Dehydrated sludge sampling device
By designing a dehydrated sludge sampling device with push rod, sliding sleeve and bone rod support, the problem of laborious and inefficient operation of traditional sampling tools is solved, and efficient and convenient sludge sample collection and continuous sampling are achieved.
Patent Information
- Application Number
- CN202411883094.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-02-18
AI Technical Summary
Traditional dehydrated sludge sampling tools are laborious and inefficient, making them difficult to meet the needs of large-scale sample analysis.
A dehydrated sludge sampling device is designed, including a sampling tube shell, push rod assembly, sliding sleeve assembly and bone rod support. The push rod and bone rod support are driven to perform periodic reciprocating movement through the push rod and bone rod support, and the flexible support cloth is used to carry out the bone. The rod support is unfolded or contracted to achieve efficient scraping and collection of sludge samples.
It improves the efficiency and operational convenience of sludge sampling, reduces time-consuming and labor-intensive problems during operation, improves the continuity and consistency of sampling, and extends the service life of the device by reducing frictional damage.
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Figure CN119469914A_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of environmental sampling equipment, and in particular relates to a sampling device for dewatered sludge. Background Art
[0002] With the gradual acceleration of urban sewage treatment facility construction and the increasing rate of centralized sewage treatment, the amount of sludge generated in the sewage treatment industry has also increased dramatically. The treatment of sludge follows the principle of "reduction". Dehydration operations must be performed to reduce the moisture content of the sludge before it can enter the next treatment link. Sampling of dehydrated sludge is a necessary step for subsequent testing and analysis.
[0003] At present, the traditional sampling tool for dewatered sludge is a thin rod with a slot. When sampling, the operator inserts the thin rod under the dewatered sludge discharge hopper to capture the fallen sludge sample, and then scrapes the sludge into the bucket for collection. However, the traditional manual sampling method has many limitations in practice, which are mainly manifested in the following two aspects:
[0004] 1. Difficult operation: The whole sampling process not only requires the operator to complete the actions of inserting the rod, extracting, scraping the sample one by one, but also consumes a lot of physical energy and easily causes fatigue. Especially when frequent sampling or large-scale sample processing is required, the workload is more obvious.
[0005] 2. Low sampling efficiency: In large-scale sample analysis scenarios, the amount of sludge extracted each time is small, which is time-consuming and labor-intensive, and has low efficiency when collecting large amounts of sludge samples.
[0006] Therefore, developing a dewatered sludge sampling device that improves the efficiency of sludge sampling and enhances operational convenience has become a technical problem that needs to be urgently solved by those skilled in the art. Summary of the invention
[0007] In view of the above-mentioned shortcomings or deficiencies of the prior art, the technical problem to be solved by the present application is to provide a sampling device for dewatered sludge.
[0008] To solve the above technical problems, this application is implemented through the following technical solutions:
[0009] A sampling device for dewatered sludge, comprising:
[0010] A sampling tube shell, wherein a receiving space is provided inside the sampling tube shell and a sludge discharge port is provided on the surface of the sampling tube shell;
[0011] A concave platform is connected to one end of the sampling tube housing, and a fixing through hole is opened inside the concave platform;
[0012] A push rod assembly, which passes through the fixing through hole and is arranged in the accommodation space;
[0013] The push rod assembly is also fixedly connected to a limiting block;
[0014] A sliding sleeve assembly, wherein the sliding sleeve assembly is mounted at one end of the push rod assembly near the limit block;
[0015] A bone rod support is installed in the middle of the sliding sleeve assembly, and a flexible supporting cloth is installed on the edge of the bone rod support.
[0016] Furthermore, the push rod assembly includes: a front push rod and a rear push rod, one end of the front push rod is connected to the bone rod bracket, the other end of the front push rod is connected to the rear push rod, and one end of the rear push rod passes through the fixing through hole and is arranged in the accommodating space.
[0017] Furthermore, the rearmost end of the rear push rod passes through the fixing through hole and is connected to the handle.
[0018] Furthermore, the sleeve assembly comprises: a front sleeve and a rear sleeve, the front end of the front push rod is fixedly connected to the front sleeve, and the bone rod bracket is installed between the front sleeve and the rear sleeve.
[0019] Furthermore, two ends of the bone rod support are respectively connected to the rear sliding sleeve and the front sliding sleeve, and the middle hinge interface is connected with screws.
[0020] Furthermore, a groove is provided on the edge of the hinge port, and a fixing ring is provided in the groove.
[0021] Furthermore, the movable portion between the fixed ring and the bone rod support is covered by a rubber ring.
[0022] Furthermore, one end of the flexible supporting cloth is adhered to the adhesive portion of the front sliding sleeve, and the other end thereof is adhered to the surface of the bone rod support.
[0023] Furthermore, the limit block includes a rear limit block fixedly connected to the rear push rod and a front limit block sleeved on the front push rod and located behind the rear sliding sleeve, wherein the rear limit block is fixedly connected to the rearmost end of the front push rod and the frontmost end of the rear push rod.
[0024] Furthermore, when the handle moves forward, the bone rod bracket is acted upon by the rear sliding sleeve to retract backward, driving the flexible support cloth supported by it to retract until the rear limit block collides with the front limit block; when the handle moves backward, the bone rod bracket is subjected to the resistance of the sludge, gradually opening the flexible support cloth, thereby scraping the sludge solids and allowing the sample to be discharged and collected from the sludge discharge port.
[0025] Compared with the prior art, this application has the following technical effects:
[0026] In the present application, when the handle of the bone rod bracket moves backward, the flexible support cloth is opened by the resistance of the dehydrated sludge solids falling in the internal groove and the thrust of the rear sliding sleeve, and the flexible support cloth realizes the scraping of the sludge sample during the backward movement; during the sampling process, the front push rod, the rear push rod and the bone rod bracket are driven to perform periodic reciprocating motion by repeatedly pushing and pulling the handle, so that the flexible support cloth is expanded or contracted under the drive of the bone rod bracket; the collection of dehydrated sludge samples can be completed by simple push-pull action of the handle, which not only reduces the time-consuming and labor-intensive problems in the operation process, greatly improves the sampling efficiency, but also improves the continuity and consistency of sampling.
[0027] In the present application, the fixed ring installed in the groove at the edge of the hinge is covered with a rubber ring, which can effectively reduce the friction damage between the bone rod bracket and the internal groove of the sampling tube, improve the durability and operational stability of the device, and thus extend the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
[0029] Figure 1 : A schematic structural diagram of a dewatered sludge sampling device according to an embodiment of the present application;
[0030] Figure 2 An axonometric view of the dewatered sludge sampling device for this application;
[0031] Figure 3 For the embodiment described Figure 1 Schematic diagram of the local structure of A;
[0032] Figure 4 It is a front view of the hinged part of the bone rod support described in the embodiment.
[0033] Figure markings: 1-sampling tube housing; 2-sludge discharge port; 3-handle; 4-rear limit block; 5-fixed through hole; 6-rear push rod; 7-bone rod bracket; 8-rear sliding sleeve; 9-front limit block; 10-flexible support cloth; 11-hinge interface; 12-front sliding sleeve; 13-fixed ring; 14-handle; 15-recessed platform; 16-accommodating space; 17-groove; 18-front push rod; 19-adhesion place; 20-inner wall of recessed platform; 21-rubber leather ring. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0035] In the description of this application, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0036] In the present application, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0037] In the description of this embodiment, the terms "upper", "lower", "left", "right" and other directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation of the present application. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0038] like Figures 1 to 4 As shown, this embodiment provides a dewatered sludge sampling device, comprising:
[0039] A sampling tube housing 1, wherein the sampling tube housing 1 is provided with a receiving space 16 for collecting dewatered sludge samples discharged from the sludge hopper, and a sludge discharge port 2 is provided on the surface of the sampling tube housing 1;
[0040] A concave platform 15 is connected to one end of the sampling tube housing 1, and a fixing through hole 5 is opened inside the concave platform 15;
[0041] The push rod assembly passes through the fixing through hole 5 and is arranged in the accommodating space 16; the above arrangement is conducive to ensuring the stability of the push rod movement direction of the push rod assembly.
[0042] The push rod assembly is also fixedly connected to a limiting block;
[0043] A sliding sleeve assembly, wherein the sliding sleeve assembly is mounted at one end of the push rod assembly near the limit block;
[0044] The bone rod support 7 is installed in the middle of the sliding sleeve assembly, and a flexible support cloth 10 is installed at the edge of the bone rod support 7. The material of the flexible support cloth 10 can be selected from corrosion-resistant materials of different thicknesses to meet the sampling requirements of different types of sludge, which is not specifically limited in this embodiment.
[0045] Further, in this embodiment, the push rod assembly includes: a front push rod 18 and a rear push rod 6, one end of the front push rod 18 is connected to the bone rod bracket 7, the other end of the front push rod 18 is connected to the rear push rod 6, and one end of the rear push rod 6 passes through the fixing through hole 5 and is arranged in the accommodating space 6. The above arrangement is conducive to ensuring that the movement direction of the push rod is stable.
[0046] Preferably, in this embodiment, the rearmost end of the rear push rod 6 passes through the fixing through hole 5 and is connected to the handle 14. When the handle 14 is operated to move forward, the rear push rod 6 and the front push rod 18 move forward, so that the bone rod bracket 7 gradually contracts and pulls the flexible support cloth 10, and the flexible support cloth 10 is subjected to the resistance of the sludge sample falling into the accommodating space 16, and the flexible support cloth 10 is gradually closed and retracted.
[0047] Furthermore, in this embodiment, the bone rod bracket 7 is controlled by the alternating movement of the front and rear push rods to drive the opening and closing of the flexible support cloth 10, thereby achieving the scraping and collection of the dewatered sludge sample, which has the advantages of simple and efficient operation.
[0048] Preferably, in this example, the front push rod 18 and the rear push rod 6 can be made of a lightweight high-strength alloy material to reduce the weight of the device and improve the convenience of push-pull operations.
[0049] Preferably, in this example, in order to improve the sampling efficiency, one end of the push rod assembly can be driven by a motor to achieve fully automatic sampling of the dewatered sludge.
[0050] Preferably, in this example, the handle 14 can be designed with rubber coating according to operational requirements to increase operational comfort and stability, and is particularly suitable for long-term continuous sampling operations.
[0051] Furthermore, in this embodiment, the sleeve assembly includes: a front sleeve 12 and a rear sleeve 8 , the front end of the front push rod 18 is fixedly connected to the front sleeve 12 , and the bone rod bracket 7 is installed between the front sleeve 12 and the rear sleeve 8 .
[0052] Furthermore, in this embodiment, the two ends of the bone rod support 7 are respectively connected to the rear sliding sleeve 8 and the front sliding sleeve 12, and the middle hinge interface 11 is connected by screws. It is fixed at the hinge interface 11 by screws, can rotate freely, and plays a role in supporting the flexible support cloth 10.
[0053] Furthermore, in this embodiment, a groove 17 is provided at the edge of the hinge port 11, and a fixing ring 13 is provided in the groove 17. The fixing ring 13 is made of metal material, such as alloy, stainless steel, iron, etc. This embodiment does not make specific limitations on this, and the fixing function can be achieved.
[0054] Furthermore, in this embodiment, the movable portion between the fixing ring 13 and the bone rod support 7 is covered by a rubber ring 21 .
[0055] Furthermore, in this embodiment, one end of the flexible support cloth 10 is adhered to the adhesive portion 19 of the front sleeve 12, and the other end thereof is adhered to the surface of the bone rod support 7, thereby ensuring that the sludge sample does not slip during the scraping and collection process. When the handle 14 is operated to be pulled back, the bone rod support 7 gradually unfolds under the support of the front sleeve 12 and the rear sleeve 8, and the resistance of the sludge sample falling into the accommodating space 16, driving the flexible support cloth 10 to open. At this time, the flexible support cloth 10 contacts the sludge sample and gradually scrapes it, and discharges it through the sludge discharge port 2, completing the sample sampling process.
[0056] Furthermore, in this embodiment, the limit block includes a rear limit block 4 fixedly connected to the rear push rod 6 and a front limit block 9 sleeved on the front push rod 18 and located behind the rear sliding sleeve 8, wherein the rear limit block 4 is fixedly connected to the rearmost end of the front push rod 18 and the frontmost end of the rear push rod 6.
[0057] Furthermore, in this embodiment, when the handle 14 moves forward, the bone rod support 7 is acted upon by the rear sliding sleeve 8 and contracts backward, driving the flexible support cloth 10 supported by it to retract until the rear limit block 4 collides with the front limit block 9; when the handle 14 moves backward, the bone rod support 7 is subjected to the resistance of the sludge and gradually opens the flexible support cloth 10, thereby scraping the sludge solids and allowing the sample to be discharged and collected from the sludge discharge port 2.
[0058] Preferably, in this embodiment, when the handle 14 is pushed forward to the bottom, the rear limit block 4 collides with the front limit block 9, the front limit block 9 is tightly attached to the rear sliding sleeve 8, and the flexible supporting cloth 10 is completely retracted.
[0059] Preferably, in this embodiment, when the handle 14 is pulled backward to the bottom, the rear limit block 4 collides with the inner wall 20 of the concave platform, and the flexible supporting cloth 10 is fully unfolded.
[0060] Furthermore, in this embodiment, in order to facilitate taking, a handle 3 is provided on one side of the sampling tube housing 1 .
[0061] In order to illustrate the working principle of the above-mentioned dewatered sludge sampling device, a brief description is given as follows:
[0062] By moving the front push rod 18 and the rear push rod 6 forward and backward, the skeleton rod support 7 and the flexible support cloth 10 are driven to extend and retract, thereby realizing the scraping and collection of the sludge sample in the groove 16. When the handle 14 is pushed, the skeleton rod support 7 is compressed into a "one" shape under the action of the front sliding sleeve 12 and the rear sliding sleeve 8, so that the flexible support cloth 10 is gradually retracted. At this time, the flexible support cloth 10 is close to the solid surface of the sludge in the groove 16 to realize the collection of the sample; when the handle 14 is pulled back, the skeleton rod support 7 is supported by the front sliding sleeve 12 and the rear sliding sleeve 8, and the resistance of the collected sample, and gradually expands into a "V" shape, driving the flexible support cloth 10 to gradually expand, gradually scraping it to the sludge discharge port 2 for discharge, and completing the sample sampling process.
[0063] Compared with the prior art, this application has the following technical effects:
[0064] In the present application, when the handle of the bone rod bracket moves backward, the flexible support cloth is opened by the resistance of the dehydrated sludge solids falling in the internal groove and the thrust of the rear sliding sleeve, and the flexible support cloth realizes the scraping of the sludge sample during the backward movement; during the sampling process, the front push rod, the rear push rod and the bone rod bracket are driven to perform periodic reciprocating motion by repeatedly pushing and pulling the handle, so that the flexible support cloth is expanded or contracted under the drive of the bone rod bracket; the collection of dehydrated sludge samples can be completed by simple push-pull action of the handle, which not only reduces the time-consuming and labor-intensive problems in the operation process, greatly improves the sampling efficiency, but also improves the continuity and consistency of sampling.
[0065] In the present application, the fixed ring installed in the groove at the edge of the hinge is covered with a rubber ring, which can effectively reduce the friction damage between the bone rod bracket and the internal groove of the sampling tube, improve the durability and operational stability of the device, and thus extend the service life of the device.
[0066] The above embodiments are only used to illustrate the technical solution of the present application but not to limit it. The present application is described in detail with reference to the preferred embodiments. It should be understood by those skilled in the art that the technical solution of the present application can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the present application, and should be included in the scope of the claims of the present application.
Claims
1. A sampling device for dewatered sludge, characterized in that: include: A sampling tube shell, wherein a receiving space is provided inside the sampling tube shell and a sludge discharge port is provided on the surface of the sampling tube shell; A concave platform is connected to one end of the sampling tube housing, and a fixing through hole is opened inside the concave platform; A push rod assembly, which passes through the fixing through hole and is arranged in the accommodation space; The push rod assembly is also fixedly connected to a limiting block; A sliding sleeve assembly, wherein the sliding sleeve assembly is mounted at one end of the push rod assembly near the limit block; A bone rod support is installed in the middle of the sliding sleeve assembly, and a flexible supporting cloth is installed on the edge of the bone rod support.
2. The dewatered sludge sampling device according to claim 1, characterized in that: The push rod assembly includes: a front push rod and a rear push rod, one end of the front push rod is connected to the bone rod bracket, the other end of the front push rod is connected to the rear push rod, and one end of the rear push rod passes through the fixing through hole and is arranged in the accommodating space.
3. The dewatered sludge sampling device according to claim 2, characterized in that: The rearmost end of the rear push rod passes through the fixing through hole and is connected to the handle.
4. The dewatered sludge sampling device according to claim 3, characterized in that: The sleeve assembly comprises a front sleeve and a rear sleeve. The front end of the front push rod is fixedly connected to the front sleeve. The bone rod bracket is installed between the front sleeve and the rear sleeve.
5. The dewatered sludge sampling device according to claim 4, characterized in that: The two ends of the bone rod support are respectively connected to the rear sliding sleeve and the front sliding sleeve, and the middle hinge interface is connected by screws.
6. The dewatered sludge sampling device according to claim 5, characterized in that: A groove is arranged at the edge of the hinge port, and a fixing ring is arranged in the groove.
7. The dewatered sludge sampling device according to claim 6, characterized in that: The movable part between the fixed ring and the bone rod support is covered by a rubber leather ring.
8. The dewatered sludge sampling device according to any one of claims 4, 5, 6 or 7, characterized in that: One end of the flexible supporting cloth is adhered to the adhesive position of the front sliding sleeve, and the other end thereof is adhered to the surface of the bone rod support.
9. The dewatered sludge sampling device according to claim 8, characterized in that: The limit block includes a rear limit block fixedly connected to the rear push rod and a front limit block sleeved on the front push rod and located behind the rear sliding sleeve, wherein the rear limit block is fixedly connected to the rearmost end of the front push rod and the frontmost end of the rear push rod.
10. The dewatered sludge sampling device according to claim 9, characterized in that: When the handle moves forward, the bone rod bracket is acted upon by the rear sliding sleeve to retract backward, driving the flexible support cloth supported by it to retract until the rear limit block collides with the front limit block; when the handle moves backward, the bone rod bracket is resisted by the sludge and gradually opens the flexible support cloth, thereby scraping the sludge solids and allowing the sample to be discharged and collected from the sludge discharge port.