Winding device for inductance coil machining
By using the coordinated movement structure of components such as servo motor, linkage rod and sliding frame in the winding device for inductor coil processing, the problems of mechanical vibration, insufficient accuracy and insufficient tension control during the shearing process are solved, and efficient and accurate wires are achieved Shearing improves the production efficiency and quality of inductor coils.
Patent Information
- Application Number
- CN202411642838.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing winding device for inductor coil processing has problems such as mechanical vibration causing coil position deviation, insufficient shear accuracy, wear of the blade, and insufficient tension control during the shearing process, which affects the accuracy and production efficiency of the inductor value.
A coordinated movement structure including the first servo motor, linkage rod, sliding frame, positioning frame, sliding rod and other components is adopted to achieve the stability of precise positioning and shearing action. The second servo motor drives the linkage rod, cam block, turntable and other structures, and cooperates with the design of the slider, slide chute and shear frame to ensure the efficiency and accuracy of the shearing action.
It realizes the accuracy and efficiency of the wire shearing process, improves the production efficiency and quality of the inductor coil, and reduces the risk of blade wear and production interruption.
Smart Images

Figure CN119480427A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of inductor coil processing, and in particular to a winding device for inductor coil processing. Background Art
[0002] The winding device for inductor coil processing is a device used for efficient and accurate winding of inductor coils. It has an intelligent tension control system, which ensures constant winding tension through tension sensors and controllers. The high-precision wire arrangement mechanism uses precision screws and guide rails to achieve neat wire arrangement. The adjustable winding shaft can adapt to coils of different sizes. The automatic wire changing device can reduce downtime. There is also a turn counting and monitoring system to ensure the accuracy of the winding turns, and the constant speed winding drive system ensures uniform winding. In addition, the device has anti-jump wire, dust removal, cooling and other systems to improve the winding quality and equipment stability. The online quality detection system monitors the coil parameters in real time. The multi-axis linkage winding mechanism can meet the winding of complex shapes, and has multiple functions such as automatic demolding, energy-saving drive, safety protection, etc. From wire feeding, winding to coil unloading, each link is closely coordinated with a high degree of automation, which effectively improves the production efficiency and quality of inductor coils.
[0003] When the existing mechanical seals are installed and used, firstly, at the moment of shearing, the position of the coil may be offset due to mechanical vibration, affecting the performance during subsequent processing or use. Secondly, the shearing accuracy of some devices is insufficient, and the wire cannot be accurately cut at the predetermined position, resulting in deviations in the number of coil turns, which in turn affects the accuracy of the inductance value. Moreover, during the shearing process, the blade is easily worn, and frequent replacement of the blade not only increases costs but also leads to production interruptions. Some devices lack effective tension control during shearing, which may cause the wire to retract or loosen after shearing, destroying the integrity of the coil. In addition, for coils wound with multiple strands of wire, the existing devices may not be able to ensure that the multiple strands of wire are neatly sheared at the same time, and unevenness may occur, reducing product quality and production efficiency, and bringing certain adverse effects to people's use process. In order to solve the deficiencies of the prior art, we propose a winding device for inductor coil processing. Summary of the invention
[0004] The main purpose of the present invention is to provide a winding device for processing an inductor coil, which can effectively solve the problems in the background technology.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a winding device for processing an inductor coil, comprising a device base, a groove is provided inside one side of the device base, an adjustable shearing structure is arranged in the groove of the device base, a positioning winding structure is arranged on the side of the device base away from the adjustable shearing structure, a winding column is arranged in the middle of the positioning winding structure, and a material discharge structure is arranged inside the side of the device base close to the adjustable shearing structure;
[0006] The adjustable shear structure includes a first servo motor installed on the outer wall of one side of the device base, the first servo motor has a first linkage rod detachably installed on the output shaft end, the first linkage rod one end away from the first servo motor passes through the outer wall of the device base and is installed with a mounting block, a first sliding frame is slidably installed on the outer wall of one side of the mounting block, a first return spring is detachably installed on the end of the first sliding frame away from the mounting block, an end of the first return spring away from the first sliding frame is detachably installed on the upper surface of the mounting block, a positioning frame is installed on the outer wall of the one side of the first sliding frame away from the mounting block, a first sliding rod is slidably installed on the middle part of one side of the positioning frame, a sliding sleeve is fixedly installed on the end of the first sliding rod away from the positioning frame, a limiting rod is slidably installed inside the sliding sleeve, and an electric telescopic rod is detachably installed on the outer wall of the one side of the first sliding rod away from the first sliding frame.
[0007] Preferably, the telescopic end of the electric telescopic rod is detachably mounted with a mounting bracket, a second servo motor is mounted on an outer wall of the mounting bracket on a side away from the electric telescopic rod, a second linkage rod is detachably mounted on an output shaft end of the second servo motor, a turntable is detachably mounted on a middle part of a side of the second linkage rod away from the second servo motor, a second cam block is fixedly mounted on an end of the second linkage rod away from the second servo motor, a first cam block is fixedly mounted on an outer wall of a side of the second cam block away from the second linkage rod, a first limiting groove is provided on an outer wall of a side of the turntable away from the second servo motor, a protrusion is slidably mounted inside the first limiting groove, and the protrusion is away from the turntable A second sliding frame is fixedly installed at one end of the disk, and a first sliding block is rotatably installed at one end of the second sliding frame. A first sliding groove is opened on the middle upper surface of the mounting frame, a first shearing frame is installed on the side of the first sliding frame away from the second sliding frame, and a second shearing frame is rotatably installed on the side of the first shearing frame away from the second sliding frame, a first cylinder is fixedly installed at the middle of a side of the second shearing frame away from the turntable, a second cylinder is fixedly installed at the middle of a side of the first shearing frame away from the turntable, a second return spring is detachably installed at one end of the second cylinder away from the first shearing frame, and an end of the second return spring away from the second cylinder is detachably installed on the first cylinder.
[0008] Preferably, the shearing point of the second shearing frame and the first shearing frame is composed of a clamping area and a shearing area, the second cam block and the first cam block are staggered with each other, and respectively contact the first shearing frame and the second shearing frame on one side close to the mounting frame, the first limiting groove is a fan-shaped annular groove, the first slider slides in the first sliding groove, the second sliding frame is provided with a movable groove on the side close to the second servo motor, and the movable groove of the second sliding frame is sleeved on the outer wall of the second linkage rod close to the turntable, the sliding sleeve slides on the outer wall of the limiting rod, the first sliding frame and the positioning frame are rotatably connected to each other at the junction, and the limiting rod is fixedly installed on the inner wall of the device base.
[0009] Preferably, the positioning winding structure includes a third servo motor installed on the outer wall of one side of the device base, the output shaft end of the third servo motor is detachably mounted with a first synchronous wheel, the first synchronous wheel is detachably mounted with a third linkage rod at the axis center on the side away from the third servo motor, an auxiliary support block is fixedly mounted on the middle part of the third linkage rod, the second synchronous wheel is detachably mounted with a second synchronous wheel on the end away from the first synchronous wheel, the second synchronous wheel is installed with a fourth synchronous wheel via a transmission belt, the first belt-rod rotating wheel is detachably mounted on the outer wall of the fourth synchronous wheel on the side close to the third servo motor, the first synchronous wheel is installed with a third synchronous wheel via a transmission belt, and the second belt-rod rotating wheel is detachably mounted on the side of the third synchronous wheel away from the third servo motor.
[0010] Preferably, a fourth servo motor is arranged inside one side of the device base, and a first driving wheel is detachably installed on the output shaft end of the fourth servo motor, and a first driven wheel and a second driven wheel are respectively installed on the first driving wheel through a transmission belt, and a third driven wheel is installed on the first driven wheel through a transmission belt, and a first supporting roller is detachably installed on the axis of the third driven wheel, the second driven wheel, the first driven wheel and the first driving wheel on a side away from the fourth servo motor, a winding frame is horizontally arranged on one side of the first supporting roller, and an inductor wheel is rotatably installed on the side of the winding frame away from the fourth servo motor, a first limiting column is arranged inside the side of the device base close to the electric telescopic rod, a second limiting column is arranged on the upper surface of the side of the device base close to the fourth servo motor, a feeding port is provided on the middle outer wall of the device base close to the second limiting column, and a feeding port is provided on the upper surface of the side of the device base close to the first limiting column.
[0011] Preferably, the second limit column and the first limit column are staggered and opposite to each other, the auxiliary support block, the first rod rotating wheel and the second rod rotating wheel close to the feed port are in contact with the outer wall of the winding column, the second limit column and the first limit column are not in contact with the winding column, the second rod rotating wheel and the first rod rotating wheel are opposite to each other and are mirror-set, the second support rollers are rotatably installed on both sides of the device base close to the fourth servo motor, the second support rollers are in contact with the outer wall of the winding frame, the four first support rollers and the two second support rollers are equidistant and stepped from the outer walls of both sides of the winding frame, and the winding frame is not a complete circular ring and has a gap.
[0012] Preferably, the blanking structure includes second limiting grooves on both sides of the device base, a third return spring is arranged inside the second limiting groove, a special-shaped block is arranged at one end of the third return spring away from the third sliding frame, a third sliding frame is arranged in the middle of two adjacent special-shaped blocks, the third sliding frame is rotatably installed with a toggle frame at one end of the third sliding frame away from the first servo motor, a positioning column is rotatably installed in the middle of the toggle frame, a fourth connecting rod is rotatably installed at one end of the positioning column away from the third sliding frame, a wave column is rotatably installed at one end of the fourth connecting rod away from the toggle frame, a blanking push rod is rotatably installed at one end of the fourth connecting rod, the third connecting rod and the wave column are rotatably installed at one end of the fourth connecting rod close to the device base, the first connecting rod is rotatably installed at one end of the fourth connecting rod away from the blanking push rod, the second connecting rod is rotatably installed at one end of the first connecting rod away from the fourth connecting rod, and the side of the second connecting rod away from the first connecting rod and the side of the third connecting rod close to the wave column are rotatably installed.
[0013] Preferably, the third connecting rod, the second connecting rod, the first connecting rod and the fourth connecting rod are arranged as a group, with two groups in total, and they rotate on both sides of the wave column respectively. The fourth connecting rod is in the shape of a boomerang, and the first connecting rod and the second connecting rod share a rotating shaft on the side close to the positioning column. The third sliding frame, the toggle frame, the positioning column and the unloading push rod form a seesaw structure.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. In the present invention, by driving the first servo motor and utilizing the coordinated movement of the linkage rod, the sliding frame, the positioning frame, the sliding rod and other components, the mounting frame can accurately reach the shearing position and realize precise positioning. The electric telescopic rod can flexibly adjust the position of the mounting frame to adapt to different shearing requirements. The linkage rod, cam block, turntable and other structures driven by the second servo motor cooperate with the design of the slider, the slide groove and the shearing frame, and the cylinder and the return spring to ensure the stability and effectiveness of the shearing action. The staggered setting of the cam block and the special shearing area and clamping area combination make the wire shearing process more accurate and efficient. At the same time, the movable groove design of the second sliding frame ensures the stability of the movement.
[0016] 2. In the present invention, the third servo motor drives the synchronous wheel, the linkage rod and other components to drive the first rod rotating wheel and the second rod rotating wheel to rotate, providing stable power transmission and positioning assistance for winding. After the fourth servo motor is started, the driving wheel and the driven wheel are used to drive the first support roller and the second support roller to roll, so that the winding frame can rotate smoothly, and the rotation and winding of the inductor wheel can be realized. The equidistant distribution of the rollers ensures the stability of the rotation of the winding frame. The feed port facilitates the entry of wire. The auxiliary support block, the rod rotating wheel and the winding column assist in positioning to ensure the accuracy of winding. The first and second limit columns that are misaligned and not clamped by the winding column do not affect the winding process. The setting of the unloading port is ready for subsequent unloading. The entire structure effectively improves the accuracy and efficiency of the inductor coil winding.
[0017] 3. In the present invention, it cooperates with the adjustable shearing structure, utilizes the downward pressing action of the positioning frame during shearing to trigger the unloading process, and the third return spring and the special-shaped block provide power for the third sliding frame, so that the toggle frame rotates around the positioning column, thereby driving the boomerang-shaped first connecting rod to move, through the ingenious coordination of the first connecting rod with the wave column, the unloading push rod, the third connecting rod and the second connecting rod and other components, especially the two groups of structures respectively located on both sides of the wave column and the design of a common rotating shaft, plus the seesaw structure composed of the third sliding frame, the toggle frame, the positioning column and the unloading push rod, the unloading action of accurately and stably pushing the processed inductor coil out of the unloading port is realized, thereby improving the unloading efficiency and the degree of automation. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0019] Figure 2 It is a structural schematic diagram of the feed port of the present invention;
[0020] Figure 3 It is a structural schematic diagram of the feeding port of the present invention;
[0021] Figure 4 It is a schematic diagram of the cross-sectional structure of the base of the device of the present invention;
[0022] Figure 5 It is a schematic diagram of the structural decomposition of the adjustable shear structure of the present invention;
[0023] Figure 6 It is a structural schematic diagram of the limit rod of the present invention;
[0024] Figure 7 It is a structural schematic diagram of the first limiting groove of the present invention;
[0025] Figure 8 It is a schematic diagram of the structural cross section of the mounting frame of the present invention;
[0026] Fig. 9 is a schematic structural diagram of the auxiliary support block of the present invention;
[0027] Fig.10 is a schematic structural diagram of a fourth servo motor of the present invention;
[0028] Fig.11 It is a schematic structural diagram of the first rotating wheel with a rod of the present invention;
[0029] Fig.12 is a schematic structural diagram of the second driven wheel of the present invention;
[0030] Fig.13 It is a structural schematic diagram of the winding column of the present invention;
[0031] Fig.14 It is a structural schematic diagram of the blanking structure of the present invention;
[0032] Fig.15 is a schematic structural diagram of a third return spring of the present invention;
[0033] Fig.16 It is a schematic structural diagram of the third connecting rod of the present invention.
[0034] In the figure: 1, device base; 101, winding column;
[0035] 2. Adjustable shearing structure; 21. First servo motor; 22. First linkage rod; 23. Mounting block; 24. First sliding frame; 25. First return spring; 26. Positioning frame; 27. First sliding rod; 28. Sliding sleeve; 29. Limit rod; 210. Electric telescopic rod; 211. Mounting frame; 212. Second servo motor; 213. Second linkage rod; 214. Turntable; 215. First cam block; 216. Second cam block; 217. Second sliding frame; 218. First shearing frame; 219. Second shearing frame; 220. First slider; 221. First slide groove; 222. First cylinder; 223. Second cylinder; 224. Second return spring; 225. First limit groove; 226. Bump;
[0036] 3. Positioning winding structure; 31. Third servo motor; 32. First synchronous wheel; 33. Third linkage rod; 34. Auxiliary support block; 35. Second synchronous wheel; 36. Third synchronous wheel; 37. Fourth synchronous wheel; 38. First rotating wheel with rod; 39. Second rotating wheel with rod; 310. Fourth servo motor; 311. First driving wheel; 312. First driven wheel; 313. Second driven wheel; 314. Third driven wheel; 315. First supporting roller; 316. Winding frame; 317. Second supporting roller; 318. Inductive wire wheel; 319. First limiting column; 320. Second limiting column; 321. Unloading port; 322. Feeding port;
[0037] 4. Material unloading structure; 41. Third sliding frame; 42. Special-shaped block; 43. Second limiting groove; 44. Third return spring; 45. Toggle frame; 46. Positioning column; 47. First connecting rod; 48. Wave column; 49. Fourth connecting rod; 410. Second connecting rod; 411. Third connecting rod; 412. Material unloading push rod. DETAILED DESCRIPTION
[0038] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0039] Embodiment 1, as Figure 1-Figure 8As shown, firstly, the first servo motor 21 on the outer wall of one side of the device base 1 is started, and its output shaft end drives the first linkage rod 22 to rotate, and the first linkage rod 22 drives the mounting block 23 to rotate. When the mounting block 23 starts to deflect, the first sliding frame 24 is driven to deflect to one side synchronously, and because the intersection of the first sliding frame 24 and the positioning frame 26 is rotatably installed, and the middle part of the positioning frame 26 is slidably installed with the first sliding rod 27, then the first sliding frame 24, the first sliding rod 27, and the sliding sleeve 28 are driven by the deflection of the mounting block 23. The outer wall of the limit rod 29 deflects synchronously. When the sliding sleeve 28 moves to one end on the outer wall of the limit rod 29, due to the continuous deflection of the mounting block 23, a downward force is applied to the first sliding frame 24, which starts to drive the first sliding frame 24 and the positioning frame 26 to be compressed synchronously, and the position of the mounting frame 211 is adjusted to align the position where the mounting frame 211 needs to be sheared. The electric telescopic rod 210 on the first sliding rod 27 is telescopic, and the mounting frame 211 at the telescopic end thereof is installed with a second servo motor 212. The second servo motor is started. The second linkage rod 213 at the output shaft end of the machine 212 rotates, and the second linkage rod 213 drives the rotating disk 214, the first cam block 215 and the second cam block 216 to rotate. The protrusion 226 on the second linkage rod 213 slides in the first limiting groove 225 of the rotating disk 214, driving the second sliding frame 217 to move. The second sliding frame 217 slides in the first sliding groove 221 of the mounting frame 211 through the first sliding block 220, thereby driving the first shearing frame 218 and the second shearing frame 219 to move. The first shearing frame 218 and The second cylinder 223 of the second shearing frame 219 is connected to the first cylinder 222 by a second return spring 224. The shearing portion of the two is composed of a clamping area and a shearing area. The second cam block 216 and the first cam block 215 are staggered with each other and respectively contact the first shearing frame 218 and the second shearing frame 219 on one side close to the mounting frame 211 to achieve the shearing action of the wire. At the same time, the movable groove of the second sliding frame 217 is sleeved on the outer wall of the second linkage rod 213 close to the turntable 214 to ensure the stability of the movement.
[0040] Embodiment 2, as Figure 9-13As shown, first, the third servo motor 31 installed on the outer wall of one side of the device base 1 is started, and its output shaft end drives the first synchronous wheel 32 to rotate, and the first synchronous wheel 32 drives the second synchronous wheel 35 to rotate through the third linkage rod 33 at the axis, and the auxiliary support block 34 of the outer wall in the middle of the third linkage rod 33 moves accordingly, and the second synchronous wheel 35 drives the fourth synchronous wheel 37 to rotate through the transmission belt, and the fourth synchronous wheel 37 drives the first belt rod rotating wheel 38 of the outer wall of one side to rotate. At the same time, the first synchronous wheel 32 drives the third synchronous wheel 36 to rotate through the transmission belt, and the third synchronous wheel 36 drives the second belt rod rotating wheel 39 to rotate, and the two are positioned oppositely and mirror-imaged. Next, the fourth servo motor 310 inside one side of the device base 1 is started, and the first driving wheel 311 at its output shaft end drives the first driven wheel 312 and the second driven wheel 313 to rotate through the transmission belt, and the first driven wheel 312 then drives the third driven wheel 314 to rotate through the transmission belt. The first driven wheel 312, the second driven wheel 313, the third driven wheel 314 and the first driving wheel 311 start to roll away from the first supporting roller 315 at the axis center on one side of the fourth servo motor 310, and the second supporting rollers 317 of the device base 1 close to the fourth servo motor 310 on both sides also contact and roll with the outer wall of the winding frame 316. These rollers are equidistantly distributed on the outer walls of the winding frame 316 on both sides, driving the winding frame 316 to rotate, and the inductor wire wheel 318 rotatably mounted on the winding frame 316 rotates accordingly. During the rotation of the winding frame 316, the wire enters from the feed port 322, and the auxiliary support block 34, the first rod rotating wheel 38 and the second rod rotating wheel 39 are close to the winding post 101 on one side of the feed port 322 for auxiliary positioning to complete the winding, and the second limiting post 320 and the first limiting post 319 are offset and opposite to each other, and neither is clamped by the winding post 101, and the unloading port 321 on the device base 1 is used for subsequent unloading.
[0041] Embodiment 2, as Figure 11-Figure 15As shown, when blanking is required, the adjustable shearing structure 2 shears the inductor wire while the positioning frame 26 is pressed downward, exerting pressure on the third sliding frame 41, and the third return springs 44 in the second limiting grooves 43 on both sides of the device base 1 exert force on the special-shaped blocks 42, and the special-shaped blocks 42 act on the third sliding frame 41, and the toggle frame 45 rotatably installed at one end of the third sliding frame 41 away from the first servo motor 21 starts to move, and the toggle frame 45 rotates around the positioning column 46 in the middle, and the first connecting rod 49 rotatably installed at one end of the positioning column 46 away from the third sliding frame 41 moves accordingly. Since the first connecting rod 49 is in a boomerang shape, the first connecting rod 49 moves. The wave column 48 at the end is affected, and at the same time, the unloading push rod 412 rotatably installed at one end of the first connecting rod 49 also starts to move, and the third connecting rod 411 rotatably installed at one end of the unloading push rod 412 close to the device base 1 cooperates with the wave column 48, and the two groups of structures composed of the third connecting rod 411, the second connecting rod 410, 47 and the first connecting rod 49 rotate on both sides of the wave column 48 respectively, among which 47 and the side of the second connecting rod 410 close to the positioning column 46 share a rotating shaft, and the seesaw structure composed of the third sliding frame 41, the toggle frame 45, the positioning column 46 and the unloading push rod 412 realizes the unloading action of pushing the processed inductor coil out of the unloading port.
[0042] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A winding device for processing an inductor coil, comprising a device base (1), characterized in that: A groove is provided inside one side of the device base (1), an adjustable shearing structure (2) is arranged in the groove of the device base (1), a positioning winding structure (3) is provided on the side of the device base (1) away from the adjustable shearing structure (2), a winding pole (101) is provided in the middle of the positioning winding structure (3), and a material discharge structure (4) is provided inside the side of the device base (1) close to the adjustable shearing structure (2); The adjustable shearing structure (2) comprises a first servo motor (21) mounted on an outer wall of one side of a device base (1); a first linkage rod (22) is detachably mounted on an output shaft end of the first servo motor (21); an end of the first linkage rod (22) that is away from the first servo motor (21) passes through an outer wall of the device base (1) and is mounted with a mounting block (23); a first sliding frame (24) is slidably mounted on an outer wall of one side of the mounting block (23); a first return spring (25) is detachably mounted on an end of the first sliding frame (24) that is away from the mounting block (23); and the first return spring (25) is detachably mounted on an outer wall of one side of the mounting block (23). 5) One end away from the first sliding frame (24) is detachably mounted on the upper surface of the mounting block (23); a positioning frame (26) is mounted on the outer wall of one side of the first sliding frame (24) away from the mounting block (23); a first sliding rod (27) is slidably mounted on the middle part of one side of the positioning frame (26); a sliding sleeve (28) is fixedly mounted on the end of the first sliding rod (27) away from the positioning frame (26); a limiting rod (29) is slidably mounted inside the sliding sleeve (28); an electric telescopic rod (210) is detachably mounted on the outer wall of one side of the first sliding rod (27) away from the first sliding frame (24).
2. The winding device for inductor coil processing according to claim 1, characterized in that: A mounting frame (211) is detachably mounted on the telescopic end of the electric telescopic rod (210); a second servo motor (212) is mounted on an outer wall of the mounting frame (211) on a side away from the electric telescopic rod (210); a second linkage rod (213) is detachably mounted on an output shaft end of the second servo motor (212); a rotating disk (214) is detachably mounted on the middle part of a side of the second linkage rod (213) away from the second servo motor (212); and the second linkage rod (213) is A second cam block (216) is fixedly mounted on one end away from the second servo motor (212); a first cam block (215) is fixedly mounted on an outer wall of a side of the second cam block (216) away from the second linkage rod (213); a first limiting groove (225) is provided on an outer wall of a side of the rotating disk (214) away from the second servo motor (212); a convex block (226) is slidably mounted inside the first limiting groove (225); and the convex block (226) is away from the rotating disk (214). A second sliding frame (217) is fixedly installed at one end, a first slider (220) is rotatably installed at one end of the second sliding frame (217), a first slide groove (221) is provided on the middle upper surface of the mounting frame (211), a first shearing frame (218) is installed on the side of the first slider (220) away from the second sliding frame (217), a second shearing frame (219) is rotatably installed on the side of the first shearing frame (218) away from the second sliding frame (217), and the second A first cylinder (222) is fixedly installed on the middle part of one side of the shearing frame (219) away from the rotating disk (214), a second cylinder (223) is fixedly installed on the middle part of one side of the first shearing frame (218) away from the rotating disk (214), a second return spring (224) is detachably installed on one end of the second cylinder (223) away from the first shearing frame (218), and one end of the second return spring (224) away from the second cylinder (223) is detachably installed on the first cylinder (222).
3. The winding device for inductor coil processing according to claim 2, characterized in that: The shearing portion of the second shearing frame (219) and the first shearing frame (218) is composed of a clamping area and a shearing area. The second cam block (216) and the first cam block (215) are staggered with each other and are respectively in contact with the first shearing frame (218) and the second shearing frame (219) on one side close to the mounting frame (211). The first limiting groove (225) is a fan-shaped annular groove. The first sliding block (220) slides in the first sliding groove (221). A movable groove is provided on the side of the second sliding frame (217) close to the second servo motor (212). The movable groove of the second sliding frame (217) is sleeved on the outer wall of the second linkage rod (213) close to the turntable (214). The sliding sleeve (28) slides on the outer wall of the limiting rod (29). The first sliding frame (24) and the positioning frame (26) are rotatably connected to each other at the intersection. The limiting rod (29) is fixedly installed on the inner wall of the device base (1).
4. The winding device for inductor coil processing according to claim 3, characterized in that: The positioning winding structure (3) comprises a third servo motor (31) mounted on an outer wall of one side of the device base (1); a first synchronous wheel (32) is detachably mounted on the output shaft end of the third servo motor (31); a third linkage rod (33) is detachably mounted on the axis of the first synchronous wheel (32) away from the third servo motor (31); an auxiliary support block (34) is fixedly mounted in the middle of the third linkage rod (33); a second synchronous wheel (35) is detachably mounted on the end of the third linkage rod (33) away from the first synchronous wheel (32); a fourth synchronous wheel (37) is mounted on the second synchronous wheel (35) via a transmission belt; a first rod-belt rotating wheel (38) is detachably mounted on the outer wall of the fourth synchronous wheel (37) close to the third servo motor (31); a third synchronous wheel (36) is mounted on the first synchronous wheel (32) via a transmission belt; a second rod-belt rotating wheel (39) is detachably mounted on the side of the third synchronous wheel (36) away from the third servo motor (31).
5. The winding device for inductor coil processing according to claim 4, characterized in that: A fourth servo motor (310) is disposed inside one side of the device base (1); a first driving wheel (311) is detachably mounted on the output shaft end of the fourth servo motor (310); a first driven wheel (312) and a second driven wheel (313) are respectively mounted on the first driving wheel (311) through a transmission belt; a third driven wheel (314) is mounted on the first driven wheel (312) through a transmission belt; a first supporting roller (315) is detachably mounted on the axis of the third driven wheel (314), the second driven wheel (313), the first driven wheel (312) and the first driving wheel (311) on one side away from the fourth servo motor (310); A winding frame (316) is horizontally arranged on one side of the first supporting roller (315); an inductor wheel (318) is rotatably mounted on the side of the winding frame (316) away from the fourth servo motor (310); a first limiting column (319) is arranged inside the side of the device base (1) close to the electric telescopic rod (210); a second limiting column (320) is arranged on the upper surface of the side of the device base (1) close to the fourth servo motor (310); a discharge port (321) is provided on the middle outer wall of the device base (1) close to the second limiting column (320); and a feed port (322) is provided on the upper surface of the side of the device base (1) close to the first limiting column (319).
6. The winding device for inductor coil processing according to claim 5, characterized in that: The second limiting column (320) and the first limiting column (319) are staggered and arranged opposite to each other, and the auxiliary support block (34), the first rod-belted rotating wheel (38) and the second rod-belted rotating wheel (39) are all in contact with the outer wall of the winding column (101) on one side close to the feed inlet (322), and the second limiting column (320) and the first limiting column (319) are not in contact with the winding column (101) for clamping, and the second rod-belted rotating wheel (39) and the first rod-belted rotating wheel (3 8) are positioned opposite to each other and are mirror-imaged to each other, second support rollers (317) are rotatably mounted on both sides of the device base (1) close to the fourth servo motor (310), the second support rollers (317) are in contact with the outer wall of the winding frame (316), the four first support rollers (315) and the two second support rollers (317) are equidistantly stepped from the outer walls of both sides of the winding frame (316), and the winding frame (316) is not a complete circular ring and has a gap.
7. The winding device for inductor coil processing according to claim 3, characterized in that: The material discharging structure (4) comprises second limiting grooves (43) provided on both sides of the inside of the device base (1), third return springs (44) are provided inside the second limiting grooves (43), special-shaped blocks (42) are provided at one end of the third return spring (44) away from the third sliding frame (41), a third sliding frame (41) is provided in the middle of two adjacent special-shaped blocks (42), a toggle frame (45) is rotatably mounted at one end of the third sliding frame (41) away from the first servo motor (21), a positioning column (46) is rotatably mounted in the middle of the toggle frame (45), a fourth connecting rod (49) is rotatably mounted at one end of the positioning column (46) away from the third sliding frame (41), and the fourth connecting rod (49) is away from the toggle frame ( 45), a waving column (48) is rotatably mounted on one end of the fourth connecting rod (49), a material discharge push rod (412) is rotatably mounted on one end of the material discharge push rod (412), a third connecting rod (411) is rotatably mounted on one end of the material discharge push rod (412) close to the device base (1), the third connecting rod (411) and an end of the waving column (48) close to the device base (1) are rotatably mounted, the first connecting rod (47) is rotatably mounted on one end of the fourth connecting rod (49) away from the material discharge push rod (412), a second connecting rod (410) is rotatably mounted on one end of the first connecting rod (47) away from the fourth connecting rod (49), and a side of the second connecting rod (410) away from the first connecting rod (47) and a side of the third connecting rod (411) close to the waving column (48) are rotatably mounted.
8. The winding device for inductor coil processing according to claim 7, characterized in that: The third connecting rod (411), the second connecting rod (410), the first connecting rod (47), and the fourth connecting rod (49) are arranged as a group, with two groups in total, and they rotate on both sides of the wave column (48) respectively. The fourth connecting rod (49) is in the shape of a boomerang. The first connecting rod (47) and the second connecting rod (410) share a rotating shaft on one side close to the positioning column (46). The third sliding frame (41), the toggle frame (45), the positioning column (46), and the unloading push rod (412) form a seesaw structure.
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Double-station multi-head winding machine
CN121122913A