Multi-station continuous water blowing device and method thereof
By designing a multi-station continuous water blowing device, using the sky rail conveying line and limit support components, synchronous water blowing of different horizontal rows of parts is achieved, solving the problem that the water blowing operation cannot be carried out simultaneously in the existing technology, and improving the overall efficiency.
Patent Information
- Application Number
- CN202411657944.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-11-20
AI Technical Summary
During the electrophoresis process, the water blowing operation of multiple rows of parts cannot be carried out simultaneously, resulting in water splashing and reducing efficiency. Especially when the parts are arranged in large quantities, it takes a long time to blow water.
A multi-station continuous water blowing device is designed to drive the hanger through the sky rail conveyor line, and the limit support assembly and water blowing mechanism are used to realize the synchronous water blowing of different horizontal parts. The water blowing mechanism includes a moving assembly and a water blowing assembly, which separates the parts by moving assembly, and uses multiple sets of water blowing assemblies to blow high-pressure air flow to the surface of the part to achieve synchronous water blowing.
The synchronous blowing of different horizontal rows of parts is achieved, which improves the water blowing efficiency, reduces processing time, and ensures the suspension density of parts on the hanger, which facilitates subsequent processing.
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Figure CN119468648A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electrophoresis pretreatment, and in particular to a multi-station continuous water blowing device and a method thereof. Background Art
[0002] During the electrophoretic treatment of automotive parts, the parts are basically hung on racks, and in order to ensure the quality of film formation, the moisture on the surface of the parts needs to be blown off.
[0003] For example, Chinese patent CN221055481U discloses an electrophoretic coating water blowing device, which is provided with a water blowing component connected to an air pump. The water blowing component is driven to move by a moving component, and water on the parts is blown off by the water blowing component.
[0004] However, in order to improve the overall efficiency of electrophoresis treatment, drying, etc., multiple rows of parts are usually hung on a rack; when blowing water, the water blown off from the upper row is easy to splash onto the parts in the lower row, so it is necessary to blow water on multiple rows of parts from top to bottom in turn, and it is impossible to blow water on parts in different horizontal rows simultaneously; if there are many parts arranged on the rack, it will take a long time.
[0005] Based on this, the present invention designs a multi-station continuous water blowing device and method thereof to solve the above problems. Summary of the invention
[0006] In view of the above-mentioned shortcomings of the prior art, the present invention provides a multi-station continuous water blowing device and method thereof.
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: A multi-station continuous water blowing device comprises a base and a ceiling rail conveyor line located on the upper side of the base; An outer mounting plate is fixedly installed in the middle of the base; mounting hooks for hanging the rack are symmetrically fixedly installed on multiple movers of the overhead rail conveyor line; multiple parts are hung on the rack; a limit support assembly for limiting and supporting the rack is fixedly installed on the upper side of the base; a water blowing mechanism for simultaneously blowing water on multiple parts on the rack is installed on the base and inside the outer mounting plate; The water blowing mechanism comprises a moving assembly and a water blowing assembly. The moving assembly is mounted on the base and the inner side of the outer mounting plate. A plurality of groups of water blowing assemblies are evenly mounted on the moving assembly.
[0008] Furthermore, the hanging bracket includes a supporting frame, a mounting ring, a supporting rod and a supporting ring. The top of the supporting frame is symmetrically fixed with a mounting ring for hanging on the mounting hook; a plurality of supporting rods are evenly fixedly installed in a rectangular array on the supporting frame, and the ends of the supporting rods are fixedly installed with supporting rings, and the upper end of the rotating hook is rotatably installed on the supporting ring; the lower side of the rotating hook is set to be a hook shape for convenient hanging of parts.
[0009] Furthermore, the bracket also includes a rotating wheel, and the rotating wheels are symmetrically rotatably installed on both sides of the bottom of the support frame.
[0010] Furthermore, the limiting support assembly includes a limiting platform and a limiting groove; the limiting platform is symmetrically fixedly installed on the base, and a limiting groove for limiting the rotating wheel is opened on the upper side of the limiting platform; the rotating wheel rolls in the limiting groove.
[0011] Furthermore, the limit platform is composed of a low section, an ascending section, a high section and a descending section. The low section is located at the loading station and the unloading station, and the ascending section, the high section and the descending section are distributed from left to right in the water blowing station.
[0012] Furthermore, the water blowing mechanism includes a moving module and a water retaining module, the moving module is mounted on the base and the inner side of the outer mounting plate, and the water retaining module is mounted on the moving module.
[0013] Furthermore, the mobile module includes a cylinder, a mobile frame, a mounting frame, a guide rail and a slider. The cylinder is fixedly mounted on the upper side of the base, the mobile frame is fixedly mounted on the output end of the cylinder, and the mounting frame is fixedly mounted on the upper side of the mobile frame; the upper side of the mounting frame is inclined; sliders are symmetrically fixedly mounted on both sides of the mounting frame, and guide rails are symmetrically fixedly mounted on the inner side of the outer mounting plate, and the guide rails are limitedly slidably connected to the slider.
[0014] Furthermore, the water retaining assembly includes a water guide groove and a baffle, and a water guide groove for guiding water is arranged on the upper side of the movable frame; a plurality of baffles are evenly and evenly fixedly installed on the mounting frame at equal intervals; and the baffles are aligned with the middle of the vertically adjacent support rods.
[0015] Furthermore, the water blowing assembly includes a fixed rod, a connecting rod, a push rod, a mounting block and a blow pipe. The fixed rod is fixedly mounted on the upper side of the mounting frame, one end of the mounting block is rotatably mounted on the fixed rod, and the other end of the mounting block is rotatably mounted on the connecting rod; multiple mounting blocks are parallel to each other and evenly arranged at equal intervals on the fixed rod and the water blowing assembly; the push rod is fixedly mounted on the side of the mounting frame, and the output end of the push rod is fixedly connected to one end of the connecting rod; a blow pipe for water blowing is fixedly mounted on the mounting block, and the blow pipes on adjacent mounting blocks are symmetrically arranged.
[0016] In order to better achieve the purpose of the present invention, the present invention also provides a method for using a multi-station continuous water blowing device, comprising the following steps: Step 1: hang multiple parts on the rotating hook so that the multiple parts are evenly distributed in a rectangular array on the support frame at equal intervals; then hang the mounting ring on the upper side of the support frame on the mounting hook; make the rotating wheels on both sides located in the limiting grooves on both sides; Step 2: The overhead rail conveyor line drives the support frame and the rotating wheel to move through the installation hook and the installation ring, and the movement of the support frame drives the support rod and the support ring to move. The movement of the support ring drives multiple parts to move through the rotating hook; until the rotating wheel moves to the position in contact with the ascending section; at this time, the height of the installation hook remains unchanged, and the height of the limit groove increases, so that the support frame and the installation ring are gradually tilted under the drive of the installation hook. At this time, the upper end part of the rotating hook drives the rotating hook to rotate along the support ring under the action of gravity, so that the vertical distance between parts in different horizontal rows becomes smaller and the horizontal distance increases; until the support frame moves to the water blowing station; at this time, the baffle, the fixing rod and the connecting rod are located between parts in different horizontal rows; Step 3: The overhead rail conveyor line stops moving; the oil cylinder drives the mounting frame to move through the moving frame, and the mounting frame moves vertically under the limiting action of the guide rail and the slider, thereby driving multiple groups of baffles, fixed rods, push rods and connecting rods to move vertically, and the vertical movement of the fixed rods and connecting rods drives multiple mounting blocks and blow pipes to move vertically; the high-pressure airflow is blown to parts in different horizontal rows respectively through multiple groups of blow pipes, and the parts in different horizontal rows are blocked by the baffles, so that the parts in different horizontal rows are blown with water synchronously; in this process, the push rod drives the connecting rod to move horizontally, and the horizontal movement of the connecting rod drives the mounting block to rotate, thereby driving the blow pipe to swing, so that the blow pipe blows the high-pressure airflow evenly to the parts; after the water blowing is completed, the oil cylinder drives the fixed rod and the connecting rod to reset through the moving frame and the mounting frame, thereby driving the baffle, the mounting block and the blow pipe to reset; Step 4: The overhead rail conveyor line drives the support frame to continue to move to the right through the installation hook and the installation ring until the wheel at the bottom of the support frame moves to the descending section after descending from the high section, and the support frame is vertical again; the overhead rail conveyor line stops moving, and the support frame for the parts that have been blown with water is removed at the unloading station, and the support frame for the parts to be blown with water is hung on the installation hook at the loading station, and water is blown simultaneously at the blowing station.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. Multiple parts are evenly suspended on the hanger in a rectangular array, and then the upper side of the hanger is suspended on the installation hook at the loading station, and the lower side of the hanger is limited and supported by the limit support assembly; the overhead rail conveyor line drives the hanger to move through the installation hook, so that the hanger moves from the loading station to the water blowing station. At this time, the lower end of the hanger is supported by the limit support assembly, so that the hanger is tilted as a whole; and the parts suspended on the upper side of the hanger remain vertical under the action of gravity, so that the vertical distance between parts in different horizontal rows is reduced and the horizontal distance is increased; at this time, the multiple groups of water blowing assemblies on the moving assembly are aligned with the middle of the two adjacent horizontal rows of parts; the water blowing assembly and the moving assembly are started, and the moving assembly drives the water blowing assembly to move, and the parts in different horizontal rows are separated by the moving assembly, and the air is blown onto the surface of the parts by the multiple groups of water blowing assemblies, so that the moisture on the surface of the parts is blown off; thereby, the parts in different horizontal rows can be blown at the same time, thereby improving the water blowing efficiency; 2. After the water blowing is completed, the moving assembly and the water blowing assembly are reset, and then the overhead rail conveyor line continues to drive the hanger to move to the right through the installation hook until the hanger moves to the unloading station for unloading. At this time, a group of two hangers suspended on the installation hook move to the water blowing station for water blowing, realizing continuous loading and continuous water blowing; while ensuring the hanging density of parts on the hanger for subsequent processing, multiple horizontal rows of parts can be blown synchronously separately, improving the water blowing processing efficiency; the loading station, water blowing station, and unloading station can be carried out synchronously, improving the overall water blowing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 A three-dimensional multi-station continuous water blowing device of the present invention Figure 1 ; Figure 2 It is a front view of a multi-station continuous water blowing device of the present invention; Figure 3 It is a right side view of a multi-station continuous water blowing device of the present invention; Figure 4 For along Figure 3 A three-dimensional image with a portion cut away in the AA direction; Figure 5 for Figure 1 Enlarged view of point B in the middle; Figure 6 for Figure 4 Enlarged view of point C in the middle; Figure 7 It is a schematic diagram of a mobile rack and its connection structure; Figure 8 for Figure 7 Enlarged view of point D in the middle.
[0020] The numbers in the figure represent: 1. Base; 11. External mounting plate; 2. Overhead rail conveyor line; 21. Mounting hook; 3. Limit support assembly; 31. Limit platform; 311. Low section; 312. Rising section; 313. High section; 314. Descending section; 32. Limit slot; 4. Hanging rack; 41. Support rack; 42. Mounting ring; 43. Rotating wheel; 44. Support rod; 45. Support ring; 46. Rotating hook; 5. Water blowing mechanism; 51. Moving assembly; 511. Oil cylinder; 512. Moving rack; 513. Water guide trough; 514. Mounting rack; 515. Baffle; 516. Guide rail; 517. Slider; 52. Water blowing assembly; 521. Fixed rod; 522. Linking rod; 523. Push rod; 524. Mounting block; 525. Blow pipe; 6. Parts; 71. Water baffle; 72. Slope. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] The terms “left”, “right”, “front”, “back”, “up” and “down” mentioned in the following description are oriented in the viewing direction of the front view.
[0023] Embodiment 1: In some embodiments, please refer to the drawings of the specification Figure 1-Figure 4 and Figure 6 , a multi-station continuous water blowing device, comprising a base 1 and a ceiling rail conveyor line 2 located on the upper side of the base 1; The upper edge of the base 1 is provided with a loading station, a water blowing station and a unloading station in order from left to right; An outer mounting plate 11 is fixedly installed in the middle of the base 1; mounting hooks 21 for hanging the hanger 4 are symmetrically fixedly installed on multiple movers of the overhead rail conveyor line 2; multiple parts 6 are hung on the hanger 4; a limit support assembly 3 for limiting and supporting the hanger 4 is fixedly installed on the upper side of the base 1; a water blowing mechanism 5 for simultaneously blowing water on multiple parts 6 on the hanger 4 is installed on the base 1 and inside the outer mounting plate 11; The water blowing mechanism 5 includes a moving assembly 51 and a water blowing assembly 52 . The moving assembly 51 is mounted on the inner side of the base 1 and the outer mounting plate 11 . A plurality of groups of water blowing assemblies 52 are evenly mounted on the moving assembly 51 .
[0024] The overhead rail conveyor line 2 includes a conveyor belt, a guide rail and a slider, and uses commercially available mature equipment in the field.
[0025] In this embodiment, when the multi-station continuous water blowing device is working normally, multiple parts 6 are evenly suspended on the hanger 4 in a rectangular array, and then the upper side of the hanger 4 is suspended on the installation hook 21 at the loading station, and the lower side of the hanger 4 is limited and supported by the limit support assembly 3; the overhead rail conveyor line 2 drives the hanger 4 to move through the installation hook 21, so that the hanger 4 moves from the loading station to the water blowing station. At this time, the lower end of the hanger 4 is supported by the limit support assembly 3, so that the hanger 4 is tilted as a whole; and the parts 6 suspended on the upper side of the hanger 4 remain vertical under the action of gravity, so that the vertical distance between the parts 6 in different horizontal rows is reduced and the horizontal distance is increased; at this time, the multiple groups of water blowing assemblies 52 on the moving assembly 51 are aligned with the middle of the two adjacent horizontal rows of parts 6; the water blowing assembly 52 and the moving assembly 51 are started, and the moving assembly 51 drives the water blowing assembly 52 to move, through The moving assembly 51 separates the parts 6 in different horizontal rows, and blows high-speed air onto the surface of the parts 6 through multiple groups of water blowing assemblies 52, thereby blowing off the moisture on the surface of the parts 6; thereby, the parts 6 in different horizontal rows can be blown with water at the same time, thereby improving the water blowing efficiency; after the water blowing is completed, the moving assembly 51 and the water blowing assembly 52 are reset, and then the overhead rail conveyor line 2 continues to drive the hanger 4 to move to the right through the installation hook 21 until the hanger 4 moves to the unloading station for unloading, at this time, the hangers 4 suspended on the installation hook 21 in groups of two move to the water blowing station for water blowing, thereby realizing continuous loading and continuous water blowing; while ensuring that the hanging density of the parts 6 on the hanger 4 is convenient for subsequent processing, multiple horizontal rows of parts 6 can be blown with water separately and synchronously, thereby improving the water blowing processing efficiency; the loading station, water blowing station, and unloading station can be carried out synchronously, thereby improving the overall water blowing efficiency.
[0026] Embodiment 2: In some embodiments, Figure 1-Figure 8 As shown, as a preferred embodiment of the present invention, the hanging bracket 4 includes a supporting frame 41, a mounting ring 42, a supporting rod 44 and a supporting ring 45. The top of the supporting frame 41 is symmetrically fixedly installed with a mounting ring 42 for hanging on the mounting hook 21; a plurality of supporting rods 44 are evenly fixedly installed in a rectangular array on the supporting frame 41, and a supporting ring 45 is fixedly installed at the end of the supporting rod 44, and the upper end of the rotating hook 46 is rotatably installed on the supporting ring 45; the lower side of the rotating hook 46 is set as a hook shape for facilitating the hanging of the part 6.
[0027] The bracket 4 further includes a rotating wheel 43, and the rotating wheels 43 are symmetrically mounted on both sides of the bottom of the support frame 41; The limiting support assembly 3 includes a limiting platform 31 and a limiting groove 32; the limiting platform 31 is symmetrically fixedly installed on the base 1, and a limiting groove 32 for limiting the rotating wheel 43 is opened on the upper side of the limiting platform 31; the rotating wheel 43 rolls in the limiting groove 32; The limiting platform 31 is composed of a low section 311, an ascending section 312, a high section 313 and a descending section 314. The low section 311 is located at the loading station and the unloading station, and the ascending section 312, the high section 313 and the descending section 314 are distributed from left to right in the water blowing station. The water blowing mechanism 5 includes a moving module and a water retaining module, the moving module is mounted on the inner side of the base 1 and the outer mounting plate 11, and the water retaining module is mounted on the moving module; The mobile module includes a cylinder 511, a mobile frame 512, a mounting frame 514, a guide rail 516 and a slider 517. The cylinder 511 is fixedly mounted on the upper side of the base 1. The mobile frame 512 is fixedly mounted on the output end of the cylinder 511. The mounting frame 514 is fixedly mounted on the upper side of the mobile frame 512. The upper side of the mounting frame 514 is tilted. The sliders 517 are symmetrically fixedly mounted on both sides of the mounting frame 514. The guide rails 516 are symmetrically fixedly mounted on the inner side of the outer mounting plate 11. The guide rails 516 and the sliders 517 are limitedly slidably connected. The water retaining assembly includes a water guide groove 513 and a baffle 515. The upper side of the mobile frame 512 is provided with a water guide groove 513 for guiding water; a plurality of baffles 515 are evenly and evenly fixedly installed on the mounting frame 514 at equal intervals; the baffles 515 are aligned with the middle of the vertically adjacent support rods 44; The water blowing assembly 52 includes a fixed rod 521, a connecting rod 522, a push rod 523, a mounting block 524 and a blow pipe 525. The fixed rod 521 is fixedly mounted on the upper side of the mounting frame 514, one end of the mounting block 524 is rotatably mounted on the fixed rod 521, and the other end of the mounting block 524 is rotatably mounted on the connecting rod 522; a plurality of mounting blocks 524 are parallel to each other and evenly arranged at equal intervals on the fixed rod 521 and the water blowing assembly 52; the push rod 523 is fixedly mounted on the side of the mounting frame 514, and the output end of the push rod 523 is fixedly connected to one end of the connecting rod 522; a blow pipe 525 for water blowing is fixedly mounted on the mounting block 524, and the blow pipes 525 on adjacent mounting blocks 524 are symmetrically arranged.
[0028] The blowpipe 525 is connected to the air pump through a hose.
[0029] The base 1 is symmetrically fixed with water baffles 71 at the water blowing station, and a slope 72 is arranged between the two water baffles 71 to facilitate water outflow; when in use, a water collecting trough can be arranged at the outlet of the slope 72 to facilitate the unified collection of the water dropped by the water blowing.
[0030] In this embodiment, when the position-limiting support assembly 3, the hanger 4 and the water-blowing mechanism 5 work normally, the multiple parts 6 are hung on the rotating hook 46, so that the multiple parts 6 are evenly distributed in a rectangular array on the support frame 41 at equal intervals; then the mounting ring 42 on the upper side of the support frame 41 is hung on the mounting hook 21; the rotating wheels 43 on both sides are located in the position-limiting grooves 32 on both sides; Then, the overhead rail conveyor line 2 drives the support frame 41 and the rotating wheel 43 to move through the installation hook 21 and the installation hanging ring 42, and the movement of the support frame 41 drives the support rod 44 and the support hanging ring 45 to move, and the movement of the support hanging ring 45 drives multiple parts 6 to move through the rotating hook 46; until the rotating wheel 43 moves to the position in contact with the rising section 312; at this time, the height of the installation hook 21 remains unchanged, and the height of the limit groove 32 increases, so that the support frame 41 and the installation hanging ring 42 are gradually tilted under the drive of the installation hook 21. At this time, the upper end part 6 of the rotating hook 46 drives the rotating hook 46 to rotate along the supporting hanging ring 45 under the action of gravity, so that the vertical distance between the parts 6 in different horizontal rows becomes smaller and the horizontal distance increases; until the support frame 41 moves to the water blowing station; at this time, the baffle 515, the fixing rod 521 and the connecting rod 522 are located between the parts 6 in different horizontal rows; The overhead rail conveyor line 2 stops moving; the oil cylinder 511 drives the mounting frame 514 to move through the moving frame 512, and the mounting frame 514 moves vertically under the limiting action of the guide rail 516 and the slider 517, thereby driving multiple groups of baffles 515, fixed rods 521, push rods 523 and connecting rods 522 to move vertically, and the fixed rods 521 and connecting rods 522 move vertically to drive multiple mounting blocks 524 and blowpipes 525 to move vertically; the high-pressure airflow is blown to different horizontal rows of parts 6 through the multiple groups of blowpipes 525, and different The parts 6 in the horizontal row are blocked, so that the parts 6 in different horizontal rows are blown with water respectively; in this process, the push rod 523 drives the connecting rod 522 to move horizontally, and the horizontal movement of the connecting rod 522 drives the mounting block 524 to rotate, thereby driving the blow pipe 525 to swing, so that the blow pipe 525 blows the high-pressure airflow evenly to the parts 6; after the water blowing is completed, the oil cylinder 511 drives the fixing rod 521 and the connecting rod 522 to reset through the moving frame 512 and the mounting frame 514, thereby driving the baffle 515, the mounting block 524 and the blow pipe 525 to reset; The overhead rail conveyor line 2 drives the support frame 41 to continue to move to the right through the installation hook 21 and the installation ring 42 until the rotating wheel 43 at the bottom of the support frame 41 moves to the descending section 314 after passing through the descending of the high section 313, and the support frame 41 is in a vertical state again; the overhead rail conveyor line 2 pauses, and at this time, the support frame 41 on which the parts 6 that have been blown with water are hung are removed at the unloading station, and the support frame 41 on which the parts 6 to be blown with water are hung is hung on the installation hook 21 at the loading station, and water is blown synchronously at the blowing station.
[0031] Embodiment 3: In some embodiments, Figure 1-Figure 8 As shown, as a preferred embodiment of the present invention, a method for using a multi-station continuous water blowing device comprises the following steps: Step 1: hang multiple parts 6 on the rotating hook 46, so that the multiple parts 6 are evenly distributed in a rectangular array on the support frame 41; then hang the mounting ring 42 on the upper side of the support frame 41 on the mounting hook 21; make the rotating wheels 43 on both sides be located in the limiting grooves 32 on both sides; Step 2: The overhead rail conveyor line 2 drives the support frame 41 and the rotating wheel 43 to move through the installation hook 21 and the installation ring 42, and the movement of the support frame 41 drives the support rod 44 and the support ring 45 to move, and the movement of the support ring 45 drives multiple parts 6 to move through the rotating hook 46; until the rotating wheel 43 moves to the position in contact with the rising section 312; at this time, the height of the installation hook 21 remains unchanged, and the height of the limit groove 32 increases, so that the support frame 41 and the installation ring 42 are gradually tilted under the drive of the installation hook 21, and at this time, the upper end part 6 of the rotating hook 46 drives the rotating hook 46 to rotate along the supporting ring 45 under the action of gravity, so that the vertical distance between the parts 6 in different horizontal rows becomes smaller and the horizontal distance increases; until the support frame 41 moves to the water blowing station; at this time, the baffle 515, the fixing rod 521 and the connecting rod 522 are located between the parts 6 in different horizontal rows; Step 3: The overhead rail conveyor line 2 stops moving; the oil cylinder 511 drives the mounting frame 514 to move through the moving frame 512, and the mounting frame 514 moves vertically under the limiting action of the guide rail 516 and the slider 517, thereby driving multiple groups of baffles 515, fixed rods 521, push rods 523 and connecting rods 522 to move vertically, and the fixed rods 521 and connecting rods 522 move vertically to drive multiple mounting blocks 524 and blowpipes 525 to move vertically; the high-pressure airflow is blown to different rows of parts 6 through the multiple groups of blowpipes 525, and the baffles 515 are used to The parts 6 in different horizontal rows are blocked, so that the parts 6 in different horizontal rows are blown with water respectively; in this process, the push rod 523 drives the connecting rod 522 to move horizontally, and the horizontal movement of the connecting rod 522 drives the mounting block 524 to rotate, thereby driving the blow pipe 525 to swing, so that the blow pipe 525 blows the high-pressure airflow evenly to the parts 6; after the water blowing is completed, the oil cylinder 511 drives the fixing rod 521 and the connecting rod 522 to reset through the moving frame 512 and the mounting frame 514, thereby driving the baffle 515, the mounting block 524 and the blow pipe 525 to reset; Step 4: The overhead rail conveyor line 2 drives the support frame 41 to continue to move to the right through the installation hook 21 and the installation ring 42, until the rotating wheel 43 at the bottom of the support frame 41 moves to the descending section 314 after passing through the descent of the high section 313, and the support frame 41 is in a vertical state again; the overhead rail conveyor line 2 pauses, and the support frame 41 on which the parts 6 that have been blown with water are hung are removed at the unloading station, and the support frame 41 on which the parts 6 to be blown with water are hung on the installation hook 21 at the loading station, and water is blown synchronously at the blowing station.
[0032] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A multi-station continuous water blowing device, comprising a base (1) and a ceiling rail conveyor line (2) located on the upper side of the base (1), characterized in that: An outer mounting plate (11) is fixedly mounted in the middle of the base (1); mounting hooks (21) for hanging the hanger (4) are symmetrically fixedly mounted on the multiple movers of the overhead rail conveyor line (2); multiple parts (6) are hung on the hanger (4); a limit support assembly (3) for limiting and supporting the hanger (4) is fixedly mounted on the upper side of the base (1); a water blowing mechanism (5) for simultaneously blowing water on the multiple parts (6) on the hanger (4) is installed on the base (1) and inside the outer mounting plate (11); The water blowing mechanism (5) comprises a moving assembly (51) and a water blowing assembly (52); the moving assembly (51) is mounted on the base (1) and the inner side of the outer mounting plate (11); and a plurality of groups of water blowing assemblies (52) are evenly mounted on the moving assembly (51).
2. The multi-station continuous water blowing device according to claim 1, characterized in that: The hanging frame (4) comprises a supporting frame (41), a mounting hanging ring (42), a supporting rod (44) and a supporting hanging ring (45); the top of the supporting frame (41) is symmetrically fixedly mounted with a mounting hanging ring (42) for hanging on the mounting hook (21); a plurality of supporting rods (44) are evenly fixedly mounted on the supporting frame (41) in a rectangular array; the ends of the supporting rods (44) are fixedly mounted with a supporting hanging ring (45); the upper end of the rotating hook (46) is rotatably mounted on the supporting hanging ring (45); the lower side of the rotating hook (46) is configured to be a hook shape for facilitating hanging of the part (6).
3. The multi-station continuous water blowing device according to claim 2, characterized in that: The hanging frame (4) further comprises a rotating wheel (43), and the rotating wheels (43) are symmetrically rotatably mounted on both sides of the bottom of the supporting frame (41).
4. The multi-station continuous water blowing device according to claim 3, characterized in that: The limiting support assembly (3) comprises a limiting platform (31) and a limiting groove (32); the limiting platform (31) is symmetrically fixedly mounted on the base (1); the limiting groove (32) for limiting the rotating wheel (43) is provided on the upper side of the limiting platform (31); the rotating wheel (43) rolls in the limiting groove (32).
5. The multi-station continuous water blowing device according to claim 4, characterized in that: The limiting platform (31) is composed of a low section (311), an ascending section (312), a high section (313) and a descending section (314); the low section (311) is located at a loading station and an unloading station, and the ascending section (312), the high section (313) and the descending section (314) are distributed in sequence from left to right at the water blowing station.
6. The multi-station continuous water blowing device according to claim 5, characterized in that: The water blowing mechanism (5) comprises a moving module and a water retaining module, the moving module being mounted on the base (1) and the inner side of the outer mounting plate (11), and the water retaining module being mounted on the moving module.
7. The multi-station continuous water blowing device according to claim 6, characterized in that: The moving module comprises an oil cylinder (511), a moving frame (512), a mounting frame (514), a guide rail (516) and a slider (517); the oil cylinder (511) is fixedly mounted on the upper side of a base (1); the moving frame (512) is fixedly mounted on the output end of the oil cylinder (511); the mounting frame (514) is fixedly mounted on the upper side of the moving frame (512); the upper side of the mounting frame (514) is inclined; the sliders (517) are symmetrically fixedly mounted on both sides of the mounting frame (514); the guide rails (516) are symmetrically fixedly mounted on the inner side of the outer mounting plate (11); and the guide rails (516) and the sliders (517) are limitedly slidably connected.
8. The multi-station continuous water blowing device according to claim 7, characterized in that: The water retaining assembly comprises a water guide groove (513) and a baffle (515); the upper side of the movable frame (512) is provided with a water guide groove (513) for guiding water; a plurality of baffles (515) are evenly and evenly fixedly mounted on the mounting frame (514) at equal intervals; and the baffles (515) are aligned with the middle of vertically adjacent support rods (44).
9. The multi-station continuous water blowing device according to claim 8, characterized in that: The water blowing assembly (52) comprises a fixed rod (521), a connecting rod (522), a push rod (523), a mounting block (524) and a blow pipe (525); the fixed rod (521) is fixedly mounted on the upper side of the mounting frame (514); one end of the mounting block (524) is rotatably mounted on the fixed rod (521); and the other end of the mounting block (524) is rotatably mounted on the connecting rod (522); a plurality of mounting blocks (524) are arranged parallel to each other and at equal intervals on the fixed rod (521) and the water blowing assembly (52); the push rod (523) is fixedly mounted on the side of the mounting frame (514); the output end of the push rod (523) is fixedly connected to one end of the connecting rod (522); a blow pipe (525) for water blowing is fixedly mounted on the mounting block (524), and the blow pipes (525) on adjacent mounting blocks (524) are symmetrically arranged.
10. A method for using a multi-station continuous water blowing device, using the multi-station continuous water blowing device according to claim 9, characterized in that: The following steps are involved: Step 1: hang a plurality of parts (6) on a rotating hook (46) so that the plurality of parts (6) are evenly distributed on the support frame (41) in a rectangular array at equal intervals; then hang the mounting ring (42) on the upper side of the support frame (41) on the mounting hook (21); and make the rotating wheels (43) on both sides located in the limiting grooves (32) on both sides; Step 2: The overhead rail conveyor line (2) drives the support frame (41) and the rotating wheel (43) to move through the installation hook (21) and the installation hanging ring (42), the movement of the support frame (41) drives the support rod (44) and the support hanging ring (45) to move, and the movement of the support hanging ring (45) drives the multiple parts (6) to move through the rotating hook (46); until the rotating wheel (43) moves to a position in contact with the rising section (312); at this time, the height of the installation hook (21) remains unchanged, and the height of the limit groove (32) is increased, so that The support frame (41) and the mounting ring (42) are gradually tilted under the drive of the mounting hook (21), and at this time, the upper part (6) of the rotating hook (46) drives the rotating hook (46) to rotate along the supporting ring (45) under the action of gravity, so that the vertical distance between the parts (6) in different horizontal rows becomes smaller and the horizontal distance increases; until the support frame (41) moves to the water blowing station; at this time, the baffle (515), the fixing rod (521) and the connecting rod (522) are located between the parts (6) in different horizontal rows; Step 3: The overhead rail conveyor line (2) stops moving; the oil cylinder (511) drives the mounting frame (514) to move through the moving frame (512); the mounting frame (514) moves vertically under the limiting action of the guide rail (516) and the slider (517), thereby driving multiple groups of baffles (515), fixed rods (521), push rods (523) and connecting rods (522) to move vertically; the fixed rods (521) and connecting rods (522) move vertically to drive multiple mounting blocks (524) and blowpipes (525) to move vertically; the high-pressure airflow is blown to different horizontal rows of parts (6) through the baffles (515) The parts (6) in different horizontal rows are blocked, so that the parts (6) in different horizontal rows are blown with water respectively at the same time; in this process, the push rod (523) drives the connecting rod (522) to move horizontally, and the horizontal movement of the connecting rod (522) drives the mounting block (524) to rotate, thereby driving the blow pipe (525) to swing, so that the blow pipe (525) blows the high-pressure airflow evenly onto the parts (6); after the water blowing is completed, the oil cylinder (511) drives the fixed rod (521) and the connecting rod (522) to reset through the moving frame (512) and the mounting frame (514), thereby driving the baffle (515), the mounting block (524) and the blow pipe (525) to reset; Step 4: The overhead rail conveyor line (2) drives the support frame (41) to continue to move to the right through the installation hook (21) and the installation hanging ring (42), until the rotating wheel (43) at the bottom of the support frame (41) moves to the descending section (314) after passing through the descending of the high section (313), and the support frame (41) is in a vertical state again; the overhead rail conveyor line (2) stops moving, and at this time, the support frame (41) on which the parts (6) that have been blown are hung are removed at the unloading station, and the support frame (41) on which the parts (6) to be blown are hung are hung on the installation hook (21) at the loading station, and water blowing is carried out simultaneously at the water blowing station.
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