Buckle structure for photovoltaic wire harness
By designing the snap structure for photovoltaic wiring harness, fast connection is achieved using card blocks and snap components, and improving connection stability and sealing effect through sealing rings and elastic components, the problems of inconvenient connection and poor stability of photovoltaic wiring harness are solved, and convenience is achieved , efficient wiring harness connection.
Patent Information
- Application Number
- CN202411916682.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-02-18
AI Technical Summary
When the photovoltaic wiring harness is connected to the photovoltaic connector, it is prone to cause insufficient length of the wiring harness, and in the prior art, the threaded connection method is inconvenient to operate, which easily leads to loosening of the cable and affects the stability of the connection.
A snap structure for photovoltaic wiring harness is designed, and by providing a first connector and a second connector, a fast connection is achieved using a card block and a snap assembly, and the connection stability and sealing effect are improved through a sealing ring and an elastic assembly.
The convenience and stability of photovoltaic wiring harness connection is achieved, the problem of cable looseness is avoided, and the protection effect of wiring harness connection is improved.
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Figure CN119481787A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of wiring harnesses, and in particular to a buckle structure for photovoltaic wiring harnesses. Background Art
[0002] With the needs of people's lives and production, photovoltaic panels have been more and more widely used in people's daily lives. However, photovoltaic panels have very high requirements for connectors during use, requiring good electrical connection tightness, sealing and firmness.
[0003] When the photovoltaic harness is connected to the photovoltaic connector, the harness length is often insufficient. In this case, the harness needs to be connected and extended. When the harness is connected, the connection is usually sealed with a film, but the film has a poor protective effect on the harness connection.
[0004] At present, the publication number CN211907705U discloses an improved plastic insulated cable assembly, which connects and fixes two cables respectively through two connectors, and then the cables can be clamped and fixed by rotating the tightening threaded tube, and the two connectors are threadedly connected by a screw tube and an internal threaded tube to increase the fixing effect between the cables;
[0005] The cable connection is protected by providing two connectors, but the two connectors are connected by a threaded connection, which is inconvenient to operate. When the connector is rotated, the internal cable is easily rotated, causing the cable connection to loosen, affecting the stability of the cable connection. Summary of the invention
[0006] Therefore, in order to solve the above-mentioned shortcomings, the present invention provides a buckle structure for a photovoltaic wire harness.
[0007] The present invention is implemented by constructing a buckle structure for a photovoltaic wiring harness, the device comprising a first connector, a second connector, a wiring harness fixing assembly, a wiring harness 1 and a wiring harness 2, the first connector and the second connector being buckled with each other, the first connector and the second connector being used to seal the connection between the wiring harness 1 and the wiring harness 2, and the left end of the first connector and the right end of the second connector being both installed with the wiring harness fixing assembly;
[0008] The first connector comprises a shell 1, a card block 1 and an insert block, the upper and lower ends of the shell 1 are both provided with card blocks 1 on the right side, and the right side of the shell 1 is provided with an insert block;
[0009] The second connecting head includes a second shell, a movable ring, a buckle assembly, a slot and a sealing ring. The outer side of the second shell is provided with a movable ring. The upper and lower ends of the second shell are provided with buckle assemblies, and the right sides of the buckle assemblies are connected to the movable ring. A slot is provided in the middle of the left end of the second shell, and a sealing ring is embedded in the left side wall of the second shell. The buckle assembly is used to buckle with the first buckle.
[0010] Preferably, the buckle assembly comprises a straight plate, a second clamping block, a third clamping block, a through hole, a limiting rod, an elastic component, a slide groove, a spring one, a movable cover plate and a support block, the left inner side surface of the straight plate is fixed with a clamping block two, the middle portion of the inner side surface of the straight plate is fixed with a clamping block three, the right end of the straight plate extends into the through hole, the inner right end of the straight plate is vertically penetrated by the limiting rod, the through hole is provided in the movable ring, and the two ends of the limiting rod are respectively fixedly connected to the inner wall of the through hole, the right side of the inner side surface of the straight plate is connected to the elastic component, the outer wall of the shell two is provided with a slide groove, and the elastic component is embedded in the slide groove and slides along the inner wall of the slide groove, the left bottom of the elastic component is elastically connected to the inner left wall of the slide groove through a spring one, the left side of the elastic component is connected with a movable cover plate, the movable cover plate is used to seal the top of the slide groove, and the left side of the movable cover plate is slidably connected to the shell two, the support block is fixed to the left end of the outer wall of the shell two, and the clamping block two is used to buckle with the clamping block one.
[0011] Preferably, the elastic component includes a movable frame, a movable plate, a vertical rod and a second spring, a movable plate is provided at the inner bottom of the movable frame, the middle part of the top of the movable plate is fixedly connected to the vertical rod, the top edge of the movable plate is elastically connected to the inner top wall of the interactive frame through a second spring, and the second spring is mounted on the outer side of the vertical rod, the top of the vertical rod extends out of the movable frame, and the top of the vertical rod is fixedly connected to the straight plate, the movable frame is embedded in the slide groove, and the movable frame slides along the inner wall of the slide groove, the left bottom of the movable frame is elastically connected to the inner left wall of the slide groove through a first spring, and the left end top of the movable frame is fixedly connected to the cover plate.
[0012] Preferably, the upper and lower side surfaces of the shell 1, the plug block and the shell 2 are all arranged in parallel, and the inner wall of the slot of the shell 2 is in contact with the outer wall of the plug block.
[0013] Preferably, the right side surface of the card block 1 is inclined inward from left to right, and the left side surface of the card block 1 is vertically arranged.
[0014] Preferably, the left end and the bottom end surface of the block three are both smooth, and the left end surface of the block three is inclined inward from left to right.
[0015] Preferably, the inner wall of the straight plate is in contact with the limiting rod, and the straight plate and the limiting rod are arranged perpendicular to each other.
[0016] Preferably, the inner wall of the slide groove is in contact with the front and rear side walls of the movable frame and the cover plate.
[0017] Preferably, the vertical rod and the straight plate are arranged perpendicular to each other.
[0018] Preferably, the top inner wall of the movable frame is in contact with the vertical rod.
[0019] The present invention has the following advantages: The present invention provides a buckle structure for photovoltaic wiring harnesses through improvement, which has the following improvements compared with the same type of equipment:
[0020] The buckle structure for a photovoltaic wiring harness of the present invention is provided with a first connector and a second connector, a first clamping block is provided on the outside of the first connector, and a buckle assembly is provided on the outside of the second connector. The second connector is buckled with the first clamping block of the first connector through the buckle assembly, so that the first connector and the second connector are quickly connected, thereby increasing the convenience of operation.
[0021] A sealing ring is arranged between the first connector and the second connector, and the elastic component of the buckle assembly is supported by spring 1. The elastic potential energy generated by spring 1 causes the clamping block 2 to move to the right, tightening the shell 1 and the shell 2, thereby increasing the connection stability between the first connector and the second connector, while ensuring the sealing effect, thereby increasing the protection effect of the wiring harness connection. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the structure of the present invention;
[0023] Figure 2 It is a schematic diagram of the internal structure of the present invention;
[0024] Figure 3 is a schematic diagram of the structure of the first connector of the present invention;
[0025] Figure 4 is a schematic diagram of the structure of the second connector of the present invention;
[0026] Figure 5 is a schematic diagram of the internal structure of the second connector of the present invention;
[0027] Figure 6 It is a schematic diagram of the structure of the buckle assembly of the present invention;
[0028] Figure 7 It is a schematic diagram of the internal structure of the elastic component of the present invention.
[0029] Among them: the first connector -1, the second connector -2, the wiring harness fixing assembly -3, the wiring harness one -4, the wiring harness two -5, the shell one -11, the block one -12, the plug-in block -13, the shell two -21, the movable ring -22, the buckle assembly -23, the slot -24, the sealing ring -25, the straight plate -231, the block two -232, the block three -233, the through hole -234, the limit rod -235, the elastic assembly -236, the slide groove -237, the spring one -238, the movable cover plate -239, the support block -2310, the movable frame -2361, the movable plate -2362, the vertical rod -2363, and the spring two -2364. DETAILED DESCRIPTION
[0030] The following will be combined with the attached Figure 1-7 The present invention is described in detail, and the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] See also Figure 1-2 A buckle structure for a photovoltaic wiring harness of the present invention comprises a first connector 1, a second connector 2, a wiring harness fixing assembly 3, a wiring harness 1 4 and a wiring harness 2 5. The first connector 1 and the second connector 2 are buckled with each other. The first connector 1 and the second connector 2 are used to seal the connection between the wiring harness 1 4 and the wiring harness 2 5. The left end of the first connector 1 and the right end of the second connector 2 are both installed with the wiring harness fixing assembly 3.
[0032] After the wires of harness 1 4 and harness 2 5 are connected, the connection is sealed and protected by the first connector 1 and the second connector 2 to prevent the connection from being exposed or having poor protection, which would cause the wire connection to be easily exposed to moisture in the air.
[0033] The harness fixing assembly 3 is used to seal and fix the connector and the harness. At present, the publication number CN102856857B discloses a cable fixing head, including a nut, a waterproof ring, a locking nut and a tubular body with external threads. The clamping end of the body has a clamping claw extending along the axis of the body and having a gap. The outer peripheral surface of the body has a fixing protrusion protruding outward. The nut cooperates with the fixed end of the body. The inner side of the clamping claw has a positioning protrusion. The inner wall of the body has a limiting groove with an opening direction facing the positioning protrusion; one end of the waterproof ring has a positioning groove that cooperates with the positioning protrusion, and the other end of the waterproof ring is inserted into the limiting groove; the locking nut is tightened on the clamping end of the body;
[0034] The wire harness fixing assembly 3 can use the structure of the above-mentioned cable fixing head to fix and seal the wire harness, thereby achieving a sealing effect on the connection of the wire harness;
[0035] The upper and lower sides of the housing 11, the plug 13 and the housing 21 are all arranged in parallel, and the inner wall of the slot 24 of the housing 21 fits with the outer wall of the plug 13, so that the positions of the block 12 and the block 232 are aligned;
[0036] See also Figure 3 The first connector 1 includes a housing 11, a card block 12 and an insert block 13. The card blocks 12 are disposed on the right sides of the upper and lower ends of the housing 11, and the insert block 13 is disposed on the right side of the housing 11;
[0037] See also Figure 4-5 The second connector 2 includes a second shell 21, a movable ring 22, a buckle assembly 23, a slot 24 and a sealing ring 25. The outer side of the second shell 21 is provided with a movable ring 22, and the upper and lower ends of the second shell 21 are provided with buckle assemblies 23, and the right side of the buckle assembly 23 is connected to the movable ring 22. A slot 24 is provided in the middle of the left end of the second shell 21, and a sealing ring 25 is embedded in the left side wall of the second shell 21. The buckle assembly 23 is used to buckle with the buckle 12.
[0038] See also Figure 6 The buckle assembly 23 includes a straight plate 231, a second clamping block 232, a third clamping block 233, a through hole 234, a limiting rod 235, an elastic assembly 236, a slide groove 237, a spring 1 238, a movable cover plate 239 and a support block 2310. The left inner side surface of the straight plate 231 is fixed with the second clamping block 232, and the middle part of the inner side surface of the straight plate 231 is fixed with the third clamping block 233. The right end of the straight plate 231 extends into the through hole 234. The inner right end of the straight plate 231 is vertically penetrated by the limiting rod 235. The through hole 234 is provided in the movable ring 22, and the two ends of the limiting rod 235 are respectively fixedly connected to the inner wall of the through hole 234. The straight plate 231 The right side of the inner side is connected with the elastic component 236, the outer wall of the second shell 21 is provided with a slide groove 237, and the elastic component 236 is embedded in the slide groove 237 and slides along the inner wall of the slide groove 237. The left bottom of the elastic component 236 is elastically connected to the inner left wall of the slide groove 237 through a spring 238. The left side of the elastic component 236 is connected with a movable cover plate 239, and the movable cover plate 239 is used to cover the top of the slide groove 237. The left side of the movable cover plate 239 is slidably connected with the second shell 21. The support block 2310 is fixed to the left end of the outer wall of the second shell 21, and the second clamping block 232 is used to be mutually buckled with the clamping block 12;
[0039] The right side surface of the first card block 12 is inclined inward from left to right, and the left side surface of the first card block 12 is vertically arranged, and the right side surface of the second card block 232 is supported by the left side of the first card block 12.
[0040] The left end and bottom end surface of the third block 233 are both smoothly set, and the left end surface of the third block 233 is inclined inward from left to right. When the third block 233 moves to the left, it presses against the support block 2310, so that the block 233 moves outward, thereby driving the straight plate 231 and the second block 232 to move outward.
[0041] The inner wall of the straight plate 231 is in contact with the limiting rod 235 , and the straight plate 231 and the limiting rod 235 are arranged perpendicular to each other, so that the moving track of the straight plate 231 is limited by the limiting rod 235 .
[0042] The inner wall of the slide groove 237 is fitted with the front and rear side walls of the movable frame 2361 and the cover plate 239, and the spring 1 238 is covered by the movable frame 2361 and the cover plate 239 to prevent the spring 1 238 from being exposed to the air and easily adhering to moisture, causing rust.
[0043] See also Figure 7 The elastic component 236 includes a movable frame 2361, a movable plate 2362, a vertical rod 2363 and a spring 2364. The inner bottom of the movable frame 2361 is provided with a movable plate 2362. The middle of the top of the movable plate 2362 is fixedly connected to the vertical rod 2363. The top edge of the movable plate 2362 is elastically connected to the inner top wall of the interactive frame 2361 through the spring 2364, and the spring 2364 is sleeved on the outer side of the vertical rod 2363. The top of the vertical rod 2363 extends out of the movable frame 2361, and the top of the vertical rod 2361 is fixedly connected to the straight plate 231. The movable frame 2361 is embedded in the slide groove 237, and the movable frame 2361 slides along the inner wall of the slide groove 237. The left bottom of the movable frame 2361 is elastically connected to the inner left wall of the slide groove 237 through the spring 1 238, and the left end top of the movable frame 2361 is fixedly connected to the cover plate 239.
[0044] The vertical rod 2363 and the straight plate 231 are arranged perpendicular to each other, so that when the straight plate 231 moves outward, the movable plate 2362 is driven to move outward through the vertical rod 2363 .
[0045] The top inner wall of the movable frame 2361 fits with the vertical rod 2363, so that the inside of the movable frame 2361 is closed, preventing the spring 2364 from being exposed and easily rusted.
[0046] The present invention provides a buckle structure for photovoltaic wiring harness through improvement, and its working principle is as follows;
[0047] First, when connecting the wire harness 1 4 and the wire harness 2 5, the wire harness 1 4 and the wire harness 2 5 are respectively passed through the first connector 1 and the second connector 2 and the wire harness fixing assembly 3 outside the first connector 1 and the second connector 2, and then the wire harness 1 4 and the wire harness 2 5 are connected, and the connection is wound with a film to perform preliminary protection on the connection of the wire harness;
[0048] Second, the first connector 1 and the second connector 2 are connected. The housing 11 of the first connector 1 is pushed to the right, and the movable ring 22 of the second connector 2 is pushed to the left. The movable ring 22 drives the straight plate 231, the second block 232, the third block 233, the elastic component 236 and the movable cover plate 239 to move to the left synchronously through the limit rod 235. Since the left end surface of the third block 233 is inclined inward from left to right, the third block 233 presses against the support block 2310 when moving to the left, so that the block 233 moves outward. The block 233 drives the straight plate 231 and the second block 232 to move outward, and the right end of the straight plate 231 slides along the limit rod 235. The straight plate 231 is moved by the vertical rod 2363. The movable plate 2362 is driven to squeeze the spring 2364 to move outward, and the block 232 moves outward, so that the block 232 moves to the left and does not contact the block 1 12. When the block 232 is moved to the left side of the block 12, the push on the movable ring 22 is released, and the elastic potential energy generated by the spring 1 238 drives the elastic component 236 to move right. The elastic component 236 drives the straight plate 231 and the block 232 to move right. At the same time, the elastic potential energy generated by the spring 2364 pushes the movable plate 2362 downward. The movable plate 2362 drives the straight plate 231 downward through the vertical rod 2363, so that the block 232 abuts against the left side of the block 12, and the connection between the first connector 1 and the second connector 2 is completed;
[0049] Third, the spring 1 238 generates elastic potential energy to move the block 232 to the right, tightening the housing 1 11 and the housing 2 21. The housing 1 11 and the housing 2 21 are sealed by the sealing ring 25, tightening the housing 1 11 and the housing 2 21, increasing the connection stability between the housing 1 11 and the housing 2 21, and ensuring the sealing effect, thereby increasing the protection effect of the wiring harness connection;
[0050] Fourthly, after the first connector 1 and the second connector 2 are connected, the first connector 1 and the second connector 2 are fixed and sealed to the wiring harness through the wiring harness fixing assembly 3 .
[0051] The above shows and describes the basic principle, main features and advantages of the present invention, and the standard parts used in the present invention can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0052] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A buckle structure for photovoltaic wiring harness, characterized in that: The invention comprises a first connector (1), a second connector (2), a wire harness fixing assembly (3), a wire harness 1 (4) and a wire harness 2 (5), wherein the first connector (1) and the second connector (2) are mutually buckled, the first connector (1) and the second connector (2) are used to seal the connection between the wire harness 1 (4) and the wire harness 2 (5), and the left end of the first connector (1) and the right end of the second connector (2) are both installed with the wire harness fixing assembly (3); The first connector (1) comprises a housing (11), a clamping block (12) and an inserting block (13); the clamping block (12) is arranged on the right sides of both upper and lower ends of the housing (11); and the inserting block (13) is arranged on the right side of the housing (11); The second connector (2) comprises a second housing (21), a movable ring (22), a buckle assembly (23), a slot (24) and a sealing ring (25); the outer side of the second housing (21) is sleeved with a movable ring (22); the upper and lower ends of the second housing (21) are provided with buckle assemblies (23), and the right side of the buckle assembly (23) is connected to the movable ring (22); the middle part of the left end of the second housing (21) is provided with a slot (24); the left side wall of the second housing (21) is embedded with a sealing ring (25); and the buckle assembly (23) is used to be mutually buckled with the buckle one (12).
2. According to claim 1, a buckle structure for photovoltaic wiring harness, characterized in that: The buckle assembly (23) comprises a straight plate (231), a second clamping block (232), a third clamping block (233), a through hole (234), a limiting rod (235), an elastic assembly (236), a sliding groove (237), a spring (238), a movable cover plate (239) and a support block (2310). The left inner side surface of the straight plate (231) is fixed with the second clamping block (232), the middle part of the inner side surface of the straight plate (231) is fixed with the third clamping block (233), the right end of the straight plate (231) extends into the through hole (234), the inner right end of the straight plate (231) is vertically penetrated by the limiting rod (235), the through hole (234) is provided in the movable ring (22), and the two ends of the limiting rod (235) are respectively fixedly connected to the inner wall of the through hole (234), and the straight plate (231) is fixed with the second clamping block (232). The right side of the inner side surface of (231) is connected to the elastic component (236), the outer wall of the second shell (21) is provided with a slide groove (237), and the elastic component (236) is embedded in the slide groove (237) and slides along the inner wall of the slide groove (237), the left bottom of the elastic component (236) is elastically connected to the inner left wall of the slide groove (237) through a spring (238), the left side of the elastic component (236) is connected to a movable cover plate (239), the movable cover plate (239) is used to cover the top of the slide groove (237), and the left side of the movable cover plate (239) is slidably connected to the second shell (21), the support block (2310) is fixed to the left end of the outer wall of the second shell (21), and the second clamping block (232) is used to be mutually buckled with the first clamping block (12).
3. According to claim 2, a buckle structure for photovoltaic wiring harness, characterized in that: The elastic component (236) includes a movable frame (2361), a movable plate (2362), a vertical rod (2363) and a second spring (2364). The movable plate (2362) is arranged at the inner bottom of the movable frame (2361). The middle part of the top of the movable plate (2362) is fixedly connected to the vertical rod (2363). The top edge of the movable plate (2362) is elastically connected to the inner top wall of the interactive frame (2361) through the second spring (2364). The second spring (2364) is sleeved on the vertical rod (2363). The movable frame (2361) is arranged on the outer side of the vertical rod (2363), the top of the vertical rod (2361) extends out of the movable frame (2361), and the top of the vertical rod (2361) is fixedly connected to the straight plate (231), the movable frame (2361) is embedded in the slide groove (237), and the movable frame (2361) slides along the inner wall of the slide groove (237), the left bottom of the movable frame (2361) is elastically connected to the inner left wall of the slide groove (237) through a spring 1 (238), and the left end top of the movable frame (2361) is fixedly connected to the cover plate (239).
4. According to claim 1, a buckle structure for photovoltaic wiring harness, characterized in that: The upper and lower side surfaces of the shell 1 (11), the plug block (13) and the shell 2 (21) are all arranged in parallel, and the inner wall of the slot hole (24) of the shell 2 (21) is in contact with the outer wall of the plug block (13).
5. According to claim 1, a buckle structure for photovoltaic wiring harness, characterized in that: The right side surface of the card block 1 (12) is inclined inward from left to right, and the left side surface of the card block 1 (12) is vertically arranged.
6. According to claim 2, a buckle structure for photovoltaic wiring harness, characterized in that: The left end and bottom end surface of the block three (233) are both smooth, and the left end surface of the block three (233) is inclined inward from left to right.
7. A buckle structure for photovoltaic wiring harness according to claim 2, characterized in that: The inner wall of the straight plate (231) is in contact with the limiting rod (235), and the straight plate (231) and the limiting rod (235) are arranged perpendicular to each other.
8. The buckle structure for photovoltaic wiring harness according to claim 2, characterized in that: The inner wall of the slide groove (237) is in contact with the front and rear side walls of the movable frame (2361) and the cover plate (239).
9. The buckle structure for photovoltaic wiring harness according to claim 3, characterized in that: The vertical rod (2363) and the straight plate (231) are arranged perpendicular to each other.
10. The buckle structure for photovoltaic wiring harness according to claim 3, characterized in that: The top inner wall of the movable frame (2361) is fitted with the vertical rod (2363).
Citation Information
Patent Citations
Cable fixing head
CN102856857B
Improved plastic insulated cable assembly
CN211907705U