Online lead belt thickness detection system for storage battery production
By setting detection mechanism A and detection mechanism B on both sides of the lead belt, online detection is achieved by combining telescopic detection rods and rollers, the problem of reducing measurement accuracy due to cutting in the prior art and inability to detect in real time is solved, and the lead belt is realized High-precision, real-time online detection of thickness.
Patent Information
- Application Number
- CN202411597736.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-02-18
AI Technical Summary
The existing lead belt thickness detection technology is prone to reduced measurement accuracy due to cutting, and cannot achieve online detection, destroying the overall structure of the lead belt, and unable to detect the lead belt thickness in real time.
An online lead belt thickness detection system is designed, and the detection mechanism A and the detection mechanism B are respectively arranged on the upper and lower sides of the lead belt, and the detection mechanism A and the detection mechanism B are used to cooperate to realize the online detection of the thickness of the lead belt. The detection mechanism A and the detection mechanism B respectively include a detection rod A and a detection rod B with a telescopic length. The roller A and the roller B respectively abut against the upper and lower surfaces of the lead belt and rotate under the conveying action of the lead belt, and pass the detection rod. The protruding length realizes the detection of the lead strip thickness.
Online detection is realized, avoiding the problem of bending and reduced measurement accuracy caused by cutting, while maintaining the overall structure of the lead belt, real-time detection of the thickness of the lead belt.
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Figure CN119468857A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of lead strip production detection, and in particular relates to an online lead strip thickness detection system for battery production. Background Art
[0002] The advantage of lead-acid batteries is that the electromotive force is relatively stable during discharge, and the disadvantage is that the specific energy (electrical energy stored per unit weight) is small. Lead-acid batteries have stable working voltage, wide operating temperature and current range, can be charged and discharged for hundreds of cycles, have good storage performance (especially suitable for dry charge storage), and low cost, so they are widely used. In the production process of lead-acid batteries, the use of lead strip raw materials is indispensable, so the thickness of the lead strip needs to be tested to achieve standardized production and manufacturing.
[0003] For example, CN215902480U discloses a flattening device for lead tape, and CN118533529A discloses a lead tape sampling device. In the above-mentioned existing documents, the lead tape is often cut and then a thickness detection device is used to detect the thickness of the lead tape during use. This detection is prone to cause the lead tape to warp due to cutting, which affects the measurement accuracy of the lead tape. At the same time, online detection cannot be performed, and sampling is required during detection, which destroys the overall structure of the lead tape. In addition, this sampling-type detection cannot detect the thickness of the lead tape in real time during use. Summary of the invention
[0004] The purpose of the present invention is to provide an online lead strip thickness detection system for battery production, by respectively arranging a detection mechanism A and a detection mechanism B for use in conjunction with each other on the upper and lower sides of the lead strip, and utilizing the detection mechanism A and the detection mechanism B to cooperate with each other to realize online detection of the lead strip thickness, thereby solving the problems raised by the existing background technology.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The present invention is an online lead strip thickness detection system for battery production, comprising a detection mechanism A and a detection mechanism B respectively located at the upper and lower sides of a lead strip led out from a lead strip production device; and also comprising a mounting frame for mounting the detection mechanism A and the detection mechanism B; the detection mechanism A and the detection mechanism B respectively comprise a detection rod A and a detection rod B with measurable telescopic lengths, a roller A is mounted on the end of the detection rod A, and a roller B is mounted on the end of the detection rod B; when mounted, the roller A and the roller B respectively abut against the upper and lower surfaces of the lead strip, and rotate under the conveying action of the lead strip.
[0007] Furthermore, the detection rod A includes an outer sleeve A, and the inner bottom side of the outer sleeve A is connected to a movable rod A through a spring A; the movable rod A is provided with a socket on the end face inside the outer sleeve A, and the bottom side of the socket is connected to a push rod through a spring B; a guide sleeve that cooperates with the push rod is fixed to the inner bottom side of the outer sleeve A, and a pressure sensor A is arranged inside the guide sleeve.
[0008] Furthermore, a notch A is provided at the end of the movable rod A, and mounting holes A for mounting the roller A are respectively provided on two inner side walls of the notch A.
[0009] Furthermore, the outer wall of the outer sleeve A is rotatably connected to a movable rod via a rotating shaft, a hook is provided at the end of the movable rod, and a T-shaped column cooperating with the hook is provided on the outer wall of the movable rod A; limit blocks A and limit blocks B are respectively provided on the outer walls of the outer sleeve A on both sides of the movable rod; the limit block B is elliptical, and the limit block B can be threadedly installed on the outer wall of the outer sleeve A, and an operating block is provided on the outer wall of the limit block B.
[0010] Furthermore, the detection rod B includes an outer sleeve B, and the inner bottom side surface of the outer sleeve B is connected to the movable rod B through a spring C; the opposite side walls of the outer sleeve B and the movable rod B are respectively provided with a vertical rod A and a vertical rod B, and the ends of the vertical rod A and the vertical rod B are respectively bent inward to form a cross bar A and a cross bar B; the cross bar B is located directly above the cross bar A; a guide cylinder is provided on the upper surface of the cross bar A, and the bottom side surface of the guide cylinder is connected to the guide rod through a spring D, the top end of the guide rod is against a pressure sensor B, and the pressure sensor B is installed on the lower surface of the cross bar B.
[0011] Furthermore, a notch B is provided at the end of the movable rod B, and mounting holes B for mounting the roller B are respectively provided on two inner side walls of the notch B.
[0012] Furthermore, the opposite side walls of the outer sleeve B and the movable rod B are respectively provided with a sleeve A and a sleeve B which are sleeved and matched with each other.
[0013] Furthermore, the outer sleeve B and the movable rod B are provided with a pin hole A and a pin hole B which cooperate with each other; and also include a pin rod inserted into the pin hole A and the pin hole B.
[0014] Furthermore, the mounting frame includes a horizontally arranged crossbeam, and the two sides of the crossbeam are respectively connected to mounting beams through telescopic rods, and the detection rod A and the detection rod B are respectively arranged at the ends of the two mounting beams; scale rods are respectively arranged on both sides of the crossbeam, and an indicator sleeve is arranged on one side of the mounting beam and is sleeved on the scale rod.
[0015] Furthermore, the telescopic rod comprises a rod sleeve and a rod body which cooperate with each other, and a locking bolt is arranged at the end of the rod sleeve.
[0016] The present invention has the following beneficial effects:
[0017] The present invention respectively arranges a detection mechanism A and a detection mechanism B on the upper and lower sides of the lead tape for use in conjunction with each other, and utilizes the detection mechanism A and the detection mechanism B to cooperate with each other to realize online detection of the lead tape thickness; when in use, the overall lead tape structure consistency is maintained to avoid the problem of measurement result deviation caused by bending of the lead tape during cutting operations, and at the same time, real-time detection of the lead tape thickness is realized.
[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0020] Figure 1 It is a schematic diagram of the structure of the lead strip thickness detection system of the present invention from a top view;
[0021] Figure 2 It is a schematic diagram of the structure of the lead strip thickness detection system of the present invention when viewed from the bottom;
[0022] Figure 3 It is a schematic diagram of the structure of the lead strip thickness detection system of the present invention from the right side view;
[0023] Figure 4 for Figure 3 A partial enlarged view of the middle part;
[0024] Figure 5 This is a schematic diagram of the structure of the detection rod A of the present invention;
[0025] Figure 6 It is a schematic diagram of the structure of the detection rod B of the present invention. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0028] See also Figure 1-3 As shown, the present invention is an online lead strip thickness detection system for battery production, which includes a mounting frame, on which a detection mechanism A and a detection mechanism B are arranged relatively, and when in use, the lead strip 100 drawn out from the lead strip production device is controlled to pass through the gap formed by the detection mechanism A and the detection mechanism B; at the same time, the detection mechanism A and the detection mechanism B respectively include a detection rod A2 and a detection rod B3 with measurable telescopic lengths, a roller A202 is installed at the end of the detection rod A2, and a roller B302 is installed at the end of the detection rod B3; when installed, the roller A202 and the roller B302 are respectively against the upper and lower surfaces of the lead strip 100, and rotate under the conveying action of the lead strip 100; and then when in use, after driving the rollers A202 and B302 to rotate respectively, by detecting the extended lengths of the detection rod A2 and the detection rod B3, the gap width between the rollers B302 and A202 is obtained, and finally the lead strip thickness is detected.
[0029] In order to facilitate the detection, Figure 5 The detection rod A2 provided by the present invention comprises an outer sleeve A21, the inner bottom side of the outer sleeve A21 is connected to a movable rod A22 through a spring A217; the movable rod A22 is provided with a plug hole 222 on the end surface inside the outer sleeve A21, the bottom side of the plug hole 222 is connected to a push rod 221 through a spring B223, a guide sleeve 218 matched with the push rod 221 is fixed to the inner bottom side of the outer sleeve A21, a pressure sensor A219 is arranged in the guide sleeve 218, and a notch A201 is arranged at the end of the movable rod A22, and the notch A20 Mounting holes A203 for mounting roller A202 are respectively provided on the two inner side walls of 1, and then in the natural state, the spring A217 and the spring B223 are both in the stretched state, and the end of the push rod 221 is detached from the pressure sensor A219, that is, during installation, the control roller A202 is against the upper surface of the lead belt 100, and the spring A217 and the spring B223 are in relative contraction compared to the natural state, and the end of the push rod 221 is against the pressure sensor A219, and the pressure sensor A219 generates a signal.
[0030] At the same time Figure 6The detection rod B3 provided by the present invention includes an outer sleeve B31, and the inner bottom side surface of the outer sleeve B31 is connected to the movable rod B32 through a spring C33; the opposite side walls of the outer sleeve B31 and the movable rod B32 are respectively provided with a vertical rod A36 and a vertical rod B37, and the ends of the vertical rod A36 and the vertical rod B37 are respectively bent inward to form a cross bar A361 and a cross bar B371; the cross bar B371 is located directly above the cross bar A361; a guide cylinder 362 is provided on the upper surface of the cross bar A361, and the bottom side surface of the guide cylinder 362 is connected to a guide rod 364 through a spring D363, and the top end of the guide rod 364 is against a pressure sensor B372, and The pressure sensor B372 is installed on the lower surface of the cross bar B371; a slot B3011 is set at the end of the movable rod B32, and mounting holes B302 for mounting the roller B302 are respectively set on the two inner walls of the slot B301; then in the natural state, the spring C33 is in compression, and the spring D363 is in tension, and then at this time, the top pressure sensor B372 of the guide rod 364 is on; when the roller B302 is against the lower surface of the lead belt 100, it is in a natural state at this time, the spring C33 is in relative compression, and the spring D363 is in considerable tension; at this time, the pressure signal detected by the pressure sensor B372 is small.
[0031] Through the above arrangement, when the lead tape 100 is controlled to pass through the gap formed by the detection mechanism A and the detection mechanism B, and drives the roller B302 and the roller A202 to rotate, the extended length of the detection rod A2 and the detection rod B3 can be obtained at this time. Under the premise that the installation spacing between the detection rod A2 and the detection rod B3 is certain, the gap width between the roller B302 and the roller A202 can be obtained at this time.
[0032] Specifically, the outer sleeve B31 and the movable rod B32 are provided with sleeves A35 and sleeves B34 respectively on the opposite side walls thereof, which are sleeved and matched with each other.
[0033] On the basis of the above, the outer sleeve B31 and the movable rod B32 are provided with a pin hole A and a pin hole B that cooperate with each other; it also includes a pin rod 39 inserted into the pin hole A and the pin hole B. Through the setting of the pin rod 39, the movable rod B32 is controlled to retract into the inner part of the outer sleeve B31 or maintain the state unchanged during use.
[0034] At the same time, in order to facilitate the control of the movable rod A22 when in use, after being stored in the outer sleeve A21, the state remains unchanged after the external force is removed, such as Figure 4A movable rod 212 is rotatably connected to the outer wall of the outer sleeve A21 through a rotating shaft 211, a hook 213 is provided at the end of the movable rod 212, and a T-shaped column 221 cooperating with the hook 213 is provided on the outer wall of the movable rod A22; when in use, after controlling the movable rod A22 to be stored inside the outer sleeve A21, the movable rod 212 is rotated until the hook 213 is cooperating and hooked on the position of the T-shaped column 221, and after the external force is removed, the hook 213 is hooked on the T-shaped column 221.
[0035] In order to limit the position of the movable rod A22, a limit block A214 and a limit block B215 are respectively arranged on the outer side walls of the outer sleeve A21 on both sides of the movable rod 212; the limit block B215 is elliptical and can be threadedly installed on the outer side wall of the outer sleeve A21, and an operating block 216 is arranged on the outer side wall of the limit block B215.
[0036] It can be known that the installation of the detection rod A2 and the detection rod B3 is convenient during use, and the distance between the two mounting beams 14 after installation can be controllably adjusted. Then, when in use, the distance between the two mounting beams 14 is L. When the detection rod A2 and the detection rod B3 are extended to L1 and L2 respectively, the gap width between the roller B302 and the roller A202 is L3, and L3=L-L1-L2.
[0037] That is, the mounting frame includes a horizontally arranged crossbeam 1, and the two sides of the crossbeam 1 are connected with mounting beams 14 through telescopic rods, and the detection rod A2 and the detection rod B3 are respectively arranged at the ends of the two mounting beams 14; scale rods 15 are respectively arranged on both sides of the crossbeam 1, and an indicator sleeve 16 sleeved on the scale rod 15 is arranged on one side of the mounting beam 14; the telescopic rod includes a rod sleeve 11 and a rod body 13 that cooperate with each other, and a locking bolt 12 is arranged at the end of the rod sleeve 11.
[0038] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0039] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. An online lead strip thickness detection system for battery production, characterized in that: It comprises a detection mechanism A and a detection mechanism B respectively located at the upper and lower sides of a lead strip (100) led out from a lead strip production device; Also included is a mounting frame for mounting the detection mechanism A and the detection mechanism B; The detection mechanism A and the detection mechanism B respectively comprise a detection rod A (2) and a detection rod B (3) with measurable telescopic lengths, a roller A (202) being installed at the end of the detection rod A (2), and a roller B (302) being installed at the end of the detection rod B (3); During installation, the roller A (202) and the roller B (302) are respectively pressed against the upper and lower surfaces of the lead belt (100) and rotate under the conveying action of the lead belt (100).
2. The on-line lead strip thickness detection system for battery production according to claim 1 is characterized in that: The detection rod A (2) comprises an outer sleeve A (21), and the inner bottom side surface of the outer sleeve A (21) is connected to a movable rod A (22) via a spring A (217); The movable rod A (22) is provided with a plug hole (222) on the end surface inside the outer sleeve A (21); the bottom side surface of the plug hole (222) is connected to a push rod (221) via a spring B (223); a guide sleeve (218) matching with the push rod (221) is fixed to the inner bottom side surface of the outer sleeve A (21); a pressure sensor A (219) is arranged inside the guide sleeve (218).
3. The on-line lead strip thickness detection system for battery production according to claim 2 is characterized in that: A notch A (201) is provided at the end of the movable rod A (22), and mounting holes A (203) for mounting the roller A (202) are respectively provided on the two inner side walls of the notch A (201).
4. The on-line lead strip thickness detection system for battery production according to claim 2 is characterized in that: The outer wall of the outer sleeve A (21) is rotatably connected to a movable rod (212) via a rotating shaft (211); a hook (213) is provided at the end of the movable rod (212); and a T-shaped column (221) matched with the hook (213) is provided on the outer wall of the movable rod A (22); A limit block A (214) and a limit block B (215) are respectively arranged on the outer side walls of the outer sleeve A (21) on both sides of the movable rod (212); the limit block B (215) is elliptical and can be threadedly mounted on the outer side wall of the outer sleeve A (21), and an operating block (216) is arranged on the outer side wall of the limit block B (215).
5. The on-line lead strip thickness detection system for battery production according to claim 1 is characterized in that: The detection rod B (3) comprises an outer sleeve B (31), and the inner bottom side surface of the outer sleeve B (31) is connected to a movable rod B (32) via a spring C (33); A vertical rod A (36) and a vertical rod B (37) are respectively disposed on opposite side walls of the outer sleeve B (31) and the movable rod B (32), and ends of the vertical rod A (36) and the vertical rod B (37) are respectively bent inward to form a horizontal rod A (361) and a horizontal rod B (371); The crossbar B (371) is located directly above the crossbar A (361); A guide cylinder (362) is arranged on the upper surface of the cross bar A (361), and the bottom side surface of the guide cylinder (362) is connected to a guide rod (364) via a spring D (363), and the top end of the guide rod (364) abuts against a pressure sensor B (372), and the pressure sensor B (372) is installed on the lower surface of the cross bar B (371).
6. The on-line lead strip thickness detection system for battery production according to claim 4 is characterized in that: A notch B (3011) is provided at the end of the movable rod B (32), and mounting holes B (302) for mounting the roller B (302) are respectively provided on the two inner side walls of the notch B (301).
7. The on-line lead strip thickness detection system for battery production according to claim 4 is characterized in that: The opposite side walls of the outer sleeve B (31) and the movable rod B (32) are respectively provided with a sleeve A (35) and a sleeve B (34) which are sleeved and matched with each other.
8. The on-line lead strip thickness detection system for battery production according to claim 1 is characterized in that: The outer sleeve B (31) and the movable rod B (32) are provided with a pin hole A and a pin hole B which cooperate with each other; and also include a pin rod (39) inserted into the pin hole A and the pin hole B.
9. The on-line lead strip thickness detection system for battery production according to claim 4 is characterized in that: The mounting frame comprises a horizontally arranged crossbeam (1), both sides of the crossbeam (1) are connected to mounting beams (14) via telescopic rods, and the detection rod A (2) and the detection rod B (3) are respectively arranged at the ends of the two mounting beams (14); Scale rods (15) are respectively arranged on both sides of the crossbeam (1), and an indicator sleeve (16) sleeved on the scale rod (15) is arranged on one side of the mounting beam (14).
10. The on-line lead strip thickness detection system for battery production according to claim 9, characterized in that: The telescopic rod comprises a rod sleeve (11) and a rod body (13) which cooperate with each other, and a locking bolt (12) is arranged at the end of the rod sleeve (11).
Citation Information
Patent Citations
Lead belt sampling device
CN118533529A
Flattening device for lead belt
CN215902480U