balls (313) are relatively fixedly connected to the outer ends of the two filter screen clips (311); two semicircular protrusions are fixedly connected to the positions corresponding to the two collision balls (313) on the ventilation pipe (2); during the rotation of the detachable filter screen device (31), the two collision balls (313) contact and cooperate with the two semicircular protrusions, and cause the filter screen (35) to vibrate.
4. A mine dust reduction and suppression device based on functional microorganisms according to claim 3, characterized in that: The circumference of the rotary pressure sprayer (57) is divided into a low-pressure zone, a medium-pressure zone and a high-pressure zone from top to bottom.
5. A mine dust reduction and suppression device based on functional microorganisms according to claim 4, characterized in that: The intelligent control system (4) includes a terminal display (41), an embedded computer (42), an emergency braking system (43), an intelligent storage control system (44), a slide rail control system (45), a fault detection system (46), an energy management system (47), a motor (48), an emergency braking system (49), a steering wheel system (410), a drive system (411), a thickness sensor (412), a humidity sensor (413), a temperature sensor (414), a mass sensor (415), a laser radar device (416), a positioning system (417), a wireless communication system (418) and a radio interference suppression device (419).
6. A mine dust reduction and suppression device based on functional microorganisms according to claim 4, characterized in that: The three-impact atomizing nozzle (58) comprises a nozzle body, the upper end of which is respectively connected to a liquid inlet pipe (581) and an air inlet pipe (582) on the left and right sides thereof, the inner space of which is sequentially provided with three two-phase impact zones (583) and cutting blades (584) from bottom to bottom, and the bottom of which is connected to an atomizing nozzle (585); the air inlet pipe (582) and the liquid inlet pipe (581) are both gradually converging pipes.
7. The mine dust reduction and suppression device based on functional microorganisms according to claim 1 is characterized in that: One or more filter screens (35) are arranged in the detachable filter screen device (31), and the apertures of the filter screens (35) in the two detachable filter screen devices (31) decrease successively.
8. The mine dust reduction and suppression device based on functional microorganisms according to claim 1 is characterized in that: The flip plate (55) is made of a hydrophobic polymer coating material, which has the ability to penetrate the functional microbial dust suppressant but has no ability to penetrate the mineralized coal powder.
Citation Information
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