Device for detecting viscosity of extruded half part on line
By designing an online detection device for extruded half-parts, the sliding distance of the test ball is used to determine the material's viscosity, which solves the problems of large test errors and low accuracy in the prior art, and achieves high-precision and fast viscosity detection.
Patent Information
- Application Number
- CN202411618350.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-02-18
AI Technical Summary
In the prior art, the viscosity testing of tire half-parts requires manual operation, with large errors and relatively macroscopic viscosity determination standards, making it difficult to achieve high-precision and rapid detection.
Design an online detection of the adhesiveness of the extruded half-part, including a test slide, a sample storage component, a release component and an angle adjustment component, to determine the material viscosity by the sliding distance of the test ball, and adjust the temperature and inclination angle to optimize the test results.
Online inspection is realized, measurement accuracy is improved, detection time is shortened, the difference in material viscosity can be accurately reflected, and the simultaneous comparison and temperature adjustment of different materials are supported.
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Figure CN119470157A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tire processing, in particular to an on-line device for detecting the viscosity of an extruded semi-component. Background Art
[0002] At present, the main means of identifying the viscosity of extruded parts are manual testing. The main testing method is to cut a fixed length of half of the part, fold the test surface, press it with a fixed weight, lift it to a certain angle, and observe the adhesion retention of the test surface. Although the above test method can intuitively test the viscosity of the half part, the test process is manually operated, the error is large, and the viscosity judgment standard is relatively macroscopic. The technical problem to be solved by the present invention is to provide an online device for detecting the viscosity of extruded half parts in view of the deficiencies of the above-mentioned prior art. The device is simple, easy to operate, improves measurement accuracy, and shortens detection time. Summary of the invention
[0003] The purpose of the present invention is to provide an on-line device for detecting the viscosity of an extruded half-component, thereby solving the problem of inconvenience in testing the viscosity of a tire half-component in the prior art.
[0004] To achieve the above object, the present invention provides the following technical solutions:
[0005] An online device for detecting the viscosity of an extruded semi-component comprises a base, wherein at least one test slide is provided at the upper end of the base, a sample storage component for placing a test sample is provided on the test slide, each test slide end is connected to a slide via a rotating member, the other end of the slide is rotatably connected to a leg on the base via a rotating pin, a release component for releasing a test ball is provided at the upper end of the slide, and an angle adjustment component for adjusting the inclination of the slide is also provided on the base.
[0006] On the basis of the above technical solution, the present invention also provides the following optional technical solution:
[0007] In an optional solution: a heating component is also provided at the lower end of the test slide, and the test end of the thermometer is connected to the top of the test slide.
[0008] In an optional solution: a distance scale bar is provided on the surface of the test slide, a marking slider is provided on the side of the test slide for sliding, the marking slider corresponds to the position of the distance scale bar, and a marking cross bar is provided on the upper end of the marking slider and extends toward the test slide track position.
[0009] In an optional scheme: the angle adjustment component includes an adjustment slider slidably set on the upper end of the base, guide parts are symmetrically provided on both sides of the adjustment slider, the upper end of the adjustment slider is connected to the connecting base through a floating part, the connecting base connects the bottoms of multiple test slides, and an adjustment screw is provided in the middle position of the adjustment slider, and both ends of the adjustment screw are rotatably connected to the bearing blocks on the base, and one end of the adjustment screw is provided with an adjustment knob for easy rotation.
[0010] In an optional solution: the base is provided with an angle disk matching the adjusting knob, the surface of the angle disk is provided with an angle scale, and the adjusting knob is provided with an indicating arrow corresponding to the angle scale.
[0011] In an optional solution: the floating member includes a floating sleeve arranged at the lower end of the connecting base, a floating slide rod is also provided at the lower end of the floating sleeve, a floating spring is provided on the outer side of the floating sleeve and the floating slide rod, and the floating spring connects the connecting base and the adjusting slider.
[0012] In an optional solution: the guide member includes a horizontally arranged adjustment guide rod, the adjustment guide rod is slidably connected to a sliding hole on the adjustment slider, and both ends of the adjustment guide rod are connected to the base through a fixing block.
[0013] In an optional solution: the release component includes a movable socket opened on the surface of the slide, a baffle is slidably provided in the movable socket, a reset rod is fixedly provided at the lower end of the baffle, and the reset rod is connected to the bottom of the slide through a reset spring. Under the action of the reset spring, the baffle extends upward along the movable socket, thereby blocking the test ball from sliding down, and a toggle pin is also placed above the reset rod, and the end of the toggle pin is rotatably connected to one end of an auxiliary connecting rod, and the other end of the auxiliary connecting rod is rotatably connected to a rotating pin.
[0014] In an optional solution: the rotating member includes a rotating connecting rod arranged on the outside of the test slideway, and the end of the rotating connecting rod is rotatably connected to a rotating pin on the outside of the slideway.
[0015] In an optional solution: the sample storage component includes a loading plate, the loading plate matches the inner cavity of the test slide, a tail plate is provided at the end of the loading plate, a mounting notch matching the tail plate is provided at the end of the test slide, a pull ring is provided at the upper end of the tail plate, and a sample groove is provided at the upper end of the loading plate for convenient placement of the test sample.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] The present invention is designed according to existing needs. The viscosity of the material can be used to construct the sliding damping of the ball, so that the viscosity of the material can be judged according to the rolling distance of the ball, so that the viscosity test has a corresponding data basis, ensuring the accuracy of the test. The data quality can also be improved by setting multiple groups of data and taking the average. In addition, different materials can be compared simultaneously, which more vividly reflects the difference in material viscosity. The viscosity difference of materials at different temperatures can be adjusted by changing the temperature, making the viscosity test more intuitive. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of one side of the present invention.
[0019] Figure 2 It is a structural schematic diagram of another side of the present invention.
[0020] Figure 3 It is a schematic diagram of the lower structure of the present invention.
[0021] Figure 4 It is a schematic diagram of the structure of the carrier plate of the present invention.
[0022] Figure 5 It is a schematic diagram of the structure of the adjusting knob of the present invention.
[0023] Figure 6 It is a schematic diagram of the rotating connecting rod structure of the present invention.
[0024] Figure 7 It is a schematic diagram of the reset rod structure of the present invention.
[0025] Reference numerals: base 100, leg 200, slide 201, auxiliary connecting rod 202, rotating pin 203, toggle pin shaft 204, baffle 205, test ball 206, test slide 207, marking slider 208, marking cross bar 209, distance scale bar 210, heating assembly 211, reset spring 212, reset rod 213;
[0026] Tail plate 300, pull ring 301, sample slot 302, test sample 303, material carrier plate 304, installation notch 305;
[0027] An adjusting slider 401, an adjusting guide rod 402, an adjusting screw rod 403, an adjusting knob 404, a floating sleeve 405, a floating slide rod 406, and a floating spring 407;
[0028] Indicating arrow 408 , angle disc 409 , connecting base 410 , rotating pin 501 , rotating connecting rod 500 . DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] like Figure 1-Figure 7 As shown, an embodiment of the present invention provides an online device for detecting the viscosity of an extruded semi-component, including a base 100, wherein at least one test slide 207 is disposed at the upper end of the base 100, and a sample storage component for placing a test sample 303 is disposed on the test slide 207, and the test sample 303 can be fixed and replaced by the sample storage component, and each end of the test slide 207 is connected to a slide 201 through a rotating member, and the other end of the slide 201 is rotatably connected to the support leg 200 on the base 100 through a rotating pin 203, and a release component for releasing a test ball 206 is disposed at the upper end of the slide 201, and it can be said that a plurality of test balls 206 are released synchronously by the release component, and an angle adjustment component for adjusting the inclination of the slide 201 is also disposed on the base 100, and the sliding angle of the test ball 206 can be changed by the angle adjustment component,
[0031] The lower end of the test slide 207 is also provided with a heating component 211, and the material is heated by the heating component 211, so as to measure the viscosity of the material at the corresponding temperature. A thermometer is provided on the base 100, and the test end of the thermometer is connected to the top of the test slide 207, so that the heating temperature can be displayed for easy adjustment;
[0032] The surface of the test slide 207 is provided with a distance scale bar 210, and a marking slider 208 is slidably provided on the side of the test slide 207. The marking slider 208 corresponds to the position of the distance scale bar 210. The upper end of the marking slider 208 is provided with a marking cross bar 209 extending toward the track position of the test slide 207. The position of the test ball 206 can be compared with the marking cross bar 209, so that the reading is more accurate;
[0033] The angle adjustment component includes an adjustment slider 401 slidably arranged on the upper end of the base 100, guide members are symmetrically arranged on both sides of the adjustment slider 401, the upper end of the adjustment slider 401 is connected to the connecting base 410 through a floating member, and the connecting base 410 connects the bottoms of multiple test slides 207, and an adjustment screw 403 is provided in the middle position of the adjustment slider 401, and both ends of the adjustment screw 403 are rotatably connected to the bearing block on the base 100, and one end of the adjustment screw 403 is provided with an adjustment knob 404 that is easy to rotate, and the adjustment knob 404 drives the adjustment screw 403 and the adjustment slider 401 to rotate relative to each other. Under the action of the thread, the adjustment slider 401 slides along the guide member, and the adjustment slider 401 will drive the multiple test slides 207 to move toward the slide 201. At this time, the floating member will lower its height to avoid interference with the slide 201, thereby realizing the adjustment of the inclination angle of the test slide 207;
[0034] The base 100 is provided with an angle plate 409 matching the adjusting knob 404, the surface of the angle plate 409 is provided with an angle scale, and the adjusting knob 404 is provided with an indication arrow 408 corresponding to the angle scale. By matching the indication arrow 408 and the angle plate 409, the operator can accurately know the inclination angle of the test slide 207, making the adjustment more convenient;
[0035] The floating member includes a floating sleeve 405 arranged at the lower end of the connecting base 410, and a floating slide bar 406 is also arranged at the lower end of the floating sleeve 405. A floating spring 407 is sleeved outside the floating sleeve 405 and the floating slide bar 406. The floating spring 407 connects the connecting base 410 and the adjusting slider 401. When the adjusting slider 401 moves horizontally, the floating sleeve 405 and the floating slide bar 406 will slide relative to each other, thereby avoiding interference problems.
[0036] The guide member includes a horizontally arranged adjustment guide rod 402, the adjustment guide rod 402 is slidably connected to a sliding hole on the adjustment slider 401, and both ends of the adjustment guide rod 402 are connected to the base 100 through a fixing block. Under the guidance of the adjustment guide rod 402, the adjustment slider 401 slides more smoothly;
[0037] The release component includes an active socket opened on the surface of the slide 201, a baffle 205 is slidably provided in the active socket, a reset rod 213 is fixed at the lower end of the baffle 205, and the reset rod 213 is connected to the bottom of the slide 201 through a reset spring 212. Under the action of the reset spring 212, the baffle 205 extends upward along the active socket, thereby blocking the test ball 206 from sliding down. A toggle pin 204 is also placed above the reset rod 213, and the end of the toggle pin 204 is connected to the auxiliary connecting rod 2 02 is rotatably connected at one end, and the other end of the auxiliary connecting rod 202 is rotatably connected to the rotating pin 203. When in use, the test ball 206 is first placed on the upper end of the slide 201. At this time, the test ball 206 will be suspended at a high position under the obstruction of the baffle 205. By pressing down and toggling the pin shaft 204, the baffle 205 moves downward along the movable socket, so that the baffle 205 cancels the obstruction of the test ball 206. At this time, the test ball 206 will slide down quickly under the action of gravity, thereby releasing multiple test balls 206 at the same time;
[0038] The rotating member includes a rotating connecting rod 500 disposed outside the test slide 207, and the end of the rotating connecting rod 500 is rotatably connected to a rotating pin 501 outside the slide 201, so that there is a degree of freedom of rotation between the test slide 207 and the slide 201;
[0039] The sample storage component includes a loading plate 304, which matches the inner cavity of the test slide 207. A tail plate 300 is provided at the end of the loading plate 304. A mounting notch 305 matching the tail plate 300 is provided at the end of the test slide 207. A pull ring 301 is provided at the upper end of the tail plate 300. A sample groove 302 is provided at the upper end of the loading plate 304 for placing the test sample 303. When in use, a sample of corresponding size is cut from the tire half component, and then the sample is fixed in the sample groove 302, and then the loading plate 304 is placed in the test slide 207, so as to facilitate the replacement of the sample.
[0040] Working principle: Obtain the corresponding tire half-component sample, and then make it into the target size, then fix the sample in the sample slot 302, and then place the carrier plate 304 in the test slide 207, and then put the tail plate 300 into the test slide 207. According to the needs, the adjusting knob 404 is used to drive the adjusting screw 403 and the adjusting slider 401 to rotate relative to each other. Under the action of the thread, the adjusting slider 401 slides along the guide member, and the adjusting slider 401 will drive multiple test slides 207 to move toward the slide 201. At this time, the floating member will lower its height to avoid interference with the slide 201, thereby achieving the test slide. 207 is adjusted by tilting the angle, and then multiple test balls 206 are placed on the upper end of the slide 201. The pin 204 is pressed down to move the baffle 205 downward along the movable socket, so that the baffle 205 cancels the obstruction to the test ball 206. At this time, the test ball 206 will slide down quickly under the action of gravity, thereby releasing multiple test balls 206 at the same time. The test ball 206 will slide along the slide 201, obtain the same initial speed, and then roll along the surface of the test sample 303. The greater the viscosity, the closer the rolling distance of the test ball 206, so that the viscosity of the sample can be judged by the reading.
[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. An online device for detecting the viscosity of an extruded semi-component, comprising a base (100), wherein at least one test slideway (207) is provided at the upper end of the base (100), and a sample storage component for placing a test sample (303) is provided on the test slideway (207), wherein: The end of each test slideway (207) is connected to a slideway (201) via a rotating member, and the other end of the slideway (201) is rotatably connected to a leg (200) on the base (100) via a rotating pin (203). A release component for releasing the test ball (206) is provided at the upper end of the slideway (201), and an angle adjustment component for adjusting the inclination angle of the slideway (201) is also provided on the base (100).
2. The device for detecting the viscosity of an extruded half-component online according to claim 1, characterized in that: A heating component (211) is also provided at the lower end of the test slideway (207), and a test end of the thermometer is connected to the top of the test slideway (207).
3. The device for detecting the viscosity of an extruded half-component online according to claim 1, characterized in that: The surface of the test slideway (207) is provided with a distance scale bar (210), and a marking slider (208) is slidably provided on the side of the test slideway (207), the marking slider (208) corresponds to the position of the distance scale bar (210), and the upper end of the marking slider (208) is provided with a marking cross bar (209) extending toward the track position of the test slideway (207).
4. The device for detecting the viscosity of an extruded semi-component online according to claim 1, characterized in that: The angle adjustment component comprises an adjustment slider (401) slidably arranged on the upper end of the base (100), guide members are symmetrically arranged on both sides of the adjustment slider (401), the upper end of the adjustment slider (401) is connected to a connecting base (410) through a floating member, and the connecting base (410) connects the bottoms of multiple test slideways (207), an adjustment screw (403) is arranged in the middle position of the adjustment slider (401), both ends of the adjustment screw (403) are rotatably connected to the bearing blocks on the base (100), and one end of the adjustment screw (403) is provided with an adjustment knob (404) for easy rotation.
5. The device for detecting the viscosity of an extruded semi-component online according to claim 4, characterized in that: The base (100) is provided with an angle disc (409) matching the adjusting knob (404), the surface of the angle disc (409) is provided with an angle scale, and the adjusting knob (404) is provided with an indicating arrow (408) corresponding to the angle scale.
6. The device for detecting the viscosity of an extruded half-component online according to claim 4, characterized in that: The floating member comprises a floating sleeve (405) arranged at the lower end of the connecting base (410), a floating slide bar (406) is also arranged at the lower end of the floating sleeve (405), a floating spring (407) is arranged on the outer side of the floating sleeve (405) and the floating slide bar (406), and the floating spring (407) connects the connecting base (410) and the adjusting slider (401).
7. The device for detecting the viscosity of an extruded half-component online according to claim 4, characterized in that: The guide member comprises a horizontally arranged adjustment guide rod (402), the adjustment guide rod (402) being slidably connected to a sliding hole on an adjustment slider (401), and both ends of the adjustment guide rod (402) being connected to the base (100) via a fixing block.
8. The device for detecting the viscosity of an extruded semi-component online according to claim 1, characterized in that: The release component comprises a movable socket provided on the surface of the slideway (201), a baffle (205) being slidably provided in the movable socket, a reset rod (213) being fixedly provided at the lower end of the baffle (205), the reset rod (213) being connected to the bottom of the slideway (201) via a reset spring (212), under the action of the reset spring (212), the baffle (205) extending upward along the movable socket, thereby blocking the downward sliding of the test ball (206), a toggle pin (204) being placed above the reset rod (213), the end of the toggle pin (204) being rotatably connected to one end of the auxiliary connecting rod (202), and the other end of the auxiliary connecting rod (202) being rotatably connected to the rotating pin (203).
9. The device for detecting the viscosity of an extruded semi-component online according to claim 1, characterized in that: The rotating member comprises a rotating connecting rod (500) arranged outside the test slideway (207), and the end of the rotating connecting rod (500) is rotatably connected to a rotating pin (501) outside the slideway (201).
10. The device for detecting the viscosity of an extruded semi-component online according to claim 1, characterized in that: The sample storage component comprises a loading plate (304), the loading plate (304) matches the inner cavity of the test slide (207), a tail plate (300) is provided at the end of the loading plate (304), a mounting notch (305) matching the tail plate (300) is provided at the end of the test slide (207), a pull ring (301) is provided at the upper end of the tail plate (300), and a sample groove (302) is provided at the upper end of the loading plate (304) for facilitating the placement of the test sample (303).