Winding and packaging mechanism for transformer iron core
By designing a winding packaging device including an installation mechanism, a reciprocating mechanism and a winding mechanism, the problems of uneven winding and inconvenient use of the transformer core in the prior art are solved, and uniform winding and winding quality of copper wire are improved. .
Patent Information
- Application Number
- CN202411359369.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-09-27
AI Technical Summary
The winding packaging device of the existing transformer core has a complex structure, is inconvenient to use, and is uneven winding, resulting in poor tightness and easy loose winding, which reduces the quality of winding.
A winding packaging mechanism including an installation mechanism, a reciprocating mechanism and a winding mechanism are designed. The installation mechanism realizes rapid fixation of the core to be wrapped by the combination of the torsion disc and the clamping pin; the reciprocating mechanism realizes the up and down reciprocating and winding of the copper wire by driving the rotation of the motor and the tooth ring; the winding mechanism is carried out through the transmission gear and the threaded cylinder. Cooperate to achieve uniform winding of copper wire.
It improves the efficiency and scope of application of the device, ensures uniform winding of copper wires, reduces the risk of loose windings, and improves the quality of windings.
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Figure CN119480425A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of transformer cores, in particular to a winding packaging mechanism for transformer cores. Background Art
[0002] The transformer core is a key component of the transformer. On the one hand, the transformer core has a magnetic conductivity, providing a low magnetic resistance path for the magnetic flux, so that the primary winding and the secondary winding can be effectively electromagnetically coupled to achieve voltage conversion. At the same time, it also supports the winding to ensure the stability of the transformer structure. The transformer core is wound to meet different design requirements, forming a specific shape and size to better cooperate with the winding to achieve efficient electromagnetic coupling; it can improve mechanical strength, withstand electromagnetic force and external mechanical force to ensure stability; it helps to reduce hysteresis and eddy current losses and improve efficiency; it is also convenient for insulation treatment, enhances insulation performance to prevent faults, and meets the various needs of the transformer. During the winding process, the core needs to be processed by a winding device.
[0003] According to the "A winding and packaging mechanism for transformer core (publication number: CN216084594 U; application number: 202122307678.2)" published on the patent website, the above application optimizes the problem that "the structure of the winding device is complex and inconvenient to use, and the disassembly of the winding shaft after winding is inconvenient. At the same time, it is not uniform when winding the transformer core, resulting in poor tightness. The winding after winding is easy to loosen, resulting in reduced winding quality." However, when the winding device in the above application is in use, it cannot complete the up and down reciprocating winding of the copper wire by itself, and cannot keep the wound copper wire uniform and consistent with the outer ring of the core, which is inconvenient for staff to use. At the same time, when the winding device in the above application is in use, the staff cannot quickly complete the replacement of the copper wire ferrule. When the copper wire ferrule needs to be replaced, it takes a lot of time, which reduces the work efficiency of the device when in use. Summary of the invention
[0004] The object of the present invention is to provide a winding packaging mechanism for a transformer core to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a winding and packaging mechanism for a transformer iron core, comprising a base, a top frame fixedly connected to the left side of the base, a support leg fixedly connected to the bottom of the base, a mounting mechanism is arranged at the bottom inner of the top frame, an iron core to be wound is arranged in the mounting mechanism, a reciprocating mechanism is arranged at the outer ring of the mounting mechanism at the top of the base, and a winding mechanism is arranged at the front and rear sides of the mounting mechanism.
[0006] The mounting mechanism comprises a mounting assembly and an adjusting assembly. The mounting assembly is arranged on the top of the base, and the adjusting assembly is arranged in the top of the top frame.
[0007] The reciprocating mechanism comprises a driving assembly and a transmission assembly, wherein the driving assembly is arranged in the left side of the top frame, and the transmission assembly is arranged on the top of the base.
[0008] The winding mechanism includes a supporting assembly, a reciprocating assembly, a lifting assembly, a limiting assembly and a disassembling assembly. The supporting assembly is arranged at the top of the top frame, the reciprocating assembly is arranged at the front and rear sides of the supporting assembly, the lifting assembly is arranged at the outer ring of the reciprocating assembly, the limiting assembly is arranged at the rear side of the lifting assembly, and the disassembling assembly is arranged inside the lifting assembly.
[0009] According to the above technical solution, the installation assembly includes a support seat, which is rotatably connected to the top of the base, and a first bayonet is fixedly connected to the top of the support seat, and the first bayonet is engaged in the bottom of the iron core to be wound. A top plate is arranged above the first bayonet, and a second bayonet is rotatably connected to the bottom of the top plate, and the second bayonet is engaged in the top of the iron core to be wound.
[0010] According to the above technical solution, the adjustment assembly includes a threaded barrel, which is rotatably connected to the top of the top frame, a torsion plate is fixedly connected to the top of the outer ring of the threaded barrel, a threaded rod is threadedly connected to the inner ring of the threaded barrel, the threaded rod is fixedly connected to the top of the top plate, a limiting block is fixedly connected to the top of the threaded rod, a movable slide rod is provided on the left side of the limiting block, the movable slide rod is fixedly connected to the left side of the top plate, the movable slide rod is slidably connected to the left side of the top frame, a connecting plate is fixedly connected to the left side of the movable slide rod, and the connecting plate is slidably connected to the left side of the top frame.
[0011] According to the above technical solution, the driving assembly includes a driving motor, which is fixedly connected to the left side of the top frame, a sleeve frame is sleeved on the left side of the driving motor, and the sleeve frame is fixedly connected to the left side of the top frame. A fixed shaft is fixedly connected to the right side of the driving motor, and a bevel gear is fixedly connected to the right side of the fixed shaft. The outer ring of the fixed shaft is rotatably connected to a supporting drum, a fixed arm is fixedly connected to the top of the supporting drum, and the fixed arm is fixedly connected to the left side of the top frame.
[0012] According to the above technical solution, the transmission assembly includes a swivel, which is rotatably connected to the top of the base, the top of the swivel is fixedly connected to a fixing frame, the top of the fixing frame is fixedly connected to a gear ring, and the outer ring of the gear ring is meshed with the bottom of the outer ring of the bevel gear.
[0013] According to the above technical solution, the support assembly includes a protrusion, which is fixedly connected to the top of the top frame, a protrusion ring is fixedly connected to the bottom of the protrusion, and a lifting frame plate is fixedly connected to the front and rear sides of the bottom of the protrusion ring.
[0014] According to the above technical solution, the reciprocating assembly includes a convex plate, which is fixedly connected to the outer side of the lifting frame plate, and a clamping shaft is fixedly connected to the inner side of the convex plate. A reciprocating screw rod is rotatably connected to the outer ring of the clamping shaft, and a transmission gear is fixedly connected to the bottom of the outer ring of the reciprocating screw rod, and the transmission gear is meshed with the inner ring of the gear ring.
[0015] According to the above technical solution, the lifting assembly includes a threaded barrel, which is threadedly connected to the outer ring of the reciprocating screw, a connecting rod 1 is fixedly connected to the right side of the outer ring of the threaded barrel, a support plate is fixedly connected to the right side of the connecting rod 1, and a shaft tube is fixedly connected to the top of the support plate.
[0016] According to the above technical solution, the limit assembly includes a second connecting rod, which is fixedly connected to the right side of the support plate, a slide cylinder is fixedly connected to the right side of the second connecting rod, the inner ring of the slide cylinder is slidably connected to the limit slide rod, the upper and lower sides of the limit slide rod are fixedly connected to fixed plates, and the fixed plates are fixedly connected to the outer side of the lifting frame plate.
[0017] According to the above technical solution, the disassembly and assembly component includes a prism shaft, which is clamped in the inner ring of the shaft tube, and the top of the prism shaft is fixedly connected with a cover plate, and the bottom of the cover plate is connected to the top of the shaft tube, and the outer ring of the prism shaft is sleeved with a sleeve, and the sleeve is fixedly connected to the bottom of the support plate, and a clamping strip is clamped in the front side of the sleeve, and the front side of the clamping strip is fixedly connected with a limiting plate, and the rear side of the limiting plate is connected to the front side of the sleeve, and the front side of the limiting plate is fixedly connected with a pull rod, and a bolt is sleeved in the bottom of the clamping strip at the rear side of the sleeve, and the bolt is threadedly connected to the bottom of the support plate.
[0018] Compared with the prior art, the present invention provides a winding packaging mechanism for a transformer core, which has the following beneficial effects: 1. The winding and packaging mechanism for transformer cores, through the provided installation mechanism, the staff only needs to twist the torsion disk to rotate to control the top plate and the second bayonet to move up and down, so that the staff can quickly complete the fixing work of the core to be wound, and the movable slide bar and the connecting plate are provided so that the threaded rod will not rotate with the torsion disk during the up and down lifting of the top plate, so that the threaded rod can maintain its own stability during the up and down lifting process, ensuring that the threaded rod can maintain itself during the rotation of the threaded drum, increasing the stability of the structure, and facilitating the staff to fix the core to be wound, and at the same time, the liftable top plate and the second bayonet also enable the device to fix the cores to be wound of different sizes and heights when in use, thereby increasing the scope of application of the device when in use.
[0019] 2. The winding and packaging mechanism for the transformer core has a reciprocating mechanism, so the staff only needs to start the driving motor to drive the gear ring to rotate, so that the shaft tubes on the front and rear sides can be moved up and down reciprocatingly when the device is used, so that the copper wire can be wound on the iron core to be wound fixed in the device. The operation is simple and convenient for the staff to use. At the same time, the supporting drum is fixedly connected to the left side of the top frame through the fixed arm, so that the supporting drum is rotatably connected to the fixed shaft to support the fixed shaft, which increases the stability of the bevel gear during rotation, prevents it from shaking during rotation, and improves the stability of the gear ring during rotation.
[0020] 3. The winding and packaging mechanism for the transformer core has a winding mechanism. During the rotation of the gear ring, the transmission gear meshes with the inner ring of the gear ring to drive the reciprocating screw rod to rotate, so that the threaded barrel can drive the support plate to move up and down reciprocatingly during the rotation of the gear ring. The support plates on the front and rear sides are in opposite positions up and down, and the support plates on the front and rear sides move up and down reciprocatingly to complete the winding of the copper wire on the outer ring of the core to be wound. The operation is simple and convenient for the staff to use; Moreover, the staff only needs to rotate the bolt and then pull the pull rod to release the connection or fixation between the clamping strip, the sleeve and the prism shaft, which is convenient for the staff to disassemble and assemble the cover plate and replace the finished copper wire winding located on the outer ring of the shaft tube. When the device is winding the iron core to be wound, it will not waste too much time on replacing the copper wire due to the exhaustion of the copper wire, thereby increasing the work efficiency of the device when winding the copper wire on the iron core to be wound. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 It is a front schematic diagram of the present invention; Figure 2 It is the left schematic diagram of the present invention; Figure 3 It is an exploded view of the installation component part; Figure 4 It is a schematic diagram of the structure of the installation mechanism; Figure 5 It is a sectional view of the structure of the drive assembly; Figure 6 It is a schematic diagram of the coordination between the reciprocating mechanism and the winding mechanism; Figure 7 It is a schematic diagram of the partial structure of the winding mechanism; Figure 8 It is an exploded diagram of the winding mechanism part structure; Fig. 9It is a schematic diagram of the structure of the disassembled components.
[0022] In the figure: 1. mounting mechanism; 11. mounting assembly; 1101. support seat; 1102. bayonet pin 1; 1103. top plate; 1104. bayonet pin 2; 12. adjusting assembly; 1201. threaded drum; 1202. torsion plate; 1203. threaded rod; 1204. stop block; 1205. movable slide rod; 1206. connecting plate; 2. reciprocating mechanism; 21. driving assembly; 2101. driving motor; 2102. sleeve frame; 2103. fixed shaft; 2104. bevel gear; 2105. supporting drum; 2106. fixed arm; 22. transmission assembly; 2201. swivel; 2202. fixed frame; 2203. gear ring; 3. winding mechanism; 31. supporting assembly; 3101. convex Frame; 3102, convex ring; 3103, lifting frame plate; 32, reciprocating assembly; 3201, convex plate; 3202, clamping shaft; 3203, reciprocating screw rod; 3204, transmission gear; 33, lifting assembly; 3301, threaded cylinder; 3302, connecting rod one; 3303, support plate; 3304, shaft tube; 34, limiting assembly; 3401, connecting rod two; 3402, slide cylinder; 3403, limiting slide rod; 3404, fixing plate; 35, disassembly and assembly assembly; 3501, prism shaft; 3502, cover plate; 3503, sleeve; 3504, clamping strip; 3505, limiting piece; 3506, pull rod; 3507, bolt; 4, base; 41, top frame; 5, support leg; 6, iron core to be wound. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] The present invention provides a technical solution: Embodiment 1
[0025] Combination Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 6 A winding packaging mechanism for a transformer core includes a base 4, a top frame 41 is fixedly connected to the left side of the base 4, a support leg 5 is fixedly connected to the bottom of the base 4, a mounting mechanism 1 is arranged at the bottom of the top frame 41, a core 6 to be wound is arranged in the mounting mechanism 1, a reciprocating mechanism 2 is arranged at the top of the base 4 and the outer ring of the mounting mechanism 1, and a winding mechanism 3 is arranged on the front and rear sides of the mounting mechanism 1.
[0026] The mounting mechanism 1 includes a mounting assembly 11 and an adjusting assembly 12 . The mounting assembly 11 is disposed on the top of the base 4 , and the adjusting assembly 12 is disposed in the top of the top frame 41 .
[0027] The mounting assembly 11 includes a support seat 1101, which is rotatably connected to the top of the base 4, a bayonet 1102 is fixedly connected to the top of the support seat 1101, and the bayonet 1102 is clamped in the bottom of the iron core 6 to be wound, a top plate 1103 is arranged above the bayonet 1102, and a bayonet 2 1104 is rotatably connected to the bottom of the top plate 1103, and the bayonet 2 1104 is clamped in the top of the iron core 6 to be wound, and the adjustment assembly 12 includes a threaded rotating cylinder 1201, which is rotatably connected to the top of the top frame 41, and the top of the outer ring of the threaded rotating cylinder 1201 A torsion disk 1202 is fixedly connected, a threaded rod 1203 is threadedly connected to the inner circle of the threaded rotating cylinder 1201, the threaded rod 1203 is fixedly connected to the top of the top plate 1103, a limit block 1204 is fixedly connected to the top of the threaded rod 1203, a movable slide bar 1205 is arranged on the left side of the limit block 1204, the movable slide bar 1205 is fixedly connected to the left side of the top plate 1103, the movable slide bar 1205 is slidably connected to the left side of the top frame 41, a connecting plate 1206 is fixedly connected to the left side of the movable slide bar 1205, and the connecting plate 1206 is slidably connected to the left side of the top frame 41.
[0028] Furthermore, the staff only needs to twist the torsion plate 1202 to rotate to control the top plate 1103 and the second pin 1104 to move up and down, so that the staff can quickly complete the fixing work of the iron core 6 to be wound, and the setting of the movable slide bar 1205 and the connecting plate 1206 makes the threaded rod 1203 not rotate with the torsion plate 1202 during the up and down lifting of the top plate 1103, so that the threaded rod 1203 can maintain its own stability during the up and down lifting, ensuring that the threaded rod 1203 can maintain itself during the rotation of the threaded drum 1201, thereby increasing the stability of the structure and facilitating the staff to fix the iron core 6 to be wound. At the same time, the liftable top plate 1103 and the second pin 1104 also enable the device to fix the iron core 6 to be wound of different sizes and heights when in use, thereby increasing the scope of application of the device when in use. Embodiment 2
[0029] See also Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 6 On the basis of the first embodiment, it is further obtained that the reciprocating mechanism 2 includes a driving assembly 21 and a transmission assembly 22, the driving assembly 21 is arranged on the left side of the top frame 41, and the transmission assembly 22 is arranged on the top of the base 4.
[0030] The driving assembly 21 includes a driving motor 2101, which is fixedly connected to the left side of the top frame 41. A sleeve frame 2102 is sleeved on the left side of the driving motor 2101, and the sleeve frame 2102 is fixedly connected to the left side of the top frame 41. A fixed shaft 2103 is fixedly connected to the right side of the driving motor 2101, and a bevel gear 2104 is fixedly connected to the right side of the fixed shaft 2103. The outer ring of the fixed shaft 2103 is rotatably connected to a supporting drum 2105, and a fixed arm 2106 is fixedly connected to the top of the supporting drum 2105, and the fixed arm 2106 is fixedly connected to the left side of the top frame 41. The transmission assembly 22 includes a swivel 2201, which is rotatably connected to the top of the base 4, and a fixed frame 2202 is fixedly connected to the top of the fixed frame 2202, and a gear ring 2203 is fixedly connected to the top of the fixed frame 2202, and the outer ring of the gear ring 2203 is meshed with the bottom of the outer ring of the bevel gear 2104.
[0031] Furthermore: the staff only needs to start the driving motor 2101 to drive the gear ring 2203 to rotate, so that the shaft tube 3304 on the front and rear sides can be moved up and down when the device is used, so that the copper wire can be wound on the iron core 6 to be wound fixed in the device. The operation is simple and convenient for the staff to use. At the same time, the setting of the supporting drum 2105 is fixedly connected to the left side of the top frame 41 through the fixed arm 2106, so that the supporting drum 2105 is rotatably connected to the fixed shaft 2103 to rotate and support the fixed shaft 2103, which increases the stability of the bevel gear 2104 during rotation, prevents it from shaking during rotation, and improves the stability of the gear ring 2203 during rotation. Embodiment 3
[0032] See also Figure 1 , Figure 2 , Figure 6 , Figure 7 , Figure 8 and Fig. 9 On the basis of the first and second embodiments, it is further obtained that the winding mechanism 3 includes a supporting assembly 31, a reciprocating assembly 32, a lifting assembly 33, a limiting assembly 34 and a disassembling assembly 35, the supporting assembly 31 is arranged at the top of the top frame 41, the reciprocating assembly 32 is arranged at the front and rear sides of the supporting assembly 31, the lifting assembly 33 is arranged at the outer ring of the reciprocating assembly 32, the limiting assembly 34 is arranged at the rear side of the lifting assembly 33, and the disassembling assembly 35 is arranged in the lifting assembly 33.
[0033] The support assembly 31 includes a convex frame 3101, which is fixedly connected to the top of the top frame 41, and a convex ring 3102 is fixedly connected to the bottom of the convex frame 3101. The front and rear sides of the bottom of the convex ring 3102 are fixedly connected to the lifting frame plate 3103. The reciprocating assembly 32 includes a convex plate 3201, which is fixedly connected to the outside of the lifting frame plate 3103, and the inner side of the convex plate 3201 is fixedly connected to the clamping shaft 3202. The outer ring of the clamping shaft 3202 is rotatably connected to the reciprocating screw rod 3203. The bottom of the outer ring of the reciprocating screw rod 3203 is fixedly connected to the lifting frame plate 3103. The lifting assembly 33 includes a threaded cylinder 3301, which is threadedly connected to the outer ring of the reciprocating screw rod 3203. The right side of the outer ring of the threaded cylinder 3301 is fixedly connected to a connecting rod 1 3302, and the right side of the connecting rod 1 3302 is fixedly connected to a support plate 3303. The top of the support plate 3303 is fixedly connected to a shaft tube 3304. The limiting assembly 34 includes a connecting rod 2 3401, which is fixedly connected to the support plate 3303. On the right side of the support plate 3303, a slide cylinder 3402 is fixedly connected to the right side of the connecting rod 2 3401. The inner ring of the slide cylinder 3402 is slidably connected to the limit slide rod 3403. The limit slide rod 3403 is fixedly connected to the upper and lower sides with a fixing plate 3404. The fixing plate 3404 is fixedly connected to the outer side of the lifting frame plate 3103. The disassembly assembly 35 includes a prism shaft 3501. The prism shaft 3501 is clamped on the inner ring of the shaft tube 3304. The top of the prism shaft 3501 is fixedly connected to the cover plate 3502. The bottom of the cover plate 3502 is connected to the top of the shaft tube 3304. The outer ring of the prism shaft 3501 is sleeved with a sleeve 3503, and the sleeve 3503 is fixedly connected to the bottom of the support plate 3303. A clamping strip 3504 is clamped inside the front side of the sleeve 3503. The front side of the clamping strip 3504 is fixedly connected to a limiting plate 3505. The rear side of the limiting plate 3505 is connected to the front side of the sleeve 3503. The front side of the limiting plate 3505 is fixedly connected with a pull rod 3506. A bolt 3507 is sleeved on the bottom of the clamping strip 3504 at the rear side of the sleeve 3503. The bolt 3507 is threadedly connected to the bottom of the support plate 3303.
[0034] Furthermore, the staff only needs to rotate the bolt 3507 and then pull the pull rod 3506 to release the connection or fixation between the clamping strip 3504 and the sleeve 3503 and the prism shaft 3501, which is convenient for the staff to disassemble and assemble the cover plate 3502, and to replace the finished copper wire winding located on the outer ring of the shaft tube 3304. When the device is winding the iron core 6 to be wound, it will not waste too much time on replacing the copper wire due to the exhaustion of the copper wire, thereby increasing the work efficiency of the device when winding the copper wire on the iron core 6 to be wound.
[0035] In actual operation, when this device is used, when the iron core 6 to be wound needs to be wound, the staff first rotates the iron core 6 to be wound to the outside of the first bayonet 1102, so that the bottom of the iron core 6 to be wound fits with the top of the support seat 1101, and then the staff manually rotates the second bayonet 1104 to align the second bayonet 1104 with the top of the iron core 6 to be wound, and then the staff shakes the torsion plate 1202, the rotation of the torsion plate 1202 drives the threaded rotating cylinder 1201 to rotate, the rotation of the threaded rotating cylinder 1201 drives the threaded rod 1203 to move downward, the threaded rod 1203 moves downward and drives the top plate 1103 to move downward, the top plate 1103 moves downward and drives the second bayonet 1104 to move downward, and the second bayonet 1104 moves downward and is engaged in the top of the iron core 6 to be wound, until the torsion plate 1202 can no longer be shaken to drive the top plate 1103 to move downward, at this time, the fixing work of the iron core 6 to be wound is completed; Then the staff will pass the copper wire of the copper wire winding on the outer ring of the front and rear shaft tubes 3304 through the lifting frame plate 3103 and fix it in the upper and lower sides of the front and rear ends of the iron core 6 to be wound. Then the staff will start the driving motor 2101. The driving motor 2101 starts to drive the bevel gear 2104 to rotate through the fixed shaft 2103. The rotation of the bevel gear 2104 drives the gear ring 2203 to rotate. The rotation of the gear ring 2203 drives the reciprocating screw rod 3203 to rotate through the transmission gear 3204. The rotation of the reciprocating screw rod 3203 drives the threaded barrel 3301 to move back and forth up and down. The threaded barrel 3301 moves up and down. The reciprocating movement drives the support plate 3303 to move up and down through the connecting rod 1 3302, and the up and down movement of the support plate 3303 drives the copper wire winding sleeved on the outer ring of the shaft tube 3304 to move up and down reciprocatingly, and then the staff starts the rotation of the support seat 1101, and the rotation of the support seat 1101 drives the iron core 6 to be wound to rotate through the latch 1102. At this time, while the iron core 6 to be wound is rotating, the support plates 3303 on the front and rear sides move up and down reciprocatingly to complete the copper wire winding processing of the outer ring of the iron core 6 to be wound, until the copper wire of the outer ring of the iron core 6 to be wound tightly, the winding processing of the iron core 6 to be wound is completed; Finally, the staff only needs to cut the excess copper wire and then shake the torsion plate 1202 to drive the top plate 1103 to move upward, and the staff can disassemble the iron core 6 to be wound after the copper wire is wound. At this time, the copper wire winding process of the iron core 6 to be wound is completed; When the copper wire ferrule on the outer ring of the shaft tube 3304 is used up and needs to be aligned and replaced, the staff first rotates the bolt 3507, and the bolt 3507 rotates and moves downward at the bottom of the support plate 3303, and the bolt 3507 moves downward and disengages from the connection between the support plate 3303, and then continues to move the bolt 3507 downward to make the bolt 3507 downwardly disengaged from the connection relationship with the clamping strip 3504, and then the staff pulls the pull rod 3506 outward, and the pull rod 3506 moves outward to drive the clamping strip 3504 to move outward through the limit plate 3505, and the clamping strip 3504 moves outward and disengages from the connection relationship between the prism shaft 3501 and the sleeve 3503, and then the staff can directly move the cover plate 3502 upward, and the cover plate 3502 moves upward to drive the prism shaft 3501 upward, until the prism shaft 3501 is completely disengaged from the connection with the shaft tube 3304, at this time the staff can replace the copper wire ferrule on the outer ring of the shaft tube 3304.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0037] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A winding packaging mechanism for a transformer core, comprising a base (4), characterized in that: A top frame (41) is fixedly connected to the left side of the base (4), a support leg (5) is fixedly connected to the bottom of the base (4), a mounting mechanism (1) is provided at the bottom of the top frame (41), an iron core (6) to be wound is provided in the mounting mechanism (1), a reciprocating mechanism (2) is provided at the top of the base (4) and located at the outer ring of the mounting mechanism (1), and a winding mechanism (3) is provided at the front and rear sides of the mounting mechanism (1); The mounting mechanism (1) comprises a mounting component (11) and an adjustment component (12), wherein the mounting component (11) is arranged on the top of the base (4), and the adjustment component (12) is arranged inside the top of the top frame (41); The reciprocating mechanism (2) comprises a driving assembly (21) and a transmission assembly (22), wherein the driving assembly (21) is arranged inside the left side of the top frame (41), and the transmission assembly (22) is arranged on the top of the base (4); The winding mechanism (3) comprises a supporting assembly (31), a reciprocating assembly (32), a lifting assembly (33), a limiting assembly (34) and a disassembling assembly (35); the supporting assembly (31) is arranged at the top of the top frame (41); the reciprocating assembly (32) is arranged at the front and rear sides of the supporting assembly (31); the lifting assembly (33) is arranged at the outer ring of the reciprocating assembly (32); the limiting assembly (34) is arranged at the rear side of the lifting assembly (33); and the disassembling assembly (35) is arranged inside the lifting assembly (33).
2. The winding packaging mechanism for transformer core according to claim 1, characterized in that: The mounting assembly (11) comprises a support seat (1101), the support seat (1101) being rotatably connected to the top of the base (4), a first latch pin (1102) being fixedly connected to the top of the support seat (1101), the first latch pin (1102) being latched in the bottom of the iron core (6) to be wound, a top plate (1103) being arranged above the first latch pin (1102), the bottom of the top plate (1103) being rotatably connected to a second latch pin (1104), the second latch pin (1104) being latched in the top of the iron core (6) to be wound.
3. The winding packaging mechanism for transformer core according to claim 1, characterized in that: The adjustment assembly (12) comprises a threaded rotating cylinder (1201), wherein the threaded rotating cylinder (1201) is rotatably connected to the top of the top frame (41), a torsion plate (1202) is fixedly connected to the top of the outer ring of the threaded rotating cylinder (1201), a threaded rod (1203) is threadedly connected to the inner ring of the threaded rotating cylinder (1201), the threaded rod (1203) is fixedly connected to the top of the top plate (1103), a limit block (1204) is fixedly connected to the top of the threaded rod (1203), a movable sliding rod (1205) is arranged on the left side of the limit block (1204), the movable sliding rod (1205) is fixedly connected to the left side of the top plate (1103), the movable sliding rod (1205) is slidably connected to the left side of the top frame (41), a connecting plate (1206) is fixedly connected to the left side of the movable sliding rod (1205), and the connecting plate (1206) is slidably connected to the left side of the top frame (41).
4. The winding packaging mechanism for transformer core according to claim 1, characterized in that: The driving assembly (21) comprises a driving motor (2101), wherein the driving motor (2101) is fixedly connected to the left side of the top frame (41), a sleeve frame (2102) is sleeved on the left side of the driving motor (2101), and the sleeve frame (2102) is fixedly connected to the left side of the top frame (41), a fixed shaft (2103) is fixedly connected to the right side of the driving motor (2101), and a bevel gear (2104) is fixedly connected to the right side of the fixed shaft (2103), and the outer ring of the fixed shaft (2103) is rotatably connected to a supporting drum (2105), and a fixed arm (2106) is fixedly connected to the top of the supporting drum (2105), and the fixed arm (2106) is fixedly connected to the left side of the top frame (41).
5. The winding packaging mechanism for transformer core according to claim 1, characterized in that: The transmission assembly (22) comprises a rotating ring (2201), wherein the rotating ring (2201) is rotatably connected to the top of the base (4), the top of the rotating ring (2201) is fixedly connected to a fixing frame (2202), the top of the fixing frame (2202) is fixedly connected to a gear ring (2203), and the outer ring of the gear ring (2203) is meshed with the bottom of the outer ring of the bevel gear (2104).
6. The winding packaging mechanism for transformer core according to claim 1, characterized in that: The support assembly (31) comprises a convex frame (3101), wherein the convex frame (3101) is fixedly connected to the top of the top frame (41), a convex ring (3102) is fixedly connected to the bottom of the convex frame (3101), and a lifting frame plate (3103) is fixedly connected to the front and rear sides of the bottom of the convex ring (3102).
7. The winding packaging mechanism for transformer core according to claim 1, characterized in that: The reciprocating assembly (32) comprises a convex plate (3201), wherein the convex plate (3201) is fixedly connected to the outer side of the lifting frame plate (3103), and a clamping shaft (3202) is fixedly connected to the inner side of the convex plate (3201), and a reciprocating screw rod (3203) is rotatably connected to the outer ring of the clamping shaft (3202), and a transmission gear (3204) is fixedly connected to the bottom of the outer ring of the reciprocating screw rod (3203), and the transmission gear (3204) is meshed with the inner ring of the gear ring (2203).
8. The winding packaging mechanism for transformer core according to claim 1, characterized in that: The lifting assembly (33) comprises a threaded barrel (3301), wherein the threaded barrel (3301) is threadedly connected to the outer ring of the reciprocating screw rod (3203), a connecting rod 1 (3302) is fixedly connected to the right side of the outer ring of the threaded barrel (3301), a supporting plate (3303) is fixedly connected to the right side of the connecting rod 1 (3302), and a shaft tube (3304) is fixedly connected to the top of the supporting plate (3303).
9. The winding packaging mechanism for transformer core according to claim 1, characterized in that: The limit assembly (34) comprises a second connecting rod (3401), wherein the second connecting rod (3401) is fixedly connected to the right side of the support plate (3303), a slide cylinder (3402) is fixedly connected to the right side of the second connecting rod (3401), an inner ring of the slide cylinder (3402) is slidably connected to the limit slide rod (3403), and the upper and lower sides of the limit slide rod (3403) are fixedly connected to fixed plates (3404), and the fixed plates (3404) are fixedly connected to the outer side of the lifting frame plate (3103).
10. The winding packaging mechanism for transformer core according to claim 1, characterized in that: The disassembly assembly (35) comprises a prism shaft (3501), wherein the prism shaft (3501) is clamped to the inner ring of the shaft tube (3304), the top of the prism shaft (3501) is fixedly connected to a cover plate (3502), the bottom of the cover plate (3502) is connected to the top of the shaft tube (3304), the outer ring of the prism shaft (3501) is sleeved with a sleeve (3503), the sleeve (3503) is fixedly connected to the bottom of the support plate (3303), and the front side of the sleeve (3503) is fixedly connected to the bottom of the support plate (3303). A clamping strip (3504) is clamped inside, the front side of the clamping strip (3504) is fixedly connected to a limiting plate (3505), the rear side of the limiting plate (3505) is connected to the front side of the sleeve (3503), the front side of the limiting plate (3505) is fixedly connected to a pull rod (3506), and a bolt (3507) is sleeved at the rear side of the sleeve (3503) at the bottom of the clamping strip (3504), and the bolt (3507) is threadedly connected to the bottom of the support plate (3303).
Citation Information
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